CN113148542A - Vertical aluminum profile processing system with effectively-connected suspension conveying line - Google Patents
Vertical aluminum profile processing system with effectively-connected suspension conveying line Download PDFInfo
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- CN113148542A CN113148542A CN202010075073.2A CN202010075073A CN113148542A CN 113148542 A CN113148542 A CN 113148542A CN 202010075073 A CN202010075073 A CN 202010075073A CN 113148542 A CN113148542 A CN 113148542A
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/20—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising load-carriers suspended from overhead traction chains
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- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
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- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/60—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type
- B65G47/61—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from conveyors of the suspended, e.g. trolley, type for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65G47/68—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
- B65G47/69—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being accumulated temporarily
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- C—CHEMISTRY; METALLURGY
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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Abstract
The invention provides a vertical aluminum profile processing system with an effective connection suspension conveying line, which comprises a suspension conveying device: the hanging conveying device comprises a conveying section, at least one feeding section and/or at least one blanking section which are arranged in each section processing module. The profile treatment module correspondingly comprises: the automatic or manual hanging device is matched with the feeding section, and the automatic or manual blanking device is matched with the blanking section. The suspension conveying device also comprises at least one return section, and the suspension conveying device is used for returning the material hanging mechanism which receives the empty load behind the blanking section to the blanking section.
Description
Technical Field
The invention relates to the field of aluminum profile production, in particular to a profile processing system for immediately performing subsequent processing on aluminum profiles in a vertical suspension type rail transmission mode after the aluminum profiles are produced from a horizontal extruder and a production workshop with the processing system.
Background
The existing aluminum profile factory is realized according to a functional area design concept, comprises a plurality of functional workshops, completes independent steps in each workshop, and sequentially conveys the aluminum ingots to each extrusion workshop to complete the production and extrusion steps of the aluminum ingots after the founding of the aluminum ingots is completed in the founding workshop. Most aluminum profile plants adopt horizontal extrusion production lines, extruded profiles are about four and fifty meters long, after cooling, straightening and fixed-length sawing, the profiles are formed into the aluminum profiles of about six and seven meters, then the profiles are conveyed to different surface treatment workshops for surface treatment according to order conditions, and the existing surface treatment workshops generally comprise an anodic oxidation workshop, a powder spraying workshop, a fluorocarbon painting workshop, an electrophoresis workshop and the like. The profile subjected to surface treatment can be subjected to deep processing, bridge cutoff (heat insulation penetrating strip and glue injection) door and window treatment lines and the like or packaged into a warehouse. And the die workshop is generally independently arranged, and various dies are provided for the extrusion production line.
Wherein, the aluminum profile after cooling, straightening and fixed-length sawing needs to be put into an effect furnace, the step needs a plurality of times, and then various surface treatments are carried out according to the requirements.
In the existing method for planning each workshop of a large factory according to a functional area, each workshop operates independently, and the following steps need to wait for materials in the previous step. However, due to different processing procedures of each workshop, certain time difference exists, and the workshops are distributed dispersedly, so that the whole aluminum profile is basically produced in one step, then manual carrying or other vehicle carrying modes are carried into the next step, and the overall efficiency is to be improved. If one workshop has a problem, other workshops need to be stopped or adjusted, and the consistency of the whole work is affected.
In the existing workshop arrangement, no specific position exists between workshops, and after the preorder steps are completed, manual carrying is carried to the next step. The aluminium alloy can use fork truck, overhead traveling crane or direct manual handling in same workshop, transports to next workshop and uses fork truck or railcar transport, and workman's intensity of labour is big, and the people and the car are gone in mixture in the factory, has the potential safety hazard.
Disclosure of Invention
The technical problem solved by the invention is that: the large aluminum profile production workshop with high intelligent degree is characterized in that aluminum profiles coming out of an extrusion line are directly conveyed to each subsequent treatment process in a vertical suspension mode through a suspension conveying line, a horizontal extrusion line is matched with a preorder horizontal extrusion line, a subsequent horizontal deep processing treatment line is matched, a deep processing area, a packaging area and a storage area can be arranged in a large workshop, and a large workshop concept of steps of horizontal-vertical-horizontal type, production, sorting, surface treatment, subsequent processing and the like of all the aluminum profiles in one large area is formed.
The technical means adopted by the invention are as follows.
The invention provides a vertical aluminum profile processing system with an effectively connected suspension conveying line, which comprises a suspension conveying device and is characterized in that: the hanging conveying device comprises a conveying section, at least one feeding section and/or at least one blanking section which are arranged in each section processing module.
Wherein, this section bar processing module correspondingly includes: an automatic or manual hanging device matched with the feeding section and an automatic or manual blanking device matched with the blanking section.
Further speaking: the suspension conveying device also comprises at least one return section, and the suspension conveying device is used for returning the material hanging mechanism which receives the empty load behind the blanking section to the blanking section.
Wherein the profile processing module phase further comprises: the automatic or manual detection device and the automatic or manual shaping device form a circulating process and convey qualified aluminum profiles to a subsequent automatic or manual punching device, and the automatic or manual punching device is arranged in the front of the automatic or manual hanging device.
The method based on any one of the above schemes further comprises a first scheme: this section bar processing module includes: the aging module is used for conveying the section bar to the aging module through the suspension conveying device, and the suspension conveying device comprises an aging conveying section arranged in the aging module.
Wherein, the second scheme based on the first scheme is as follows: the profile treatment module further comprises: the suspension conveying device conveys the profiles to the aging module and the surface treatment module in sequence, and the suspension conveying device comprises a surface treatment conveying section arranged in the surface treatment module.
Wherein a third scheme based on the second scheme: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the aging module, the surface treatment module and the packaging module in sequence.
Wherein, the fourth scheme based on the third scheme is as follows: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the aging module, the surface treatment module, the packaging module and the finished product storage module in sequence.
Wherein, the fifth scheme based on the second scheme is as follows: the profile treatment module further comprises: the suspension conveying device conveys the section bars to the aging module, the surface treatment module, the bridge cutoff module and/or the deep processing module in sequence.
Wherein, based on the sixth aspect of the fifth aspect: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the aging module, the surface treatment module, the bridge cutoff module and/or the deep processing module in sequence, and finally to the finished product storage module.
Wherein, based on the seventh aspect of the first aspect, the section bar processing module further comprises: and the suspension conveying device conveys the section bars to the aging module and the packaging module in sequence.
Wherein, the eighth scheme based on the seventh scheme: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the aging module, the packaging module and the finished product storage module in sequence.
Wherein, the ninth scheme based on the master right item: the profile processing module comprises a surface processing module, the suspension conveying device conveys the profile to the surface processing module, and the suspension conveying device comprises a surface processing conveying section arranged in the surface processing module.
A tenth aspect based on the ninth aspect: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the surface treatment module and the packaging module in sequence.
An eleventh aspect based on the tenth aspect: the profile treatment module further comprises: the suspension conveying device conveys the section bars to the surface treatment module, the bridge cutoff module and/or the deep processing module in sequence.
A twelfth aspect based on the ninth aspect: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the surface treatment module and the finished product storage module in sequence.
A thirteenth aspect based on the tenth aspect, wherein: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the surface treatment module, the packaging module and the finished product storage module in sequence.
A fourteenth aspect based on the eleventh aspect: the profile treatment module further comprises: and the suspension conveying device conveys the section bars to the surface treatment module, the bridge cutoff module and/or the deep processing module and the finished product storage module in sequence.
A fifteenth aspect based on the master right: this section bar processing module includes: the suspension conveying device conveys the section from the packaging module to the finished product bin module.
A sixteenth scheme based on the master right item: this section bar processing module includes: the suspension conveying device conveys the section bar from the bridge-cut module and/or the deep processing module to the finished product storage module.
Based on the first scheme to the eighth scheme, the time effect modules are related, and caching/sorting areas are arranged in front of the time effect modules and/or behind the time effect modules.
The above-mentioned buffer/sorting area according to the first to eighth aspects comprises branch lines and/or buses, and is arranged in a manner of "branch line-bus-branch line" or "branch line-bus-parallel multiple branch lines" or "parallel multiple branch lines-bus-branch line" or "parallel multiple branch lines-bus-parallel multiple branch lines" or "parallel multiple branch lines-parallel multiple branch lines", wherein the bus lines are linear conveying sections and/or circulating conveying sections, and the branch lines are linear conveying sections and/or circulating conveying sections.
The system comprises an aging module and a surface treatment module based on the third scheme to the eighth scheme, wherein a buffer/sorting area is arranged in front of the aging module, between the aging module and the surface treatment module, and/or behind the surface treatment module.
The buffer/sorting area according to the third to eighth aspects comprises branches and/or buses, and is arranged in a manner of "branch-bus-branch" or "branch-branch" or "branch-bus-parallel multiple branches" or "parallel multiple branches-bus-branch" or "parallel multiple branches-bus-parallel multiple branches" or "parallel multiple branches-parallel multiple branches", wherein the buses are linear conveying sections and/or circulating conveying sections, and the branches are linear conveying sections and/or circulating conveying sections.
Wherein, based on the ninth to fourteenth aspects: a buffer/sorting area is arranged in front of the surface treatment module and/or behind the surface treatment module.
Wherein, based on the buffer/sorting area in the ninth to fourteenth aspects: the buffer/sorting area comprises branch lines and/or buses which are arranged in a mode of 'branch line-bus line-branch line' or 'branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-bus line-branch line' or 'parallel multiple branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-parallel multiple branch lines', the buses are linear conveying sections and/or circulating conveying sections, and the branch lines are linear conveying sections and/or circulating conveying sections.
Wherein, based on the master right item to the sixteen schemes: the profile treatment module phase further comprises: extrusion module and finished product saw cut device.
Wherein, based on the extrusion module and the finished product saw cut device of main right item to sixteen schemes: the profile treatment module phase further comprises: the automatic or manual detection device, the automatic or manual shaping device and the automatic or manual punching device form a circulating process, and the qualified aluminum profile is conveyed to the subsequent automatic or manual punching device.
Wherein, the above related schemes based on the main right item to the sixteen schemes: the suspension conveying device comprises a material hanging mechanism which is a single section material hanging mechanism and/or a rail type section material hanging mechanism and/or a vehicle type section material hanging mechanism.
Wherein, based on the above scheme: the hanging mechanism is provided with intelligent identification tags and/or each section bar is provided with intelligent identification tags.
Wherein, based on the above scheme: each section processing module is provided with an information reading system, and the information reading system is arranged at the following positions: the automatic material hanging part and/or the aging furnace and/or the first buffer area and/or the spraying center and/or the second buffer area and/or the curing furnace and/or the third buffer area and/or the fourth buffer area and/or the packaging blanking position and/or the bridge cut-off blanking position and/or the deep processing blanking position and/or the finished product bin blanking position and/or the temporary feeding position and/or the temporary blanking position and/or the first cooling area and/or the second cooling area.
The beneficial effects of the invention are as follows:
firstly: the invention provides a large workshop which is formed by extruding, producing, surface treating, deep processing and storing aluminum-containing section bars into a whole, really realizing that all links are concentrated in one large workshop, realizing all unmanned treatment in the middle step, having flexibly arranged feeding part, blanking part, conveying part and returning part in the system, setting more flexible fixed feeding on the basis of conveying the section bars through each section bar processing module, a blanking position, and temporary loading and blanking positions can be set.
Secondly, the buffer storage/sorting area is used for sorting the alloy materials according to different alloys and wall thicknesses, so that the alloy materials enter different aging furnaces to perform the functions of material preparation, material storage and sorting. Meanwhile, if the subsequent procedure is too slow or has problems and needs to be overhauled, the buffer sorting area can provide buffer time to continuously receive the aluminum profile of the pre-extruded line after extrusion, cooling, straightening and fixed-length sawing, so that the normal work of the extruded line is ensured, and the mutual influence is reduced. The buffer sorting area receives the profiles processed by the aging furnace, at the moment, one branch line is selected to enter according to different subsequent processing modes of the profiles, the profiles from the same extrusion line or different extrusion lines needing the same surface processing are aggregated by entering different branch lines, and then the profiles enter the subsequent surface processing line. Utilize the buffer memory letter sorting district can be directed against the processing project of different times, arrange the conveying line of extrusion section bar in a flexible way, according to categorised and buffer area's settlement, can cooperate computer and artificial intelligence to detect, further more reasonable arrange the section bar that hangs in the below of suspending the transfer chain, suspend the transport position on the transfer chain in the branch road to reach unmanned intelligent processing completely. Of course, in consideration of cost, with the structure and the cooperation of manpower, the problem of connection among processing projects at any time can be solved to a certain extent, and the production efficiency is improved. The specific setting mode of various cache sorting areas is provided, the cache sorting areas can be flexibly set according to the existing condition, and various requirements of the system can be efficiently realized.
Drawings
Fig. 1 is a schematic process flow diagram of a vertical aluminum profile processing system with an effective articulated suspension conveyor line according to the present invention.
Fig. 2 to 12 show different embodiments of the invention comprising a suspended conveyor line and different profile handling modules.
Fig. 13 shows a first embodiment of the vertical aluminum profile processing system with an effective engagement of the suspended conveyor line according to the present invention.
Fig. 14 shows a second embodiment of the vertical aluminum profile processing system with an effective engagement suspension conveyor line according to the present invention.
Detailed Description
As shown in fig. 1, the process flow diagram of the vertical aluminum profile processing system with the effective connection of the suspended conveyor line of the present invention comprises a plurality of profile processing modules, each of which is arranged in a large area or in a plurality of adjacent areas. It may comprise: the automatic cutting and packaging device comprises an extrusion module 1, an aging module 2, a surface treatment module 3, a packaging module 4, a bridge cut-off module 5, a finished product storage module 6 and a deep processing module 13, and further comprises an automatic or manual detection device 7, an automatic or manual shaping device 8, an automatic or manual punching device 9, an automatic or manual hanging device 10, an automatic or manual blanking device 11 and a finished product sawing device 12. The aluminium ingot passes through the smelting pot heating of extrusion module 1, through extruder extrusion, the cooling, the aligning, saw cut to length through the finished product saw, the back gets into automatic or artifical detection device 7 device, detect qualified back, get into automatic or artifical perforating device 9, unqualified product will get into automatic or artifical shaping device 8 plastic, the product will be sent to automatic or artifical detection device 7 once more after the plastic, qualified back, punch to the section bar through automatic or artifical perforating device 9, the section bar after punching is as carrying to each section bar processing module one by one through suspending the transport line in midair. Such as: aging, surface treatment and the like, and subsequent packaging, bridge breaking, deep processing and the like. Wherein, the packaging module 4 can comprise the conventional steps of film pasting, cotton wrapping, stub bar wrapping, paper wrapping, packaging, labeling and framing, and is completed by an automatic packaging mechanism or manually. The bridge cutoff module 5 can comprise conventional steps of strip penetrating, glue injecting and the like, and is completed through automatic strip penetrating equipment and automatic glue injecting equipment, and modules such as assembly doors, windows, furniture and industrial parts are deeply processed. The finished product storage module 6 is a storage unit of a pre-packaged section, a bridge-cut-off rear section, doors and windows and the like, such as a warehouse and a goods shelf, and can be matched with manual or intelligent equipment to carry out manual or unmanned intelligent storage of the warehouse.
The invention comprises a conveying mechanism which is connected with the section processing modules in series to achieve the purpose of conveying the sections. The invention is characterized in that the conveying mechanism at least comprises one or more sections of suspension conveying devices 100 which are used for receiving the aluminum profiles subjected to the extrusion line fixed-length sawing and punching treatment and suspending and conveying the aluminum profiles to the aging module 2 and/or the surface treatment module 3, at least comprises an aging conveying section 102 arranged in the aging module and a surface treatment conveying section 103 arranged in the surface treatment module 3. In addition, the suspension conveyor 100 further includes at least one feeding section 101 and at least one discharging section 104, and correspondingly further includes an automatic or manual hanging device 10 and an automatic or manual discharging device 11, and automatic or manual hanging and automatic or manual discharging are completed from the feeding section 101 or the discharging section 104. The overhead conveyor 100 also comprises at least one return section 105 for forming an endless conveyor path, the hanging means unloading the aluminium profiles being able to return to the automatic hanging position for reloading the profiles to be processed. Of course, the conveying mechanism includes conventional manners such as a crown block, a rail car, a transport car, and combinations thereof, in addition to the important suspension conveying line.
Another important improvement of the present invention is that a buffer/sorting area can be arranged before the aging module 2, and/or after the aging module 2, before the surface treatment module 3, and/or after the surface treatment module 3, and according to the difference of the actual working procedures, the working procedures between the surface treatment modules, such as before entering the curing oven, can also be arranged. The buffer/sorting area is realized by setting different chains, and can comprise branch lines and/or buses in an arrangement mode of 'branch line-bus line-branch line' or 'branch line-branch line', the bus lines are linear conveying sections (straight lines, broken lines, arc lines and the like) and/or circulating conveying sections (closed circulating conveying lines with inlets and outlets, such as rings, circles, runway types and the like), and the branch lines are linear conveying sections and/or circulating conveying sections. The bus is connected with the section bars conveyed by each device in the previous module, and the section bars are collected and temporarily stored and then sorted and conveyed by the subsequent branch lines. The branch line corresponds to a certain device in the subsequent section processing module, wherein the branch line corresponding to the device can also comprise a plurality of parallel branch lines, so that the functions of sorting and temporary storage are achieved.
The overhead conveyor 100 comprises a conveyor in the form of a chain, a rail (single rail or double rails, upper and lower rails, etc.), a rope, a roller, a drum, etc., which may be directly connected to the profiles, or may comprise a material hanging mechanism cooperating with the profiles, wherein the material hanging mechanism is one of a single profile material hanging mechanism, a rail type profile material hanging mechanism, and a vehicle type profile material hanging mechanism, or a combination of at least two of them, and is mainly used for hanging a single profile material, or a row of profile materials, or a group of profile materials, or a combination of at least two of these manners. The hanging mechanism is arranged integrally or separately with the conveying line. The material hanging mechanism and/or each section bar can be provided with an intelligent identification label which can be a bar code, a two-dimensional code or an RFID identification label, and the like, the intelligent identification label is a component of the whole section bar process management system, and the section bar process management system also comprises an information reading system, a sorting system, a control system and other upper-layer control systems which are matched with all mechanical structures in the scheme to complete section bar processing of all steps. The information reading system can read intelligent identification tags attached to the section bars and the equipment, position the section bars, position the equipment and position the process, record relevant information of the process of the section bars through reading codes and manage and control the whole processing link.
In the invention, a buffer/sorting area can be arranged between the surface treatment module 3 and the subsequent treatment module and/or between each sub-module in the surface treatment module 3 before the aging module 2, after the aging module 2 and the surface treatment module 3 and before the surface treatment module 3, and the buffer/sorting area can sort and/or buffer the preorder section bars.
Please refer to fig. 2 to 12, which are other embodiments of the present invention, wherein the embodiment of fig. 2 sequentially includes an extrusion module 1, an aging module 2, a surface treatment module 3, a packaging module 4, and a finished product storage module 6, the modules transport aluminum profiles by a conveyor, the conveyor at least includes the above-mentioned suspension conveyor 100, in this embodiment, an upper feeding section 101 is disposed between the extrusion module 1 and the aging module 2, a lower feeding section 104 is disposed in or before the packaging module 4, and similarly, a lower feeding section 104 may be disposed in or before the finished product storage module 6. The feeding section 101, the aging conveying section 102, the surface treatment conveying section 103 and the blanking section 104 are sequentially connected, and the feeding section comprises at least one returning section 105, and the feeding section 101 is used for receiving the empty hanging mechanism after the blanking section 104 and returning to the feeding section. Other suitable conveying means may also be used between the packaging module 4 and the product storage module 6. Such as a transport vehicle, overhead traveling crane, rail car, etc. A buffer/sorting area is arranged in front of the aging module (2), between the aging module (2) and the surface treatment module (3) and/or behind the surface treatment module (3). The buffer/sorting area comprises branch lines and/or buses which are arranged in a mode of 'branch line-bus line-branch line' or 'branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-bus line-branch line' or 'parallel multiple branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-parallel multiple branch lines', the buses are linear conveying sections and/or circulating conveying sections, and the branch lines are linear conveying sections and/or circulating conveying sections. The bus is collected to receive the section bar conveyed by each device in the previous module, temporarily stored, sorted and conveyed to each device in the next module through the subsequent branch line.
The embodiment of fig. 3 sequentially includes an extrusion module 1, an aging module 2, a surface treatment module 3, a bridge cut-off module 5 and a finished product storage module 6, aluminum profiles are transported between the modules through a conveying device, the conveying device at least includes the above-mentioned suspension conveying device 100, an upper feeding section 101 is disposed between the extrusion module 1 and the aging module 2, a discharging section 104 is disposed in or before the bridge cut-off module 5, and similarly, a discharging section 104 may be disposed in or in the finished product storage module 6. The feeding section 101, the aging conveying section 102, the surface treatment conveying section 103 and the blanking section 104 are sequentially connected, and the feeding section comprises at least one returning section 105, and the feeding section 101 is used for receiving the empty hanging mechanism after the blanking section 104 and returning to the feeding section. Other suitable conveying devices can be used between the bridge-cut-off module 5 and the finished product warehousing module 6. Such as a transport vehicle, overhead traveling crane, rail car, etc. The above-mentioned buffer/sorting area may be provided before the aging module 2, and/or between the aging module 2 and the surface treatment module 3, and/or after the surface treatment module 3.
The embodiment of fig. 4 sequentially includes an extrusion module 1, an aging module 2, a packaging module 4 and a finished product storage module 6, wherein the aluminum profiles are transported between the modules by a conveyor, the conveyor at least includes the above-mentioned suspension conveyor 100, an upper feeding section 101 of the suspension conveyor is disposed between the extrusion module 1 and the aging module 2, a discharging section 104 is disposed in or before the packaging module 4, and similarly, a discharging section 104 may be disposed in or before the finished product storage module 6. The feeding section 101, the aging conveying section 102 and the blanking section 104 are connected in sequence, and comprise at least one returning section 105, and the feeding section 101 is returned by the material hanging mechanism which is used for receiving empty load after the blanking section 104. Other suitable conveying means may be used between the packing module 4 and the product storage module 6. Such as a transport vehicle, overhead traveling crane, rail car, etc. The above-mentioned buffer/sorting area may be provided before the aging module 2 and/or after the aging module 2.
The embodiment of fig. 5 only includes an extrusion module 1 and an aging module 2, the aluminum profile is transported by a conveyor, the conveyor includes the above-mentioned suspension conveyor 100, an upper feeding section 101 is disposed between the extrusion module and the aging module 2, a lower feeding section 104 is disposed behind the aging module 2, the aluminum ingot is heated by a furnace of the extrusion module 1, extruded and molded by an extruder, cooled and straightened, and after sawing by a finished product sawing gauge, the aluminum ingot enters the aging conveying section 102 from the feeding section 101, and finally is unloaded by the lower feeding section 104 for use in other processes. The above-mentioned buffer/sorting area may be provided before the aging module 2 and/or after the aging module 2.
The embodiment of fig. 6 only includes the aging module 2 and the surface treatment module 3, and includes the above-mentioned suspension conveyor 100, the loading section 101 is disposed before the aging module 2, the unloading section 104 is disposed after the surface treatment module 3, the aluminum profile enters the aging conveying section 102 and the surface treatment conveying section 103 from the loading section 101 in sequence, and is finally unloaded by the unloading section 104 for use in other processes. A buffer/sorting area may be provided before the aging module 2 and/or between the aging module 2 and the surface treatment module 3 and/or after the surface treatment module 3.
The embodiment of fig. 7 only includes the aging module 2 and the packaging module 4, and includes a suspension conveyor 100 as described above, wherein the feeding section 101 is disposed before the aging module 2, the discharging section 104 is disposed in or before the packaging module 4, the aluminum profile enters the aging conveying section 102 from the feeding section 101, and is unloaded into or before the packaging module through the discharging section 104, and at least one returning section 105 is provided for returning the empty hanging mechanism received by the discharging section 104 to the feeding section 101. The above-mentioned buffer/sorting area may be provided before the aging module 2 and/or after the aging module 2.
The embodiment of fig. 8 only comprises the surface treatment module 3 and the packaging module 4, and comprises a suspension conveyor 100 as described above, wherein the feeding section 101 is arranged before the surface treatment module 3, the discharging section 104 is arranged in or before the packaging module 4, the aluminum profiles enter the surface treatment conveyor section 103 from the feeding section 101, and are unloaded into or before the packaging module through the discharging section 104, and at least one returning section 105 is also provided for returning the empty hanging mechanism received after the discharging section 104 to the feeding section 101. The above-mentioned buffer/sorting zones may be provided before the surface treatment module 3 and/or after the surface treatment module 3.
The embodiment of fig. 9 only includes the surface treatment module 3 and the bridge-cutoff module 5, and includes the above-mentioned suspension conveyor 100, where the feeding section 101 is disposed before the surface treatment module 3, the discharging section 104 is disposed in or before the bridge-cutoff module 5, the aluminum profile enters the surface treatment conveyor section 103 from the feeding section 101, and is unloaded into or before the bridge-cutoff module 5 through the discharging section 104, and at least one returning section 105 is further provided, so that the empty hanging mechanism received after the discharging section 104 returns to the feeding section 101. The above-mentioned buffer/sorting zones may be provided before the surface treatment module 3 and/or after the surface treatment module 3.
The embodiment of fig. 10 only includes the surface treatment module 3 and the product storage module 6, and includes a suspension conveyor 100 as described above, wherein the loading section 101 is disposed before the surface treatment module 3, the unloading section 104 is disposed in or before the product storage module 6, the aluminum profile enters the surface treatment conveying section 103 from the loading section 101, and is unloaded into or before the product storage module 6 through the unloading section 104, and at least one returning section 105 is further provided for returning the empty hanging mechanism received after the unloading section 104 to the loading section 101. The above-mentioned buffer/sorting zones may be provided before the surface treatment module 3 and/or after the surface treatment module 3.
The embodiment of fig. 11 only includes the packaging module 4 and the product storage module 6, and a conveying device is provided between the two modules, which may be a conventional transport vehicle, rail vehicle or overhead traveling vehicle, or the above-mentioned suspension conveying device 100, wherein the loading section 101 is disposed outside the packaging module 4 and the product storage module 6, and the unloading section 104 is disposed inside the packaging module 4 and/or inside the product storage module 6. Or the loading section 101 is arranged behind the packaging module 4 and the unloading section 104 is arranged in front of or inside the finished product storage module 6.
In the embodiment of fig. 12, only the bridge-cut-off module 5 and the finished product storage module 6 are included, a conveying device is provided between the two modules, the conveying device may be a conventional transport vehicle, a rail car or a crane, or the suspension conveying device 100, the loading section 101 is disposed behind the bridge-cut-off module 5, the unloading section 104 is disposed in or before the finished product storage module 6, or the loading section 101 is disposed outside the bridge-cut-off module 5 and the finished product storage module 6, and the unloading section 104 is disposed inside the two modules.
For convenience of description, the automatic or manual detection device 7, the automatic or manual shaping device 8, the automatic or manual punching device 9, the automatic or manual hanging device 10, the automatic or manual blanking device 11, the finished product sawing device 12, the deep processing module 13, etc. and the intelligent recognition mechanism and the control mechanism cooperating with these and the above mechanical devices are omitted in the embodiments of fig. 2 to 12. The deep processing module 13 is omitted, and the above-mentioned reworking module applied to the surface treatment process can be applied to the deep processing module 13.
Fig. 13 is a plant design based on the technical idea of the present invention, which includes an extrusion module 1, an aging module 2, a surface treatment module 3, a packaging module 4 and a bridge-cut-off module 5, wherein the extrusion module 1 includes six sets of furnaces 201 and six sets of extruders 202, the aging module 2 includes six sets of industrial vertical aging furnaces 203, the surface treatment module 3 generally includes steps of pre-treatment, drying, spraying (spraying room, spraying center), pre-curing and curing, and for simplifying the description, only the pre-treatment equipment 204, the spraying center 205 and the curing furnace 206 are used to represent the representative equipment of the surface treatment module, although other necessary equipment is not excluded. The important conveying component in this embodiment is a suspension conveying device 100, which includes a feeding section 101, an aging conveying section 102, a surface treatment conveying section 103, and is disposed inside or at the front end of the packaging module 4 and the bridge cutoff module 5 through a blanking section 104. A buffer memory/sorting area is arranged in front of the aging module 2, between the aging module 2 and the surface treatment module 3, between the spraying center 205 and the curing oven 206, and behind the curing oven 206 and before section unloading, and is used for balancing the time difference of the front and rear working procedures and sorting the sections according to the content of the section order.
In this embodiment, the profile extruded from the extruder is transported to the product sawing zone, and after sawing, inspecting, and punching to length, enters the suspension transportation device 100 from the feeding section 101. The feeding section 101 here is six parallel branches, which can be connected to a first buffer section 106, and the first buffer section 106 is a linear conveying section, which in this embodiment is linear, and can also be arc-shaped, curved, zigzag-shaped, or the like, and of course can also be a circular conveying section, such as a racetrack with an inlet and an outlet, a circle, a square, an irregular closed shape, or the like, and can also be a plurality of parallel linear conveying sections and/or circular conveying sections included between two conveying lines (including an inlet and an outlet). The return section 105 may be connected to the first buffer section 106 as a buffer area and a loading area of an empty racking mechanism. The first buffer storage section 106 is further connected with six conveying branch lines corresponding to six groups of industrial vertical ageing furnaces 203, each branch line is respectively connected to the ageing conveying section 102 in the vertical ageing furnace, namely, the six feeding sections 101, the first buffer storage section 106 and the six connecting branch lines before entering the ageing furnace form a connection arrangement mode of 'dividing-total-dividing'. Here, the feeding section 101 may also be connected directly to the joining branch before entering the ageing furnace without a buffer section, entering each ageing conveying section 102 separately, i.e. in a "one-to-one" direct connection.
In addition, the suspension conveyor 100 further includes a second buffer section 107 disposed behind the aging oven, a third buffer section 108 between the spraying center and the curing oven, and a fourth buffer section 109 disposed behind the curing oven.
The second buffer section 107 includes a second annular buffer section 1071 and a plurality of spray sorting branches 1072 corresponding to each subsequent spray center, the annular buffer section 1071 is disposed corresponding to the plurality of groups of aging ovens, and the second annular buffer section 1071 integrates the aluminum profiles from each group of aging ovens to complete the summary of the sub-total according to the connection arrangement manner of the sub-total-division, and the profiles are 'total-divided' to the corresponding spray sorting branches 1072 according to the order or the requirement by the profile process management system, where each spray sorting branch 1072 includes a plurality of parallel branches to realize the temporary storage before entering the surface treatment device, which can achieve the pre-preamble waiting step or the re-sorting by the arrangement.
The third buffer storage section 108 comprises a third annular buffer storage section 1081 and a plurality of curing sorting branch lines 1082 corresponding to the subsequent curing furnaces, the curing sorting branch lines 1082 corresponding to each curing furnace also comprise a plurality of parallel lines, the third annular buffer storage section 1081 integrates aluminum profiles discharged from the spraying center, and the aluminum profiles enter the corresponding curing furnaces through the profile process management system according to the classification of smooth surfaces and wrinkles.
The fourth buffer section 109 comprises a fourth annular buffer section 1091 and a subsequent processing branch 1092, the aluminum profiles from the fourth annular buffer section 1091 integrated curing oven are automatically classified according to packaging and bridge cut-off by the profile process management system, and automatically enter corresponding modules by the subsequent processing branch 1092.
One or more of the second buffer section 107, the third buffer section 108 and the fourth buffer section 109 may be connected to the preceding and following parts in the "division-total-division" arrangement and "one-to-one" manner. The bus line or the branch line may be a linear conveying section (linear, arc, curved, zigzag, etc.), a circulating conveying section (runway, circular, square, irregular closed, etc.), or a plurality of linear conveying sections and/or circulating conveying sections arranged in parallel between two conveying lines (including inlet and outlet). As shown in fig. 13, each of the spraying sorting branch 1072, the curing sorting branch 1082, and the post-processing branch 1092 may include a plurality of parallel branches corresponding to the following devices, so as to control the different groups of profiles to sequentially enter the following corresponding devices, and through the step-by-step buffering processing, the adjustment is performed: such as waiting during servicing of the machine or troubleshooting, cooling of the profiles, adjustment of different colors, etc.
The present invention also includes another embodiment, as shown in fig. 14, most of the arrangement is the same as the embodiment in fig. 13 and the same reference numerals are used, except that a fifth buffer part 110 is provided in front of the industrial vertical ageing furnace 203, which includes a fifth ring buffer section 1101 and an ageing branch 1102, wherein the ageing branch 1102 corresponding to each ageing furnace includes a plurality of parallel branches, which is in a "branch-bus-parallel branches" arrangement. In this embodiment, the curing oven is not separately provided, and the profile subjected to the surface treatment is transported to a packaging workshop or a bridge cut-off workshop as required. Or a further processing plant, and the section bar, which has passed one of the three treatments, is transferred to a finished product silo. The packaging workshop or the bridge cut-off workshop. Or deep processing plant, is provided with a first return branch 1051 connected to the return section 105, and within the finishing silo is also provided a second return branch 1052 connected to the return section 105.
In the embodiment of fig. 13 and 14, two cooling zones are provided, a first cooling zone 120 after the industrial aging furnace and a second cooling zone 130 after the curing furnace, and the cooling purpose is achieved by properly controlling the length of the conveying section, although the cooling purpose can also be achieved simultaneously by temporary storage in the buffer zone.
In addition, the temporary feeding section and the temporary blanking section are also included and are used for uploading aluminum profiles which are processed back to a factory by an external aid, or unloading profiles which need to be processed by the external aid, or unloading profiles with certain problems, and uploading profiles due to reasons of material supplement and the like. In the embodiment of fig. 13 and 14, the second cache segment 1071 is externally connected with a temporary feeding segment 1073 and a temporary discharging segment 1074, but the temporary feeding segment or the temporary discharging segment may also be disposed in the first cache segment, the third cache segment, the fourth cache segment, and/or the fifth cache segment.
The above-mentioned each section bar processing module and each equipment and connecting device in each module can all be provided with intelligent identification label, of course, some necessary equipment, through its inherent mode connect to upper control system, through various modes will all participate in the equipment of process and incorporate into section bar process management system, real-time management and distribution. The location of the information reading section may include: 1. the automatic material hanging part comprises 2 an aging furnace, 3 a first cache region (particularly a sorting branch starting point), 4 a spraying center, 5 a second cache region (particularly a sorting branch starting point), 6 a curing furnace, 7 a third cache region (particularly a sorting branch starting point), 8 a packaging blanking position, 9 a bridge-cut blanking position, 10 a first cooling region 120, 11 a second cooling region 130, and 12 a fourth cache region, 13 a deep processing blanking position, 14 a finished product bin blanking position, 15 a temporary feeding position, 16 a temporary blanking position and the like which are added in a specific embodiment II.
Claims (30)
1. Vertical aluminium alloy processing system with effectively link up and suspend transfer chain, contain and suspend conveyor (100) in midair, characterized in that: the hanging conveying device (100) comprises a conveying section and/or at least one feeding section (101) and/or at least one blanking section (104) which are arranged in each section processing module.
2. The vertical aluminum profile processing system with the operatively engaged suspended conveyor line according to claim 1, wherein: the profile treatment module correspondingly comprises: an automatic or manual hanging device (10) matched with the feeding section (101) and an automatic or manual blanking device (11) matched with the blanking section (104).
3. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 2, wherein: the suspension conveyor device also comprises at least one return section (105) for returning the empty hanging mechanism received after the blanking section (104) to the blanking section (101).
4. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 3, wherein: the profile treatment module phase further comprises: the automatic or manual aluminum profile punching device comprises an automatic or manual detection device (7), an automatic or manual shaping device (8) and an automatic or manual punching device (9), wherein the automatic or manual detection device (7) and the automatic or manual shaping device (8) form a circulating process, qualified aluminum profiles are conveyed to the subsequent automatic or manual punching device (9), and the automatic or manual punching device (9) is arranged in the front of the automatic or manual hanging device (10).
5. The vertical aluminum profile processing system with the operatively engaged suspended conveyor line according to any one of claims 1 to 4, wherein: this section bar processing module includes: the aging module (2) is used for conveying the section bar to the aging module (2), and the suspension conveying device (100) comprises an aging conveying section (102) arranged in the aging module.
6. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 5, wherein: the profile treatment module further comprises: the device comprises a surface treatment module (3), wherein the suspension conveying device (100) conveys the profiles to the aging module (2) and the surface treatment module (3) in sequence, and the suspension conveying device (100) comprises a surface treatment conveying section (103) arranged in the surface treatment module (3).
7. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 6, wherein: the profile treatment module further comprises: the packaging module (4), the suspension conveying device (100) conveys the section bars to the aging module (2), the surface treatment module (3) and the packaging module (4) in sequence.
8. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 7, wherein: the profile treatment module further comprises: finished product storage module (6), hang conveyor (100) and carry the section bar to ageing module (2), surface treatment module (3), packaging module (4) and finished product storage module (6) in proper order.
9. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 6, wherein: the profile treatment module further comprises: the suspension conveying device (100) conveys the sectional materials to the aging module (2), the surface treatment module (3), the bridge cutoff module (5) and/or the deep processing module 13 in sequence.
10. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 9, wherein: the profile treatment module further comprises: and the suspension conveying device (100) conveys the section bars to the aging module (2), the surface treatment module (3), the bridge cutoff module (5) and/or the deep processing module (13) in sequence, and finally the finished product storage module (6) is obtained.
11. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 5, wherein: the profile treatment module further comprises: and the suspension conveying device (100) conveys the profiles to the aging module (2) and the packaging module (4) in sequence.
12. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 11, wherein: the profile treatment module further comprises: and the suspension conveying device (100) conveys the section bars to the aging module (2), the packaging module (4) and the finished product storage module (6) in sequence.
13. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 5, wherein: the profile treatment module comprises a surface treatment module (3), the suspension conveying device (100) conveys the profile to the surface treatment module (3), and the suspension conveying device (100) comprises a surface treatment conveying section (103) arranged in the surface treatment module (3).
14. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 13, wherein: the profile treatment module further comprises: and the packaging module (4) is used for conveying the section bar to the surface treatment module (3) and the packaging module (4) in sequence by the suspension conveying device (100).
15. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 13, wherein: the profile treatment module further comprises: the suspension conveying device (100) conveys the section bars to the surface treatment module (3), the bridge cutoff module (5) and/or the deep processing module (13) in sequence.
16. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 13, wherein: the profile treatment module further comprises: and the finished product storage module (6) is used for conveying the section bars to the surface treatment module (3) and the finished product storage module (6) in sequence by the suspension conveying device (100).
17. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 14, wherein: the profile treatment module further comprises: and the finished product storage module (6) is used for conveying the section bars to the surface treatment module (3), the packaging module (4) and the finished product storage module (6) in sequence by the suspension conveying device (100).
18. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 14, wherein: the profile treatment module further comprises: and the finished product storage module (6) is used for conveying the section bars to the surface treatment module (3), the bridge cutoff module (5) and/or the deep processing module (13) and the finished product storage module (6) in sequence by the suspension conveying device (100).
19. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 5, wherein: this section bar processing module includes: the packaging system comprises a packaging module (4) and a finished product bin module (6), wherein the suspension conveying device (100) conveys the section from the packaging module (4) to the finished product bin module (6).
20. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 5, wherein: this section bar processing module includes: the suspension conveying device (100) conveys the section from the bridge-cut module (5) and/or the deep-processing module (13) to the finished product storage module (6).
21. The vertical aluminum profile processing system with the operatively engaged suspended conveyor line according to any one of claims 5 to 12, wherein: a buffer/sorting area is arranged in front of the aging module (2) and/or behind the aging module (2).
22. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 21, wherein: the buffer/sorting area comprises branch lines and/or buses which are arranged in a mode of 'branch line-bus line-branch line' or 'branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-bus line-branch line' or 'parallel multiple branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-parallel multiple branch lines', the buses are linear conveying sections and/or circulating conveying sections, and the branch lines are linear conveying sections and/or circulating conveying sections.
23. The vertical aluminum profile processing system with the operatively engaged suspended conveyor line according to any one of claims 6 to 12, wherein: a buffer/sorting area is arranged in front of the aging module (2), and/or between the aging module (2) and the surface treatment module (3), and/or behind the surface treatment module (3).
24. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 23, wherein: the buffer/sorting area comprises branch lines and/or buses which are arranged in a mode of 'branch line-bus line-branch line' or 'branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-bus line-branch line' or 'parallel multiple branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-parallel multiple branch lines', the buses are linear conveying sections and/or circulating conveying sections, and the branch lines are linear conveying sections and/or circulating conveying sections.
25. The vertical aluminum profile processing system with the operatively engaged suspended conveyor line according to any one of claims 13 to 18, wherein: a buffer/sorting area is arranged in front of the surface treatment module (3) and/or behind the surface treatment module (3).
26. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 25, wherein: the buffer/sorting area comprises branch lines and/or buses which are arranged in a mode of 'branch line-bus line-branch line' or 'branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-bus line-branch line' or 'parallel multiple branch line-bus line-parallel multiple branch lines' or 'parallel multiple branch lines-parallel multiple branch lines', the buses are linear conveying sections and/or circulating conveying sections, and the branch lines are linear conveying sections and/or circulating conveying sections.
27. The vertical aluminum profile processing system with the operatively engaged suspended conveyor line according to any one of claims 5 to 20, wherein: the profile treatment module phase further comprises: an extrusion module (1) and a finished product sawing device (12).
28. The vertical aluminum profile processing system with the effective engagement suspension conveying line of any one of claims 5 to 20 or 22 or 24 or 26, wherein: the suspension conveying device (100) comprises a material hanging mechanism which is a single section material hanging mechanism and/or a rail type section material hanging mechanism and/or a vehicle type section material hanging mechanism.
29. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 28, wherein: the hanging mechanism is provided with intelligent identification tags and/or each section bar is provided with intelligent identification tags.
30. The vertical aluminum profile handling system with an operatively engaged suspended conveyor line according to claim 29, wherein: each section processing module is provided with an information reading system, and the information reading system is arranged at the following positions: the automatic material hanging part and/or the aging furnace and/or the first buffer area and/or the spraying center and/or the second buffer area and/or the curing furnace and/or the third buffer area and/or the fourth buffer area and/or the packaging blanking position and/or the bridge cut-off blanking position and/or the deep processing blanking position and/or the finished product bin blanking position and/or the temporary feeding position and/or the temporary blanking position and/or the first cooling area and/or the second cooling area.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010075073.2A CN113148542A (en) | 2020-01-22 | 2020-01-22 | Vertical aluminum profile processing system with effectively-connected suspension conveying line |
| PCT/CN2020/113389 WO2021147327A1 (en) | 2020-01-22 | 2020-09-04 | Vertical aluminum profile treatment system having effective linked suspension conveying line |
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| CN202010075073.2A CN113148542A (en) | 2020-01-22 | 2020-01-22 | Vertical aluminum profile processing system with effectively-connected suspension conveying line |
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