CN113147350A - 一种机械pto结构的电驱式拖拉机cvt动力总成 - Google Patents
一种机械pto结构的电驱式拖拉机cvt动力总成 Download PDFInfo
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/50—Architecture of the driveline characterised by arrangement or kind of transmission units
- B60K6/52—Driving a plurality of drive axles, e.g. four-wheel drive
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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Abstract
本发明提供一种机械PTO结构的电驱式拖拉机CVT动力总成,包括发动机、发电机、成对设置的前轮电机、成对设置的后轮电机、PTO传动箱、储能单元、充电接口和放电接口。本发明采用飞轮集成式电机,前轮和后轮均采用轮边/轮毂电机驱动,可实现全时、分时四驱,左右差速,防滑,PTO传动箱由发动机连接提供动力,配备储能单元,可实现外接充/放电,可以实现纯电行驶,结构紧凑。
Description
技术领域
本发明属于传动技术领域,尤其涉及一种机械PTO结构的电驱式拖拉机CVT动力总成。
背景技术
现有拖拉机传动系统按换挡方式分为手动换挡传动系,动力不间断自动换挡传动系,液压机械无级变速传动系(HMCVT)。
采用手动换挡传动系,拖拉机田间作业时,由于土地阻力变化大,整机负荷变化大,采用手动换挡传动系的拖拉机需要频繁停车换挡,以满足农具作业牵引力及速度要求,员工工作强度大,作业效率低,作业质量不稳定;同时,发动机转速与车辆速度直接相关,整车速度变化导致发动机转速变化范围大,发动机不能工作在一个稳定经济的转速范围内,导致油耗高、排放差、震动磨损大。
采用拖拉机动力不间断自动换挡传动系,指发动机到变速箱的动力不中断的车辆行驶条件下,进行的换挡过程;采用湿式多片离合器作为换挡执行机构,需要挡位变换时,换挡的两个离合器按照控制油压的变化,顺序分开与结合两个离合器,在车辆负载行驶中实现不停车换挡,解决了手动换挡传动系作业时停车换挡的问题,减少了员工作业强度、提高了操控舒适性及作业效率。但存在主要缺点如下:
(1)、动力不间断自动换挡传动系发动机转速与车辆速度直接相关,车辆速度变化导致发动机转速变化范围大,发动机不能工作在一个稳定经济的转速范围内,发动机油耗高、排放差、震动磨损大。
(2)拖拉机由于作业要求多,挡位数量多,该种传动系结构需要的离合器数量及比例阀很多,以160马力16挡变速箱为例:全域自动变速箱需要8个离合器8个液压比例阀;由于一致性的原因,该型传动系的换挡性能需在专用出厂试验台上调试标定,随着使用时间的增长,离合器磨损增加,换挡控制时间发生了改变,平顺性变差,产生换挡冲击。
(3)目前,这些系统的技术基本被国外公司掌握并主要依靠进口,该传动系结构复杂、价格高、降价难、维修成本高。由于价格的原因,世界先进国家,动力换挡传动系多应用在80-200Hp拖拉机产品上。
(4)传统动力换挡变速箱,是单功率路线有级式传动,实现超级爬行挡(超低速),要加很多繁复的减速轮系。并且,不能实现旋耕等主要作业时的无级传动,也就是理论上不能匹配到与旋耕机最佳的行驶速度。
采用液压机械无级变速传动系(HMCVT),该传动系由液压柱塞变量泵/马达/多排行星机构/湿式离合器及制动器组成,主要优点是:通过行星排对发动机功率分流成两条功率路线,一条是机械功率路线,功率直接传递到变速箱输入轴;一条是液压功率路线,经机-液-机功率转换过程后,与变速箱输入轴实现全部功率的汇流;通过功率分流、汇流原理,实现传动系扭矩、转速按照车辆速度与牵引力要求自动连续变化,保证车辆变速时的牵引力与速度要求。该传动系(HMCVT)实现了车辆传动系无级自动变化,员工操作强度低,操作舒适性好,作业效率、质量高;由于发动机转速、扭矩与整车速度、牵引力完全解耦(不相关),发动机可以稳定的工作在低油耗区域,震动小、排放好。
该传动系(HMCVT)主要存在如下缺点:
(1)、该传动系所采用的高压变量柱塞泵/马达、比例阀等属于精密液压偶件,对装配净洁度、使用清洁度、保养维护清洁度要求非常高,需要专用液压油,使用维护费用高昂;
(2)、该系统变速箱采用多排行星机构与湿式离合器或制动器,实现4-6个挡位的区域变换,该系统零件数量多,结构复杂,系统关键技术基本被国外公司掌握,产品主要依靠进口,该传动系成本高、降价难。
(3)、该传动系的传动效率低,最大仅能达到80%左右,较其他传动系效率低,燃油经济性较差。
(4)、由于价格与使用维护的原因,该系统在中国市场使用量非常少。由于价格的原因,世界先进国家,液压机械无级变速传动系(HMCVT),多应用在200--400Hp拖拉机产品上。
发明内容
本发明提供一种机械PTO结构的电驱式拖拉机CVT动力总成,采用飞轮集成式电机,前轮和后轮都采用轮边/轮毂电机驱动,可实现全时、分时四驱,左右差速,防滑,PTO传动箱由发动机连接提供动力,配备储能单元,可实现外接充/放电,可以实现纯电行驶,结构紧凑。
本发明的技术方案如下:
一种机械PTO结构的电驱式拖拉机CVT动力总成,包括:发动机、发电机、成对设置的前轮电机、成对设置的后轮电机、PTO传动箱、储能单元、充电接口和放电接口;所述发动机和所述发电机动力连接,所述发电机与所述储能单元、前轮电机和后轮电机电性连接,所述前轮电机和所述后轮电机均与所述储能单元电性连接,所述前轮电机动力连接车辆前轮,所述后轮电机动力连接车辆后轮,所述PTO传动箱和所述发动机动力连接,所述充电接口和所述放电接口均与所述储能单元电性连接。
本发明利用电机低速大扭矩、转速范围宽的特性,不进行变速箱档位切换,直接使用电机调速,实现了作业过程的无级变速。
本发明采用前后轮电机驱动方式,结构紧凑,节省了大量的传动部件,结构简单。
优选的,所述发电机构造为飞轮集成式结构。结构紧凑,有利于整车布置。
优选的,本发明还包括高压配电盒,所述高压配电盒分别与所述前轮电机、储能单元、前轮电机、发电机、充电接口和放电接口电性连接。所述储能单元还通过高压配电盒向前轮电机和后轮电机提供电能。外部电能通过高压配电盒向所述储能单元提供电能,所述储能单元还可通过高压配电盒向外部提供电能。
优选的,所述前轮电机构造为轮边电机或轮毂电机中的一种,所述后轮电机构造为轮边电机或轮毂电机中的一种。
本发明的有益效果是:
本发明利用电机低速大扭矩、转速范围宽的特性,不进行后轮电机档位切换,直接使用电机调速,实现了作业过程的无级变速。
电机低速大扭矩和调速范围宽的特性,实现发动机转速和车速解耦,作业效率高。
电机反转,倒车便捷;
传动效率高(相对HMCVT);
电池辅助供电,电机短时过载能力,爬坡过坎能力强;
电机扭矩大,发动机启动性能好;
整车起步快,加速性好;
电机低速稳定运行,实现拖拉机超低速爬行;
发动机转速和车速解耦,结合能量回收,行驶过程可以实现节油;
利用作业过程转弯等负荷小的时候,可以能力回收,实现节油。
附图说明
图1是本发明的结构示意图。
图中:1-发动机,2-发电机,3-前轮电机,4-后轮电机,5-高压配电盒,6-PTO传动箱,7-储能单元,8-充电接口,9-放电接口。
具体实施方式
下面结合附图和具体实施方式对本发明做进一步说明,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。
实施例1:
如图1所示,一种机械PTO结构的电驱式拖拉机CVT动力总成,包括:发动机1、发电机2、成对设置的前轮电机3、成对设置的后轮电机4、PTO传动箱6、储能单元7、充电接口8和放电接口9;所述发动机1和所述发电机2动力连接,所述发电机2与所述储能单元7、前轮电机3和后轮电机4电性连接,所述前轮电机3和所述后轮电机4均与所述储能单元7电性连接,所述前轮电机3动力连接车辆前轮,所述后轮电机4动力连接车辆后轮,所述PTO传动箱和所述发动机1动力连接,所述充电接口8和所述放电接口9均与所述储能单元7电性连接。
本实施例的工作原理如下:PTO传动箱6和发动机1实现动力结合连接,前轮和后轮分别采用前轮电机3和后轮电机4直接驱动,发动机1与PTO传动箱6直接传动连接用于提供输出动力,所述发动机1与发电机2连接,所述发电机2向前轮电机3、后轮电机4及储能单元7提供电能,所述储能单元7也可向前轮电机3后轮电机4提供电能。外部电能通过充电接口8向所述储能单元7提供电能,所述储能单元7还可通过放电接口9向外部提供电能。
实施例2:
如图1所示,一种机械PTO结构的电驱式拖拉机CVT动力总成,包括:发动机1、发电机2、成对设置的前轮电机3、成对设置的后轮电机4、PTO传动箱6、储能单元7、充电接口8和放电接口9;所述发动机1和所述发电机2动力连接,所述发电机2与所述储能单元7、前轮电机3和后轮电机4电性连接,所述前轮电机3和所述后轮电机4均与所述储能单元7电性连接,所述前轮电机3动力连接车辆前轮,所述后轮电机4动力连接车辆后轮,所述PTO传动箱6和所述发动机1动力连接,所述充电接口8和所述放电接口9均与所述储能单元7电性连接。
本实施例中,所述发电机2构造为飞轮集成式结构。结构紧凑,有利于整车布置。
本实施例中,本发明还包括高压配电盒5,所述高压配电盒5分别与所述前轮电机3、储能单元7、前轮电机3、发电机2、充电接口8和放电接口9电性连接。所述储能单元7还通过高压配电盒5向前轮电机3和后轮电机4提供电能。外部电能通过高压配电盒5向所述储能单元7提供电能,所述储能单元7还可通过高压配电盒5向外部提供电能。
本实施例中,所述前轮电机3构造为轮边电机或轮毂电机中的一种,所述后轮电机4构造为轮边电机或轮毂电机中的一种。
Claims (4)
1.一种机械PTO结构的电驱式拖拉机CVT动力总成,其特征在于包括:发动机(1)、发电机(2)、成对设置的前轮电机(3)、成对设置的后轮电机(4)、PTO传动箱(6)、储能单元(7)、充电接口(8)和放电接口(9);所述发动机(1)和所述发电机(2)动力连接,所述发电机(2)与所述储能单元(7)、前轮电机(3)和后轮电机(4)电性连接,所述前轮电机(3)和所述后轮电机(4)均与所述储能单元(7)电性连接,所述前轮电机(3)动力连接车辆前轮,所述后轮电机(4)动力连接车辆后轮,所述PTO传动箱和所述发动机(1)动力连接,所述充电接口(8)和所述放电接口(9)均与所述储能单元(7)电性连接。
2.根据权利要求1所述的一种机械PTO结构的电驱式拖拉机CVT动力总成,其特征在于:所述发电机(2)构造为飞轮集成式结构。
3.根据权利要求1或2所述的一种机械PTO结构的电驱式拖拉机CVT动力总成,其特征在于:还包括高压配电盒(5),所述高压配电盒(5)分别与所述前轮电机(3)、储能单元(7)、前轮电机(3)、发电机(2)、充电接口(8)和放电接口(9)电性连接。
4.根据权利要求1或2所述的一种机械PTO结构的电驱式拖拉机CVT动力总成,其特征在于:所述前轮电机(3)构造为轮边电机或轮毂电机中的一种,所述后轮电机(4)构造为轮边电机或轮毂电机中的一种。
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