CN113166870A - Alloy cast steel and product thereof - Google Patents

Alloy cast steel and product thereof Download PDF

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Publication number
CN113166870A
CN113166870A CN201980050503.0A CN201980050503A CN113166870A CN 113166870 A CN113166870 A CN 113166870A CN 201980050503 A CN201980050503 A CN 201980050503A CN 113166870 A CN113166870 A CN 113166870A
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China
Prior art keywords
steel
friction
hardness
cast steel
wear resistance
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Pending
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CN201980050503.0A
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Chinese (zh)
Inventor
罗曼·亚历山大罗维奇·萨武斯基
基里尔·瓦尔托维奇·基亚克
维克托·谢尔盖维奇·巴巴宁
马克西姆·伊戈雷维奇·特伦泰夫
尤里·亚列克谢维奇·贝佐布拉佐夫
奥列格·阿卡德维奇·布罗伊特曼
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Railway 1520 IP Co.,Ltd.
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Railway 1520 Ip Co ltd
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Publication of CN113166870A publication Critical patent/CN113166870A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/02Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
    • B61F5/04Bolster supports or mountings
    • B61F5/12Bolster supports or mountings incorporating dampers
    • B61F5/122Bolster supports or mountings incorporating dampers with friction surfaces
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/42Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/20Ferrous alloys, e.g. steel alloys containing chromium with copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten

Abstract

A structural low alloy manganese cast steel having improved hardness and wear resistance, and articles made therefrom are disclosed. In particular, after conventional bulk quenching followed by tempering, the disclosed steel has a hardness of approximately 418 and 512HB, suitable for use in railroad engineering, particularly for the manufacture of freight car components, such as friction wedges. The improved hardness and wear resistance of the components made of the steel of the invention results in improved service life, particularly for the service life of the friction wedge/friction plate friction pair, without a significant increase in the manufacturing costs of the components.

Description

Alloy cast steel and product thereof
Technical Field
The invention relates to metallurgy, in particular to structural alloy cast steel suitable for railway engineering, in particular to railway vehicle manufacturing industry.
Background
With the development of railway engineering, there is an increasing interest in developing materials for improved structures with improved reliability and durability, which are also relatively inexpensive. These materials are useful in the construction of ground railroads and in the manufacture of parts of railway vehicles. Furthermore, in terms of maintenance reliability, the most stringent requirements are steels for railway rails and parts of freight and passenger trucks, particularly parts requiring durability and wear resistance, such as truck center plate discs, wheels and axles, friction wedges and friction plates.
The friction wedge of a truck is part of a shock absorber of a car, which provides a stable and smooth movement during operation. Currently, there are many different variations of friction wedges made of different materials. For example, the development of compositions and techniques for specially modified cast iron for railway rolling stock friction devices with higher working durability for friction wedges made of grade 35[ technical specification 3183-: scientific doctor academic thesis: 05.16.01-Moscow, 2014 ], 20GL, 20FL, 20GTL grade steel [ Bangdlacco A.F., Gordlacco A.A., Fielding V.M., Botz A.I., volumetric surface hardening// Vestnik VNllZhT of steel friction wedges, 2010, Vol.3, p.43-45 ]. However, a common disadvantage of friction wedges made of said materials is that the hardness and wear resistance of the wedge are insufficient for trucks with loads per axle exceeding 25 tf.
It is therefore an object of the present invention to provide an alternative construction material suitable for manufacturing a friction damper absorbing friction force vibrations, which material has improved strength and durability and at the same time is relatively inexpensive.
Disclosure of Invention
In the present invention, the above problems are solved by providing a new alloy cast steel composition, wherein the new alloy cast steel composition has the following elemental contents (wt.%):
Figure BDA0002921646890000021
wherein the composite alloy coefficient CE of the steel calculated as CE ═ C + (Mn + Si)/6+ (Cr + Mo + V)/5+ (Ni + Cu)/15 is not less than 0.68 wt%.
Thus, as a result of extensive studies, the present inventors have found that a steel having the above-described narrow carbon and manganese content ranges, specific chromium, aluminum and vanadium content ranges, and more severe phosphorus, sulfur, copper and nickel content ranges and specified values of the calculation coefficient (i.e., the complex alloy coefficient CE) introduced by the inventors has significantly improved hardness and wear resistance even without using advanced quenching treatment, unlike 30GSL grade steel in the background of the invention. In particular, higher hardness and wear resistance can be obtained with conventional bulk quenching and subsequent tempering treatments, and therefore the increase in the manufacturing costs of such steels is insignificant compared to the prior art materials; in particular, the above cost is increased by 3-7% compared to 20GL grade steel, for example.
The technical effect of the invention is therefore to improve the hardness and wear resistance of articles made of the steel of the invention without significantly increasing their manufacturing costs. The other technical effect is that the hardness and the wear resistance of the surface of the freight car friction wedge are improved, and the service life of the friction wedge/friction plate friction pair is prolonged. Yet another technical effect of the present invention is to avoid the use of expensive machining methods for the steel, but to do so by simple bulk quenching and subsequent tempering, while at the same time improving hardness and wear resistance.
The invention also provides articles made from the steels of the invention. According to a particular embodiment, the article is a friction wedge for a truck.
Drawings
Fig. 1 shows the surface hardness of a workpiece (friction wedge made of a steel according to the invention) obtained after a heat treatment (bulk quenching with tempering) as a function of the complex alloy coefficient CE of the steel, calculated as follows:
СЕ=C+(Mn+Si)/6+(Cr+Mo+V)/5+(Ni+Cu)/15.
Detailed Description
In order to compare the hardness values of the samples made of steel according to the invention with those of the friction wedges made of prior art material, a comparison of the values of the hardness of the gray cast iron grade 25 and the steel sample grade 20GL, comparative tests were carried out, the results of which are shown in Table 1 below:
TABLE 1
Hardness, HB
Steel of the invention 418-512
Grade 25 gray cast iron 197-260
Steel 20GL 140-180
The brinell hardness test of the samples was performed as follows:
GOST 9012-59: metal, brinell hardness method.

Claims (4)

1. The alloy cast steel is characterized in that: it has the following element composition (wt%):
Figure FDA0002921646880000011
wherein the composite alloy coefficient CE of the steel is calculated by the following formula:
CE=C+(Mn+Si)/6+(Cr+Mo+V)/5+(Ni+Cu)/15
and CE is not less than 0.68% wt.
2. The alloy cast steel according to claim 1, characterized in that: after the bulk quenching and then tempering treatment, the hardness range is 418-512 HB.
3. An article cast from the steel of claim 1 or 2.
4. The article of claim 3, wherein: the article made of alloy cast steel is a friction wedge for trucks.
CN201980050503.0A 2018-05-30 2019-05-30 Alloy cast steel and product thereof Pending CN113166870A (en)

Applications Claiming Priority (3)

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EA201891069A EA201891069A1 (en) 2018-05-30 2018-05-30 ALLOY CASTING STEEL AND PRODUCTS FROM IT
EA201891069 2018-05-30
PCT/IB2019/054484 WO2019229693A1 (en) 2018-05-30 2019-05-30 Alloyed cast stell and article made therefrom

Publications (1)

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CN113166870A true CN113166870A (en) 2021-07-23

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CN111575495B (en) * 2020-06-17 2021-11-26 中国科学院过程工程研究所 Method for extracting vanadium and chromium from vanadium slag

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59226114A (en) * 1983-06-02 1984-12-19 Caterpillar Mitsubishi Ltd Production of high strength cast steel product used for mechine structure
CN102877008A (en) * 2012-10-09 2013-01-16 西安交通大学 Method for preparing bainite wear-resistant cast steel
CN103205650A (en) * 2013-03-28 2013-07-17 宝山钢铁股份有限公司 Steel plate with great heat and abrasion resistance and manufacturing method thereof
CN104685088A (en) * 2012-09-19 2015-06-03 杰富意钢铁株式会社 Wear-resistant steel plate having excellent low-temperature toughness and corrosion wear resistance
CN107747021A (en) * 2017-10-31 2018-03-02 攀钢集团攀枝花钢铁研究院有限公司 Corrosion-resistant rail for high-speed railway and its production method

Family Cites Families (5)

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Publication number Priority date Publication date Assignee Title
SU1712454A1 (en) * 1989-04-27 1992-02-15 Уральский научно-исследовательский институт черных металлов Steel for castings
DE4343565C1 (en) * 1993-12-21 1995-06-08 Ver Schmiedewerke Gmbh Method for producing rail wheels and rail wheel parts
JP3961982B2 (en) * 2002-06-28 2007-08-22 住友金属工業株式会社 Non-tempered crankshaft of work machine engine
ITMI20032370A1 (en) * 2003-12-03 2005-06-04 Lucchini Sidermeccanica S P A HIGH BAINITH MICROLEGATE STEEL FOR FATIGUE RESISTANCE
RU101987U1 (en) * 2010-10-27 2011-02-10 "Афст Эдвансд Фрайт Кар Текнолоджи Лимитед" Friction damper of the wagons of a freight wagon

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59226114A (en) * 1983-06-02 1984-12-19 Caterpillar Mitsubishi Ltd Production of high strength cast steel product used for mechine structure
CN104685088A (en) * 2012-09-19 2015-06-03 杰富意钢铁株式会社 Wear-resistant steel plate having excellent low-temperature toughness and corrosion wear resistance
CN102877008A (en) * 2012-10-09 2013-01-16 西安交通大学 Method for preparing bainite wear-resistant cast steel
CN103205650A (en) * 2013-03-28 2013-07-17 宝山钢铁股份有限公司 Steel plate with great heat and abrasion resistance and manufacturing method thereof
CN107747021A (en) * 2017-10-31 2018-03-02 攀钢集团攀枝花钢铁研究院有限公司 Corrosion-resistant rail for high-speed railway and its production method

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US20210262070A1 (en) 2021-08-26
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Application publication date: 20210723