CN113147351A - 一种后挂电pto结构的电驱式拖拉机cvt动力总成 - Google Patents
一种后挂电pto结构的电驱式拖拉机cvt动力总成 Download PDFInfo
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Abstract
本发明提供一种后挂电PTO结构的电驱式拖拉机CVT动力总成,包括:发动机、发电机、第一电机、第二电机、第三电机、第四电机、PTO电机、PTO传动箱和储能单元;所述第一电机、第二电机、第三电机和第四电机为轮边电机,所述发动机与发电机传动连接,所述发电机为飞轮集成式电机,所述PTO电机与PTO传动箱传动连接用于提供输出动力;所述储能单元分别与第一电机、第二电机、第三电机、第四电机、PTO电机和发电机电连接;本发明提供的后挂电PTO结构的电驱式拖拉机CVT动力总成,利用电机低速大扭矩、转速范围宽的特性,不进行变速箱档位切换,直接使用电机调速,实现了作业过程的无级变速。
Description
技术领域
本发明属于传动技术领域,具体涉及一种后挂电PTO结构的电驱式拖拉机CVT动力总成。
背景技术
现有拖拉机传动系统按换挡方式分为手动换挡传动系,动力不间断自动换挡传动系,液压机械无级变速传动系(HMCVT)。
采用手动换挡传动系,拖拉机田间作业时,由于土地阻力变化大,整机负荷变化大,采用手动换挡传动系的拖拉机需要频繁停车换挡,以满足农具作业牵引力及速度要求,员工工作强度大,作业效率低,作业质量不稳定;同时,发动机转速与车辆速度直接相关,整车速度变化导致发动机转速变化范围大,发动机不能工作在一个稳定经济的转速范围内,导致油耗高、排放差、震动磨损大。
采用拖拉机动力不间断自动换挡传动系,指发动机到变速箱的动力不中断的车辆行驶条件下,进行的换挡过程;采用湿式多片离合器作为换挡执行机构,需要挡位变换时,换挡的两个离合器按照控制油压的变化,顺序分开与结合两个离合器,在车辆负载行驶中实现不停车换挡,解决了手动换挡传动系作业时停车换挡的问题,减少了员工作业强度、提高了操控舒适性及作业效率。但存在主要缺点如下:
动力不间断自动换挡传动系发动机转速与车辆速度直接相关,车辆速度变化导致发动机转速变化范围大,发动机不能工作在一个稳定经济的转速范围内,发动机油耗高、排放差、震动磨损大。
拖拉机由于作业要求多,挡位数量多,该种传动系结构需要的离合器数量及比例阀很多,以160马力16挡变速箱为例:全域自动变速箱需要8个离合器8个液压比例阀;由于一致性的原因,该型传动系的换挡性能需在专用出厂试验台上调试标定,随着使用时间的增长,离合器磨损增加,换挡控制时间发生了改变,平顺性变差,产生换挡冲击。
目前,这些系统的技术基本被国外公司掌握并主要依靠进口,该传动系结构复杂、价格高、降价难、维修成本高。由于价格的原因,世界先进国家,动力换挡传动系多应用在80-200Hp拖拉机产品上。
传统动力换挡变速箱,是单功率路线有级式传动,实现超级爬行挡(超低速),要加很多繁复的减速轮系。并且,不能实现旋耕等主要作业时的无级传动,也就是理论上不能匹配到与旋耕机最佳的行驶速度。
采用液压机械无级变速传动系(HMCVT),该传动系由液压柱塞变量泵/马达/多排行星机构/湿式离合器及制动器组成,主要优点是:通过行星排对发动机(1)功率分流成两条功率路线,一条是机械功率路线,功率直接传递到变速箱(4)输入轴;一条是液压功率路线,经机-液-机功率转换过程后,与变速箱(4)输入轴实现全部功率的汇流;通过功率分流、汇流原理,实现传动系扭矩、转速按照车辆速度与牵引力要求自动连续变化,保证车辆变速时的牵引力与速度要求。该传动系(HMCVT)实现了车辆传动系无级自动变化,员工操作强度低,操作舒适性好,作业效率、质量高;由于发动机转速、扭矩与整车速度、牵引力完全解耦(不相关),发动机可以稳定的工作在低油耗区域,震动小、排放好。
该传动系(HMCVT)主要存在如下缺点:
该传动系所采用的高压变量柱塞泵/马达、比例阀等属于精密液压偶件,对装配净洁度、使用清洁度、保养维护清洁度要求非常高,需要专用液压油,使用维护费用高昂;
该系统变速箱采用多排行星机构与湿式离合器或制动器,实现4-6个挡位的区域变换,该系统零件数量多,结构复杂,系统关键技术基本被国外公司掌握,产品主要依靠进口,该传动系成本高、降价难。
该传动系的传动效率低,最大仅能达到80%左右,较其他传动系效率低,燃油经济性较差。
由于价格与使用维护的原因,该系统在中国市场使用量非常少。由于价格的原因,世界先进国家,液压机械无级变速传动系(HMCVT),多应用在200--400Hp拖拉机产品上。
发明内容
本发明的目的在于提供一种后挂电PTO结构的电驱式拖拉机CVT动力总成,旨在通过动力总成的架构设计实现发动机与车速、PTO传动箱的解耦。
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现:
本发明提供了一种后挂电PTO结构的电驱式拖拉机CVT动力总成,包括:发动机、发电机、第一电机、第二电机、第三电机、第四电机、PTO电机、PTO传动箱和储能单元;所述第一电机、第二电机、第三电机和第四电机为轮边电机,所述第一电机通过传动轴与左前轮传动连接,所述第二电机通过传动轴与右前轮传动连接,所述第三电机通过传动轴与左后轮传动连接,所述第四电机通过传动轴与右后轮传动连接;所述发动机与发电机传动连接,所述发电机为飞轮集成式电机,所述PTO电机与PTO传动箱传动连接用于提供输出动力;所述储能单元分别与第一电机、第二电机、第三电机、第四电机、PTO电机和发电机电连接。
作为本发明的进一步改进,还包括:高压配电盒,所述储能单元与高压配电盒电连接,所述储能单元还通过高压配电盒分别与第一电机、第二电机、第三电机、第四电机、PTO电机和发电机电连接。
作为本发明的进一步改进,还包括:充放电接口,所述充放电接口与高压配电盒电连接。
本发明的优点:
本发明提供的后挂电PTO结构的电驱式拖拉机CVT动力总成,利用电机低速大扭矩、转速范围宽的特性,不进行变速箱档位切换,直接使用电机调速,实现了作业过程的无级变速。电机低速大扭矩和调速范围宽的特性,实现发动机转速和车速解耦,作业效率高。转弯半径小:每一侧车轮单独控制,分时、全时四驱。电机反转,倒车便捷;传动效率高(相对HMCVT);电池辅助供电,电机短时过载能力,爬坡过坎能力强;电机扭矩大,发动机启动性能好;整车起步快,加速性好;电机低速稳定运行,实现拖拉机超低速爬行;发动机转速和车速解耦,结合能量回收,行驶过程可以实现节油;利用作业过程转弯等负荷小的时候,可以能力回收,实现节油。
附图说明
图1为本发明所述的后挂电PTO结构的电驱式拖拉机CVT动力总成的结构示意图;
图2为本发明所述的后挂电PTO结构的电驱式拖拉机CVT动力总成的电路接线示意图。
图中:101-发动机,102-发电机,103-PTO电机,104-PTO传动箱,105-第一电机,106-左前轮,107-第二电机,108-右前轮,109-左后轮,110-第三电机,111-右后轮,112-第四电机,113-储能单元,114-高压配电盒,115-充放电接口。
具体实施方式
为了使本发明的目的,技术方案及优点更加清楚明白,以下结合附图通过具体实施例对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
本发明的实施例中提供了一种后挂电PTO结构的电驱式拖拉机CVT动力总成,如图1所示,包括:发动机101、发电机102、第一电机105、第二电机107、第三电机110、第四电机112、PTO电机103、PTO传动箱104和储能单元113;第一电机105、第二电机107、第三电机110和第四电机112为轮边电机,示例性的,轮边电机可以采用现有技术(公开号:CN110962581A)中公开的结构;第一电机105通过传动轴与左前轮106传动连接,第二电机107通过传动轴与右前轮108传动连接,第三电机110通过传动轴与左后轮109传动连接,第四电机112通过传动轴与右后轮111传动连接;发动机101与发电机102传动连接用以发电并向储能单元113中存储电能,发动机101与左前轮106、右前轮108、左后轮109、右后轮111以及PTO传动箱104实现传动解耦,从而实现发动机与车速以及PTO的解耦;发电机102采用飞轮集成式电机,示例性的,飞轮集成式电机可以采用现有技术(公开号:CN207573184U)中公开的结构;PTO电机103与PTO传动箱104传动连接用于提供输出动力;储能单元113分别与第一电机105、第二电机107、第三电机110、第四电机112、PTO电机103和发电机102电连接,用于吸收发电机102输送的电能,以及向第一电机105、第二电机107、第三电机110、第四电机112和PTO电机103提供电能。
在一个实施例中,如图2所示,为了更优地组织分配能量,还可以采用高压配电盒114,储能单元113与高压配电盒114电连接,储能单元113还通过高压配电盒114分别与第一电机105、第二电机107、第三电机110、第四电机112、PTO电机103和发电机102电连接,高压配电盒114可以将发电机102转化的电能传输给储能单元113,高压配电盒114还可以将储能单元113的电能分配给第一电机105、第二电机107、第三电机110、第四电机112和PTO电机103;本实施例中的高压配电盒114可以采用现有市售产品也可以采用现有技术(公开号:CN108657088A)中公开的装置。
在一个实施例中,请继续参考图2,为了更优地进行充放电,还可以装配充放电接口115,充放电接口115与高压配电盒114电连接,通过充放电接口115可以实现对外设充电,也可以实现对储能单元113进行充电。
本说明书中针对“一些实施例”、“一个实施例”、或“实施例”等的参考指代的是结合实施例所描述的特定特征、结构、或性质包括在至少一个实施例中。因此,短语“在一些实施例中”、“在一个实施例中”、或“在实施例中”等在整个说明书中各地方的出现并非必须指代相同的实施例。此外,特定特征、结构、或性质可以在一个或多个实施例中以任何合适方式组合。因此,结合一个实施例中所示出或描述的特定特征、结构或性质可以整体地或部分地与一个或多个其他实施例的特征、结构、或性质无限制地组合,只要该组合不是非逻辑性的或不能工作。另外,本申请附图中的各个元素仅仅为了示意说明,并非按比例绘制。
由此描述了本发明的至少一个实施例的几个方面,可以理解,对本领域技术人员来说容易地进行各种改变、修改和改进。这种改变、修改和改进意于在本发明的精神和范围内。
Claims (3)
1.一种后挂电PTO结构的电驱式拖拉机CVT动力总成,其特征在于,包括:发动机、发电机、第一电机、第二电机、第三电机、第四电机、PTO电机、PTO传动箱和储能单元;所述第一电机、第二电机、第三电机和第四电机为轮边电机,所述第一电机通过传动轴与左前轮传动连接,所述第二电机通过传动轴与右前轮传动连接,所述第三电机通过传动轴与左后轮传动连接,所述第四电机通过传动轴与右后轮传动连接;所述发动机与发电机传动连接,所述发电机为飞轮集成式电机,所述PTO电机与PTO传动箱传动连接用于提供输出动力;所述储能单元分别与第一电机、第二电机、第三电机、第四电机、PTO电机和发电机电连接。
2.如权利要求1所述的后挂电PTO结构的电驱式拖拉机CVT动力总成,其特征在于,还包括:高压配电盒,所述储能单元与高压配电盒电连接,所述储能单元还通过高压配电盒分别与第一电机、第二电机、第三电机、第四电机、PTO电机和发电机电连接。
3.如权利要求2所述的后挂电PTO结构的电驱式拖拉机CVT动力总成,其特征在于,还包括:充放电接口,所述充放电接口与高压配电盒电连接。
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