CN113176768A - Virtual reality's assembly line equipment management system - Google Patents
Virtual reality's assembly line equipment management system Download PDFInfo
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- CN113176768A CN113176768A CN202110541836.2A CN202110541836A CN113176768A CN 113176768 A CN113176768 A CN 113176768A CN 202110541836 A CN202110541836 A CN 202110541836A CN 113176768 A CN113176768 A CN 113176768A
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- 238000012544 monitoring process Methods 0.000 claims abstract description 48
- 230000003993 interaction Effects 0.000 claims abstract description 15
- 238000012423 maintenance Methods 0.000 claims abstract description 9
- 239000000779 smoke Substances 0.000 claims description 6
- 230000004044 response Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 231100000279 safety data Toxicity 0.000 claims description 3
- 238000003745 diagnosis Methods 0.000 abstract description 3
- 238000007726 management method Methods 0.000 description 38
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
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Abstract
The invention discloses a virtual reality assembly line equipment management system which comprises user interaction equipment, virtual reality system software and a database, wherein the user interaction equipment, the virtual reality system software and the database are connected through a network, the user interaction equipment selects a helmet display, a data glove, a force feedback device, a microphone and an earphone, and the database is used for storing various data required by the system. The assembly line equipment monitoring and management system accurately controls the problems and obstacles in the assembly line and solves the faults of machine equipment in time; the intelligent management and real-time monitoring of warehouse equipment are realized, the information acquisition, fault diagnosis and maintenance efficiency of machine equipment are improved, and the safe, reliable and efficient operation of an automatic system is further ensured.
Description
Technical Field
The invention relates to the technical field of virtual monitoring management, in particular to a virtual reality assembly line equipment management system.
Background
The assembly line equipment is a machine for continuously conveying goods on a certain line, and is also called a conveying line or a conveyor. Products according to the delivery series can be broadly divided into: the production line comprises seven types of production lines, namely a belt production line, a plate chain line, a multiple chain line, a plug-in line, a mesh belt line, a suspension line and a roller production line. Generally comprising traction elements, load-bearing members, drive means, tensioning means, direction-changing means, support elements, etc. The assembly line has large conveying capacity and long conveying distance, can simultaneously complete a plurality of process operations in the conveying process, and has wide application. The existing assembly line also needs to arrange workers to carry out regular inspection, errors are easy to ignore, the work is complex and long in time consumption, fault diagnosis and maintenance are carried out in a certain time, the problem of faults of machine equipment cannot be solved rapidly in time, in addition, the operation state of an industrial warehouse cannot be virtualized, a budget step before a system is found and implemented is lacked, the labor consumption in the industrial manufacturing process is not accurately calculated, and the intellectualization is low.
Disclosure of Invention
The present invention is directed to a virtual reality pipeline device management system to solve the problems set forth in the background art. In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a virtual reality's assembly line equipment management system, includes user interaction equipment, virtual reality system software and database, through internet access between user interaction equipment, the virtual reality system software and the database, user interaction equipment chooses helmet-mounted display, data gloves, force feedback device, microphone, earphone for use, the database is used for the various data that storage system needs. Further, the virtual reality system software comprises a monitoring module and a management module, wherein the monitoring module comprises an intelligent monitoring module, a real-time data module and a wireless sensing module, the intelligent monitoring module comprises a door magnetic monitoring module, an infrared monitoring module, a smoke sensing monitoring module, a circuit monitoring module, an open fire monitoring module, a patrol record, an image snapshot module and a video monitoring module, the patrol record is used for operating patrol equipment on time by an attendant in a preset time and can be inquired in a historical record, the management module comprises a transmission module, a control record module, a fault alarm module, a display module and a database management module, the database management module comprises a real-time database management module and a historical database management module, the generation of a database in the database management module adopts a man-machine interaction mode and is used for allowing existing software not to be modified when data points are added and deleted, the monitoring module and the management module are both electrically connected with the central processing unit, the monitoring module and the management module are connected through the wireless sensing module, and the intelligent monitoring module and the real-time data module are both directly electrically connected with the database management module. Furthermore, the real-time data module collects the frequency 5000 times per second, the condition of the monitored object is automatically analyzed through a curve, the response time of an alarm site is less than 1 second, and the alarm time of a short message is less than 5 seconds. Further, the image snapshot module alarms to trigger the camera to automatically snapshot in real time, the images are stored in a black box of the local terminal, the snapshot images are automatically sent to related personnel, historical images are stored, the image snapshot module triggers the grabbing system according to alarm conditions set by a user, and the user receives corresponding alarm contents and images when the images are uploaded to the background. Further, the real-time database management module comprises an online monitoring module, a management module, a statistic module, a maintenance module and a backup module. Further, the backup module comprises log data, monitoring data, performance data, fault data, safety data, alarm data, operation and maintenance data, asset data, report data and risk data. Furthermore, the historical database management module comprises an audio data playback module, a data retrieval module, a data downloading module, a data uploading and sharing module and a fault data analyzing and storing module, wherein the data retrieval module comprises a data-based, fault-based and keyword classification module. Compared with the prior art, the invention has the beneficial effects that: 1. Problems and obstacles in the precise control assembly line are solved in time, and faults of machine equipment are solved; 2. The intelligent management and real-time monitoring of warehouse equipment are realized, meanwhile, the information acquisition, fault diagnosis and maintenance efficiency of the machine equipment are improved, the response speed of the machine equipment is improved, and the safe, reliable and efficient operation of an automatic system is further ensured; 3. The operation state of the industrial warehouse is virtually reproduced by using the virtual reality system software, so that the labor consumption in the industrial manufacturing process is greatly reduced, the method is more reliable and safer, and the aim of an intelligent warehouse is fulfilled.
Drawings
FIG. 1 is a schematic flow diagram of the overall system of the present invention; FIG. 2 is a schematic system flow diagram of the virtual reality system software of the present invention; FIG. 3 is a system flow diagram of a real-time database management module according to the present invention; FIG. 4 is a system flow diagram of a historical database management module according to the present invention.
Detailed Description
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Referring to fig. 1-4, the present invention provides a technical solution: a virtual reality assembly line equipment management system comprises user interaction equipment, virtual reality system software and a database, wherein the user interaction equipment, the virtual reality system software and the database are connected through a network, the user interaction equipment selects a helmet display, a data glove, a force feedback device, a microphone and an earphone, and the database is used for storing various data required by the system. The virtual reality system software comprises a monitoring module and a management module, the monitoring module comprises an intelligent monitoring module, a real-time data module and a wireless sensing module, the intelligent monitoring module comprises door magnetic monitoring, infrared monitoring, smoke sensing monitoring, circuit monitoring, open fire monitoring, night watching records, image snapshot and video monitoring, wherein (1) door magnetic monitoring-anti-theft detecting instrument: when the door is in a fortification state, if a person enters or exits the door, the sensor gives an alarm, the alarm lamp makes a sound, and the door is restored after being closed. (1) infrared monitoring-infrared detector: when someone shakes at night, the sensor can give an alarm and is installed in important areas such as the no-pass of the assembly line. (2) smoke detection monitoring-smoke alarm: when smoke is generated and the specified concentration is reached, the sensor gives an alarm, and the red indicator light is normally on. (3) circuit monitoring-current transmitter: the current consumption of the user line is detected, the current change rule can be automatically analyzed, the curve diagram can be checked, and the fire hazard of the circuit can be eliminated. (4) open flame monitoring-ultraviolet open flame detector: the open fire in the monitoring area is comprehensively detected, and timely and effective open fire early warning is provided. (5) the night watching records are used for operating night watching equipment on time by a person on duty within preset time and can be inquired in a historical record, the management module comprises a transmission module, a control recording module, a fault alarm module, a display module and a database management module, the database management module comprises a real-time database management module and a historical database management module, a database in the database management module is generated in a man-machine interaction mode and used for allowing existing software not to be modified when data points are added and deleted, the monitoring module and the management module are both electrically connected with the central processing unit and are connected through the wireless sensing module, and the intelligent monitoring module and the real-time data module are both directly and electrically connected with the database management module; the real-time data module collects the frequency 5000 times per second, automatically analyzes the condition of the monitored object through a curve, the response time of an alarm site is less than 1 second, and the alarm time of a short message is less than 5 seconds; the image snapshot module alarms to trigger the camera to automatically snapshot in real time, the picture is stored in a black box of a local terminal, a snapshot picture is automatically sent to related personnel, a historical picture is stored, the image snapshot module triggers a grabbing system according to alarm conditions set by a user, and the user receives corresponding alarm content and pictures while uploading the pictures to a background; the real-time database management module comprises an online monitoring module, a management module, a statistical module, a maintenance module and a backup module, wherein the backup module comprises log data, monitoring data, performance data, fault data, safety data, alarm data, operation and maintenance data, asset data, report data and risk data; the real-time database has the following characteristics: (1) online modification is possible, and existing data is not lost when the online database is reconstructed; (2) measures for ensuring the consistency of the database are provided, and the safety of the system is ensured; (3) the historical database adopts a self-contained dasRdb large-capacity real-time database of a comprehensive monitoring software platform; and (4) the dasRdb high-capacity real-time database is excellent in database management function, data integrity check, database query performance, data safety and the like, and has good portability. The real-time database management module can perform data input and modification in an online mode, can meet the requirement of real-time response under concurrent operation, allows different programs to perform concurrent access on the same data set in the database, and ensures the integrity and consistency of the database under the concurrent mode. And the database is generated and modified on line, and after the data in any database is modified, the database management system modifies the corresponding data on all the operation stations at the same time, so that the consistency of the data is ensured. The same database definition can be used for generating a plurality of data sets, such as training data, calculation data and research data. The system database management can ensure real-time property, flexibility and data consistency of database access, and maintainability and recoverability of the database. The historical database management module comprises an audio data playback module, a data retrieval module, a data downloading module, a data uploading and sharing module and a fault data analyzing and storing module, wherein the data retrieval module comprises a data-based fault type and keyword classification module. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a virtual reality's assembly line equipment management system, includes user interaction equipment, virtual reality system software and database, its characterized in that: the user interaction equipment, the virtual reality system software and the database are connected through a network, the helmet display, the data gloves, the force feedback device, the microphone and the earphone are selected for the user interaction equipment, and the database is used for storing various data required by the system.
2. The virtual reality pipeline equipment management system according to claim 1, wherein: the virtual reality system software comprises a monitoring module and a management module, wherein the monitoring module comprises an intelligent monitoring module, a real-time data module and a wireless sensing module, the intelligent monitoring module comprises a door magnetic monitoring module, an infrared monitoring module, a smoke sensing monitoring module, a circuit monitoring module, an open fire monitoring module, a patrol recording module, an image snapshot module and a video monitoring module, the patrol recording module is used for operating patrol equipment on time by an attendant in a preset time and can inquire in a historical record, the management module comprises a transmission module, a control recording module, a fault alarm module, a display module and a database management module, the database management module comprises a real-time data base management module and a historical database management module, the generation of a database in the database management module adopts a human-computer interaction mode and is used for allowing existing software not to be modified when data points are added and deleted, the monitoring module and the management module are both electrically connected with the central processing unit, the monitoring module and the management module are connected through the wireless sensing module, and the intelligent monitoring module and the real-time data module are both directly electrically connected with the database management module.
3. The virtual reality pipeline equipment management system according to claim 2, wherein: the real-time data module collects the frequency 5000 times per second, the condition of the monitored object is automatically analyzed through a curve, the response time of an alarm site is less than 1 second, and the alarm time of a short message is less than 5 seconds.
4. The virtual reality pipeline equipment management system according to claim 2, wherein: the image snapshot module alarms to trigger the camera to automatically snapshot in real time, the picture is stored in a black box of a local terminal, the snapshot picture is automatically sent to related personnel, historical pictures are stored, the image snapshot module triggers the grabbing system according to the alarm condition set by the user, and when the pictures are uploaded to the background, the user receives corresponding alarm contents and pictures.
5. The virtual reality pipeline equipment management system according to claim 2, wherein: the real-time database management module comprises an online monitoring module, a management module, a statistic module, a maintenance module and a backup module.
6. The virtual reality pipeline equipment management system according to claim 5, wherein: the backup module comprises log data, monitoring data, performance data, fault data, safety data, alarm data, operation and maintenance data, asset data, report data and risk data.
7. The virtual reality pipeline equipment management system according to claim 2, wherein: the historical database management module comprises an audio data playback module, a data retrieval module, a data downloading module, a data uploading and sharing module and a fault data analyzing and storing module, wherein the data retrieval module comprises a data-based, fault-type and keyword classification module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110541836.2A CN113176768A (en) | 2021-05-18 | 2021-05-18 | Virtual reality's assembly line equipment management system |
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| CN202110541836.2A CN113176768A (en) | 2021-05-18 | 2021-05-18 | Virtual reality's assembly line equipment management system |
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| CN113176768A true CN113176768A (en) | 2021-07-27 |
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|---|---|---|---|---|
| CN103326462A (en) * | 2013-02-22 | 2013-09-25 | 成都宝利信通科技有限公司 | Double-vision online monitoring intelligent pre-warning system of transformer substation |
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| CN105187771A (en) * | 2015-07-31 | 2015-12-23 | 山东创德软件技术有限公司 | Plant-level comprehensive supervision platform |
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| CN206848800U (en) * | 2017-05-26 | 2018-01-05 | 厦门汇利伟业科技有限公司 | Online monitoring system based on virtual reality and industrial Internet of Things |
| CN108762224A (en) * | 2018-08-23 | 2018-11-06 | 中国电力工程顾问集团西南电力设计院有限公司 | A kind of wisdom power plant comprehensive monitoring management system |
| CN112465169A (en) * | 2020-12-08 | 2021-03-09 | 江西吉安国泰特种化工有限责任公司 | Maintenance system and method for explosive production line |
-
2021
- 2021-05-18 CN CN202110541836.2A patent/CN113176768A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103326462A (en) * | 2013-02-22 | 2013-09-25 | 成都宝利信通科技有限公司 | Double-vision online monitoring intelligent pre-warning system of transformer substation |
| CN105187771A (en) * | 2015-07-31 | 2015-12-23 | 山东创德软件技术有限公司 | Plant-level comprehensive supervision platform |
| CN105163091A (en) * | 2015-09-25 | 2015-12-16 | 江苏省泰州引江河管理处 | Pump station engineering management integrated linkage system |
| CN106572325A (en) * | 2015-10-13 | 2017-04-19 | 上海宝信软件股份有限公司 | Virtual-reality-technology-based tunnel monitoring equipment inspection system |
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Application publication date: 20210727 |