CN113173481A - Lifting system and lifting method for realizing double-code balance and energy conservation of auxiliary vertical shaft - Google Patents
Lifting system and lifting method for realizing double-code balance and energy conservation of auxiliary vertical shaft Download PDFInfo
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- CN113173481A CN113173481A CN202110567267.9A CN202110567267A CN113173481A CN 113173481 A CN113173481 A CN 113173481A CN 202110567267 A CN202110567267 A CN 202110567267A CN 113173481 A CN113173481 A CN 113173481A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004134 energy conservation Methods 0.000 title claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 279
- 238000005303 weighing Methods 0.000 claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 16
- 239000003755 preservative agent Substances 0.000 claims description 3
- 230000002335 preservative effect Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003020 moisturizing effect Effects 0.000 description 1
- 239000010878 waste rock Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B17/00—Hoistway equipment
- B66B17/12—Counterpoises
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B1/00—Control systems of elevators in general
- B66B1/34—Details, e.g. call counting devices, data transmission from car to control system, devices giving information to the control system
- B66B1/3476—Load weighing or car passenger counting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B17/00—Hoistway equipment
- B66B17/14—Applications of loading and unloading equipment
- B66B17/28—Applications of loading and unloading equipment electrically controlled
- B66B17/30—Applications of loading and unloading equipment electrically controlled for cars or cages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B19/00—Mining-hoist operation
- B66B19/06—Applications of signalling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
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- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
- Computer Networks & Wireless Communication (AREA)
- Earth Drilling (AREA)
Abstract
The invention relates to a lifting system and a lifting method for realizing double-code balance energy saving of an auxiliary vertical shaft, which comprise a double-code lifting system arranged on the ground, wherein the double-code lifting system comprises a cage, a steel wire rope, a head sheave and a double-roller winch, an automatic weighing system respectively arranged at the wellhead of the auxiliary vertical shaft and the bottom of the auxiliary vertical shaft, a water balance system arranged at the wellhead of the auxiliary vertical shaft and the bottom of the auxiliary vertical shaft, and an intelligent control console. The double-roller winch provided by the invention reduces the idle work in the lifting process of the double-code cage, can greatly save the power consumption, and meanwhile, the lifting system can avoid the occurrence of the accident of 'cage running', improve the safety in the operation of the double-roller winch and realize the stable operation of the cage.
Description
Technical Field
The invention belongs to the technical field of mine hoisting, and particularly relates to a hoisting system and a hoisting method for realizing double-code balance energy conservation of an auxiliary vertical shaft.
Background
In underground mining of mines, the auxiliary vertical shaft is used for lifting people up and down, blanking and lifting gangue. In general, the auxiliary vertical shaft hoisting is mostly a double-drum winch or a multi-rope friction-wheel winch, i.e. a so-called double-yard hoisting. When the winch works, the efficiency is improved and the stress balance of the winch roller is realized. In theory, when the loads on two sides are equal (namely the weight of lifting upwards is equal to the weight of lowering downwards), the winch is stressed in a balanced manner, and the work done by the winch is the minimum. Generally, when the winch is heavy in upward lifting and light in downward lowering, the force borne by the winch is the difference between the two, and the winch works greatly and consumes the most electricity; this will increase the power consumption much more than 500 meters when the deep well is lifted. When the weight of downward lowering is large and the weight of upward lifting is small, the lowering speed of the winch needs to be accelerated; in order to control the lowering speed to keep the lowering speed within a safe allowable range, the old winch mostly adopts friction braking to control the lowering speed, which requires a winch driver to perform manual control adjustment according to experience, and the safety is difficult to guarantee. Most of the advanced winches adopt reverse torque self-balancing control and also need to consume a large amount of electric power.
In fact, during normal production under the well, the number of people going into the well in one shift is equal to the number of people going up the well; the weight of the material being lowered is also substantially balanced with the total weight of the object that needs to be lifted upwards. However, in practice, due to the difference between the time of going up and down the well by workers and the inconsistency between the time of discharging and discharging the waste rock, it is difficult to achieve the equivalent weight of each time of lowering and lifting the winch. And to achieve the purpose that the weight of each lifting and lowering is basically equal, only when the winch is lifted each time, a method of counterweight compensation balance is adopted.
Disclosure of Invention
The invention aims to provide a lifting system and a lifting method for realizing double-code balance energy saving of an auxiliary vertical shaft, and solves the problem that the lowering weight and the lifting weight of the conventional auxiliary vertical shaft winch are unequal.
The invention adopts the technical scheme that the double-code balance energy-saving lifting system for realizing the auxiliary vertical shaft comprises a double-code lifting system arranged on the ground, wherein the double-code lifting system comprises a double-cage, a steel wire rope, a head sheave and a double-drum winch which are parked at the wellhead of the auxiliary vertical shaft, at the shaft bottom or run in a shaft, and further comprises a wellhead automatic weighing system arranged at the wellhead of the auxiliary vertical shaft, a shaft bottom automatic weighing system arranged at the shaft bottom of the auxiliary vertical shaft, a shaft top water balance system arranged at the wellhead of the auxiliary vertical shaft, a shaft bottom water balance system arranged at the shaft bottom of the auxiliary vertical shaft and an intelligent control console arranged at the wellhead and the shaft bottom.
The upper portions of the two cages are fixedly provided with cage water collecting tanks, the tops of the cage water collecting tanks are provided with insertion ports, and the side faces of the cage water collecting tanks are provided with water passing connecting devices.
The wellhead automatic weighing system comprises a fixed frame and cage supporting legs which are symmetrically arranged, a rotating shaft is arranged between the fixed frame and the cage supporting legs, curved bars are arranged on the rotating shaft, a linkage rod is arranged between the two curved bars, a manual wrench is arranged on one rotating shaft, a pressure-bearing sensor is arranged on the fixed frame, and a pressure-bearing balancing block is fixedly connected to the cage supporting legs.
The automatic weighing system at the bottom of the well comprises a bearing beam at the bottom of the well arranged in a main roadway at the bottom of the well, wherein a weighing sensor is arranged on the bearing beam at the bottom of the well, and the weighing sensor is arranged at the corresponding position of four bearing corners at the lower end of the cage after the cage falls to the bottom.
The well head water balance system includes well head high-order water tank, well head low-order water tank, well head water pump and liquid water, be linked together through the well head inlet tube between the water inlet of well head water pump and the well head low-order water tank, be linked together through the well head outlet pipe between the delivery port of well head water pump and the well head high-order water tank, be linked together through the well head downcomer between well head high-order water tank and the well head low-order water tank, be provided with control solenoid valve and well head down control solenoid valve on the well head downcomer, the intercommunication has the one end of well head connecting water pipe on the well head downcomer between control solenoid valve and the well head down control solenoid valve on the well head, the other end of well head connecting water pipe can pass the bottom that the interface of cage inserted cage water collection box, and the tip is provided with well head electromagnetic check valve.
The water balance system at the bottom of the well comprises a high-level water tank at the bottom of the well, a low-level water tank at the bottom of the well and a water pump at the bottom of the well, wherein a water inlet of the water pump at the bottom of the well is communicated with the low-level water tank at the bottom of the well through a water inlet pipe at the bottom of the well, a water outlet of the water pump at the bottom of the well is communicated with the high-level water tank at the bottom of the well through a water outlet pipe at the bottom of the well, the high-level water tank at the bottom of the well is communicated with the low-level water tank at the bottom of the well through a sewer pipe at the bottom of the well, a control electromagnetic valve at the bottom of the well and a control electromagnetic valve at the bottom of the well are arranged on the sewer pipe at the bottom of the well, and a connecting water pipe at the bottom is communicated with the sewer pipe between the control electromagnetic valve at the bottom of the well and the control electromagnetic valve at the bottom of the well.
The water passing connecting device comprises a fixed pipe, an inner cavity of the fixed pipe is divided into a thin cylindrical inner cavity section, a conical inner cavity section and a thick cylindrical inner cavity section, the conical inner cavity section is located between the thin cylindrical inner cavity section and the thick cylindrical inner cavity section, an end plate is mounted at the end part of the thick cylindrical inner cavity section of the fixed pipe, a water passing hole is formed in the end plate, a steel ball is arranged in the conical inner cavity section, and a spring is arranged between the steel ball and the end plate.
The water passing connecting device is characterized in that a water passing pipe is used in a matched mode through a fixing pipe, worm teeth are arranged on the outer wall of the water passing pipe, a spiral propeller taking a stepping motor as power is connected onto the worm teeth, a clamping groove is further formed in the outer wall of the water passing pipe, an O-shaped sealing ring is arranged in the clamping groove, a groove is further formed in the outer wall of the water passing pipe, and an inclined hole is formed in the groove.
And a stepping motor of the spiral propeller, an upper control electromagnetic valve of the well mouth, a lower control electromagnetic valve of the well mouth, a well mouth electromagnetic check valve, a double-roller winch, a well mouth water pump, a pressure bearing sensor, a weighing sensor, an upper control electromagnetic valve of the well bottom, a lower control electromagnetic valve of the well bottom and the well bottom water pump are all electrically connected with an intelligent control console.
Preferably, when the cage is parked at the wellhead, the position of the bottom of the wellhead high-level water tank is at least 0.5 m higher than the position of the top of the cage water collection tank, and the position of the bottom of the cage water collection tank is at least 0.5 m higher than the position of the top of the wellhead low-level water tank; when the cage stops at the bottom of the well, the position of the bottom of the high-level water tank at the bottom of the well is at least 0.5 m higher than the position of the top of the cage water collection tank, and the position of the bottom of the cage water collection tank is at least 0.5 m higher than the position of the top of the low-level water tank at the bottom of the well.
Preferably, the preservative or emulsified oil is added to liquid water in the wellhead high-level water tank, the wellhead low-level water tank, the shaft bottom high-level water tank, the shaft bottom low-level water tank and the cage water collecting tank.
A lifting method for realizing double-code balance energy saving of an auxiliary vertical shaft comprises the following steps:
the first step is as follows: when the cage parked at the wellhead of the auxiliary vertical shaft is placed before the operation starts, the cage is in an empty state and is placed on the cage supporting legs of the wellhead, the weight of the cage with the vacant wellhead is measured through the pressure-bearing balance block and the pressure-bearing sensor at the moment, the measured weight parameter of the cage is transmitted to the intelligent control console, and the weight parameter of the cage with the vacant wellhead is stored by the intelligent control console.
The second step is that: people or materials are fed into the cage at the wellhead, the weight of the cage at the wellhead is changed, the weight of the cage at the wellhead is measured by the pressure-bearing balance block and the pressure-bearing sensor, the weight parameter of the cage at the wellhead with weight is measured and transmitted to the intelligent control console, and the weight parameter of the cage at the wellhead with weight is stored by the intelligent control console.
The third step: meanwhile, before the cage at the bottom of the auxiliary vertical shaft is lifted, the cage is in an empty state and is placed on a weighing sensor at the bottom of the shaft, the weight of the cage at the bottom of the shaft is measured by the weighing sensor at the moment, the weight parameter of the cage at the bottom of the shaft is measured and transmitted to an intelligent control console, and the weight parameter of the cage at the bottom of the shaft is stored by the intelligent control console.
And fourthly, people or materials are fed into the cage at the bottom of the well, the weight of the cage at the bottom of the well is changed, the weight of the cage with the weight at the bottom of the well is measured by the weighing sensor, the weight parameter of the cage with the weight at the bottom of the well is transmitted to the intelligent control console, and the weight parameter of the cage with the weight at the bottom of the well is stored by the intelligent control console.
The fifth step: the cage weight of well head and the cage weight difference in shaft bottom are worked out to the intelligent control platform, cage weight when the shaft bottom is greater than the cage weight of well head, and when the difference of weight is greater than and sets for numerical value, then the cage header tank of well head needs the moisturizing, well head water balance system begins to work this moment, control solenoid valve self-closing under the well head, control solenoid valve on the well head, well head electromagnetic check valve is automatic to be opened, liquid water in the high-order water tank of well head passes through control solenoid valve on the well head, the water pipe is connected to the well head, well head electromagnetic check valve supplyes in to the cage header tank of well head, the cage weight and the cage weight in shaft bottom are balanced up to the well head, then, control solenoid valve on the well head, well head electromagnetic check valve self-closing.
When the weight of the cage at the well mouth needs to be reduced, the control electromagnetic valve on the well mouth is automatically closed, the control electromagnetic valve under the well mouth and the electromagnetic check valve at the well mouth are automatically opened, and liquid water in the cage water collecting tank flows into the low-level water tank at the well mouth through the electromagnetic check valve, the well mouth connecting water pipe, the sewer pipe at the well mouth and the control electromagnetic valve under the well mouth.
When the weight of a cage at the wellhead is larger than that of a cage at the bottom of a well and the difference value of the weights is larger than a set value, a water collecting tank of the cage at the bottom of the well needs to be supplemented with water, a water balance system at the bottom of the well starts to work, a stepping motor of a spiral propeller rotates in the forward direction, a water passing pipe is driven to move under the action of the spiral propeller and is inserted into a fixed pipe of a water passing connecting device, the water passing pipe pushes a steel ball compression spring to move in a conical inner cavity section of the fixed pipe, and a water passing channel is reserved between the steel ball and the wall of the fixed pipe; the bottom-well sewer pipe and the water-passing pipe are communicated by a hose, a control electromagnetic valve on the bottom of the well is automatically opened, the bottom-well control electromagnetic valve is automatically closed, liquid water in a bottom-well high-level water tank sequentially passes through the bottom-well sewer pipe, the bottom-well control electromagnetic valve, a bottom-well connecting water pipe, the hose, the water-passing pipe, an inclined hole, a water-passing channel around a steel ball, a conical inner cavity section of a fixed pipe, a thick cylindrical inner cavity section of the fixed pipe and a water-passing hole, and finally enters a cage water collecting tank on the bottom of the well until the weight of a cage at a well opening is balanced with the weight of a cage at the bottom of the well.
When the weight of the cage at the bottom of the well needs to be reduced, the control electromagnetic valve at the bottom of the well is closed, the control electromagnetic valve at the bottom of the well is opened, and liquid water in the cage water collecting tank can reversely flow into the low-level water tank at the bottom of the well.
When the required operation procedure is completed, the stepping motor of the spiral propeller rotates reversely, the water passing pipe is driven to move under the action of the spiral propeller, the water passing pipe is pulled out of the fixed pipe of the water passing connecting device, the steel balls recover to the original position under the action of the spring, and liquid water in the cage water collecting tank at the bottom of the well is prevented from flowing out.
And a sixth step: after personnel or the material in the cage of well head finishes finishing, the operation workman pulls open hand wrench, the well head sends the signal that safe was transferred, after personnel or the material in the cage of well bottom finish, the well bottom sends the signal of safe promotion, the cage weight of well head and the cage weight of well bottom have realized balancing this moment, the intelligent control platform sends the signal to the winch room, the operation of double drum winch, upwards promote the cage of well bottom, the cage of well head is transferred downwards, accomplish the promotion of material or personnel in the cage and transfer work.
The invention has the beneficial effects that:
1. the double-code lifting system for the auxiliary vertical shaft is used, idle work during lifting of the double-code lifting system for the auxiliary vertical shaft is reduced, and power consumption can be greatly reduced.
2. In the prior art, when the auxiliary vertical shaft double-code lifting system is lifted seriously unbalanced, the double-roller winch is easy to lose control, so that a so-called tank running safety accident is caused.
3. In the prior art, the weight difference value between the well mouth and the well bottom when the auxiliary vertical shaft double-code lifting system is lifted cannot be preset, so that the speed during lifting cannot be set in a balanced manner, and the automatic speed control is difficult to realize.
Drawings
FIG. 1 is a schematic structural diagram of a double-yard hoisting system for a secondary vertical shaft in the prior art;
FIG. 2 is a schematic structural diagram of a wellhead water balance system in an embodiment of the invention;
FIG. 3 is a schematic diagram of the downhole water balance system in an embodiment of the invention;
FIG. 4 is a schematic structural diagram of an automatic wellhead weighing system in an embodiment of the invention;
FIG. 5 is a schematic structural diagram of a water passing connection device arranged at the bottom of a well in the embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clear, embodiments of the present invention are described in further detail below with reference to the accompanying drawings.
As shown in fig. 1 to 5, the invention provides a lifting system for realizing double-code balance energy saving of an auxiliary vertical shaft, which comprises a double-code lifting system arranged on the ground, wherein the double-code lifting system comprises a cage 1, a steel wire rope 2, a head sheave 3 and a double-drum winch 4 which are parked at the wellhead of the auxiliary vertical shaft, at the shaft bottom or run in a shaft, and further comprises a wellhead automatic weighing system 5 arranged at the wellhead of the auxiliary vertical shaft, a shaft bottom automatic weighing system 6 arranged at the shaft bottom of the auxiliary vertical shaft, a shaft top water balance system 7 arranged at the wellhead of the auxiliary vertical shaft, a shaft bottom water balance system 8 arranged at the shaft bottom of the auxiliary vertical shaft and intelligent control consoles arranged at the wellhead and the shaft bottom.
Cage water collecting tanks 101 are fixedly arranged on the upper portions of the cages 1, insertion ports 102 are formed in the tops of the cage water collecting tanks 101, and water passing connecting devices 103 are arranged on the side faces of the cage water collecting tanks 101.
As shown in fig. 4, the wellhead automatic weighing system 5 includes a fixed frame 501 and a cage leg 502 which are symmetrically arranged, a rotating shaft 503 is arranged between the fixed frame 501 and the cage leg 502, a curved rod 504 is arranged on the rotating shaft 503, a linkage rod 505 is arranged between the two curved rods 504, a manual wrench 506 is arranged on one rotating shaft 503, a pressure-bearing sensor 507 is arranged on the fixed frame 501, and a pressure-bearing balancing block 508 is fixedly connected to the cage leg 502.
As shown in fig. 1 and 3, the automatic bottom-hole weighing system 6 includes a bottom-hole load-bearing beam 601 disposed in a bottom-hole main lane 9, a weighing sensor 602 is disposed on the bottom-hole load-bearing beam 601, and the weighing sensor 602 is disposed at a position corresponding to four load-bearing corners at the lower end of the cage 1 after falling.
As shown in fig. 2, the wellhead water balance system 7 comprises a wellhead high level water tank 701, a wellhead low level water tank 702, well head water pump 703 and liquid water, be linked together through well head inlet tube 704 between the water inlet of well head water pump 703 and the well head low level water tank 702, be linked together through well head outlet pipe 705 between the delivery port of well head water pump 703 and the well head high level water tank 701, be linked together through well head downcomer 706 between well head high level water tank 701 and the well head low level water tank 702, be provided with control solenoid valve 707 on the well head downcomer 706 and control solenoid valve 708 under the well head, the intercommunication has the one end of well head connecting water pipe 709 on the well head downcomer 706 between control solenoid valve 707 and the well head lower control solenoid valve 708 on the well head, the other end of well head connecting water pipe 709 can pass the bottom that bayonet joint 102 of cage 1 inserted cage header tank 101, and its tip is provided with well head electromagnetic check valve 710.
As shown in fig. 3, the downhole water balance system 8 includes a downhole high-level water tank 801, a downhole low-level water tank 802, and a downhole water pump 803, wherein a water inlet of the downhole water pump 803 is communicated with the downhole low-level water tank 802 through a downhole water inlet pipe 804, a water outlet of the downhole water pump 803 is communicated with the downhole high-level water tank 801 through a downhole water outlet pipe 805, the downhole high-level water tank 801 is communicated with the downhole low-level water tank 802 through a downhole sewer pipe 806, the downhole sewer pipe 806 is provided with a downhole bottom control electromagnetic valve 807 and a downhole bottom control electromagnetic valve 808, and the downhole sewer pipe 806 between the downhole upper control electromagnetic valve 807 and the downhole bottom control electromagnetic valve 808 is communicated with a downhole connecting water pipe 809.
As shown in fig. 5, the water passing connection device 103 includes a fixed pipe 10301, an inner cavity of the fixed pipe 10301 is divided into a thin cylindrical inner cavity section 10301a, a conical inner cavity section 10301b, and a thick cylindrical inner cavity section 10301c, the conical inner cavity section 10301b is located between the thin cylindrical inner cavity section 10301a and the thick cylindrical inner cavity section 10301c, an end plate 10302 is installed at an end of the thick cylindrical inner cavity section 10301c of the fixed pipe 10301, a water passing hole 10303 is opened on the end plate 10302, a steel ball 10304 is arranged in the conical inner cavity section 10301b, and a spring 10305 is arranged between the steel ball 10304 and the end plate 10302.
The water passing connecting device 103 is characterized in that a water passing pipe 11 is used in a matching mode through a fixed pipe 10301, the outer wall of the water passing pipe 11 is provided with a worm gear 12, the worm gear 12 is connected with a spiral propeller 13 taking a stepping motor 19 as power, the outer wall of the water passing pipe 11 is further provided with a clamping groove 14, an O-shaped sealing ring 15 is arranged in the clamping groove 14, the outer wall of the water passing pipe 11 is further provided with a groove 16, and the groove 16 is further provided with an inclined hole 17.
The stepping motor 19 of the screw propeller 13, the wellhead upper control electromagnetic valve 707, the wellhead lower control electromagnetic valve 708, the wellhead electromagnetic check valve 710, the wellhead water pump 703, the pressure-bearing sensor 507, the weighing sensor 602, the bottomhole upper control electromagnetic valve 807, the bottomhole lower control electromagnetic valve 808 and the bottomhole water pump 803 are all electrically connected with the intelligent control console.
When the cage 1 is parked at a wellhead, the position of the bottom of the wellhead high-level water tank 701 is at least 0.5 m higher than the position of the top of the cage water collection tank 101, and the position of the bottom of the cage water collection tank 101 is at least 0.5 m higher than the position of the top of the wellhead low-level water tank 702; when the cage 1 is parked at the bottom of the well, the position of the bottom of the high-level water tank 801 at the bottom of the well is at least 0.5 meter higher than the position of the top of the cage water collecting tank 101, and the position of the bottom of the cage water collecting tank 101 is at least 0.5 meter higher than the position of the top of the low-level water tank 802 at the bottom of the well.
Preservative or emulsified oil is added into liquid water of the wellhead high-level water tank 701, the wellhead low-level water tank 702, the shaft bottom high-level water tank 801, the shaft bottom low-level water tank 802 and the cage water collecting tank 101.
A lifting method for realizing double-code balance energy saving of an auxiliary vertical shaft comprises the following steps:
the first step is as follows: when cage 1 of well head is located vice vertical well head, before the work of transferring begins, cage 1 of vacant well head is located cage landing leg 502, measures cage 1 weight of vacant well head through pressure-bearing balancing piece 508 and pressure-bearing sensor 507 this moment to will measure cage 1 weight parameter of vacant well head and transmit for intelligent control platform, intelligent control platform stores cage 1 weight parameter of vacant well head.
The second step is that: people or feeding materials into the cage 1 at the wellhead, the weight in the cage 1 at the wellhead is changed, the weight of the cage 1 with the weight at the wellhead is measured by the pressure-bearing balance block 508 and the pressure-bearing sensor 507, the weight parameter of the cage 1 with the weight at the wellhead is measured and transmitted to the intelligent control console, and the weight parameter of the cage 1 with the weight at the wellhead is stored by the intelligent control console.
The third step: meanwhile, before the lifting work of the cage 1 at the bottom of the auxiliary vertical shaft starts, the cage is in an empty state and is placed on a weighing sensor 602 at the bottom of the shaft, the weight of the cage 1 at the bottom of the shaft is measured by the weighing sensor 602 at the moment, the weight parameter of the cage 1 at the bottom of the shaft which is measured is transmitted to an intelligent control console, and the intelligent control console stores the weight parameter of the cage 1 at the bottom of the shaft which is empty.
And fourthly, people or feed materials into the cage 1 at the bottom of the well, the weight of the cage 1 at the bottom of the well is changed, the weighing sensor 602 measures the weight of the cage 1 with the weight at the bottom of the well, the weight parameter of the cage 1 with the weight at the bottom of the well is measured and transmitted to the intelligent control console, and the intelligent control console stores the weight parameter of the cage 1 with the weight at the bottom of the well.
The fifth step: the intelligent control console calculates the difference value between the weight of the cage 1 at the wellhead and the weight of the cage 1 at the bottom of the well, when the weight of the cage 1 at the bottom of the well is greater than the weight of the cage 1 at the wellhead, and the difference value of the weights is greater than a set value, the cage water collection tank 101 at the wellhead needs to be replenished with water, the wellhead water balance system 7 starts to work at the moment, the control electromagnetic valve 708 is automatically closed under the wellhead, the control electromagnetic valve 707 on the wellhead and the wellhead electromagnetic check valve 710 are automatically opened, liquid water in the wellhead high-level water tank 701 passes through the control electromagnetic valve 707 on the wellhead, the wellhead connecting water pipe 709 and the wellhead electromagnetic check valve 710 are replenished into the cage water collection tank 101 at the wellhead, until the weight of the cage 1 at the wellhead is balanced with the weight of the cage 1 at the bottom of the well, then, the control electromagnetic valve 707 on the wellhead and the wellhead electromagnetic check valve 710 are automatically closed.
When the weight of the cage 1 at the wellhead needs to be reduced, the control electromagnetic valve 707 on the wellhead is automatically closed, the control electromagnetic valve 708 and the electromagnetic check valve 710 at the wellhead are automatically opened, and the liquid water in the cage water collecting tank 101 flows into the low-level water tank 702 at the wellhead through the electromagnetic check valve 710, the wellhead connecting water pipe 709, the sewer pipe 706 at the wellhead and the control electromagnetic valve 708 at the wellhead.
When the weight of the cage 1 at the well mouth is larger than that of the cage 1 at the well bottom, and the difference value of the weights is larger than a set value, the water collecting tank 101 of the cage at the well bottom needs to be replenished with water, at the moment, the water balance system 8 at the well bottom starts to work, the stepping motor 19 of the spiral propeller 13 rotates positively, the water passing pipe 11 is driven to move under the action of the spiral propeller 13, the water passing pipe 11 is inserted into the fixed pipe 10301 of the water passing connecting device 103, the water passing pipe 11 pushes the steel ball 10304 to compress the spring 10305 to move in the conical inner cavity section 10301b of the fixed pipe 10301, at the moment, a water passing channel is left between the steel ball 10304 and the wall of the fixed pipe 10301, the down pipe 806 and the water passing pipe 11 are communicated through the hose 18, the control electromagnetic valve 807 on the well bottom is automatically opened, the down control electromagnetic valve 808 is automatically closed, and liquid water in the high-level water tank 801 at the well bottom sequentially passes through the well bottom 806, the control electromagnetic valve 807 and the well bottom connecting pipe 809, The water-saving device comprises a hose 18, a water passing pipe 11, an inclined hole 17, a water passing channel around a steel ball 10304, a conical inner cavity section 10301b of a fixed pipe 10301, a thick cylindrical inner cavity section 10301c of the fixed pipe 10301 and a water passing hole 10303, and finally enters a cage water collecting tank 101 at the bottom of a well until the weight of a cage 1 at the well head is balanced with the weight of the cage 1 at the bottom of the well.
When the weight of the cage 1 at the bottom of the well needs to be reduced, the control electromagnetic valve 807 at the bottom of the well is closed, the control electromagnetic valve 808 at the bottom of the well is opened, and the liquid water in the cage water collecting tank 101 can reversely flow into the low-level water tank 802 at the bottom of the well.
After the required operation procedure is completed, the stepping motor 19 of the spiral propeller 13 rotates reversely, the water passing pipe 11 is driven to move under the action of the spiral propeller 13, the water passing pipe 11 is pulled out of the fixed pipe 10301 of the water passing connecting device 103, and the steel balls 10304 are restored to the original position under the action of the spring 10305, so that liquid water in the cage water collecting tank 101 at the bottom of the well is prevented from flowing out.
And a sixth step: after personnel or material in cage 1 of well head finish preparing, the operation workman pulls open hand wrench 506, the well head sends the signal that the safety was transferred, after personnel or material in cage 1 of well bottom finish preparing, the signal that the well bottom sent safe promotion, cage 1 weight and the cage 1 weight in well bottom of well head are balanced this moment, the intelligent control platform sends the signal to the winch room, double drum winch 4 begins the operation, promote cage 1 in well bottom upwards, cage 1 of well head is transferred downwards, accomplish the work of promotion and transfer of material and personnel in cage 1.
Those not described in detail in this specification are within the skill of the art.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents.
Claims (4)
1. The utility model provides a realize balanced energy-conserving hoist system of vice vertical shaft double code, is including setting up in the double code hoist system on ground, wherein double code hoist system is including berthhing at vice vertical shaft wellhead, shaft bottom or the double-cage, wire rope, head sheave, the twin drum winch of operation in the pit shaft, its characterized in that: the automatic weighing system comprises a well head automatic weighing system arranged at a well head of the auxiliary vertical shaft, a well bottom automatic weighing system arranged at a well bottom of the auxiliary vertical shaft, a well head water balance system arranged at the well head of the auxiliary vertical shaft, a well bottom water balance system arranged at the well bottom of the auxiliary vertical shaft and an intelligent control console arranged at the well head and the well bottom;
cage water collecting tanks are fixedly arranged at the upper parts of the two cages, inserting ports are formed in the tops of the cage water collecting tanks, and water passing connecting devices are arranged on the side surfaces of the cage water collecting tanks;
the wellhead automatic weighing system comprises a fixed frame and cage support legs which are symmetrically arranged, a rotating shaft is arranged between the fixed frame and the cage support legs, curved bars are arranged on the rotating shaft, a linkage rod is arranged between the two curved bars, a manual wrench is arranged on one rotating shaft, a pressure-bearing sensor is arranged on the fixed frame, and a pressure-bearing balancing block is fixedly connected to the cage support legs;
the automatic weighing system at the bottom of the well comprises a bearing beam at the bottom of the well arranged in a main roadway at the bottom of the well, wherein a weighing sensor is arranged on the bearing beam at the bottom of the well and is arranged at the corresponding position of four bearing corners at the lower end of the cage after falling to the bottom;
the well head water balance system comprises a well head high-level water tank, a well head low-level water tank, a well head water pump and liquid water, wherein a water inlet of the well head water pump is communicated with the well head low-level water tank through a well head water inlet pipe, a water outlet of the well head water pump is communicated with the well head high-level water tank through a well head water outlet pipe, the well head high-level water tank is communicated with the well head low-level water tank through a well head sewer pipe, the well head sewer pipe is provided with a well head upper control electromagnetic valve and a well head lower control electromagnetic valve, one end of a well head connecting water pipe is communicated with the well head sewer pipe between the well head upper control electromagnetic valve and the well head lower control electromagnetic valve, the other end of the well head connecting water pipe can penetrate through a plugging port of the cage to be inserted into the bottom of the cage water tank, and a well head electromagnetic check valve is arranged at the end;
the water balance system at the bottom of the well comprises a high-level water tank at the bottom of the well, a low-level water tank at the bottom of the well and a water pump at the bottom of the well, wherein a water inlet of the water pump at the bottom of the well is communicated with the low-level water tank at the bottom of the well through a water inlet pipe at the bottom of the well, a water outlet of the water pump at the bottom of the well is communicated with the high-level water tank at the bottom of the well through a water outlet pipe at the bottom of the well, the high-level water tank at the bottom of the well is communicated with the low-level water tank at the bottom of the well through a sewer pipe at the bottom of the well, a control electromagnetic valve at the bottom of the well and a control electromagnetic valve at the bottom of the well are arranged on the sewer pipe at the bottom of the well, and a connection water pipe at the bottom is communicated with the sewer pipe between the control electromagnetic valve at the bottom of the well and the control electromagnetic valve at the bottom of the well;
the water passing connecting device comprises a fixing pipe, the inner cavity of the fixing pipe is divided into a thin cylindrical inner cavity section, a conical inner cavity section and a thick cylindrical inner cavity section, the conical inner cavity section is positioned between the thin cylindrical inner cavity section and the thick cylindrical inner cavity section, the end part of the thick cylindrical inner cavity section of the fixing pipe is provided with an end plate, a water passing hole is formed in the end plate, a steel ball is arranged in the conical inner cavity section, and a spring is arranged between the steel ball and the end plate;
the water passing connecting device is characterized in that a water passing pipe is matched with a fixed pipe of the water passing connecting device, a worm gear is arranged on the outer wall of the water passing pipe, a spiral propeller taking a stepping motor as power is connected onto the worm gear, a clamping groove is also arranged on the outer wall of the water passing pipe, an O-shaped sealing ring is arranged in the clamping groove, a groove is also arranged on the outer wall of the water passing pipe, and an inclined hole is arranged on the groove;
and a stepping motor of the spiral propeller, an upper control electromagnetic valve of the well mouth, a lower control electromagnetic valve of the well mouth, a well mouth electromagnetic check valve, a double-roller winch, a well mouth water pump, a pressure bearing sensor, a weighing sensor, an upper control electromagnetic valve of the well bottom, a lower control electromagnetic valve of the well bottom and the well bottom water pump are all electrically connected with an intelligent control console.
2. The hoisting system for realizing double-code balance energy conservation of the auxiliary vertical shaft according to claim 1, wherein: when the cage stops at the wellhead, the position of the bottom of the wellhead high-level water tank is at least 0.5 m higher than the position of the top of the cage water collection tank, and the position of the bottom of the cage water collection tank is at least 0.5 m higher than the position of the top of the wellhead low-level water tank; when the cage stops at the bottom of the well, the position of the bottom of the high-level water tank at the bottom of the well is at least 0.5 m higher than the position of the top of the cage water collection tank, and the position of the bottom of the cage water collection tank is at least 0.5 m higher than the position of the top of the low-level water tank at the bottom of the well.
3. The hoisting system for realizing double-code balance energy conservation of the auxiliary vertical shaft according to claim 1, wherein: and the preservative or emulsified oil is added into the liquid water in the wellhead high-level water tank, the wellhead low-level water tank, the shaft bottom high-level water tank, the shaft bottom low-level water tank and the cage water collecting tank.
4. A lifting method for realizing double-code balance energy saving of an auxiliary vertical shaft is characterized by comprising the following steps:
the first step is as follows: when the cage parked at the wellhead of the auxiliary vertical shaft is in an empty state before the lowering operation is started, the cage is placed on cage supporting legs of the wellhead, the weight of the cage with the vacant wellhead is measured through a pressure-bearing balance block and a pressure-bearing sensor, the measured weight parameter of the cage is transmitted to an intelligent control console, and the intelligent control console stores the weight parameter of the cage with the vacant wellhead;
the second step is that: people or materials are fed into the cage at the wellhead, the weight of the cage at the wellhead is changed, the weight of the cage at the wellhead is measured by the pressure-bearing balance block and the pressure-bearing sensor, the weight parameter of the cage with the weight measured at the wellhead is transmitted to the intelligent control console, and the weight parameter of the cage with the weight measured at the wellhead is stored by the intelligent control console;
the third step: meanwhile, before the cage at the bottom of the auxiliary vertical shaft is lifted, the cage is in an empty state and is placed on a weighing sensor at the bottom of the shaft, the weight of the cage at the bottom of the shaft is measured by the weighing sensor at the moment, the weight parameter of the cage at the bottom of the shaft is measured and transmitted to an intelligent control console, and the intelligent control console stores the weight parameter of the cage at the bottom of the shaft;
fourthly, people or materials are fed into the cage at the bottom of the well, the weight of the cage at the bottom of the well is changed, the weight sensor measures the weight of the cage with the weight at the bottom of the well, the weight parameter of the cage with the weight at the bottom of the well is measured and transmitted to the intelligent control console, and the intelligent control console stores the weight parameter of the cage with the weight at the bottom of the well;
the fifth step: the intelligent control console calculates the difference value between the weight of the cage at the wellhead and the weight of the cage at the bottom of the well, when the weight of the cage at the bottom of the well is greater than the weight of the cage at the wellhead and the difference value of the weight is greater than a set value, the water tank of the cage at the wellhead needs to be replenished with water, at the moment, the water balance system at the wellhead starts to work, the control solenoid valve under the wellhead automatically closes, the control solenoid valve on the wellhead and the electromagnetic check valve at the wellhead open automatically, the liquid water in the high-level water tank at the wellhead is replenished into the cage water tank at the wellhead through the control solenoid valve on the wellhead, the connection water pipe at the wellhead and the electromagnetic check valve at the wellhead until the weight of the cage at the wellhead is balanced with the weight of the cage;
when the weight of a cage at a well mouth needs to be reduced, a control electromagnetic valve on the well mouth is automatically closed, a control electromagnetic valve under the well mouth and an electromagnetic check valve at the well mouth are automatically opened, and liquid water in a water collection tank of the cage flows into a low-level water tank at the well mouth through the electromagnetic check valve, a well mouth connecting water pipe, a well mouth sewer pipe and a control electromagnetic valve under the well mouth;
when the weight of a cage at the wellhead is larger than that of a cage at the bottom of a well and the difference value of the weights is larger than a set value, a water collecting tank of the cage at the bottom of the well needs to be supplemented with water, a water balance system at the bottom of the well starts to work, a stepping motor of a spiral propeller rotates in the forward direction, a water passing pipe is driven to move under the action of the spiral propeller and is inserted into a fixed pipe of a water passing connecting device, the water passing pipe pushes a steel ball compression spring to move in a conical inner cavity section of the fixed pipe, and a water passing channel is reserved between the steel ball and the wall of the fixed pipe; the bottom-well sewer pipe and the water passing pipe are communicated by a hose, a control electromagnetic valve on the bottom of the well is automatically opened, the bottom-well control electromagnetic valve is automatically closed, liquid water in a bottom-well high-level water tank sequentially passes through the bottom-well sewer pipe, the bottom-well control electromagnetic valve, a bottom-well connecting water pipe, the hose, the water passing pipe, an inclined hole, a water passing channel around a steel ball, a conical inner cavity section of a fixed pipe, a thick cylindrical inner cavity section of the fixed pipe and a water passing hole and finally enters a cage water collecting tank at the bottom of the well until the weight of a cage at a well opening is balanced with the weight of a cage at the bottom of the well;
when the weight of the cage at the bottom of the well needs to be reduced, the control electromagnetic valve at the bottom of the well is closed, the control electromagnetic valve at the bottom of the well is opened, and liquid water in the cage water collecting tank can reversely flow into the low-level water tank at the bottom of the well;
when the required operation procedure is finished, the stepping motor of the spiral propeller rotates reversely, the water passing pipe is driven to move under the action of the spiral propeller, the water passing pipe is pulled out of the fixed pipe of the water passing connecting device, and the steel balls recover to the original position under the action of the spring, so that liquid water in a cage water collecting tank at the bottom of the well is prevented from flowing out;
and a sixth step: after personnel or the material in the cage of well head finishes finishing, the operation workman pulls open hand wrench, the well head sends the signal that safe was transferred, after personnel or the material in the cage of well bottom finish, the well bottom sends the signal of safe promotion, the cage weight of well head and the cage weight of well bottom have realized balancing this moment, the intelligent control platform sends the signal to the winch room, the operation of double drum winch, upwards promote the cage of well bottom, the cage of well head is transferred downwards, accomplish the promotion of material or personnel in the cage and transfer work.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110567267.9A CN113173481B (en) | 2021-05-24 | 2021-05-24 | Lifting system and lifting method for realizing double-code balance and energy conservation of auxiliary vertical shaft |
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| CN202110567267.9A CN113173481B (en) | 2021-05-24 | 2021-05-24 | Lifting system and lifting method for realizing double-code balance and energy conservation of auxiliary vertical shaft |
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