CN113178499A - Automatic gluing and pasting equipment for solar cell - Google Patents

Automatic gluing and pasting equipment for solar cell Download PDF

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Publication number
CN113178499A
CN113178499A CN202110259763.8A CN202110259763A CN113178499A CN 113178499 A CN113178499 A CN 113178499A CN 202110259763 A CN202110259763 A CN 202110259763A CN 113178499 A CN113178499 A CN 113178499A
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CN
China
Prior art keywords
gluing
working platform
pasting
piece
assembly
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Pending
Application number
CN202110259763.8A
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Chinese (zh)
Inventor
周贝贝
邵其昌
龚林
周信荣
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Guangdong Evolut Robotics Co ltd
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Guangdong Evolut Robotics Co ltd
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Priority to CN202110259763.8A priority Critical patent/CN113178499A/en
Publication of CN113178499A publication Critical patent/CN113178499A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The invention discloses an automatic gluing and mounting device for a solar cell, which comprises: a working platform is arranged in the protection room; the battery piece feeding mechanism is arranged on the working platform; the glass sheet feeding mechanism is arranged close to the working platform; the battery piece blanking mechanism is arranged close to the working platform; the gluing and pasting mechanism is arranged on the working platform; the robot is arranged in the protection room; the robot grabs the battery piece and the glass piece to the gluing and pasting mechanism carries out gluing and pasting, and grabs the battery piece which finishes gluing and pasting to the battery piece blanking mechanism. The technical scheme of the invention aims to provide the automatic gluing and mounting equipment for the solar cell, which can improve the production efficiency and the product percent of pass.

Description

Automatic gluing and pasting equipment for solar cell
Technical Field
The invention relates to the technical field of automatic production equipment of solar cells, in particular to automatic gluing and mounting equipment of solar cells.
Background
The solar wing cell is the only source of satellite energy, the solar cell is an important component of a solar wing cell array, and the quality of the solar wing cell directly influences the output power of the cell array, so that the production of the solar cell is a very important link.
The traditional production method mainly depends on manual operation, namely manual gluing and pasting.
However, in the process of implementing the technical solution of the invention in the embodiments of the present application, the inventors of the present application find that the above-mentioned technology has at least the following technical problems:
the defects of more glue overflowing after the surface mounting and air bubbles in the battery piece exist in manual gluing, and the product is easy to damage during later manual cleaning of the glue overflowing, so that the productivity is low and the yield is low.
Disclosure of Invention
The invention mainly aims to provide automatic gluing and pasting equipment for solar cells, and aims to improve production efficiency and product percent of pass.
In order to achieve the above object, the automatic gluing and mounting device for solar cells provided by the invention is used for gluing and mounting the solar cells, and comprises:
a working platform is arranged in the protection room;
the battery piece feeding mechanism is arranged on the working platform;
the glass sheet feeding mechanism is arranged close to the working platform;
the battery piece blanking mechanism is arranged close to the working platform;
the gluing and pasting mechanism is arranged on the working platform; and
the robot is arranged inside the protection room;
the robot grabs the battery piece and the glass piece to the gluing and pasting mechanism carries out gluing and pasting, and grabs the battery piece which finishes gluing and pasting to the battery piece blanking mechanism.
In one embodiment, the adhesive patch mechanism comprises:
the supporting seat is arranged on the working platform;
the X-direction linear modules are arranged on the supporting seat at intervals;
the jig assemblies are arranged on the X-direction linear modules in a one-to-one correspondence manner;
the support frame is arranged on the working platform and stretches across the support seat;
the first Y-direction linear module is arranged on one side of the support frame;
the patch assembly is arranged on the first Y-direction linear module;
the first Y-direction straight line module is arranged on one side of the support frame, which is far away from the first Y-direction straight line module;
the glue spreading and scraping assembly is arranged on the second Y-direction linear module;
the jig assembly moves along the X-direction linear module to be close to the patch assembly or the gluing and frictioning assembly.
In one embodiment, the X-direction linear module has an X-direction sliding seat, and the jig assembly includes:
the jig base is arranged on the X-direction sliding seat and provided with a first air hole communicated with the vacuum generator; and
the fixture is arranged on the fixture base, a plurality of first adsorption holes are formed in the fixture, and the first adsorption holes are communicated with the first air holes.
In an embodiment, the jig comprises a jig body, one side of the jig body, which is far away from the jig base, is provided with a positioning groove which is recessed inwards, the middle of the positioning groove is provided with a boss, the first adsorption hole penetrates from the boss to the jig body, and a glue overflow groove is formed between the periphery of the boss and the positioning groove.
In one embodiment, the first Y-direction linear module has a first Y-direction sliding seat, and the chip assembly includes:
the first cylinder is arranged on the first Y-direction sliding seat;
the vacuum cover is arranged on the first cylinder and communicated with a vacuum generator;
the second air cylinder is arranged inside the vacuum cover;
the sucker seat is arranged on the second cylinder and provided with a second air hole communicated with the vacuum generator; and
the sucking disc, a plurality of second adsorption holes have been seted up to the sucking disc, the second adsorption hole with the second gas pocket intercommunication.
In an embodiment, the automatic gluing and pasting device for solar cell sheets further includes:
the visual system is arranged on the working platform; and
and the NG blanking mechanism is arranged on the working platform and is arranged at intervals with the vision system.
In one embodiment, the working platform is provided with a detection port, and the vision system comprises:
the detection bracket is arranged on the working platform, and a detection hole is formed in the detection bracket corresponding to the detection port;
the detection box is arranged on the detection bracket and is provided with a detection chamber, and the detection chamber is communicated with the detection hole;
the camera bracket is arranged on one side, away from the detection box, of the detection bracket; and
and the detection camera is arranged on the camera support.
In one embodiment, the robot comprises:
the mounting piece is arranged at the top of the protection room;
the robot body is arranged on the mounting piece;
the mounting plate is arranged on a sixth shaft of the robot body;
the first sucking mechanism is used for sucking the battery piece and arranged on the mounting plate; and
and the second suction mechanism is used for sucking the glass sheet and is arranged on the mounting plate.
In one embodiment, the first suction mechanism comprises:
the first connecting plate is arranged on the mounting plate;
the first suction cylinder is arranged on the mounting plate; and
the battery piece suction plate is arranged on the first suction cylinder and communicated with the vacuum generator;
the second suction mechanism includes:
the second connecting plate is arranged on the mounting plate;
the second suction cylinder is arranged on the mounting plate; and
and the glass sheet suction plate is arranged on the second suction cylinder and communicated with the vacuum generator.
In one embodiment, the automatic gluing and pasting equipment for the solar cell further comprises a vacuum pump assembly, the vacuum pump assembly is arranged on the outer side of the top of the protection room and communicated with the protection room, and the vacuum pump assembly comprises:
the mounting cabinet is arranged at the top of the protection room through a plurality of connecting pins and is provided with a mounting cavity;
the vacuum pump is arranged in the mounting cavity; and
the device comprises a connecting pipeline, one end of the connecting pipeline is communicated with the vacuum pump, and the other end of the connecting pipeline extends into the interior of the protection room and is respectively communicated with the glass sheet feeding mechanism, the battery sheet blanking mechanism, the gluing and pasting mechanism and the robot.
The technical scheme of the invention comprises a protection room, a battery piece feeding mechanism, a glass piece feeding mechanism, a battery piece blanking mechanism, a gluing and pasting mechanism and a robot, wherein a working platform is arranged in the protection room, the battery piece feeding mechanism is arranged on the working platform, the glass piece feeding mechanism is arranged close to the working platform, the battery piece blanking mechanism is arranged close to the working platform, the gluing and pasting mechanism is arranged on the working platform, and the robot is arranged in the protection room. And further, the technical effects of improving the production efficiency and improving the product percent of pass are achieved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an embodiment of an automatic adhesive coating and mounting device for a solar cell sheet of the present invention;
fig. 2 is a schematic structural diagram of an embodiment of an automatic gluing and mounting device for solar cells according to the present invention; FIG. 3 is a schematic view of the internal structure of the automatic gluing and mounting device for solar cells of the present invention;
FIG. 4 is a schematic view of the internal structure of the automatic gluing and mounting device for solar cells of the present invention;
FIG. 5 is a schematic structural diagram of an embodiment of the adhesive patch applying mechanism of the present invention;
FIG. 6 is a schematic structural diagram of an embodiment of the adhesive patch applying mechanism of the present invention;
FIG. 7 is a schematic view of the patch assembly and vision camera of the present invention;
FIG. 8 is a schematic view of the patch assembly and vision camera of the present invention;
FIG. 9 is a schematic view of the patch assembly and vision camera of the present invention;
FIG. 10 is a schematic view of the construction of the glue spreading and scraping assembly and the glue film assembly of the present invention;
FIG. 11 is a schematic view of a partial structure of the adhesive film assembly of the present invention;
FIG. 12 is a schematic structural view of an X-direction linear module and a jig assembly according to the present invention;
FIG. 13 is a schematic structural view of a jig according to the present invention;
FIG. 14 is a schematic view of the construction of the robot of the present invention;
FIG. 15 is an enlarged partial schematic view taken at A in FIG. 14;
FIG. 16 is a schematic diagram of a vision system according to the present invention;
FIG. 17 is a schematic view of the construction of a vacuum pump assembly according to the present invention;
the reference numbers illustrate:
the automatic gluing and mounting device 100 for the solar cell; a protective room 10; a working platform 11; a battery sheet feeding mechanism 20; a glass sheet feeding mechanism 30; a battery piece blanking mechanism 40; a glue spreading and pasting mechanism 50; a support base 51; an X-direction straight line module 52; an X-direction sliding seat 521; a jig component 53; a jig base 531; a jig 532; a jig body 5321; a boss 5322; a glue overflow groove 5323; a support frame 54; a first Y-direction linear module 55; a first Y-slide block 551; a patch assembly 56; a first cylinder 561; a vacuum cup 562; a second cylinder 563; a suction cup seat 564; suction cups 565; a second Y-direction linear module 57; a second Y-direction sliding seat 571; a glue spreading and scraping assembly 58; a third Y-direction linear module 581; a third Y-slide 5811; a connection seat 582; a glue application assembly 583; a gluing cylinder 5831; a connector 5832; a gluing cylinder 5833; a squeegee assembly 584; a glue scraping cylinder 5841; a fixed block 5842; a scraper 5843; a vision camera 59 a; an adhesive film assembly 59; a glue film cylinder 591; a suction plate 592; a glue film storage table 593; a cylinder mount 594; a material receiving cylinder 595; a take-up pan 596; a robot 60; a mounting member 61; a robot body 62; a mounting plate 63; the first suction mechanism 64; the first connection plate 641; a first suction cylinder 642; a battery sheet suction plate 643; the second suction mechanism 65; a second connecting plate 651; a second suction cylinder 652; a glass sheet suction plate 653; a vision system 70; a detection bracket 71; a cartridge 72; a camera mount 73; a detection camera 74; an NG blanking mechanism 80; a vacuum pump assembly 90; a mounting cabinet 91; a vacuum pump 92; a conduit 93 is connected.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides an automatic gluing and mounting device 100 for solar cells, which is used for gluing and mounting the solar cells.
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
In the embodiment of the invention, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the automatic solar cell gluing and mounting device 100 includes a protection room 10, a cell feeding mechanism 20, a glass feeding mechanism 30, a cell blanking mechanism 40, a gluing and mounting mechanism 50 and a robot 60, wherein a working platform 11 is arranged inside the protection room 10; the battery piece feeding mechanism 20 is arranged on the working platform 11; the glass sheet feeding mechanism 30 is arranged close to the working platform 11; the battery piece blanking mechanism 40 is arranged close to the working platform 11; the gluing and pasting mechanism 50 is arranged on the working platform 11; the robot 60 is arranged inside the protection room 10; the robot 60 picks the battery piece and the glass piece to the gluing and pasting mechanism 50 for gluing and pasting, and picks the battery piece after gluing and pasting to the battery piece blanking mechanism 40.
It can be understood that, the protection room 10 is used for isolating each mechanism from the outside, protect the staff, and improve the safety, the protection room 10 includes the protection frame and locates a plurality of protection plates on the protection frame, wherein, the rubber coating paster mechanism 50 and the robot 60 are arranged completely inside the protection room 10, and the battery piece feeding mechanism 20, the glass piece feeding mechanism 30 and the battery piece blanking mechanism 40 are used for feeding and discharging of the battery piece or the glass piece, therefore, the battery piece feeding mechanism 20 is arranged on the working platform 11, and the glass piece feeding mechanism 30 and the battery piece blanking mechanism 40 are arranged near the working platform 11, the glass piece and the battery piece are conveyed into the protection room 10 under the driving of the driving mechanism, and the battery piece of completing the paster is conveyed out from the inside of the protection room 10.
In this embodiment, the battery piece feeding mechanism 20 conveys the battery pieces from the outside to the inside of the protection room 10 by means of the screw rod sliding blocks, the number of the battery piece feeding mechanisms 20 is two, and the robot 60 is used for clamping and placing the glass pieces and the battery pieces.
In the present embodiment, as shown in fig. 3 and 4, the glass sheet feeding mechanism 30 and the battery sheet discharging mechanism 40 have the same structure, and include a frame assembly, a sliding table module, and a material distributing mechanism, where the frame assembly has a feeding position and a discharging position; the sliding table module is used for placing the plastic suction disc, and is in sliding fit with the frame assembly so as to be close to a material loading position or a material placing position; the material distribution mechanism is used for distributing the plastic suction discs, is arranged close to the material placing position, is provided with two material distribution mechanisms, is arranged on two opposite sides of the frame assembly and comprises a lifting cylinder, a horizontal cylinder and an inserting plate, and the lifting cylinder is arranged on the frame assembly; the horizontal cylinder is arranged on the lifting cylinder; the inserting plate is arranged on the horizontal cylinder; the horizontal cylinder drives the two inserting plates to move in opposite directions or move back to back, and the inserting plates move in opposite directions to realize the material distribution of the plastic suction disc.
In this embodiment, take glass piece feed mechanism 30 as an example, the plastic uptake dish is used for bearing the weight of the glass piece, can understand ground, slip table module and frame subassembly sliding fit to the realization is carried the plastic uptake dish that bears the weight of the glass piece to the material loading position from the blowing position, and presss from both sides the glass piece clamp through the robot, and the plastic uptake dish is unloaded state, retrieves unloaded plastic uptake dish through manual work or manipulator, and the slip table module slides back to the blowing position for frame subassembly afterwards. In this embodiment, the automatic feeding and discharging and distributing equipment for plastic trays further comprises a distributing mechanism, the distributing mechanism is used for distributing the plurality of plastic trays stacked and arranged, so that the sliding table module only conveys one plastic tray from the material placing position to the material placing position at a time, the automatic feeding and discharging and distributing equipment for plastic trays can place the plurality of plastic trays above the sliding table module at one time, and the plastic trays are sequentially conveyed and placed through the distribution of the distributing mechanism, specifically, the invention is realized in such a way that the plurality of plastic trays stacked and arranged are manually placed above the sliding table module, the plurality of plastic trays are defined as a first plastic tray and a second plastic tray … … N-th plastic tray from bottom to top, each plastic tray bears glass sheets, the distributing mechanisms on two opposite sides of the frame assembly act simultaneously, the lifting cylinder drives the inserting plate to move downwards to align with a gap between the first plastic tray and the second plastic tray, horizontal cylinder drive two picture pegs move in opposite directions makes the picture peg stretch into above-mentioned clearance, lift cylinder drive picture peg rebound afterwards, second plastic sucking disc to Nth plastic sucking disc are supported by the picture peg promptly, only first plastic sucking disc on the slip table module this moment, the slip table module slides for frame subassembly, carry this plastic sucking disc to the material level from the blowing position, after the slip table module got back to the blowing position, feed mechanism will pile up a plurality of plastic sucking discs and place back slip table module top again, the branch material of plastic sucking disc is realized to repeated above-mentioned action.
The technical scheme of the invention comprises a protection room 10, a battery piece feeding mechanism 20, a glass piece feeding mechanism 30, a battery piece blanking mechanism 40, a gluing and pasting mechanism 50 and a robot 60, wherein a working platform 11 is arranged in the protection room 10, the battery piece feeding mechanism 20 is arranged on the working platform 11, the glass piece feeding mechanism 30 is arranged close to the working platform 11, the battery piece blanking mechanism 40 is arranged close to the working platform 11, the gluing and pasting mechanism 50 is arranged on the working platform 11, and the robot 60 is arranged in the protection room 10. due to the technical means that the robot 60 grabs the battery pieces and the glass pieces to the gluing and pasting mechanism 50 for gluing and pasting and grabs the battery pieces which are glued and pasted to the battery piece blanking mechanism 40, the defects that in the prior art, after manual gluing and pasting, much glue overflows exist and bubbles exist in the battery pieces are effectively solved, and products are easy to damage when the glue overflows are manually cleaned in the later period, the technical problems of low productivity and low qualification rate are caused, and the technical effects of improving the production efficiency and the product qualification rate are further realized.
In the embodiment of the present invention, as shown in fig. 5 and 6, the adhesive applying and pasting mechanism 50 includes a supporting base 51, an X-direction linear module 52, a jig module 53, a supporting frame 54, a first Y-direction linear module 55, a pasting module 56, a second Y-direction linear module 57, and an adhesive applying and scraping module 58, wherein the supporting base 51 is disposed on the working platform 11; a plurality of X-direction linear modules 52 are arranged at intervals on the supporting base 51; the jig assemblies 53 are provided in plurality and are disposed in the X-direction linear module 52 in a one-to-one correspondence; the supporting frame 54 is arranged on the working platform 11 and spans the supporting seat 51; the first Y-direction linear module 55 is arranged on one side of the support frame 54; the patch component 56 is arranged on the first Y-direction linear module 55; the first Y-direction linear module 55 is arranged on one side of the support frame 54 far away from the first Y-direction linear module 55; the gluing and glue scraping assembly 58 is arranged on the second Y-direction linear module 57; the jig assembly 53 moves along the X-direction linear module 52 to be adjacent to the chip assembly 56 or the glue spreading and scraping assembly 58.
As can be understood, the X-direction linear module 52 is used for conveying the jig assembly 53, conveying the jig assembly 53 to a position close to the chip mounting assembly 56 to complete the suction of the glass sheet or the chip mounting of the glass sheet, and conveying the jig assembly 53 to a position close to the gluing and scraping assembly 58 to complete the gluing and scraping of the battery sheet; the jig assembly 53 is used for positioning the glass sheet, positioning the battery sheet and placing the battery sheet, when the battery sheet is placed on the jig assembly 53, the battery sheet is adsorbed on the jig assembly 53 in a vacuum adsorption mode, and the position of the battery sheet is prevented from being deviated when the jig assembly 53 moves along the X-direction linear module 52; the chip component 56 is used for sucking the glass sheet and chip-mounting the glass sheet, and the gluing and scraping component 58 is divided into gluing and scraping, wherein the gluing is used for coating glue on the battery sheet, and the scraping is used for uniformly coating the glue on the battery sheet.
In actual operation, robot 60 snatchs the glass piece and accomplishes the location on tool subassembly 53, X is to sharp module 52 drive tool subassembly 53 and remove to paster subassembly 56 below, paster subassembly 56 absorbs the glass piece that is located on tool subassembly 53, robot 60 snatchs the battery piece again to tool subassembly 53, X is to sharp module 52 drive tool subassembly 53 and remove to the rubber coating frictioning subassembly 58 below, after completion rubber coating process and frictioning process, X is to sharp module 52 drive tool subassembly 53 and remove to paster subassembly 56 below, paster subassembly 56 moves towards tool subassembly 53 direction, will adsorb the glass piece on paster subassembly 56 and paste on the battery piece, the battery piece of accomplishing the paster is snatched by robot 60 and is realized the unloading.
In an embodiment of the present invention, as shown in fig. 5, 6, 12 and 13, the X-direction linear module 52 has an X-direction sliding seat 521, and the jig assembly 53 includes a jig base 531 and a jig 532, wherein the jig base 531 is disposed on the X-direction sliding seat 521, and the jig base 531 is provided with a first air hole communicated with the vacuum generator; the jig 532 is arranged on the jig base 531, the jig 532 is provided with a plurality of first adsorption holes, and the first adsorption holes are communicated with the first air holes.
In the invention, the jig assembly 53 is used for positioning the battery piece and the glass piece, the jig base 531 is provided with a first air hole communicated with the vacuum generator, and the first adsorption hole on the jig 532 is communicated with the first air hole, so that the battery piece or the glass piece can be adsorbed and fixed in a vacuum adsorption mode when the battery piece or the glass piece is placed on the jig 532.
In an embodiment of the invention, as shown in fig. 13, the jig 532 includes a jig body 5321, a positioning groove recessed inward is disposed on a side of the jig body 5321 away from the jig base 531, a boss 5322 is disposed in a middle portion of the positioning groove, the first absorption hole penetrates from the boss 5322 to the jig body 5321, and a glue overflow groove 5323 is formed between the periphery of the boss 5322 and the positioning groove.
In the invention, the boss 5322 is used for placing and fixing the battery piece or the glass piece, when the battery piece is placed for gluing, the gluing and glue scraping component 58 is used for coating glue on the battery piece and uniformly coating the glue, and the gluing and glue scraping component 58 pushes the redundant glue on the battery piece into the glue overflow groove 5323 to prevent the battery piece from being adhered after the glue overflows.
In the embodiment of the present invention, as shown in fig. 5, 6, 7, 8 and 9, the first Y-direction linear module 55 has a first Y-direction sliding seat 551, and the patch module 56 includes a first cylinder 561, a vacuum cup 562, a second cylinder 563, a suction cup seat 564 and a suction cup 565, wherein the first cylinder 561 is disposed on the first Y-direction sliding seat 551; the vacuum cover 562 is arranged on the first air cylinder 561, and the vacuum cover 562 is communicated with the vacuum generator; the second cylinder 563 is arranged inside the vacuum cup 562; the suction cup seat 564 is arranged on the second cylinder 563, and the suction cup seat 564 is provided with a second air hole communicated with the vacuum generator; the suction cup 565 is provided with a plurality of second suction holes, and the second suction holes are communicated with the second air holes.
In the present invention, the suction cup holder 564 is provided with a second air hole communicated with the vacuum generator, and the plurality of second suction holes of the suction cup 565 are communicated with the second air hole, so that when the second air cylinder 563 drives the suction cup holder 564 and the suction cup 565 to synchronously move downward to approach the glass sheet, the glass sheet can be sucked and grabbed in a vacuum suction manner.
In the invention, the vacuum cover 562 is used for forming a vacuum closed space between the vacuum cover 562 and the jig assembly 53, after bubbles in glue are pumped away, a glass sheet is attached in a high vacuum state, so that no bubbles exist in a product, in order to improve the sealing property, the jig base 531 is provided with a sealing groove, a sealing ring is arranged on the sealing groove, and when the vacuum cover 562 moves towards the jig assembly 53, the bottom end surface of the vacuum cover 562 is tightly attached to the sealing ring, so that the sealing effect is improved.
Specifically, the robot 60 grabs the glass sheet onto the jig assembly 53 to complete positioning, the X-direction linear module 52 drives the jig assembly 53 to move to the lower side of the chip assembly 56, the second cylinder 563 drives the suction cup seat 564 and the suction cup 565 to synchronously move downwards, the suction cup 565 sucks the glass sheet on the chip assembly 56, the robot 60 grabs the battery sheet onto the jig assembly 53, the X-direction linear module 52 drives the jig assembly 53 to move to the lower side of the gluing and frictioning assembly 58, after the gluing process and the frictioning process are completed, the X-direction linear module 52 drives the jig assembly 53 to move to the lower side of the chip assembly 56, the first cylinder 561 drives the vacuum cover 562 to move towards the jig assembly 53, the bottom end face of the vacuum cover 562 is tightly attached to the jig assembly 53 through the sealing ring, a vacuum sealed space is formed between the vacuum cover 562 and the jig assembly 53, the glue is pumped away, and then, the second drives actuating cylinder drive sucking disc seat 564 and sucking disc 565 and moves downwards in step, will adsorb the glass piece on sucking disc 565 and place on the battery piece of scribbling glue, and this process lasts the evacuation, pastes the glass piece under high vacuum state, guarantees the product bubble-free, and finally, tool assembly 53 is kept away from to first cylinder 561 drive vacuum cover 562, and the battery piece of accomplishing the paster is grabbed by robot 60 and is realized the unloading.
In the embodiment of the invention, as shown in fig. 7, 8 and 9, the automatic solar cell gluing and pasting mechanism 50 further includes a vision camera 59a, and the vision camera 59a is disposed on the first Y-direction sliding seat 551 and spaced from the pasting component 56. The jig component 53 is provided with a visual identification MARK point, and the visual identification MARK point is matched with the visual camera 59a for use, so that the positioning accuracy is improved.
In the embodiment of the present invention, as shown in fig. 5 and 6, the second Y-direction linear module 57 has a second Y-direction sliding seat 571, and the glue spreading and glue scraping assembly 58 includes a third Y-direction linear module 581, a connecting seat 582, a glue spreading assembly 583 and a glue scraping assembly 584, wherein the third Y-direction linear module 581 is disposed on the second Y-direction sliding seat 571, and the third Y-direction linear module 581 has a third Y-direction sliding seat; the connecting seat 582 is arranged on the third Y-direction sliding seat; the gluing component 583 is arranged on the connecting seat 582; the scraping assembly 584 is disposed on the connecting seat 582 and spaced apart from the gluing assembly 583.
In the invention, the glue coating component 583 is used for coating glue on the battery piece, the glue scraping component 584 is used for uniformly coating the glue on the battery piece, the glue coating component 583 and the glue scraping component 584 are controlled by different driving mechanisms to be close to or far away from the jig component 53, the glue coating component 583 and the glue scraping component 584 are both arranged on a third Y-direction sliding seat of the third Y-direction linear module 581, and the third Y-direction linear module 581 drives the glue coating component 583 and the glue scraping component 584 to move above the battery piece, so that the glue is more uniform.
In the embodiment of the present invention, as shown in fig. 10, the gluing assembly 583 comprises a gluing cylinder 5831, a connecting piece 5832 and a gluing cylinder 5833, wherein the gluing cylinder 5831 is arranged at the connecting seat 582; the connecting piece 5832 is arranged on the gluing cylinder 5831; the gluing cylinder 5833 is arranged on the connecting piece 5832, and the gluing cylinder 5833 passes through the controller to realize gluing control. The gluing cylinder 5833 controls the gluing amount through the control of the solenoid valve, reduces glue overflow and improves the product quality. The glue cylinder 5831 drives the connecting piece 5832 and the glue cylinder 5833 to synchronously move downwards to be close to the battery piece, and the third Y-direction linear module 581 drives the glue component 583 to move on the battery piece, so that the glue is uniformly distributed on the battery piece.
In the embodiment of the present invention, as shown in fig. 10, the glue scraping assembly 584 includes a glue scraping cylinder 5841, a fixing block 5842 and a scraper 5843, wherein the glue scraping cylinder 5841 is disposed on the connecting seat 582; the fixed block 5842 is arranged on the glue scraping cylinder 5841; the scraper 5843 is arranged on the fixing block 5842. The glue scraping cylinder 5841 drives the fixing block 5842 and the scraper 5843 to synchronously move downwards to be close to the cell pieces, and the third Y-direction linear module 581 drives the glue scraping component 584 to move on the cell pieces, so that glue is more uniformly coated.
In the embodiment of the present invention, as shown in fig. 5, fig. 10 and fig. 11, the automatic solar cell gluing and mounting mechanism 50 further includes an adhesive film assembly 59, the adhesive film assembly 59 includes an adhesive film cylinder 591, a suction plate 592 and an adhesive film storage table 593, wherein the adhesive film cylinder 591 is disposed on the second Y-direction sliding seat 571; the suction plate 592 is arranged on the adhesive film cylinder 591, the suction plate 592 is provided with a third air hole communicated with the vacuum generator, the suction plate 592 is provided with a plurality of third adsorption holes, and the third adsorption holes are communicated with the third air holes; the film storage platform 593 is disposed on the support base 51.
In the present invention, the suction plate 592 has a third air hole communicated with the vacuum generator, and the third air holes on the suction plate 592 are communicated with the third air hole, so that when the adhesive film cylinder 591 drives the suction plate 592 to approach the adhesive film storage table 593, the adhesive film placed on the adhesive film storage table 593 can be sucked and grabbed in a vacuum sucking manner.
In the embodiment of the present invention, as shown in fig. 11, the adhesive film assembly 59 further includes an air cylinder base 594, a material receiving air cylinder 595 and a material receiving tray 596, wherein the air cylinder base 594 is disposed on the supporting base 51 and spaced from the adhesive film storage table 593; the material receiving cylinder 595 is arranged on a cylinder base 594; the receiving tray 596 is arranged in the receiving cylinder 595.
In the embodiment of the present invention, as shown in fig. 2 and 16, the automatic solar cell gluing and pasting device 100 further includes a vision system 70 and an NG blanking mechanism 80, wherein the vision system 70 is disposed on the working platform 11; the NG blanking mechanism 80 is arranged on the working platform 11 and is spaced from the vision system 70. The vision system 70 is used for detecting the size precision and appearance of the battery piece and the glass piece whether damaged or not, after the battery piece and the glass piece are fed, the battery piece and the glass piece are sucked to the vision system 70 by the robot 60 for inspection, qualified products are sucked to the gluing and pasting mechanism 50 by the robot 60, unqualified products are sucked to the NG blanking mechanism 80 by the robot 60, and the unqualified products are waited for processing.
In the embodiment of the present invention, the working platform 11 is provided with a detection port, as shown in fig. 16, the vision system 70 includes a detection bracket 71, a detection box 72, a camera bracket 73 and a detection camera 74, wherein the detection bracket 71 is provided on the working platform 11, and the detection bracket 71 is provided with a detection hole corresponding to the detection port; the detection box 72 is arranged on the detection bracket 71, and the detection box 72 is provided with a detection chamber which is communicated with the detection hole; the camera bracket 73 is arranged on one side of the detection bracket 71 away from the detection box 72; the detection camera 74 is provided to the camera mount 73.
It can understand, detect camera 74 and detection box 72 and be located work platform 11's relative both sides, detect camera 74, detect the mouth, inspection hole and detection cavity set up and communicate in proper order for same axis, when detecting glass piece or battery piece, robot 60 absorbs the product to detecting box 72 in, detect camera 74 shoots the product and detects size precision and outward appearance and have the flawless, screen the supplied materials, product quality is improved, the below of locating work platform 11 with detect camera 74 can reduce area occupied, make things convenient for robot 60 to absorb the product.
In an embodiment of the present invention, as shown in fig. 14 and 15, the robot 60 includes a mounting member 61, a robot body 62, a mounting plate 63, a first suction mechanism 64, and a second suction mechanism 65, wherein the mounting member 61 is provided on the top of the booth 10; the robot body 62 is provided to the mounting member 61; the mounting plate 63 is provided on the sixth axis of the robot body 62; the first sucking mechanism 64 is used for sucking the battery pieces, and the first sucking mechanism 64 is arranged on the mounting plate 63; the second suction mechanism 65 is used for sucking the glass sheet, and the second suction mechanism 65 is provided on the mounting plate 63.
In the embodiment of the present invention, as shown in fig. 14 and 15, the first suction mechanism 64 includes a first connection plate 641, a first suction cylinder 642, and a cell suction plate 643, wherein the first connection plate 641 is provided to the mounting plate 63; the first suction cylinder 642 is provided to the mounting plate 63; the battery piece suction plate 643 is arranged on the first suction cylinder 642 and is communicated with the vacuum generator; the second suction mechanism 65 includes a second connecting plate 651, a second suction cylinder 652, and a glass sheet suction plate 653, wherein the second connecting plate 651 is provided to the mounting plate 63; the second suction cylinder 652 is provided in the mounting plate 63; the glass sheet suction plate 653 is provided to the second suction cylinder 652 and communicates with the vacuum generator.
In an embodiment of the present invention, as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 17, the automatic solar cell gluing and mounting apparatus 100 further includes a vacuum pump 92 assembly 90, the vacuum pump 92 assembly 90 is disposed outside the top of the protected room 10 and is communicated with the protected room 10, the vacuum pump 92 assembly 90 includes a mounting cabinet 91, a vacuum pump 92 and a connecting pipe 93, wherein the mounting cabinet 91 is disposed on the top of the protected room 10 through a plurality of connecting pins, and the mounting cabinet 91 has a mounting chamber; a vacuum pump 92 is provided in the installation chamber; one end of the connecting pipeline 93 is communicated with the vacuum pump 92, and the other end of the connecting pipeline 93 extends into the interior of the protection room 10 and is respectively communicated with the glass sheet feeding mechanism 30, the battery sheet blanking mechanism 40, the glue coating and pasting mechanism 50 and the robot 60.
In the embodiment of the present invention, as shown in fig. 3 and 4, control elements are further disposed in the protection booth 10, and the control elements are electrically connected to the battery sheet feeding mechanism 20, the glass sheet feeding mechanism 30, the battery sheet blanking mechanism 40, the glue applying and pasting mechanism 50, the vision system 70, and the robot 60, respectively.
The above description is only an alternative embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The utility model provides an automatic rubber coating paster equipment of solar wafer for the rubber coating and the paster of battery piece, its characterized in that, the automatic rubber coating paster equipment of solar wafer includes:
a working platform is arranged in the protection room;
the battery piece feeding mechanism is arranged on the working platform;
the glass sheet feeding mechanism is arranged close to the working platform;
the battery piece blanking mechanism is arranged close to the working platform;
the gluing and pasting mechanism is arranged on the working platform; and
the robot is arranged inside the protection room;
the robot grabs the battery piece and the glass piece to the gluing and pasting mechanism carries out gluing and pasting, and grabs the battery piece which finishes gluing and pasting to the battery piece blanking mechanism.
2. The automatic gluing and pasting device for the solar cell piece as claimed in claim 1, wherein the gluing and pasting mechanism comprises:
the supporting seat is arranged on the working platform;
the X-direction linear modules are arranged on the supporting seat at intervals;
the jig assemblies are arranged on the X-direction linear modules in a one-to-one correspondence manner;
the support frame is arranged on the working platform and stretches across the support seat;
the first Y-direction linear module is arranged on one side of the support frame;
the patch assembly is arranged on the first Y-direction linear module;
the first Y-direction straight line module is arranged on one side of the support frame, which is far away from the first Y-direction straight line module;
the glue spreading and scraping assembly is arranged on the second Y-direction linear module;
the jig assembly moves along the X-direction linear module to be close to the patch assembly or the gluing and frictioning assembly.
3. The automatic gluing and mounting device for the solar cell piece as claimed in claim 2, wherein the X-direction linear module is provided with an X-direction sliding seat, and the jig assembly comprises:
the jig base is arranged on the X-direction sliding seat and provided with a first air hole communicated with the vacuum generator; and
the fixture is arranged on the fixture base, a plurality of first adsorption holes are formed in the fixture, and the first adsorption holes are communicated with the first air holes.
4. The automatic gluing and mounting device for the solar cell of claim 3, wherein the jig comprises a jig body, one side of the jig body, which is far away from the jig base, is provided with a positioning groove which is concave inwards, the middle part of the positioning groove is provided with a boss, the first adsorption hole penetrates from the boss to the jig body, and a glue overflow groove is formed between the periphery of the boss and the positioning groove.
5. The automatic gluing and pasting device for the solar cell piece as claimed in claim 2, wherein the first Y-direction linear module is provided with a first Y-direction sliding seat, and the pasting device assembly comprises:
the first cylinder is arranged on the first Y-direction sliding seat;
the vacuum cover is arranged on the first cylinder and communicated with a vacuum generator;
the second air cylinder is arranged inside the vacuum cover;
the sucker seat is arranged on the second cylinder and provided with a second air hole communicated with the vacuum generator; and
the sucking disc, a plurality of second adsorption holes have been seted up to the sucking disc, the second adsorption hole with the second gas pocket intercommunication.
6. The automatic gluing and pasting device for the solar cell piece as claimed in claim 1, further comprising:
the visual system is arranged on the working platform; and
and the NG blanking mechanism is arranged on the working platform and is arranged at intervals with the vision system.
7. The automatic gluing and pasting device for the solar cell piece as claimed in claim 6, wherein the working platform is provided with a detection port, and the vision system comprises:
the detection bracket is arranged on the working platform, and a detection hole is formed in the detection bracket corresponding to the detection port;
the detection box is arranged on the detection bracket and is provided with a detection chamber, and the detection chamber is communicated with the detection hole;
the camera bracket is arranged on one side, away from the detection box, of the detection bracket; and
and the detection camera is arranged on the camera support.
8. The automatic gluing and pasting device for solar cells as claimed in claim 1, wherein the robot comprises:
the mounting piece is arranged at the top of the protection room;
the robot body is arranged on the mounting piece;
the mounting plate is arranged on a sixth shaft of the robot body;
the first sucking mechanism is used for sucking the battery piece and arranged on the mounting plate; and
and the second suction mechanism is used for sucking the glass sheet and is arranged on the mounting plate.
9. The automatic gluing and pasting device for the solar cell piece as claimed in claim 8, wherein the first sucking mechanism comprises:
the first connecting plate is arranged on the mounting plate;
the first suction cylinder is arranged on the mounting plate; and
the battery piece suction plate is arranged on the first suction cylinder and communicated with the vacuum generator;
the second suction mechanism includes:
the second connecting plate is arranged on the mounting plate;
the second suction cylinder is arranged on the mounting plate; and
and the glass sheet suction plate is arranged on the second suction cylinder and communicated with the vacuum generator.
10. The automatic gluing and pasting device for the solar cell piece as claimed in claim 1, further comprising a vacuum pump assembly, wherein the vacuum pump assembly is arranged on the outer side of the top of the protection room and is communicated with the protection room, and the vacuum pump assembly comprises:
the mounting cabinet is arranged at the top of the protection room through a plurality of connecting pins and is provided with a mounting cavity;
the vacuum pump is arranged in the mounting cavity; and
the device comprises a connecting pipeline, one end of the connecting pipeline is communicated with the vacuum pump, and the other end of the connecting pipeline extends into the interior of the protection room and is respectively communicated with the glass sheet feeding mechanism, the battery sheet blanking mechanism, the gluing and pasting mechanism and the robot.
CN202110259763.8A 2021-03-10 2021-03-10 Automatic gluing and pasting equipment for solar cell Pending CN113178499A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110259763.8A CN113178499A (en) 2021-03-10 2021-03-10 Automatic gluing and pasting equipment for solar cell

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110259763.8A CN113178499A (en) 2021-03-10 2021-03-10 Automatic gluing and pasting equipment for solar cell

Publications (1)

Publication Number Publication Date
CN113178499A true CN113178499A (en) 2021-07-27

Family

ID=76922054

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110259763.8A Pending CN113178499A (en) 2021-03-10 2021-03-10 Automatic gluing and pasting equipment for solar cell

Country Status (1)

Country Link
CN (1) CN113178499A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113830559A (en) * 2021-09-22 2021-12-24 姚香怡 Uninterrupted scanning and recovery equipment for slide
CN113909886A (en) * 2021-11-04 2022-01-11 中国兵器装备集团自动化研究所有限公司 Glass laminating pressure equipment
CN116741861A (en) * 2023-06-26 2023-09-12 广州统力新能源有限公司 Solar glass plate preparation method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113830559A (en) * 2021-09-22 2021-12-24 姚香怡 Uninterrupted scanning and recovery equipment for slide
CN113909886A (en) * 2021-11-04 2022-01-11 中国兵器装备集团自动化研究所有限公司 Glass laminating pressure equipment
CN113909886B (en) * 2021-11-04 2023-07-18 中国兵器装备集团自动化研究所有限公司 Glass laminating press fitting equipment
CN116741861A (en) * 2023-06-26 2023-09-12 广州统力新能源有限公司 Solar glass plate preparation method
CN116741861B (en) * 2023-06-26 2023-12-26 广州统力新能源有限公司 Solar glass plate preparation method

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