CN113146152A - Automatic control method and device for plate roller vehicle loading and blocking unit and computer readable medium - Google Patents
Automatic control method and device for plate roller vehicle loading and blocking unit and computer readable medium Download PDFInfo
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- CN113146152A CN113146152A CN202110375204.3A CN202110375204A CN113146152A CN 113146152 A CN113146152 A CN 113146152A CN 202110375204 A CN202110375204 A CN 202110375204A CN 113146152 A CN113146152 A CN 113146152A
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- blocking unit
- loading
- plate roller
- blanking
- vehicle loading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention relates to an automatic control method and device for a plate roller vehicle loading and blocking unit and a computer readable medium, wherein the automatic control method comprises the following steps of 1: step 2 is executed after a data request of the vehicle loading and blocking unit is received; step 2: sending the type data of the printing roller to a printing roller vehicle loading and blocking unit; and step 3: if the current plug taking station is idle, the dispatching mechanical arm places the plug on the taking station; and 4, step 4: executing the step 5 after receiving a feeding request sent by the plate roller vehicle loading and blocking unit; and 5: if the loading condition is met, scheduling the loading robot to load the car plug machine; step 6: executing step 7 after receiving a processing completion signal sent by the plate roller vehicle loading and blocking unit; and 7: if the blanking condition is met, executing the step 8; and 8: scheduling a blanking robot to carry out blanking, and blanking the processed printing roller to a blanking bin; and step 9: and returning to the step 1. Compared with the prior art, the invention has the advantages of high automation degree, high safety, low error rate and the like.
Description
Technical Field
The invention relates to the technical field of plate roller manufacturing, in particular to an automatic control method and device for a plate roller vehicle loading and blocking unit and a computer readable medium.
Background
With the improvement of living standard of people, the requirement of external packaging is gradually improved when related products are purchased, the development of the plate roller manufacturing industry is promoted, and the working procedures of vehicle blocking, key pulling, welding and the like are required to be carried out on the plug in the plate roller manufacturing process. The traditional blank plug needs manual operation to complete the turning and pulling of the plug, and is time-consuming and labor-consuming. After the end cap is machined, the steel pipe and the end cap need to be welded manually, manual carrying and operating equipment are needed, efficiency is low, and manpower is consumed. Long processing period, high cost and the like.
Chinese patent CN210388280U discloses an automatic integration device for installing and welding gravure printing roller plug car, which comprises a plug transmission unit, a plug processing unit, a steel pipe transmission unit, a steel pipe rounding unit and a plug assembling and welding machine arranged between the plug processing unit and the steel pipe rounding unit, wherein the plug transmission unit is respectively adapted to the plug processing unit and the plug assembling and welding machine, and the steel pipe transmission unit is respectively adapted to the steel pipe rounding unit and the plug assembling and welding machine. The automatic integrated device in this patent can accomplish the processing of end cap inside and outside circle, end cap keyway processing, steel pipe school circle and the assembly welding of end cap on the steel pipe automatically, has improved production efficiency greatly, has reduced the cost of labor, but the security of the automatic integrated device in this patent is lower, takes place the incident easily in version roller course of working.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method, a device and a computer readable medium for automatically controlling a plate roller vehicle loading and blocking unit, which have high automation degree, high safety and low error rate.
The purpose of the invention can be realized by the following technical scheme:
an automatic control method for a plate roller vehicle loading and blocking unit comprises the following steps:
step 1: the upper computer judges whether a data request of the vehicle loading and blocking unit is received, if so, the step 2 is executed, otherwise, the step 1 is continuously executed;
step 2: the upper computer sends printing roller type data to the printing roller vehicle loading and blocking unit;
and step 3: judging whether the current plug material taking station is idle, if so, scheduling the mechanical arm to place the plug on the material taking station, and otherwise, continuing to execute the step 3;
and 4, step 4: the upper computer judges whether a loading request sent by the plate roller vehicle loading and blocking unit is received, if so, the step 5 is executed, otherwise, the step 4 is continuously executed;
and 5: judging whether a loading condition is met, if so, scheduling the loading robot by the upper computer to load the car-blocking machine, and otherwise, continuing to execute the step 5;
step 6: the upper computer judges whether a processing completion signal sent by the plate roller vehicle loading and blocking unit is received, if so, the step 7 is executed, otherwise, the step 6 is continuously executed;
and 7: judging whether the blanking condition is met, if so, executing a step 8, otherwise, continuing to execute a step 7;
and 8: scheduling a blanking robot to carry out blanking, and blanking the processed printing roller to a blanking bin;
and step 9: and returning to the step 1.
Preferably, the upper computer is provided with an MES scheduling system.
Preferably, the plate roller type data comprises plug machining parameter data, tab key groove width data, plate length data and plug diameter data.
Preferably, the loading request of the plate roller vehicle loading and blocking unit includes: the method comprises a vehicle plugging machine feeding request, a key pulling machine feeding request and a double-head welding machine feeding request.
Preferably, the feeding condition in the step 5 comprises:
the car plugging machine material loading condition specifically is: the material taking station is provided with a plug with a corresponding size;
the key pulling machine feeding conditions specifically comprise: the car plugging machine has a blanking request;
double-end welding machine material loading condition specifically does: the key pulling machine has a blanking request and a steel pipe with a corresponding specification is arranged in the steel pipe feeding bin.
Preferably, the blanking conditions in the step 7 are as follows:
the blanking bin is provided with an idle area for accommodating the current blanking roller.
Preferably, the upper computer collects the states of the car blocking machine, the key pulling machine, the double-head welding machine, the feeding mechanical arm, the feeding robot and the discharging robot in real time.
A control device for a plate roller vehicle loading and blocking unit is characterized in that an upper computer comprises an upper computer; the upper computer is internally embedded with the automatic control method for the plate roller vehicle loading and blocking unit.
Preferably, the upper computer is provided with an MES scheduling system.
A computer readable medium, wherein the computer readable medium stores the automatic control method for the plate roller vehicle loading and blocking unit as any one of the above.
Compared with the prior art, the invention has the following beneficial effects:
firstly, the safety is high: the automatic control method for the plate roller vehicle loading and blocking unit adds loading and unloading limiting conditions in the control logic, and can greatly improve the safety performance of the automatic control process.
Secondly, the automation degree is high: according to the automatic control method of the plate roller vehicle blocking unit, the feeding and discharging limiting conditions are increased according to the feeding and discharging requests of all processes in the vehicle blocking unit, the feeding and discharging robot and the mechanical arm are automatically dispatched to realize the feeding and discharging operation of all processes, manual intervention is not needed in the whole process, the automation process of all processes of the plate roller vehicle blocking unit is improved, and the production efficiency is greatly improved.
Thirdly, the error rate is low: according to the automatic control method for the plate roller vehicle loading and blocking unit, the plate roller model data are issued to each process of the vehicle loading and blocking unit through the upper computer, then the vehicle loading and blocking unit submits the loading request according to the plate roller model data, loading operation is completed, the error rate of a double-head welding machine during welding is greatly reduced, and a plate roller with a corresponding specification can be manufactured as required.
Fourthly, realizing pull type production: according to the automatic control method for the plate roller vehicle loading and blocking unit, production can be started after the whole system has a data request, material processing can be performed between two adjacent devices only when the former device has a blanking request and the latter device has a loading request, and material processing is not performed if the conditions are not met, so that pull-type production of a production line is realized, and material accumulation and material waste are not generated.
Drawings
Fig. 1 is a schematic flow chart of an automatic control method for a plate roller vehicle loading and blocking unit in the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, shall fall within the scope of protection of the present invention.
The automatic control method of the plate roller vehicle loading and blocking unit is used for automatically controlling the vehicle loading and blocking unit, the vehicle loading and blocking unit comprises a vehicle blocking machine, a key pulling machine, a double-head welding machine, a loading and unloading robot, a loading mechanical arm and other plate roller processing common devices, the plate roller processing common devices need to sequentially pass through the vehicle blocking machine, the key pulling machine and the double-head welding machine during plug processing, and the flow of the automatic control method is as shown in figure 1 and comprises the following steps:
step 1: the upper computer judges whether a data request of the vehicle loading and blocking unit is received, if so, the step 2 is executed, otherwise, the step 1 is continuously executed;
step 2: the upper computer sends plate roller type data to a plate roller vehicle loading and plugging unit, wherein the plate roller type data comprises plug machining parameter data, key pulling keyway width data, plate length data and plug diameter data;
and step 3: judging whether the current plug material taking station is idle, if so, scheduling the mechanical arm to place the plug on the material taking station, and otherwise, continuing to execute the step 3;
and 4, step 4: the upper computer judges whether a loading request sent by the plate roller vehicle loading and blocking unit is received, if so, the step 5 is executed, otherwise, the step 4 is continuously executed;
the loading request of the plate roller vehicle loading and blocking unit in the embodiment includes: a vehicle plugging machine feeding request, a key pulling machine feeding request and a double-head welding machine feeding request;
and 5: judging whether a loading condition is met, if so, scheduling the loading robot by the upper computer to load the car-blocking machine, and otherwise, continuing to execute the step 5;
the material loading condition in this embodiment includes:
the car plugging machine material loading condition specifically is: the material taking station is provided with a plug with a corresponding size;
the key pulling machine feeding conditions specifically comprise: the car plugging machine has a blanking request;
double-end welding machine material loading condition specifically does: the key pulling machine has a blanking request and a steel pipe feeding bin is internally provided with a steel pipe with a corresponding specification;
step 6: the upper computer judges whether a processing completion signal sent by the plate roller vehicle loading and blocking unit is received, if so, the step 7 is executed, otherwise, the step 6 is continuously executed;
and 7: judging whether the blanking condition is met, if so, executing a step 8, otherwise, continuing to execute a step 7;
the blanking conditions are as follows:
the blanking bin is provided with an idle area for accommodating the current blanking roller.
And 8: scheduling a blanking robot to carry out blanking, and blanking the processed printing roller to a blanking bin;
and step 9: and returning to the step 1.
The host computer in this embodiment is equipped with MES dispatch system, and each equipment status signal of MES dispatch system real time monitoring to can connect equipment and go up the signal interaction of unloading robot and material loading robotic arm, the concrete embodiment is:
the MES judges that when the material is available at the material taking station, the traffic jam waiting machine has a data request to send specific processing parameters to the traffic jam waiting for a material loading request of the traffic jam, and informs a material loading robot to take the material at the material taking station and load the material on the traffic jam;
judging whether the vehicle blockage machine has a blanking request or not by the MES, sending a data request to the key pulling machine for sending the specific processing parameter key groove width to the key pulling machine, waiting for a feeding request of the key pulling machine, and informing the robot of taking materials at the blanking position of the vehicle blockage machine and feeding materials at the feeding position of the key pulling machine;
and when judging that the key pulling machine has a blanking request, the MES sends a specific processing parameter version length and a specific processing parameter version diameter to the double-head welding machine in a double-head welding data request, waits for a feeding request of the double-head welding machine, and informs the robot to take materials at the blanking position of the key pulling machine and feed materials at the feeding position of the double-head welding machine.
The embodiment also relates to a control device of the plate roller vehicle loading and blocking unit, which comprises an upper computer, wherein the upper computer is internally embedded with the automatic control method of the plate roller vehicle loading and blocking unit.
An MES scheduling system is arranged in the upper computer in the embodiment.
The embodiment also relates to a computer readable medium, wherein the automatic control method for the plate roller vehicle loading and blocking unit is stored in the medium.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. An automatic control method for a plate roller vehicle loading and blocking unit is characterized by comprising the following steps:
step 1: the upper computer judges whether a data request of the vehicle loading and blocking unit is received, if so, the step 2 is executed, otherwise, the step 1 is continuously executed;
step 2: the upper computer sends printing roller type data to the printing roller vehicle loading and blocking unit;
and step 3: judging whether the current plug material taking station is idle, if so, scheduling the mechanical arm to place the plug on the material taking station, and otherwise, continuing to execute the step 3;
and 4, step 4: the upper computer judges whether a loading request sent by the plate roller vehicle loading and blocking unit is received, if so, the step 5 is executed, otherwise, the step 4 is continuously executed;
and 5: judging whether a loading condition is met, if so, scheduling the loading robot by the upper computer to load the car-blocking machine, and otherwise, continuing to execute the step 5;
step 6: the upper computer judges whether a processing completion signal sent by the plate roller vehicle loading and blocking unit is received, if so, the step 7 is executed, otherwise, the step 6 is continuously executed;
and 7: judging whether the blanking condition is met, if so, executing a step 8, otherwise, continuing to execute a step 7;
and 8: scheduling a blanking robot to carry out blanking, and blanking the processed printing roller to a blanking bin;
and step 9: and returning to the step 1.
2. The automatic control method for the plate roller vehicle loading and blocking unit according to claim 1, wherein the upper computer is provided with an MES dispatching system.
3. The automatic control method for the loading and blocking unit of the plate roller vehicle as claimed in claim 1, wherein the plate roller type data comprises plug machining parameter data, key slot width data, plate length data and plug diameter data.
4. The automatic control method for the plate roller vehicle loading and blocking unit according to claim 1, wherein the loading request of the plate roller vehicle loading and blocking unit comprises: the method comprises a vehicle plugging machine feeding request, a key pulling machine feeding request and a double-head welding machine feeding request.
5. The automatic control method for the plate roller vehicle loading and blocking unit according to claim 1, wherein the feeding condition in the step 5 comprises the following steps:
the car plugging machine material loading condition specifically is: the material taking station is provided with a plug with a corresponding size;
the key pulling machine feeding conditions specifically comprise: the car plugging machine has a blanking request;
double-end welding machine material loading condition specifically does: the key pulling machine has a blanking request and a steel pipe with a corresponding specification is arranged in the steel pipe feeding bin.
6. The automatic control method for the plate roller vehicle loading and blocking unit according to claim 1, characterized in that the blanking conditions in the step 7 are as follows:
the blanking bin is provided with an idle area for accommodating the current blanking roller.
7. The automatic control method for the plate roller vehicle loading and blocking unit according to claim 1, wherein the upper computer collects the states of the vehicle blocking machine, the key pulling machine, the double-head welding machine, the feeding mechanical arm, the feeding robot and the discharging robot in real time.
8. A control device for a plate roller vehicle loading and blocking unit is characterized by comprising an upper computer; the automatic control method for the plate roller vehicle loading and blocking unit according to any one of claims 1 to 7 is embedded in the upper computer.
9. The control device for the loading and blocking unit of the plate roller vehicle as claimed in claim 8, wherein the upper computer is provided with an MES dispatching system.
10. A computer-readable medium, characterized in that the computer-readable medium stores therein the automatic control method for the plate roller vehicle loading and blocking unit according to any one of claims 1 to 7.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110375204.3A CN113146152B (en) | 2021-04-08 | 2021-04-08 | Automatic control method and device for plate roller vehicle loading and blocking unit and computer readable medium |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110375204.3A CN113146152B (en) | 2021-04-08 | 2021-04-08 | Automatic control method and device for plate roller vehicle loading and blocking unit and computer readable medium |
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| CN113146152A true CN113146152A (en) | 2021-07-23 |
| CN113146152B CN113146152B (en) | 2022-11-25 |
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2021
- 2021-04-08 CN CN202110375204.3A patent/CN113146152B/en active Active
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| US20120165968A1 (en) * | 2010-12-27 | 2012-06-28 | Siemens Aktiengesellschaft | Method and software for controlling just in time item production via kanban cards |
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