CN113150800A - Coke oven inspection robot - Google Patents
Coke oven inspection robot Download PDFInfo
- Publication number
- CN113150800A CN113150800A CN202110338280.7A CN202110338280A CN113150800A CN 113150800 A CN113150800 A CN 113150800A CN 202110338280 A CN202110338280 A CN 202110338280A CN 113150800 A CN113150800 A CN 113150800A
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- China
- Prior art keywords
- robot
- main control
- control cabin
- coke oven
- cabin body
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- 239000000571 coke Substances 0.000 title claims abstract description 33
- 238000007689 inspection Methods 0.000 title claims abstract description 26
- 239000000725 suspension Substances 0.000 claims abstract description 13
- 239000003245 coal Substances 0.000 description 10
- 238000003763 carbonization Methods 0.000 description 7
- 238000002485 combustion reaction Methods 0.000 description 6
- 238000004880 explosion Methods 0.000 description 5
- 230000017525 heat dissipation Effects 0.000 description 5
- 230000001988 toxicity Effects 0.000 description 4
- 231100000419 toxicity Toxicity 0.000 description 4
- 239000003034 coal gas Substances 0.000 description 3
- 238000004939 coking Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 238000013135 deep learning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 206010022000 influenza Diseases 0.000 description 1
- 238000013486 operation strategy Methods 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B41/00—Safety devices, e.g. signalling or controlling devices for use in the discharge of coke
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B45/00—Other details
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Coke Industry (AREA)
Abstract
The invention discloses a coke oven inspection robot which comprises a device main body, wherein the device main body comprises a vision camera, a suspension structure, a driving structure, an operation indicator lamp, a non-contact wireless charging device, a robot main control cabin body and a built-in auxiliary camera, one side of the vision camera is provided with the robot main control cabin body, the driving structure is arranged above the robot main control cabin body, the suspension structure is arranged on two sides of the driving structure, and a fixed limiting device is arranged on one side of the suspension structure.
Description
Technical Field
The invention relates to the technical field of coke oven inspection robots, in particular to a coke oven inspection robot.
Background
A coke oven, a stove built by firebricks and refractory blocks, a kiln for carbonizing coal to produce coke, a furnace for making coke by coal, which is a main thermal equipment for coking, a modern coke oven refers to a horizontal chamber type coke oven which is mainly used for producing metallurgical coke and can recover coking chemical products, and comprises an oven body and an auxiliary equipment, wherein the oven body of the coke oven comprises an oven top, a combustion chamber, a carbonization chamber, a chute area, a regenerator and the like, and is connected with a chimney through a flue, the whole coke oven is built on a concrete foundation, the basic structure of the modern coke oven is basically the same, but the main thermal equipment for coking is composed of the carbonization chamber, the combustion chamber, the regenerator, the chute area, the oven top, the foundation, the flue and the like, the coal in the carbonization chamber is heated to be coke under the condition of isolating air, a coke oven has dozens of carbonization chambers and combustion chambers which are arranged alternately and separated by refractory materials (silica bricks), each combustion chamber has 20-30 vertical flame paths, preheated coal gas (high-heat value coal gas is not preheated) and air from a regenerator meet and burn at the bottom of the vertical flame paths, heat is provided for the carbonization chambers from the side, the regenerator is positioned at the lower part of the coke oven, the coal gas and the air for heating are preheated by high-temperature waste gas, a chute area is an inclined channel connecting the regenerator and the combustion chambers, a furnace body above the carbonization chambers and the combustion chambers is called as a furnace top, the thickness of the furnace top is determined according to the strength of the furnace body and the requirement of reducing the surface temperature of the furnace top, the furnace top area is provided with a coal charging hole and a rising pipe hole which are communicated with the carbonization chambers for charging coal materials and leading out raw gas generated during the dry distillation of the coal materials, a fire observation hole is also communicated with each flame path for measuring temperature and checking flame, and adjusting the temperature and pressure according to the detection result, the whole coke oven is built on a firm and flat concrete foundation, each heat storage chamber is connected with a flue through a waste gas tray, the flues are arranged in the foundation or on two sides of the foundation, and one end of each flue is connected with a chimney.
With the social progress, the development of the era and the industrial progress, the high demand on coal is accompanied by the phenomena of high temperature, high risk, toxicity and explosion danger when producing coal, the power frequency is required to frequently enter the site for patrolling undoubtedly, the labor intensity of workers is increased, the danger coefficient of the workers is also increased, and meanwhile, the enjoyed patrol robot cannot adapt to the use in the environment with high temperature, high risk, toxicity and explosion danger.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a coke oven inspection robot, which solves the problems that the high requirement of the prior industry on coal is accompanied by the phenomena of high temperature, high risk, toxicity and explosion danger when the coal is produced, and the workers are undoubtedly required to frequently enter the site for inspection, thereby not only increasing the labor intensity of the workers, but also increasing the danger coefficient of the workers, and meanwhile, the prior inspection robot cannot be suitable for being used in the environment with high temperature, high risk, toxicity and explosion danger.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a coke oven inspection robot, includes the device main part, the device main part includes vision camera, suspended structure, drive structure, operation pilot lamp, the wireless charging device of non-contact, the main control cabin body of robot and built-in auxiliary camera, one side of vision camera is provided with the main control cabin body of robot, the top of the main control cabin body of robot is provided with the drive structure, the both sides of drive structure all are provided with suspended structure, one side of suspended structure is provided with fixed stop device.
Preferably, the suspension structure is distributed symmetrically, the lower side of the fixed limiting device is provided with a driving structure, and the lower side of the fixed limiting device is provided with a robot main control cabin.
Preferably, a plurality of operation indicator lamps are uniformly distributed on one side of the robot main control cabin body, and a built-in auxiliary camera is arranged on the other side of the robot main control cabin body.
Preferably, one side of the vision camera is provided with a heat dissipation hole, the heat dissipation hole is arranged on one side of the outer wall of the robot main control cabin, and the bottom of the robot main control cabin is provided with a non-contact wireless charging device.
Preferably, the driving end of the non-contact wireless charging device is fixedly connected with the bottom of the robot main control cabin.
Preferably, an operation track is arranged above the suspension structure, a track connecting screw is arranged on one side of the operation track, and the suspension structure is suspended on the operation track.
Preferably, the vision camera, the driving structure, the operation indicator light, the non-contact wireless charging device, the robot main control cabin and the built-in auxiliary camera are in linear connection and are provided with a control switch.
(III) advantageous effects
The invention provides a coke oven inspection robot. The method has the following beneficial effects:
(1) this coke oven patrols and examines robot, in the use of reality, this patrols and examines robot is based on industrial automation control and machine vision, explosion-proof instrument and the intelligent device of artificial intelligence degree of depth study, mainly solve and get into high temperature, high risk, it is poisonous, under the environment that has the explosion danger, the manual work is patrolled and examined the discovery problem untimely, avoid taking place the incident because of equipment trouble, influence safety in production, reduce workman's intensity of labour in the very big degree, the robot of patrolling and examining of security performance has been improved simultaneously.
(3) The coke oven inspection robot realizes all-weather unattended automatic inspection of key positions such as coke oven flue shutters, fan-shaped wheels, chains and pull rods based on various key technologies such as industrial automatic control, machine vision, artificial intelligence, deep learning, multi-sensor fusion and Internet of things, replaces manual inspection, solves the problems that the problems are not found timely in manual inspection and data are not shared in a high-risk environment, improves the production efficiency and improves the industrial automation level.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a top view of the present invention as a whole;
fig. 3 is a front view of the present invention as a whole.
In the figure, 1-a device body, 2-a vision camera, 3-a suspension structure, 4-a driving structure, 5-an operation indicator lamp, 6-a non-contact wireless charging device, 7-a robot main control cabin, 8-a built-in auxiliary camera, 9-an operation track, 10-a fixed limiting device, 11-a heat dissipation hole and 12-a track connecting screw.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an embodiment of the present invention provides a technical solution: the utility model provides a coke oven inspection robot, includes device main part 1, device main part 1 includes vision camera 2, suspended structure 3, drive structure 4, operation pilot lamp 5, the wireless charging device 6 of non-contact, the main control cabin body 7 of robot and built-in auxiliary camera 8, one side of vision camera 2 is provided with the main control cabin body 7 of robot, the top of the main control cabin body 7 of robot is provided with drive structure 4, the both sides of drive structure 4 all are provided with suspended structure 3, one side of suspended structure 3 is provided with fixed stop device 10.
Preferably, the suspended structure 3 is distributed symmetrically, the downside of the fixed limiting device 10 is provided with a driving structure 4, the below of the fixed limiting device 10 is provided with a robot main control cabin body 7, one side of the robot main control cabin body 7 is evenly distributed with a plurality of operation indicator lamps 5, the opposite side of the robot main control cabin body 7 is provided with a built-in auxiliary camera 8, one side of the vision camera 2 is provided with a heat dissipation hole 11, the heat dissipation hole 11 is arranged on one side of the outer wall of the robot main control cabin body 7, and the bottom of the robot main control cabin body 7 is provided with a non-contact wireless charging device 6.
Drive end and the bottom fixed connection of the main control cabin body 7 of robot of non-contact wireless charging device 6, suspended structure 3's top is provided with orbit 9, one side of orbit 9 is provided with track connection screw 12, suspended structure 3 hangs on orbit 9, and linear connection is provided with control switch between and between vision camera 2, drive structure 4, operation pilot lamp 5, the wireless charging device of non-contact 6, the main control cabin body 7 of robot and the built-in auxiliary camera 8.
It should be noted that, when the coke oven inspection robot is used, the device main body 1 needs to be installed at a position where the inspection robot needs to be installed, meanwhile, the operation of the vision camera 2, the driving structure 4, the operation indicator lamp 5, the non-contact wireless charging device 6 and the built-in auxiliary camera 8 is controlled through the robot main control cabin 7, when a fault occurs, the vision camera 2 and the built-in auxiliary camera 8 can perform recognition analysis through a depth learning algorithm, the internal elements of the robot main control cabin 7 are transmitted to a terminal, timely alarming is achieved, meanwhile, the robot is controlled by a robot automatic control program to stop in time, or an operation strategy is changed to ensure the integrity and timeliness of an inspection process, the robot acquires related data according to a set program, and inspection tasks are performed through related technologies such as depth learning.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a coke oven inspection robot, includes device main part (1), device main part (1) is including vision camera (2), suspended structure (3), drive structure (4), operation pilot lamp (5), wireless charging device of non-contact (6), the main control cabin body of robot (7) and built-in auxiliary camera (8), one side of vision camera (2) is provided with the main control cabin body of robot (7), its characterized in that: the robot is characterized in that a driving structure (4) is arranged above the robot main control cabin body (7), suspension structures (3) are arranged on two sides of the driving structure (4), and a fixed limiting device (10) is arranged on one side of each suspension structure (3).
2. The coke oven inspection robot according to claim 1, wherein: the suspension structure (3) is symmetrically distributed, the lower side of the fixed limiting device (10) is provided with a driving structure (4), and the lower side of the fixed limiting device (10) is provided with a robot main control cabin body (7).
3. The coke oven inspection robot according to claim 1, wherein: a plurality of operation indicator lamps (5) are uniformly distributed on one side of the robot main control cabin body (7), and a built-in auxiliary camera (8) is arranged on the other side of the robot main control cabin body (7).
4. The coke oven inspection robot according to claim 1, wherein: one side of vision camera (2) is provided with louvre (11), louvre (11) set up in the outer wall one side of the main control cabin body of robot (7), the main control cabin body of robot (7) bottom is provided with non-contact wireless charging device (6).
5. The coke oven inspection robot according to claim 4, wherein: the driving end of the non-contact wireless charging device (6) is fixedly connected with the bottom of the robot main control cabin body (7).
6. The coke oven inspection robot according to claim 1, wherein: the suspension structure is characterized in that an operation track (9) is arranged above the suspension structure (3), a track connecting screw (12) is arranged on one side of the operation track (9), and the suspension structure (3) is suspended on the operation track (9).
7. The coke oven inspection robot according to claim 1, wherein: the robot comprises a vision camera (2), a driving structure (4), an operation indicator lamp (5), a non-contact wireless charging device (6), a robot main control cabin (7) and a built-in auxiliary camera (8), wherein the vision camera, the driving structure, the operation indicator lamp, the non-contact wireless charging device and the robot main control cabin are in linear connection and are provided with a control switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110338280.7A CN113150800A (en) | 2021-03-30 | 2021-03-30 | Coke oven inspection robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110338280.7A CN113150800A (en) | 2021-03-30 | 2021-03-30 | Coke oven inspection robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113150800A true CN113150800A (en) | 2021-07-23 |
Family
ID=76885252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110338280.7A Pending CN113150800A (en) | 2021-03-30 | 2021-03-30 | Coke oven inspection robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113150800A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114211511A (en) * | 2022-02-21 | 2022-03-22 | 陕西祥瑞电气工程自动化有限公司 | Explosion-proof intelligent inspection robot |
| CN115433595A (en) * | 2022-08-04 | 2022-12-06 | 中国一冶集团有限公司 | Coke oven body masonry system |
-
2021
- 2021-03-30 CN CN202110338280.7A patent/CN113150800A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114211511A (en) * | 2022-02-21 | 2022-03-22 | 陕西祥瑞电气工程自动化有限公司 | Explosion-proof intelligent inspection robot |
| CN115433595A (en) * | 2022-08-04 | 2022-12-06 | 中国一冶集团有限公司 | Coke oven body masonry system |
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