CN113145481A - Automatic detection equipment and detection method for insulator steel cap test gauge - Google Patents

Automatic detection equipment and detection method for insulator steel cap test gauge Download PDF

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Publication number
CN113145481A
CN113145481A CN202110535408.9A CN202110535408A CN113145481A CN 113145481 A CN113145481 A CN 113145481A CN 202110535408 A CN202110535408 A CN 202110535408A CN 113145481 A CN113145481 A CN 113145481A
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CN
China
Prior art keywords
gauge
strip
detection device
shaped
steel cap
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Pending
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CN202110535408.9A
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Chinese (zh)
Inventor
尹承国
孙昊楠
房广鲁
刘玉光
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Jinan Kede Intelligent Technology Co ltd
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Jinan Kede Intelligent Technology Co ltd
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Priority to CN202110535408.9A priority Critical patent/CN113145481A/en
Publication of CN113145481A publication Critical patent/CN113145481A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B07C5/12—Sorting according to size characterised by the application to particular articles, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution

Abstract

The invention discloses automatic detection equipment and a detection method for an insulator steel cap test gauge. An automatic detection device for an insulator steel cap test gauge comprises a strip-shaped rack, at least 20 lower clamping tools sequentially arranged on a double-row roller transmission chain, and insulator steel cap unloading assemblies respectively arranged on the at least 20 lower clamping tools; the device also comprises an insulator steel cap through and no-go gauge detection device, a rotary gauge detection device, an umbrella gauge detection device, a rod gauge detection device and a cross gauge detection device; still include last fixture and go up fixture constraint centre gripping positioner, insulator steel cap discharge assembly's ejecting device. The invention realizes the automation of the insulator steel cap test gauge detection, improves the insulator steel cap test gauge detection efficiency, reduces the test gauge detection labor cost and the product production cost, and reduces the labor intensity of test gauge detection workers.

Description

Automatic detection equipment and detection method for insulator steel cap test gauge
Technical Field
The invention belongs to insulator steel cap gauge testing equipment and a testing method thereof, and particularly belongs to automatic insulator steel cap gauge testing equipment and a testing method thereof.
Background
The insulator steel cap comprises a cap socket body 68 and a cap opening body 69 (shown in figures 12 and 13 in the specification), and the insulator steel cap test gauge detection generally comprises go gauge detection, no-go gauge detection, turn gauge detection, umbrella gauge detection, rod gauge detection and cross gauge detection. The conventional insulator steel cap test gauge detection is usually completed manually, the number of workers is large, the pressure required by workers is high, only the annual expenditure of labor cost is about 150 RMB, the labor cost of a product is high, and the detection efficiency of the insulator steel cap test gauge is low; meanwhile, the detection quantity of each manual gauge line is about 10000 pieces/class, and the labor intensity of detection workers is high. How to realize the automation that insulator steel cap examination rule detected, improve insulator steel cap examination rule detection efficiency, reduce examination rule and detect labour cost expenditure and product manufacturing cost, reduce examination rule and detect workman intensity of labour and be the problem that needs to solve.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: providing automatic detection equipment for an insulator steel cap test gauge; the invention aims to solve another technical problem that: provides an automatic detection method for an insulator steel cap test gauge. The automatic detection equipment for the insulator steel cap test gauge can realize the automation of the detection of the insulator steel cap test gauge, improve the detection efficiency of the insulator steel cap test gauge, reduce the labor cost expenditure and the production cost of the test gauge detection, and reduce the labor intensity of the test gauge detection workers.
The technical scheme for solving the technical problems is as follows: the utility model provides an insulator steel cap examination rule automatic check out test set, includes bar frame, double roller drive chain, and the sprocket that bar frame left end tip was installing is for the sprocket that action wheel, right-hand member tip were installing from the driving wheel, and double roller drive chain suit is at the action wheel that bar frame left and right both ends set up and from the driving wheel on, characterized by: the insulator steel cap unloading device is characterized by further comprising at least 20 lower fixtures sequentially arranged on the double-row roller transmission chain, and insulator steel cap unloading assemblies respectively arranged on the at least 20 lower fixtures, wherein one lower fixture at the leftmost end of the upper part of the double-row roller transmission chain in a circulating mode is a loading station, and the second lower fixture at the rightmost end of the double-row roller transmission chain is an unloading station; the device also comprises an insulator steel cap through and no-go gauge detection device, a rotary gauge detection device, an umbrella gauge detection device, a rod gauge detection device and a cross gauge detection device; the go-no go gauge detection device, the no go gauge detection device and the rotary gauge detection device are sequentially arranged on a steel-concrete ground platform at the rear side of the strip-shaped rack from left to right to share a well sub-frame, the umbrella gauge detection device and the rod gauge detection device share the well sub-frame, the upper top surface of the well sub-frame shared by the go-no go gauge detection device, the no go gauge detection device and the rotary gauge detection device is provided with a strip-shaped top cover, and the upper top surface of the well sub-frame shared by the umbrella gauge detection device and the rod gauge detection device is provided with a strip-shaped top cover; the cross gauge detection device is installed on the steel-concrete floor platform close to the right in the middle of the front side of the strip-shaped rack in a staggered mode corresponding to the rod gauge detection device, and a top cover is arranged on the top surface of the cross gauge detection device installed on the well frame; the device comprises a go gauge detection device, a no-go gauge detection device, a turn gauge detection device, an umbrella gauge detection device, a rod gauge detection device, a cross gauge detection device, a lower fixture, a go gauge detection device detection station, a turn gauge detection device detection station, an umbrella gauge detection device detection station, a rod gauge detection device detection station and a cross gauge detection device detection station, which are respectively correspondingly arranged on the lower fixture at the upper part of a double-row roller transmission chain in a circulating manner, and also comprises an upper fixture and an upper binding clamping and clamping positioning device, which are respectively arranged corresponding to the go gauge detection station and the no-go gauge detection device detection station, the turn gauge detection device detection station, the umbrella gauge detection device detection station, the rod gauge detection device detection station, the cross gauge detection device detection station, the upper fixture and the upper binding clamping and clamping and positioning device, which are respectively arranged corresponding to the go gauge detection station and the no-go gauge detection device detection station, the turn gauge detection device detection station, the umbrella gauge detection device detection station and the rod gauge detection device detection station, the cross gauge detection device detects a station, and a push-out device of the insulator steel cap unloading assembly is arranged on a lower fixture on the unloading station; the device also comprises a hydraulic and electric appliance control device;
the lower fixture comprises a lower fixture fixing plate and 2 supporting plates with L-shaped cross sections, the lower fixture fixing plate is fixedly arranged on the double-row roller transmission chain by using a top supporting plate with a U-shaped cross section and bolts, the 2 supporting plates with the L-shaped cross sections are fixedly arranged on the top surface of the lower fixture fixing plate by using a transverse bottom plate and bolts, the front and the back of the transverse bottom plate and the bolts are correspondingly and fixedly arranged on the top surface of the lower fixture fixing plate, the upper top surfaces of vertical plates of the 2 supporting plates with the L-shaped cross sections are respectively provided with a semi-arc concave groove along with the shape of the insulator steel cap, and the distance between the transverse bottom plate and the outer vertical surface of the vertical plate, the front and the back of which are correspondingly arranged on the top surface of the lower fixture fixing plate, of the 2 supporting plates with the L-shaped cross sections is matched with the length of the opening of the insulator steel cap;
the insulator steel cap unloading assembly comprises a cap nest body unloading push-out block, a cap opening body unloading push-out block, a cap nest body unloading push-out block ejector rod, a cap opening body unloading push-out block ejector rod, a reset spring, a guide rod and a strip-shaped top supporting plate, wherein the transverse vertical section of the cap nest body unloading push-out block ejector rod is in a cutter handle shape, one end of the cap opening body unloading push-out block ejector rod and one end of the cap nest body unloading push-out block ejector rod are respectively and sequentially fixedly connected with the upper top surface of the strip-shaped top supporting plate in front of and behind, the other end of the cap opening body unloading push-out block ejector rod respectively penetrates through a lower fixture fixing plate and is fixedly connected with the lower bottom surface of the cap opening body unloading push-out block arranged between 2 vertical plates with L-shaped cross sections, the other end of the cap nest body unloading push-out block ejector rod is fixedly connected with the lower bottom surface of the cutter handle-shaped cap nest body unloading push-out block arranged close to the rear vertical surface of the 2 vertical plates with the L-shaped cross sections of the L-shaped supporting plates, a reset spring is arranged on the part of the cap opening body unloading push-out block ejector rod between the top surface of the strip-shaped top supporting plate and the lower bottom surface of the lower fixture fixing plate; one end of a guide rod is fixedly connected with the rear side of the top surface of the strip-shaped top supporting plate, the other end of the guide rod penetrates through a guide sleeve arranged on the rear side of the lower fixture fixing plate and corresponding to the guide rod and is exposed in a space above the top surface of the lower fixture fixing plate, and the lower bottom surface of the cap mouth body unloading push-out block in the initial state are in cutter handle-shaped cap socket body unloading push-out blocks and are close to the upper top surface of the corresponding lower fixture fixing plate;
the pushing device of the insulator steel cap unloading assembly is an insulator steel cap unloading pushing cylinder, 6 insulator steel cap unloading pushing cylinders respectively correspond to insulator steel cap through gauges, no-go gauge detection stations, turning gauge detection stations, umbrella gauge detection stations, rod gauge detection stations and cross gauge detection stations, strip-shaped top supporting plates of insulator steel cap unloading assemblies arranged on insulator steel cap lower fixtures of the unloading stations are sequentially installed in spaces inside strip-shaped racks by using installation seats, and jacking lifting gaps are formed between the upper top surfaces of jacking circular plates installed at the end parts of 6 insulator steel cap unloading pushing cylinder levers sequentially installed in the spaces inside the strip-shaped racks by using the installation seats and the lower bottom surfaces of the corresponding strip-shaped top supporting plates;
the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device also comprises a strip-shaped supporting top supporting plate, 2 front vertical columns and 2 rear vertical columns, the strip-shaped supporting top supporting plate is horizontally and fixedly connected with the inner side positions of the middle upper parts of 4 supporting vertical columns of the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device, the left and right parts of the 2 front vertical columns are positioned at two sides of the vertical central line of the middle upper part front side vertical plane of the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device, the lower end parts of the 2 front vertical columns positioned at two sides of the vertical central line of the middle upper part front side vertical plane of the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device are respectively and fixedly connected with the front upper top surface of the corresponding strip-shaped supporting top supporting plate, and the upper end parts are respectively and fixedly connected with the front lower bottom surfaces of the strip-shaped top cover of the common well sub-no go gauge detection device and the turn gauge detection device, the left and right parts of 2 rear stand columns are positioned on two sides of a vertical central line of a rear vertical surface of the middle upper part of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device, the lower end parts of the 2 rear stand columns positioned on two sides of the vertical central line of the middle upper part of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device are respectively fixedly connected with the upper top surface of the rear side of the corresponding strip-shaped supporting top supporting plate, and the upper end parts of the 2 rear stand columns are respectively fixedly connected with the lower bottom surface of the rear side of the strip-shaped top cover of the well sub-frame shared by the go-no go gauge detection device, the turn gauge detection device and the turn gauge detection device;
the well frame shared by the umbrella gauge detection device and the rod gauge detection device further comprises a strip-shaped supporting top supporting plate, 2 front stand columns and 2 rear stand columns, the strip-shaped supporting top supporting plate, the umbrella gauge detection device and the rod gauge detection device share the well frame, the inner side positions of the middle upper parts of the 4 supporting stand columns are horizontally and fixedly connected, the left and right parts of the 2 front stand columns are positioned on two sides of the vertical central line of the middle upper front side vertical surface of the well frame shared by the umbrella gauge detection device and the rod gauge detection device, the lower end parts of the 2 front stand columns positioned on two sides of the vertical central line of the middle upper front side vertical surface of the well frame shared by the umbrella gauge detection device and the rod gauge detection device are respectively and fixedly connected with the upper top surface on the front side of the corresponding strip-shaped supporting top supporting plate, the upper end parts of the 2 front stand columns are respectively and fixedly connected with the lower bottom surface of the front side of the well frame shared by the umbrella gauge detection device and the rod gauge detection device, and the left and right parts of the rear stand columns are positioned on two sides of the upper vertical sides of the well frame shared by the umbrella gauge detection device and the rod gauge detection device The lower end parts of 2 rear upright posts which are positioned on two sides of a vertical central line of a middle upper rear vertical surface of the common well frame of the umbrella gauge detection device and the rod gauge detection device on the left and right are respectively and fixedly connected with the upper top surface on the rear side of the corresponding strip-shaped supporting top supporting plate, and the upper end parts of the rear upright posts are respectively and fixedly connected with the lower bottom surface on the rear side of the strip-shaped top cover of the common well frame of the umbrella gauge detection device and the rod gauge detection device on the upper end;
the cross gauge detection device mounting well rack also comprises an upper strip-shaped supporting top supporting plate and a lower strip-shaped supporting top supporting plate, the upper strip-shaped supporting top supporting plate is horizontally and fixedly connected with the inner side positions of the middle upper parts of 4 supporting stand columns of the cross gauge detection device mounting well rack, and the lower strip-shaped supporting top supporting plate is horizontally and fixedly connected with the inner side positions of the middle lower parts of the 4 supporting stand columns of the cross gauge detection device mounting well rack;
the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the left supporting upright at the front side of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device and the left vertical surface of the left front upright, is a detection station of a part of the strip-shaped supporting top supporting plate, which horizontally extends towards the front side, corresponding to the insulator steel cap go-no go gauge detection device, and the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the right front upright at the front side of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device and the left vertical surface of the right front upright is a detection station of a part of the strip-shaped supporting top supporting plate, which horizontally extends towards the front side, corresponding to the turn gauge detection device; the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the left supporting upright at the front side of the well sub-frame shared by the umbrella gauge detection device and the rod gauge detection device, and the left vertical surface of the left supporting upright, which is positioned between the right vertical surface of the right front upright and the left vertical surface of the right supporting upright of the well sub-frame shared by the umbrella gauge detection device and the rod gauge detection device, is a detection station corresponding to the detection station of the rod gauge detection device, which is horizontally extended at the front side, is provided with an upper fixture and an upper binding clamping and positioning device respectively; the upper fixture comprises an upper fixture fixing plate and 2 supporting plates with L-shaped cross sections, wherein the 2 supporting plates with the L-shaped cross sections are fixedly arranged on the lower bottom surface of the upper fixture fixing plate in a front-back corresponding mode by using a transverse bottom plate and a bolt of the supporting plates with the L-shaped cross sections, and the lower top surfaces of vertical plates of the 2 supporting plates with the L-shaped cross sections, which are fixedly arranged on the lower bottom surface of the lower fixture fixing plate in a front-back corresponding mode by using the transverse bottom plate and the bolt of the supporting plates with the L-shaped cross sections, are respectively provided with semi-arc-shaped concave grooves following the insulator steel caps; the upper clamp constraint clamping and positioning device comprises an upper clamp pushing cylinder, the upper clamp pushing cylinder is vertically installed on the top surface of the horizontal extending part of the front side of the strip-shaped supporting top supporting plate by using an installation seat, an upper clamp pushing cylinder lever penetrates through the horizontal extending part of the front side of the strip-shaped supporting top supporting plate and is exposed in a space below the horizontal extending part of the front side of the strip-shaped supporting top supporting plate, and the end part of the upper clamp pushing cylinder lever, which is exposed in the space below the horizontal extending part of the front side and the rear side of the strip-shaped supporting top supporting plate, is fixedly connected with the upper top surface of an upper clamp fixing plate of the upper clamp by using a connecting piece; the upper clamping device pushes the cylinder lever to extend out to push the upper clamping device to be matched with the lower clamping device to realize the binding, clamping and positioning of the insulator steel cap; the part of the upper strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the left supporting upright post and the left vertical surface of the right supporting upright post on the rear side of the installation well sub-frame of the cross gauge detection device, is a part horizontally extending towards the rear side, and an upper fixture binding, clamping and positioning device are arranged on the upper strip-shaped supporting top supporting plate corresponding to the detection station of the cross gauge detection device, wherein the position of the top surface of the part horizontally extending towards the rear side is close to the rear part; the upper clamp constraint clamping and positioning device comprises an upper clamp pushing cylinder, wherein the upper clamp pushing cylinder uses a mounting seat and an upper clamp pushing cylinder support frame to be vertically mounted on the position, close to the rear, of the top surface of the horizontal extending part of the backward side of the upper strip-shaped supporting top supporting plate; the upper clamp pushes the cylinder lever to extend out to push the upper clamp to be matched with the lower clamp to realize the binding, clamping and positioning of the insulator steel cap;
the insulator steel cap leads to, no-go gage detection device includes insulator steel cap leads to the rule, insulator steel cap no-go gage, lead to, no-go gage detects lift cylinder, 2 vertical sliding bars, 2 upper and lower strip slides, horizontal rotation cylinder mounting panel, horizontal rotation cylinder, lead to, no-go gage detects lift cylinder and uses the mount pad to install on leading to, no-go gage detection device and change rule detection device sharing well sub-frame strip top cap left side partial central point put, lead to, no-go gage detects lift cylinder lever and passes lead to, no-go gage detection device and change rule detection device sharing well sub-frame strip top cap top surface and stretch into in the space below the top cap, 2 vertical sliding bar both ends use the corresponding logical of hexagon nut respectively, the left and right symmetry of no-go gage detection lift cylinder is installed on leading to, no-go gage detection device and change rule detection device sharing well sub-frame strip top cap and bar support top plate, 2 vertical sliding bars are located below the bar top cap bottom surface and on the strip support top plate top surface on the part respectively The vertical sliding sleeve is arranged, and two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the go-no go detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through the upper strip-shaped sliding plate, the lower strip-shaped sliding plate and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the go-no go detection lifting cylinder lever, which is positioned above the upper strip-shaped sliding plate, is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; the go-no go gauge detection lifting cylinder lever sequentially penetrates through a connecting plate with an inverted U-shaped cross section, an upper strip-shaped sliding plate and a lower strip-shaped sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip-shaped sliding plate and the lower strip-shaped sliding plate respectively; the end part of a through and no-go gauge detection lifting cylinder lever, which extends into the lower space of a strip-shaped supporting top supporting plate, is fixedly connected with a horizontal rotating cylinder mounting plate by using a connecting piece, the horizontal rotating cylinder is mounted on the lower bottom surface of the horizontal rotating cylinder mounting plate by using a mounting seat, an insulator steel cap through and no-go gauge bar-shaped block is mounted on the lower bottom surface of the horizontal rotating cylinder in the front and rear directions by using the connecting piece, an insulator steel cap through and no-go gauge screw thread is mounted in a screw thread hole formed in the front side vertical surface of the steel cap through and no-go gauge bar-shaped block, and the insulator steel cap through gauge axis and the insulator steel cap no-go gauge axis which are mounted in the screw thread holes of the front and rear vertical surfaces of the insulator steel cap through and no-go gauge bar-shaped block are a straight line;
the turning gauge detection device comprises a turning gauge, a turning gauge detection lifting cylinder, 2 vertical sliding bars, an upper strip sliding plate, a lower strip sliding plate, a connecting plate with an inverted U-shaped cross section, a turning gauge telescopic shaft seat, wherein the turning gauge detection lifting cylinder is installed on the central position of the right side part of a through-going, no-go and turning gauge detection device sharing a derrick strip top cover by using an installation seat, a turning gauge pushes a cylinder lever to pass through the top surface of the through-going, no-go and turning gauge detection device sharing the derrick strip top cover and extend into a space below the top cover, two ends of the 2 vertical sliding bars are respectively symmetrically installed on the through-going, no-go and turning gauge detection device sharing the derrick strip top cover and a strip supporting top supporting plate by using hexagon nuts corresponding to the turning gauge detection lifting cylinder, the 2 vertical sliding sleeves are respectively installed on the parts below the bottom surface of the strip top cover and above the top surface of the strip supporting top supporting plate, two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the rotary gauge pushing cylinder lever extending into the space below the top cover sequentially passes through the upper strip-shaped sliding plate, the lower strip-shaped sliding plate and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the rotary gauge detecting lifting cylinder lever positioned above the upper strip-shaped sliding plate is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; a rotating gauge detection lifting cylinder lever sequentially penetrates through a connecting plate with an inverted U-shaped cross section, an upper strip sliding plate and a lower strip sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip sliding plate and the lower strip sliding plate respectively, the end part of the part, extending into the lower space of a strip-shaped supporting top supporting plate, of the rotating gauge detection lifting cylinder lever is fixedly connected with a rotating gauge telescopic shaft seat mounting plate by using a connecting piece, the rotating gauge telescopic shaft seat is mounted on the lower bottom surface of the rotating gauge telescopic shaft seat mounting plate, and the rotating gauge telescopic shaft seat mounting plate is also provided with a part which extends to the rear side horizontally and extends to pass through, a no-go gauge detection device and a rotating gauge detection device to share the rear side vertical surface of the well sub-frame; the rotary gauge radial rotating device comprises a rotary cylinder, a rotary cylinder mounting bracket and a clutch, the clutch is provided with a power input shaft and a power output shaft, the horizontal and transverse part of the rotary cylinder mounting bracket penetrates through a rotary gauge telescopic shaft seat and is fixedly connected with the lower bottom surface of a mounting plate of the rotary gauge telescopic shaft seat before and after a bolt is used, and the vertical support plate is arranged on the part of the rear side vertical surface of the well sub frame shared by the through and no-go gauge detection device and the rotary gauge detection device and is fixedly connected with the lower bottom surface of the part of the rear side vertical surface of the well sub frame shared by the rotary gauge telescopic shaft seat mounting plate and the through and no-go gauge detection device and the rotary gauge detection device; the rotary cylinder is arranged on the front vertical surface of the vertical part of the rotary cylinder mounting support by using a rotary cylinder mounting seat, the corresponding rotary gauge telescopic shaft seat of the clutch and the rotary cylinder are fixedly connected with the lower bottom surface of the transverse part of the rotary cylinder mounting support by using connecting plates and bolts, the power input shaft of the clutch is fixedly connected with the front vertical surface of the rotary cylinder by using connecting blocks, the power output shaft of the clutch passes through the shaft hole formed in the rotary gauge telescopic shaft seat and is arranged on the shaft hole formed in the rotary gauge telescopic shaft seat, and the power output shaft of the clutch passes through the shaft hole of the rotary gauge telescopic shaft seat and is positioned at the end part of the front side part of the rotary gauge telescopic shaft seat and is in threaded connection with the part of the rotary gauge rear part, which is provided with a transverse lug;
the umbrella gauge detection device comprises an umbrella gauge, an umbrella gauge installation shaft, an umbrella gauge detection lifting cylinder, 2 vertical sliding rods, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate and an umbrella gauge horizontal connecting plate, wherein the umbrella gauge pushing cylinder is installed on the central position of the left side part of a well frame strip-shaped top cover shared by the umbrella gauge detection device and a rod gauge detection device by using an installation seat, a lever of the umbrella gauge detection lifting cylinder penetrates through the top surface of the well frame strip-shaped top cover shared by the umbrella gauge detection device and the rod gauge detection device and extends into the space below the top cover, two ends of the 2 vertical sliding rods are respectively symmetrically installed on the well frame strip-shaped top cover and a strip-shaped supporting and lifting plate shared by the umbrella gauge detection device and the rod gauge detection device by using hexagon nuts corresponding to the umbrella gauge detection lifting cylinder in a left and right mode, the 2 vertical sliding rods are respectively installed on the parts below the bottom surface of the strip-shaped top cover and above the top surface of the strip-shaped supporting and lifting plate, two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the umbrella gauge detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through the upper strip-shaped sliding plate, the lower strip-shaped sliding plate and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the umbrella gauge detection lifting cylinder lever, which is positioned above the upper strip-shaped sliding plate, is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; an umbrella gauge detection lifting cylinder lever sequentially penetrates through a connecting plate with an inverted U-shaped cross section, an upper strip sliding plate and a lower strip sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip sliding plate and the lower strip sliding plate respectively, the end part of the part, extending into the lower space of a strip-shaped supporting top supporting plate, of the umbrella gauge detection lifting cylinder lever is fixedly connected with an umbrella gauge horizontal connecting plate through a connecting piece, and the umbrella gauge horizontal connecting plate is also provided with a part, extending out of the rear side vertical face of a well frame shared by an umbrella gauge detection device and a rod gauge detection device, horizontally extending towards the rear side;
the lower bottom surface of the horizontal connecting plate of the umbrella gauge is fixedly provided with a left shaft sleeve, the right vertical surface of the left shaft sleeve extends out of the right vertical surface of the horizontal connecting plate of the umbrella gauge, one end of a short shaft is arranged in the left shaft sleeve in the left-right direction by using a key, the part of the short shaft positioned on the right side of the left shaft sleeve is provided with a right shaft sleeve by using a split pin, the left shaft sleeve and the adjacent vertical surface of the right shaft sleeve which are arranged on the short shaft by using the key and the split pin are in clearance contact respectively, the right lower side part of the right shaft sleeve is provided with an umbrella gauge mounting shaft sleeve in a front and back inclined way by using the connecting plate, the umbrella gauge mounting shaft sleeve is arranged on the shaft hole by using the key and the umbrella gauge mounting shaft sleeve in the front and back, the end part of the umbrella gauge mounting shaft positioned on the front side is in threaded connection with the part with the inclined transverse lug, and the umbrella gauge is in threaded connection with the part with the inclined transverse lug; the umbrella gauge deflection adjusting device comprises a sector plate, a spring arc-shaped core shaft and a support rod, wherein the smaller part of the arc surface of the sector plate is fixedly connected with the rear side face of the left shaft sleeve, the larger part of the arc surface and an umbrella gauge horizontal connecting plate horizontally extend to the rear side and extend out of the right side vertical face of the rear side vertical face part of the umbrella gauge detection device and the rod gauge detection device which share the well frame, the spring arc-shaped core shaft is arranged on the outer circumferential vertical face on the right side of the sector plate by using two end plates, a spring is arranged on the spring arc-shaped core shaft, one end of the support rod is fixedly connected with the rear side face of the right shaft sleeve, and the other end of the support rod is arranged at the position of the upper part of the spring arc-shaped core shaft by using a set annular ring sleeve;
the rod gauge detection device comprises a rod gauge, a rod gauge installation shaft, a rod gauge shaft sleeve, a rod gauge detection lifting cylinder, 2 vertical sliding rods, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate and a rod gauge shaft sleeve installation plate, wherein the rod gauge detection lifting cylinder is installed on the central position of the right side part of a well skeleton strip-shaped top cover shared by the umbrella gauge detection device and the rod gauge detection device by using an installation seat, a lever of the umbrella gauge detection lifting cylinder penetrates through the top surface of the well skeleton strip-shaped top cover shared by the umbrella gauge detection device and the rod gauge detection device and extends into a space below the top cover, two ends of the 2 vertical sliding rods are respectively symmetrically installed on the left and right parts of the rod gauge detection lifting cylinder shared by the rod gauge detection device and the rod gauge detection device by using hexagon nuts corresponding to the rod gauge, the 2 vertical sliding sleeves are respectively installed on the parts below the bottom surface of the rod gauge top cover and above the top surface of the rod gauge support plate, two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the rod gauge detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through the upper and lower 2 strip-shaped sliding plates and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the rod gauge detection lifting cylinder lever, which is positioned above the upper strip-shaped sliding plate, is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; the rod gauge detection lifting cylinder lever sequentially penetrates through the connecting plate with the inverted U-shaped cross section, the upper strip-shaped sliding plate and the lower strip-shaped sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip-shaped sliding plate and the lower strip-shaped sliding plate respectively, and the end part of the rod gauge detection lifting cylinder lever, which extends into the lower space of the strip-shaped supporting top supporting plate, is fixedly connected with the rod gauge shaft sleeve mounting plate by using a connecting piece; the lower bottom surface of the mounting plate of the bar gauge shaft sleeve is fixedly provided with the bar gauge shaft sleeve, a bar gauge mounting shaft is slidably mounted on the bar gauge shaft sleeve, the bar gauge mounting shaft slidably mounted on the bar gauge shaft sleeve is provided with parts extending out of the front side and the rear side of the bar gauge shaft sleeve, and the end part of the bar gauge mounting shaft positioned at the front side part of the bar gauge shaft sleeve is in threaded connection with a part of the rear part of the bar gauge, which is provided with a transverse lug; a rod gauge reset spring is arranged on a rod gauge mounting shaft between the transverse convex block and the rod gauge shaft sleeve at the rear part of the rod gauge; the rod gauge propulsion device comprises a rod gauge propulsion cylinder and a rod gauge propulsion cylinder installation guide support, the rod gauge propulsion cylinder installation guide support is fixedly connected with a strip-shaped supporting jacking support plate which is positioned between the left vertical surface of a right supporting upright post at the rear side of the umbrella gauge detection device and the right vertical surface of the right upright post shared by the rod gauge detection device, the right vertical surface of a strip-shaped block which is vertically arranged at the front and the back of the lower bottom surface of a horizontal extension part at the rear side of the umbrella gauge detection device, the rod gauge propulsion cylinder is transversely installed on a rear vertical supporting plate of the rod gauge propulsion cylinder installation guide support by using an installation seat from front to back, the end part of a lever of the rod gauge propulsion cylinder penetrates through a front vertical supporting plate of the rod gauge propulsion cylinder installation guide support and is exposed in the space in front of the front vertical supporting plate, a circular push block arranged at the part of the end part of the rod gauge push cylinder lever exposed in the front space of the front vertical support plate is in clearance contact with the part of the rod gauge mounting shaft extending out of the rear side of the rod gauge shaft sleeve;
the cross gauge detection device comprises a cross gauge, a cross gauge detection lifting cylinder, 2 longer vertical sliding bars, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate, a cross gauge detection lifting cylinder lever shaft sleeve and a cross gauge propulsion cylinder mounting seat, wherein the cross gauge is provided with a front transverse lug, a rear cylindrical test head and a round rod part connected with the front transverse lug and the rear cylindrical test head, 2 vertical supporting plates are sequentially arranged between the upper strip-shaped sliding plate and the lower strip-shaped sliding plate, the cross gauge detection lifting cylinder is mounted at the central position of a strip-shaped top cover of a cross gauge detection device mounting well frame by using the mounting seat, a cross gauge detection lifting cylinder lever penetrates through the top surface of the strip-shaped top cover of the cross gauge detection device mounting well frame and extends into a space below the top cover, the two ends of the 2 longer vertical sliding bars are respectively symmetrically mounted on the strip-shaped top cover of the cross gauge detection device mounting well frame and the lower strip-shaped supporting plate by using rod gauges corresponding to detect the left and the right, the 2 longer vertical sliding bars sequentially penetrate through the upper strip-shaped supporting top supporting plate, the upper and lower 2 strip-shaped sliding plates with the 2 vertical supporting plates are slidably mounted on the 2 longer vertical sliding bars on the upper strip-shaped supporting top supporting plate part by using through holes which are respectively arranged at two ends of the upper and lower 2 strip-shaped sliding plates and are matched with the longer vertical sliding bars, and a cross gauge detection lifting cylinder lever shaft sleeve is further mounted in the middle of the upper strip-shaped sliding plate; the part of the cross gauge detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through a cross gauge detection lifting cylinder lever shaft sleeve, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate, an upper strip-shaped supporting top supporting plate and a lower strip-shaped supporting top supporting plate which are arranged in the middle of the upper strip-shaped sliding plate and extend into the space below the lower strip-shaped supporting top supporting plate; a cross gauge detection lifting cylinder lever penetrates through the upper and lower 2 strip-shaped sliding plates and is fixedly connected with the upper and lower 2 strip-shaped sliding plates respectively, and the lower end part of the part, extending into the lower space of the lower strip-shaped supporting top supporting plate, of the cross gauge detection lifting cylinder lever is vertically and fixedly connected with a cross gauge propulsion cylinder mounting seat through a connecting piece;
the cross gauge propulsion device comprises a cross gauge propulsion cylinder, a cross gauge shaft sleeve propulsion rod and a cross gauge shaft sleeve propulsion rod guide support, wherein the cross gauge propulsion cylinder is transversely arranged at the front and back of the cross gauge propulsion cylinder on the upper part of a cross gauge propulsion cylinder mounting seat, the cross gauge shaft sleeve propulsion rod guide support is provided with a front vertical supporting plate and a back vertical supporting plate, an upper shaft sleeve and a lower shaft sleeve are connected with the front vertical supporting plate and the back vertical supporting plate, the end part of a cross gauge propulsion cylinder lever sequentially passes through the cross gauge shaft sleeve propulsion rod to be guided to the upper part of the back vertical supporting plate, the upper shaft sleeve and the upper part of the front vertical supporting plate and is fixedly connected with the back vertical supporting plate and the front vertical supporting plate, and the end part of the cross gauge propulsion cylinder lever sequentially passes through the upper part of the back vertical supporting plate, the upper shaft sleeve and the upper part of the front vertical supporting plate and is fixedly connected with the back vertical supporting plate and the front vertical supporting plate is exposed in the space in the front side of the front vertical supporting plate, a round nut is arranged at the end part of the cross gauge propulsion cylinder lever, which is exposed out of the middle part of the front side space of the front vertical support plate, and a return spring is arranged on the part of the cross gauge propulsion cylinder lever, which is positioned between the front side of the front vertical support plate and the round nut; the cross gauge shaft sleeve is arranged on a cross gauge propulsion cylinder mounting seat corresponding to the cross gauge propulsion cylinder and arranged on the lower side of the cross gauge propulsion cylinder, a propulsion rod of the cross gauge shaft sleeve sequentially passes through the lower part of a front vertical supporting plate, a lower shaft sleeve and the lower part of a rear vertical supporting plate of a cross gauge shaft sleeve propulsion rod guide support, is sequentially fixedly connected with the front vertical supporting plate and the rear vertical supporting plate and sequentially passes through the lower part of the front vertical supporting plate, the end part of a pushing rod part of a cross gauge shaft sleeve, which is fixedly connected with the front vertical supporting plate and the rear vertical supporting plate, on the lower part of the upper shaft sleeve and the rear vertical supporting plate is in threaded connection with the cross gauge shaft sleeve, a round nut is arranged at the end part of the pushing rod of the cross gauge shaft sleeve, which is positioned at the front part of the front vertical supporting plate, the part of the cross gauge with a transverse lug is arranged in the cross gauge shaft sleeve by using a bearing, and a ring gear is arranged on the round rod part between a rear cylindrical testing head and the front transverse lug of the cross gauge, which are arranged in the cross gauge shaft sleeve by using the bearing;
the cross gauge 90-degree steering pushing device comprises a cross gauge 90-degree steering pushing cylinder, the cross gauge 90-degree steering pushing cylinder is vertically installed on the top surface of the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side by using a mounting seat, the cross gauge 90-degree steering pushing cylinder is installed on the top surface of the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side and is positioned on the front side of the fixture pushing cylinder on the steel cap, a connecting piece is further arranged on the steel cap of the cross gauge 90-degree steering pushing cylinder body and is stably connected with the fixture pushing cylinder body on the steel cap, a cross gauge 90-degree steering pushing cylinder lever penetrates through the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side and is exposed in a space below the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side, and a rack is vertically installed at the part of the end part of the cross gauge 90-degree steering pushing cylinder lever exposed in the space below the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side by using the connecting piece, the cross gauge 90-degree turning pushing cylinder lever end portion is meshed with a rack vertically installed by a connecting piece and a ring gear installed on a round rod portion between a cross gauge rear portion cylinder testing head and a front portion transverse convex block, the cross gauge 90-degree turning pushing cylinder is started, and the cross gauge 90-degree turning pushing cylinder lever end portion can push a cross gauge 90-degree turning installed in a cross gauge shaft sleeve by a bearing by using the rack vertically installed by the connecting piece.
The insulator steel cap gauge detection go gauge, no-go gauge, rotary gauge, umbrella gauge, rod gauge and cross gauge all adopt the prior art, and the air pressure and electric appliance control device adopts the prior art and is controlled by PLC.
An automatic detection method for an insulator steel cap test gauge is characterized by comprising the following steps: the method comprises the following steps:
A. the method comprises the following steps of detecting a through and a no-go gauge of the insulator steel cap:
placing an insulator steel cap to be detected on an insulator steel cap lower fixture which is circularly positioned on the upper part of a double-row roller transmission chain and is divided into a feeding station, wherein the insulator steel cap to be detected on the insulator steel cap lower fixture which is positioned on the leftmost end of the feeding station faces the front side of the double-row roller transmission chain, a driving wheel arranged at the left end part of a strip-shaped frame drives the double-row roller transmission chain to rotate along a driving wheel and a driven wheel which are arranged at the front end and the rear end of the strip-shaped frame, when the insulator steel cap to be detected placed on the insulator steel cap lower fixture which is the leftmost end of the feeding station rotates to a detecting station of a go gauge and a no-go gauge detecting device, a clamp on the insulator steel cap which is corresponding to the detecting station of the go gauge and the no-go gauge detecting device restrains the positioning clamping device to start an air cylinder and pushes an upper clamp to move downwards to be correspondingly buckled with a lower clamp to realize the restraint positioning clamping of the insulator steel cap to be detected, starting a go-no go gauge detection lifting cylinder, wherein the go-no go gauge detection lifting cylinder pushes an insulator steel cap go gauge and a no-go gauge which are respectively installed in threaded holes of vertical faces of the front side and the rear side of an insulator steel cap go-no go gauge strip-shaped block in a threaded manner to go down, the insulator steel cap go gauge is detected, the part detected by the insulator steel cap go gauge is a flat port on an insulator steel cap socket body, the insulator steel cap go gauge smoothly enters and exits the cap socket flange steel cap go gauge from the flat port on the insulator steel cap socket body to be detected qualified, and the insulator steel cap go gauge cannot enter the flange steel cap go gauge to be detected qualified; a horizontal rotating cylinder arranged on the top surface of the insulator steel cap go-no-go gauge strip-shaped block rotates 180 degrees to detect the no-go gauge, the insulator steel cap no-go gauge is blocked at the flat opening of the insulator steel cap socket body, namely, the insulator steel cap socket body does not enter the insulator steel cap socket body, the insulator steel cap no-go gauge is detected to be qualified, otherwise, the insulator steel cap no-go gauge is detected to be unqualified; the insulator steel cap upper clamp pushes the air cylinder to reset, the insulator steel cap unloading push-out air cylinder is started, the insulator steel cap unloading push-out air cylinder pushes the cap pit body unloading push-out block and the cap opening body unloading push-out block to simultaneously push out the insulator steel cap with unqualified pass and no-go gauge detection along the material groove; detecting the reset of a lifting cylinder and the reset of a horizontal rotating cylinder by a go-no-go gauge and a no-go gauge;
B. and (3) gauge turning detection:
lead to, qualified insulator steel cap of no-go gage detection moves to the detection station of commentaries on classics rule detection device along double roller drive chain on fixture down and changes the rule and detect: the upper fixture of the insulator steel cap constraint positioning and clamping device corresponding to the detection station of the turning gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture to realize the constraint positioning and clamping of the qualified insulator steel cap detected by the go-no-go gauge and the no-go gauge, the turning gauge detection lifting air cylinder, the rotating air cylinder and the clutch are sequentially started, the turning gauge in threaded connection with the power output shaft of the clutch enters the cap pit of the insulator steel cap pit body, the rotating air cylinder drives the clutch to rotate clockwise and anticlockwise, the turning gauge in threaded connection with the power output shaft of the clutch rotates synchronously, the turning gauge rotates 180 degrees clockwise without blocking, and then rotates 180 degrees anticlockwise to judge that the insulator steel cap turning gauge is qualified; when the rotating gauge is blocked from rotating clockwise or anticlockwise and the clutch is dislocated, judging that the insulator steel cap rotating gauge is unqualified in detection; the insulator steel cap loading fixture pushes the air cylinder to reset, the insulator steel cap unloading pushing air cylinder is started, the insulator steel cap unloading pushing air cylinder pushes the cap pit body unloading pushing block and the cap opening body unloading pushing block to simultaneously push out and push out the insulator steel cap with unqualified detection by the rotary gauge along the material groove; the rotating gauge detects the resetting of the lifting cylinder and the resetting of the rotating cylinder;
C. umbrella gauge detection:
the qualified insulator steel cap detected by the rotary gauge runs to the detection station of the umbrella gauge detection device along the double-row roller transmission chain on the lower fixture to detect the umbrella gauge: an upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the umbrella gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture, so that binding, positioning and clamping of the qualified insulator steel cap detected by the counter gauge are realized; starting an umbrella gauge detection lifting cylinder, detecting an insulator steel cap by an umbrella gauge with an umbrella rod under the combined action of the umbrella gauge detection lifting cylinder and an umbrella gauge deflection adjusting device, and enabling an arc crown of the umbrella gauge to run along the arc crown of the insulator steel cap; the umbrella gauge arc crown smoothly runs along the insulator steel cap arc crown and is qualified for insulator steel cap umbrella gauge detection, the insulator steel cap arc crown blocks the umbrella gauge arc crown and runs along the insulator steel cap arc crown and is unqualified for insulator steel cap umbrella gauge detection, a clamp on the insulator steel cap pushes a cylinder to reset, the insulator steel cap unloading and pushing cylinder is started, the insulator steel cap unloading and pushing cylinder pushes a cap pit body unloading and pushing block and a cap opening body unloading and pushing block to simultaneously push out and push out the insulator steel cap unqualified for rotary gauge detection along a trough; the umbrella gauge is started to detect the reset of the lifting cylinder;
C. a rod gauge detection step:
the qualified insulator steel cap of umbrella gauge detection moves to the detection station of the rod gauge detection device along the double-row roller transmission chain on the lower fixture to carry out rod gauge detection: the insulator steel cap upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the rod gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture, so that binding, positioning and clamping of the insulator steel cap qualified for the umbrella gauge detection are realized; the rod gauge detection lifting cylinder and the rod gauge propulsion cylinder are started, the rod gauge detection lifting cylinder and the rod gauge propulsion cylinder act together to realize that the rod gauge detects the insulator steel cap, and the insulator steel cap rod gauge detection is to detect the upper port and the side port of the suspension end of the insulator steel cap; detecting the upper opening: firstly, pushing the rod gauge into the upper opening of the suspension end of the insulator steel cap and then descending; side mouth detection: the bottom of the side port of the suspension end of the rod gauge descending insulator steel cap is pushed again; the insulator steel cap rod gauge detection method comprises the steps that the upper opening and the side opening of the suspension end of an insulator steel cap are pushed and descended to be detected successfully to be qualified, the pushing and descended detection are blocked to be detected unqualifiedly, a fixture on the insulator steel cap pushes a cylinder to reset, the insulator steel cap unloading and pushing cylinder is started, the insulator steel cap unloading and pushing cylinder pushes a cap pit body unloading and pushing block and a cap opening body unloading and pushing block to simultaneously push out the insulator steel cap with unqualified rod gauge detection to be pushed out along a material groove; the rod gauge detects the reset of the lifting cylinder and the reset of the rod gauge propelling cylinder;
E. cross gauge detection device:
the qualified insulator steel cap detected by the bar gauge runs to a detection station of the cross gauge detection device along the double-row roller transmission chain on the lower fixture to carry out cross gauge detection: the insulator steel cap upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the cross gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture, so that binding, positioning and clamping of the insulator steel cap qualified for the rod gauge detection are realized; start the cross gauge and detect lift cylinder, cross gauge propulsion cylinder, cross gauge 90 and turn to the promotion cylinder, the cross gauge detects lift cylinder, cross gauge propulsion cylinder, cross gauge 90 and turns to the combined action of promotion cylinder, realizes that the cross gauge detects insulator steel cap mouth body rising head: the unqualified detection condition of insulator steel cap mouth body rising head cross rule has two kinds: firstly, the cross gauge is not stopped at the opening of the insulator steel cap opening body, and the cross gauge completely enters the opening of the insulator steel cap opening body; secondly, the cylinder of the cross gauge can not enter the opening of the insulator steel cap opening body; the cross gauge detection lifting cylinder and the cross gauge propulsion cylinder jointly act to push the cross gauge to enter a cap opening of a cap opening body of the insulator steel cap for operation detection, and meanwhile, the cross gauge 90-degree turning push cylinder pushes the cross gauge 90-degree turning push cylinder to push the cross gauge to turn for two times to perform detection in the cap opening body of the insulator steel cap opening, so that the caliber and the ovality of the cap opening body of the insulator steel cap are detected; the insulator steel cap upper clamp pushes the air cylinder to reset, the insulator steel cap unloading push-out air cylinder is started, the insulator steel cap unloading push-out air cylinder pushes the cap pit body unloading push-out block and the cap opening body unloading push-out block to simultaneously push out the insulator steel cap with unqualified cross gauge detection along the material groove; the cross gauge detects the reset of the lifting cylinder, the reset of the cross gauge pushing cylinder and the reset of the cross gauge 90-degree steering pushing cylinder;
the insulator steel cap edge double-row roller transmission chain moves to a discharging station; the insulator steel cap unloading push-out cylinder pushes the cap pit body unloading push-out block and the cap opening body unloading push-out block to simultaneously push out the insulator steel cap edge material groove which is qualified in passing gauge and no-go gauge detection, rotating gauge detection, umbrella gauge detection, rod gauge detection and cross gauge detection, and the insulator steel cap edge material groove is pushed out to fall into the insulator steel cap qualified product material box; and repeating the actions to complete the through gauge and no-go gauge detection, the rotating gauge detection, the umbrella gauge detection, the rod gauge detection and the cross gauge detection of the other insulator steel cap to be detected in sequence.
The invention has the beneficial effects that: because the invention is provided with the strip-shaped frame, the double-row roller transmission chain, at least 20 lower fixtures sequentially arranged on the double-row roller transmission chain, and the insulator steel cap unloading assemblies respectively arranged on the at least 20 lower fixtures, a lower fixture at the leftmost end of the upper part of the double-row roller transmission chain is a loading station, and a second lower fixture at the rightmost end of the upper part of the double-row roller transmission chain is an unloading station; the device is also provided with an insulator steel cap through and non-stop gauge detection device, a rotary gauge detection device, an umbrella gauge detection device, a rod gauge detection device and a cross gauge detection device; the go-no go gauge detection device, the no-go gauge detection device and the rotary gauge detection device which are sequentially arranged on the steel-concrete ground platform at the rear side of the strip-shaped frame from left to right share a well sub frame, and the umbrella gauge detection device and the rod gauge detection device share the well sub frame; the cross gauge detection device corresponding to the rod gauge detection device is installed on the steel-concrete floor platform close to the right in the middle of the front side of the strip-shaped rack in a staggered mode; still including corresponding logical rule respectively, no-go gage detection device detects the station, change rule detection device and detect the station, umbrella rule detection device detects the station, rod gage detection device detects the station, last fixture and last fixture constraint centre gripping positioner that cross rule detection device detected the station and set up respectively, corresponding logical rule respectively, no-go gage detection device detects the station, change rule detection device and detect the station, umbrella rule detection device detects the station, rod gage detection device detects the station, cross rule detection device detects the station, the ejecting device of the insulator steel cap subassembly of unloading that the lower fixture on the station of unloading set up. The invention realizes the automation of the insulator steel cap test gauge detection, improves the insulator steel cap test gauge detection efficiency, reduces the test gauge detection labor cost and the product production cost, and reduces the labor intensity of test gauge detection workers; the labor cost of the insulator steel cap test gauge is saved by about 100 ten thousand yuan each year, and the detection efficiency of the insulator steel cap test gauge is improved by 2.5-3 times compared with the prior art.
Drawings
The invention is further explained below with reference to the figures and examples;
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the rack, the double row roller drive chain and at least 20 lower clamps mounted on the double row roller drive chain of the present invention;
FIG. 3 is a schematic structural diagram of a lower clamp, an insulator steel cap unloading assembly on the lower clamp and a pushing device of the insulator steel cap unloading assembly;
FIG. 4 is a right side view of the go/no-go gauge detection apparatus of the present invention;
FIG. 5 is a right side view of the rotary gauge detecting apparatus of the present invention;
FIG. 6 is a schematic structural view of a go/no-go gauge detection device, and a go/no-go gauge detection device, a go/no-go gauge detection device and a go/no-go gauge detection device of the present invention sharing a well sub-frame;
FIG. 7 is a right side view of the umbrella gauge detection apparatus of the present invention;
FIG. 8 is a right side view of the bar gauge detection apparatus of the present invention;
FIG. 9 is a schematic structural view of an umbrella gauge detection device, a rod gauge detection device, and a well frame shared by the umbrella gauge detection device and the rod gauge detection device;
FIG. 10 is a left side view of the cross gauge detection apparatus of the present invention;
FIG. 11 is a schematic structural view of a cross gauge detection device and a cross gauge detection device of the present invention mounted on a creel;
FIG. 12 is a schematic structural view of an insulator steel cap according to the present invention;
FIG. 13 is a top plan view of an insulator steel cap of the present invention;
in the drawings: 1. the device comprises a strip-shaped rack, 2 double-row roller transmission chains, 3 lower fixtures, 3A lower fixture fixing plates, 3B supporting plates with L-shaped cross sections, 4 well racks shared by a go-no go gauge detection device and a turn gauge detection device, 5 well racks shared by an umbrella gauge detection device and a rod gauge detection device, 6 cross gauge detection device installation well racks, 7 cap nest body unloading push-out blocks, 8 cap mouth body unloading push-out blocks, 9 cap nest body unloading push-out block ejector rods, 10 cap mouth body unloading push-out block ejector rods, 11 reset springs, 12 guide rods, 13 strip-shaped top supporting plates, 14 insulator steel cap unloading push-out cylinders, 15 upper fixtures, 16 upper fixture push cylinders, 17 strip-shaped supporting top supporting plates, 18 front upright columns, 19 rear upright columns, 20 upper strip-shaped supporting top supporting plates, 21 lower strip-shaped supporting top supporting plates, 22 insulator steel cap go-through gauges, 22 insulator steel cap unloading push-out of the insulator steel cap, 23. Insulator steel cap stop gauge, 24-go and stop gauge detection lifting cylinder, 25-vertical slide bar, 26-strip slide plate, 27-horizontal rotary cylinder mounting plate, 28-horizontal rotary cylinder, 29-vertical slide sleeve, 30-connecting plate with inverted U-shaped cross section, 31-turning gauge, 32-turning gauge detection lifting cylinder, 33-turning gauge telescopic shaft seat mounting plate, 34-turning gauge telescopic shaft seat, 35-rotary cylinder, 36-rotary cylinder mounting bracket, 37-clutch, 38-umbrella gauge, 39-umbrella gauge mounting shaft, 40-umbrella gauge detection lifting cylinder, 41-umbrella gauge horizontal connecting plate, 42-short shaft, 43-right shaft sleeve, 44-umbrella gauge mounting shaft sleeve, 45-sector plate, 46-spring arc core shaft, 47-supporting rod, 48-rod gauge, 49-rod gauge mounting shaft, 50-rod gauge shaft sleeve, 51-rod gauge detection lifting cylinder, 52-rod gauge mounting plate, 45-fan gauge mounting plate, 46-spring arc core shaft, 47-supporting rod, 48-rod gauge, 49-rod gauge mounting shaft, 50-rod gauge shaft sleeve, 51-rod gauge detection lifting cylinder, 52-rod gauge mounting plate, 53. The device comprises a rod gauge pushing cylinder, a 54 rod gauge pushing cylinder mounting guide support, 55 cross gauges, 56 cross gauge detecting lifting cylinders, 57 long vertical sliding rods, 58 cross gauge detecting lifting cylinder rod shaft sleeves, 59 cross gauge pushing cylinders, 60 cross gauge pushing cylinder mounting seats, 61 cross gauge shaft sleeves, 62 cross gauge shaft sleeve pushing rods, 63 cross gauge shaft sleeve pushing rod guide supports, 64 reset springs, 65 annular gears, 66 cross gauges 90-degree steering pushing cylinders, 67 racks, 68 cap socket bodies, 69 cap opening bodies.
Detailed Description
The present invention is described in further detail below with reference to specific examples.
Example 1
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 and 11, the automatic testing equipment for the insulator steel cap test gauge comprises a strip-shaped frame 1 and a double-row roller transmission chain 2, wherein a chain wheel arranged at the left end of the strip-shaped frame 1 is a driving wheel, a chain wheel arranged at the right end of the strip-shaped frame 1 is a driven wheel (an observer faces the automatic testing equipment, the left side of the observer is the left side of the strip-shaped frame, the right side of the observer is the right side of the strip-shaped frame, one side close to the strip-shaped frame is the front side of the strip-shaped frame, the other side far away from the strip-shaped frame is the rear side of the strip-shaped frame), and the double-row roller transmission chain 2 is sleeved on the driving wheel and the driven wheel arranged at the left end and the right end of the strip-shaped frame, and is characterized in that: the insulator steel cap unloading device is characterized by further comprising 20 lower fixtures 3 sequentially arranged on the double-row roller transmission chain 2 and insulator steel cap unloading assemblies respectively arranged on the 20 lower fixtures 3, wherein one lower fixture 3 located at the leftmost end of the upper part of the double-row roller transmission chain 2 in a circulating mode is a loading station, and the second lower fixture 3 located at the rightmost end of the upper part of the double-row roller transmission chain is an unloading station; the device also comprises an insulator steel cap through and no-go gauge detection device, a rotary gauge detection device, an umbrella gauge detection device, a rod gauge detection device and a cross gauge detection device; the common well sub-frame 4 of the go-no go gauge detection device and the rotary gauge detection device which are sequentially arranged on the steel-concrete ground platform at the rear side of the strip-shaped frame 1 from left to right, the common well sub-frame 5 of the umbrella gauge detection device and the rod gauge detection device, the strip-shaped top cover is arranged on the top surface of the common well sub-frame 4 of the go-no go gauge detection device and the rotary gauge detection device, and the strip-shaped top cover is arranged on the top surface of the common well sub-frame 5 of the umbrella gauge detection device and the rod gauge detection device; a cross gauge detection device which is installed on the steel-concrete ground platform close to the right in the middle of the front side of the strip-shaped frame 1 in a staggered mode corresponding to the rod gauge detection device is provided with a well sub-frame 6, and the top surface of the cross gauge detection device on the well sub-frame 6 is provided with a top cover; the device comprises a go gauge detection device, a no-go gauge detection device, a turn gauge detection device, an umbrella gauge detection device, a rod gauge detection device, a cross gauge detection device, a lower fixture 3 which is correspondingly arranged on the upper part of a double-row roller transmission chain 2 in a circulating mode respectively, a go gauge detection device detection station, a turn gauge detection device detection station, an umbrella gauge detection device detection station, a rod gauge detection device detection station and a cross gauge detection device detection station, and further comprises an upper fixture binding clamping and clamping positioning device which is correspondingly arranged on the go gauge detection station and the no-go gauge detection device detection station respectively, a turn gauge detection device detection station, an umbrella gauge detection device detection station, a rod gauge detection device detection station and a cross gauge detection station respectively, and the upper fixture binding and clamping and positioning device which is correspondingly arranged on the go gauge detection device detection station, the turn gauge detection device detection station, the umbrella gauge detection device detection station and the rod gauge detection device detection station respectively, the cross gauge detection device detects a station, and a push-out device of the insulator steel cap unloading assembly is arranged on a lower fixture on the unloading station; also comprises a pneumatic and electric appliance control device;
the lower fixture comprises a lower fixture fixing plate 3A and 2 supporting plates 3B with L-shaped cross sections, the lower fixture fixing plate 3A is fixedly arranged on the double-row roller transmission chain 2 by using a top supporting plate with a U-shaped cross section and bolts, the 2 supporting plates 3B with L-shaped cross sections are fixedly arranged on the top surface of the lower fixture fixing plate 3A by using the transverse bottom plate and the bolts corresponding to the front and the back of the transverse bottom plate, the upper top surface of a vertical plate of the 2 supporting plates 3B with L-shaped cross sections, which are fixedly arranged on the top surface of the lower fixture fixing plate 3A by using the transverse bottom plate and the bolts corresponding to the front and the back of the transverse bottom plate, is respectively provided with a semi-circular arc concave groove following the insulator steel cap, the distance between the outer vertical surfaces of 2 vertical plates which are fixedly arranged on the top surface of the lower fixture fixing plate 3A and have the cross sections of L-shaped supporting plates 3B is matched with the length of the insulator steel cap body 69 by using the transverse bottom plate and the front and back of the bolt;
the insulator steel cap unloading assembly comprises a cap nest body unloading push-out block 7, a cap opening body unloading push-out block 8, a cap nest body unloading push-out block ejector rod 9, a cap opening body unloading push-out block ejector rod 10, a reset spring 11, a guide rod 12 and a strip-shaped top supporting plate 13, wherein the transverse vertical section of the cap nest body unloading push-out block 9 is in a cutter handle shape, one end of the cap opening body unloading push-out block ejector rod 10 and one end of the cap nest body unloading push-out block ejector rod 9 are respectively and sequentially and fixedly connected with the top surface of the strip-shaped top supporting plate 13 in front and at the back, the other end of the cap opening body unloading push-out block ejector rod 10 respectively penetrates through a lower fixture fixing plate 3A and is fixedly connected with the lower bottom surface of the cap opening body unloading push-out block 8 arranged between 2 vertical plates with L-shaped supporting plates 3B in cross section, the other end of the cap nest body unloading push-out block ejector rod 9 is fixedly connected with the lower bottom surface of the cap nest body unloading block with the cutter handle-shaped unloading block arranged by being attached to the vertical surfaces of the 2 vertical plates with the L-shaped supporting plates 3B in cross section, a reset spring 11 is arranged on the part of the cap opening body unloading push-out block ejector rod 10, which is positioned between the top surface of the strip-shaped top supporting plate 13 and the lower bottom surface of the lower fixture fixing plate 3A; one end of a guide rod 12 is fixedly connected with the rear side of the top surface of a strip-shaped top supporting plate 13, the other end of the guide rod 12 penetrates through a guide sleeve arranged on the rear side of the lower fixture fixing plate 3A and corresponding to the guide rod and is exposed in a space above the top surface of the lower fixture fixing plate 3A, and the lower bottom surface and the transverse vertical section of a cap mouth body unloading push-out block 8 in an initial state are in a knife handle shape, and the lower bottom surface of the cap socket body unloading push-out block is attached to the upper top surface of the corresponding lower fixture fixing plate 3A;
the pushing device of the insulator steel cap unloading assembly is an insulator steel cap unloading pushing cylinder 14, 6 insulator steel cap unloading pushing cylinders 14 respectively correspond to insulator steel cap through gauges, no-go gauge detection devices detection stations, turning gauge detection devices detection stations, umbrella gauge detection devices detection stations, rod gauge detection devices detection stations and cross gauge detection devices detection stations, a strip-shaped top supporting plate 13 of the insulator steel cap unloading assembly arranged on a lower fixture 3 of the unloading station is sequentially installed in a space inside a strip-shaped frame 1 by using an installation seat, and jacking lifting gaps are formed between upper top surfaces of jacking circular plates installed at the lever ends of 6 insulator steel cap unloading pushing cylinders 14 and lower bottom surfaces of the corresponding strip-shaped top supporting plates 13 by using the installation seat;
the well sub-frame 4 shared by the go-no go gauge detection device and the turn gauge detection device also comprises a strip-shaped supporting top supporting plate 17, 2 front upright posts 18 and 2 rear upright posts 19, the strip-shaped supporting top supporting plate 17 is horizontally and fixedly connected with the inner side positions of the middle upper parts of the 4 supporting upright posts of the well sub-frame 4 shared by the go-no go gauge detection device and the turn gauge detection device, the left and right parts of the 2 front upright posts 18 are positioned at two sides of the vertical central line of the middle upper part front side vertical surface of the well sub-frame 4 shared by the go-no go gauge detection device and the turn gauge detection device, the lower end parts of the 2 front upright posts 18 positioned at two sides of the vertical central line of the middle upper part front side vertical surface of the well sub-frame 4 shared by the go-no go gauge detection device and the turn gauge detection device are respectively and fixedly connected with the upper top surface at the front side of the corresponding strip-shaped supporting top supporting plate 17, the upper end parts are respectively and fixedly connected with the lower bottom surface at the front side of the strip-shaped top cover of the well sub-no go gauge detection device and the turn gauge detection device shared by the turn gauge detection device and the turn gauge detection device 4, the left and right parts of 2 rear upright posts 19 are positioned on two sides of a vertical central line of a middle-upper rear vertical surface of the well sub-frame 4 shared by a go-no go gauge detection device and a turn gauge detection device, the lower end parts of the 2 rear upright posts 19 positioned on two sides of the vertical central line of the middle-upper rear vertical surface of the well sub-frame 4 shared by the go-no go gauge detection device, the go-no go gauge detection device and the turn gauge detection device are respectively fixedly connected with the rear upper top surface of the corresponding strip-shaped supporting top supporting plate 17, and the upper end parts of the 2 rear upright posts are respectively fixedly connected with the rear lower bottom surface of the strip-shaped top cover of the well sub-frame 4 shared by the go-no go gauge detection device, the go-no go gauge detection device and the turn gauge detection device;
the well frame 5 shared by the umbrella gauge detection device and the rod gauge detection device also comprises a strip-shaped supporting top supporting plate 17, 2 front upright posts 18 and 2 rear upright posts 19, the strip-shaped supporting top supporting plate 17 is horizontally and fixedly connected with the inner side positions of the middle upper parts of 4 supporting upright posts of the well frame 5 shared by the umbrella gauge detection device and the rod gauge detection device, the left and right parts of the 2 front upright posts 18 are positioned at two sides of the vertical central line of the middle upper part front side vertical surface of the well frame 5 shared by the umbrella gauge detection device and the rod gauge detection device, the lower end parts of the 2 front upright posts 18 positioned at two sides of the vertical central line of the middle upper part front side vertical surface of the well frame 5 shared by the umbrella gauge detection device and the rod gauge detection device are respectively and fixedly connected with the upper top surface of the front side of the corresponding strip-shaped supporting top supporting plate 17, and the upper end parts of the two front upright posts are respectively and fixedly connected with the lower bottom surface of the front side of the strip-shaped top cover of the well frame 5 shared by the umbrella gauge detection device and the rod gauge detection device, the lower end parts of the 2 rear stand columns which are positioned on the left and right sides of the vertical central line of the rear vertical surface of the middle upper part of the well sub-frame 5 shared by the umbrella gauge detection device and the rod gauge detection device are respectively fixedly connected with the upper top surface of the rear side of the corresponding strip-shaped supporting top supporting plate 17, and the upper end parts of the 2 rear stand columns are respectively fixedly connected with the lower bottom surface of the rear side of the strip-shaped top cover of the well sub-frame 5 shared by the umbrella gauge detection device and the rod gauge detection device;
the cross gauge detection device mounting well sub-frame 6 further comprises an upper strip-shaped supporting top supporting plate 20 and a lower strip-shaped supporting top supporting plate 21, the upper strip-shaped supporting top supporting plate 20 is horizontally and fixedly connected with the inner side positions of the middle upper parts of 4 supporting stand columns of the cross gauge detection device mounting well sub-frame 6, and the lower strip-shaped supporting top supporting plate 21 is horizontally and fixedly connected with the inner side positions of the middle lower parts of the 4 supporting stand columns of the cross gauge detection device mounting well sub-frame 6;
the part of the strip-shaped supporting top supporting plate 17, which is positioned between the right vertical surface of the left supporting upright at the front side of the well sub-frame 4 shared by the go-no-go gauge detection device and the turn gauge detection device and the left vertical surface of the left front upright 18, is a detection station of a part of the insulator steel cap, which horizontally extends towards the front side, corresponding to the go-no-go gauge detection device, and the part of the strip-shaped supporting top supporting plate 17, which is positioned between the right vertical surface of the right front upright 18 at the front side of the well sub-frame 4 shared by the go-no-go gauge detection device and the turn gauge detection device and the left vertical surface of the right supporting upright 18, is a detection; the part of the strip-shaped supporting top supporting plate 17, which is positioned between the right vertical surface of the left supporting upright at the front side of the well sub-frame 5 shared by the umbrella gauge detection device and the rod gauge detection device and the left vertical surface of the left front upright 18, is a detection station of the umbrella gauge detection device corresponding to the part horizontally extending towards the front side, and the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the right front upright 18 at the front side of the well sub-frame 5 shared by the umbrella gauge detection device and the rod gauge detection device and the left vertical surface of the right supporting upright 18 is a detection station of the rod gauge detection device corresponding to the part horizontally extending towards the front side, is provided with an upper clamp 15 and an upper clamp upper binding clamping and positioning device respectively; the upper fixture 15 comprises an upper fixture fixing plate and 2 supporting plates with L-shaped cross sections, the 2 supporting plates with the L-shaped cross sections are fixedly arranged on the lower bottom surface of the upper fixture fixing plate in a front-back corresponding mode by using a transverse bottom plate and a bolt of the supporting plates, and the 2 supporting plates with the L-shaped cross sections are fixedly arranged on the lower bottom surface of the lower fixture fixing plate in a front-back corresponding mode by using the transverse bottom plate and the bolt of the supporting plates; the upper clamp constraint clamping and positioning device comprises an upper clamp pushing cylinder 16, wherein the upper clamp pushing cylinder 16 is vertically installed on the top surface of the forward horizontal extension part of the strip-shaped supporting top supporting plate 17 by using a mounting seat, the lever of the upper clamp pushing cylinder 16 penetrates through the forward horizontal extension part of the strip-shaped supporting top supporting plate 17 and is exposed in a space below the forward horizontal extension part of the strip-shaped supporting top supporting plate, and the end part of the part, exposed in the space below the forward horizontal extension part of the strip-shaped supporting top supporting plate 16, of the lever of the upper clamp pushing cylinder is fixedly connected with the upper top surface of the upper clamp fixing plate of the upper clamp 15 by using a connecting piece; the upper clamping device pushes the cylinder 16 to extend out of the lever, so that the upper clamping device 15 can be pushed to be matched with the lower clamping device 3 to clamp and position the insulator steel cap in a restraining manner; the part of the upper strip-shaped supporting top supporting plate 20, which is positioned between the right vertical surface of the left supporting upright post and the left vertical surface of the right supporting upright post at the rear side of the cross gauge detection device installing well frame 6, is a part horizontally extending towards the rear side, and an upper clamp 15 and an upper clamp binding, clamping and positioning device are arranged at the position, close to the rear part, of the top surface of the horizontally extending part of the upper strip-shaped supporting top supporting plate 20 towards the rear side, corresponding to the detection station of the cross gauge detection device; the upper clamp constraint clamping and positioning device comprises an upper clamp pushing cylinder 16, wherein the upper clamp pushing cylinder 16 uses a mounting seat and an upper clamp to push a cylinder support frame to be vertically mounted on the position, close to the rear, of the top surface of the horizontal extending part of the rear side of the upper strip-shaped supporting top supporting plate 20, the lever of the upper clamp pushing cylinder 16 penetrates through the horizontal extending part of the rear side of the upper strip-shaped supporting top supporting plate 20 and is exposed in the space below the horizontal extending part of the rear side of the upper strip-shaped supporting top supporting plate 20, and the end part, exposed in the space below the horizontal extending part of the rear side of the upper strip-shaped supporting top supporting plate 20, of the lever of the upper clamp pushing cylinder 16 is fixedly connected with the upper top surface of an upper clamp fixing plate of the upper clamp 15 through a connecting piece; the upper clamping apparatus pushes the cylinder 16 to extend out of the lever, so that the upper clamping apparatus 15 can be pushed to be matched with the lower clamping apparatus 3 to realize the binding, clamping and positioning of the insulator steel cap;
the insulator steel cap go-no go detection device comprises an insulator steel cap go-no go gauge 22, an insulator steel cap no-go gauge 23, a go-no go gauge detection lifting cylinder 24, 2 vertical sliding bars 25, an upper 2 strip-shaped sliding plates 26, a lower 2 strip-shaped sliding plates 26, a horizontal rotating cylinder mounting plate 27 and a horizontal rotating cylinder 28, wherein the go-no go gauge detection lifting cylinder 24 is mounted on the central position of the left side part of the strip-shaped top cover of the go-no go gauge detection device and the turn gauge detection device sharing the well sub-frame 4 by using a mounting seat, a lever of the go-no go gauge detection lifting cylinder 24 passes through the top surface of the strip-shaped top cover of the go-no go gauge detection device and the turn gauge detection device sharing the well sub-frame 4 and extends into the space below the top cover, two ends of the 2 vertical sliding bars 25 are respectively symmetrically mounted on the left and right strip-shaped top cover of the go gauge detection lifting cylinder 24 and the go gauge detection device and the turn gauge detection, the 2 vertical sliding bars 25 are respectively provided with a vertical sliding sleeve 29 at the parts below the bottom surface of the strip-shaped top cover and above the top surface of the strip-shaped supporting top supporting plate 17, and the two ends of the upper and lower 2 strip-shaped sliding plates 26 are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve 29 which is provided with the 2 vertical sliding bars; the part of the through and no-go gauge detection lifting cylinder 24, which extends into the space below the top cover, sequentially passes through the upper and lower 2 strip-shaped sliding plates 26 and the strip-shaped supporting top supporting plate 17 and extends into the space below the strip-shaped supporting top supporting plate 17, and the part of the through and no-go gauge detection lifting cylinder 24, which is positioned above the upper strip-shaped sliding plate 26, is fixedly connected with the central position of the upper strip-shaped sliding plate 26 by using a connecting plate 30 with an inverted U-shaped cross section and a bolt; the lever of the go-no go detection lifting cylinder 24 sequentially passes through the connecting plate 30 with the inverted U-shaped cross section, the upper and lower 2 strip-shaped sliding plates 26 and is fixedly connected with the connecting plate 30 with the inverted U-shaped cross section, the upper and lower 2 strip-shaped sliding plates 26 respectively; the end part of a lever of a go-no go gauge detection lifting cylinder 24, which extends into the lower space of a strip-shaped supporting top supporting plate 17, is fixedly connected with a horizontal rotating cylinder mounting plate 27 by using a connecting piece, the horizontal rotating cylinder 28 is mounted on the lower bottom surface of the horizontal rotating cylinder mounting plate 27 by using a mounting seat, an insulator steel cap go-no go gauge block is mounted on the lower bottom surface of the horizontal rotating cylinder 28 in the front and rear directions by using the connecting piece, an insulator steel cap go-no go gauge 22 is mounted in a threaded hole formed in the front side vertical surface of the steel cap go-no go gauge block in a threaded manner, an insulator steel cap go gauge 22 and an insulator steel cap no-go gauge 23 are mounted in a threaded hole formed in the rear side vertical surface of the steel cap go-no go gauge block in a threaded hole in the front and rear vertical surfaces of the insulator steel cap go-no-go gauge block, and the axis of the insulator steel cap no-go gauge block 23 are a straight line;
the turning gauge detection device comprises a turning gauge 31, a turning gauge detection lifting cylinder 32, 2 vertical sliding bars 25, an upper strip-shaped sliding plate 26, a lower strip-shaped sliding plate 26, a connecting plate 30 with an inverted U-shaped cross section, a turning gauge telescopic shaft seat mounting plate 33 and a turning gauge telescopic shaft seat 34, wherein the turning gauge detection lifting cylinder 32 is mounted on the right side part of a through-type, no-go and turning gauge detection device sharing well frame 4 strip-shaped top cover through a mounting seat, a turning gauge pushing cylinder 32 lever penetrates through the through-type, no-go and turning gauge detection device sharing well frame 4 strip-shaped top cover top surface and extends into the space below the top cover, two ends of the 2 vertical sliding bars 25 are respectively mounted on the left and right symmetrical through-type, the turning gauge detection lifting cylinder 32 is mounted on the through-type, no-go and turning gauge detection device sharing well frame 4 strip-shaped top cover and strip-shaped supporting plate 17 through a hexagon nut corresponding to the turning gauge, the 2 vertical sliding bars 25 are positioned below the bottom surface of the strip-shaped top cover and on the top supporting plate 17 top cover The two ends of the upper and lower 2 strip-shaped sliding plates 26 are respectively and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve 29 which is arranged on the 2 vertical sliding bars; the part of the lever of the rotating gauge pushing cylinder 32, which extends into the space below the top cover, sequentially passes through the upper and lower 2 strip-shaped sliding plates 26 and the strip-shaped supporting top supporting plate 17 and extends into the space below the strip-shaped supporting top supporting plate 17, and the part of the lever of the rotating gauge detecting lifting cylinder 32, which is positioned above the upper strip-shaped sliding plate 26, is fixedly connected with the central position of the upper strip-shaped sliding plate 26 by using a connecting plate 30 with an inverted U-shaped cross section and a bolt; a lever of a gauge detection lifting cylinder 32 sequentially penetrates through a connecting plate 30 with an inverted U-shaped cross section, an upper strip sliding plate 26 and a lower strip sliding plate 26 and is fixedly connected with the connecting plate 30 with the inverted U-shaped cross section, the upper strip sliding plate 26 and the lower strip sliding plate 26, the end part of the part, extending into the lower space of a strip-shaped supporting top supporting plate 17, of the lever of the gauge detection lifting cylinder 32 is fixedly connected with a gauge telescopic shaft seat mounting plate 33 through a connecting piece, a gauge telescopic shaft seat 34 is mounted on the lower bottom surface of the gauge telescopic shaft seat mounting plate 33, and the gauge telescopic shaft seat mounting plate 33 is also provided with a part which extends to the rear side horizontally to pass through, a gauge stopping detection device and a gauge detection device to share the rear side vertical surface of the well sub-frame 4; the rotary gauge radial rotating device comprises a rotary cylinder 35, a rotary cylinder mounting support 36 and a clutch 37, wherein the clutch 37 is provided with a power input shaft and a power output shaft, the horizontal transverse part of the rotary cylinder mounting support 36 penetrates through a rotary gauge telescopic shaft seat 34 and is fixedly connected with the lower bottom surface of a rotary gauge telescopic shaft seat mounting plate 33 in front and back of a bolt, and the rotary cylinder mounting support 36 is positioned on the part of the rear side elevation of the common well sub frame 4 of the go-no go detection device and the rotary gauge detection device and is fixedly connected with the lower bottom surface of the part of the rear side elevation of the common well sub frame 4 of the go-no-go detection device and the rotary gauge detection device by using a vertical supporting plate and a vertical supporting plate extending and extending to the rear side of the common well sub frame 33; the rotary cylinder 35 is installed on the front vertical surface of the vertical part of the rotary cylinder installation support 36 by using a rotary cylinder installation seat, the clutch 37 is correspondingly connected with the lower bottom surface of the transverse part of the rotary cylinder installation support 36 by using a connecting plate and a bolt, the power input shaft of the clutch 37 is fixedly connected with the front vertical surface of the rotary cylinder 35 by using a connecting block, the power output shaft of the clutch 37 passes through the shaft hole of the rotary gauge telescopic shaft seat 34 and is installed on the shaft hole of the rotary gauge telescopic shaft seat 34, and the power output shaft of the clutch 37 passes through the shaft hole of the rotary gauge telescopic shaft seat 34 and is positioned at the end part of the front part of the rotary gauge telescopic shaft seat 34 and is in threaded connection with the part of the rear part of the rotary gauge 31, which is a transverse lug;
the umbrella gauge detection device comprises an umbrella gauge 38, an umbrella gauge installation shaft 39, an umbrella gauge detection lifting cylinder 40, 2 vertical sliding rods 25, an upper strip-shaped sliding plate 26, a lower strip-shaped sliding plate 26, a connecting plate 30 with an inverted U-shaped cross section and an umbrella gauge horizontal connecting plate 41, wherein the umbrella gauge pushing cylinder 40 is installed on the central position of the left side part of a strip-shaped top cover of a well frame 5 shared by the umbrella gauge detection device and a rod gauge detection device by using an installation seat, a lever of the umbrella gauge detection lifting cylinder 40 penetrates through the top surface of the strip-shaped top cover 5 shared by the umbrella gauge detection device and the rod gauge detection device and extends into a space below the top cover, two ends of the 2 vertical sliding rods 25 are respectively symmetrically installed on the left and right parts of the umbrella gauge detection lifting cylinder, which correspond to the umbrella gauge detection lifting cylinder, on the strip-shaped top cover 5 shared by the umbrella gauge detection device and the rod gauge detection device, and a strip-shaped supporting plate 17, the 2 vertical sliding rods 25 are respectively installed on the parts below the bottom surface of the strip-shaped top cover and above the top supporting plate 17, two ends of the upper 2 strip-shaped sliding plates 26 and the lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of a vertical sliding sleeve 29 which is arranged on the 2 vertical sliding bars; the part of the lever of the umbrella gauge detection lifting cylinder 40, which extends into the space below the top cover, sequentially passes through the upper strip-shaped sliding plate 26, the lower strip-shaped sliding plate 26 and the strip-shaped supporting top supporting plate 17 and extends into the space below the strip-shaped supporting top supporting plate 17, and the part of the lever of the umbrella gauge detection lifting cylinder 40, which is positioned above the upper strip-shaped sliding plate 17, is fixedly connected with the central position of the upper strip-shaped sliding plate 26 by using a connecting plate 30 with an inverted U-shaped cross section and a bolt; the lever of the umbrella gauge detection lifting cylinder 40 sequentially passes through the connecting plate 30 with the inverted U-shaped cross section, the upper 2 strip-shaped sliding plates 26 and the lower 2 strip-shaped sliding plates 26 and is fixedly connected with the connecting plate 30 with the inverted U-shaped cross section, the upper 2 strip-shaped sliding plates 26 and the lower 2 strip-shaped sliding plates 26 respectively, the end part of the lever of the umbrella gauge detection lifting cylinder 40, which extends into the lower space of the strip-shaped supporting top supporting plate 17, is fixedly connected with the umbrella gauge horizontal connecting plate 41 by using a connecting piece, and the umbrella gauge horizontal connecting plate 41 is also provided with a part which horizontally extends to the rear side and extends out of the rear side vertical surface of the common well sub-frame 5 of the umbrella gauge detection device and the rod gauge detection device;
a left shaft sleeve (not shown in the attached drawing of the specification) is fixedly arranged on the lower bottom surface of the umbrella gauge horizontal connecting plate 41, the right vertical surface of the left shaft sleeve extends out of the right vertical surface of the umbrella gauge horizontal connecting plate 41, one end of a short shaft 42 is arranged in the left shaft sleeve in the left-right direction by using a key, a part of the short shaft, which is positioned on the right side of the left shaft sleeve, is provided with a right shaft sleeve 43 by using a cotter pin, the left shaft sleeve and the right shaft sleeve 43 which are respectively arranged on the short shaft 42 by using the key and the cotter pin are in clearance contact with the adjacent vertical surfaces of the left shaft sleeve and the right shaft sleeve 43, an umbrella gauge mounting shaft sleeve 44 is obliquely arranged on the right lower right side part of the right shaft sleeve 43 by using the connecting plate front and back, the umbrella gauge mounting shaft is arranged in front of the key, the back mounting umbrella gauge mounting shaft sleeve 44 has a shaft hole, the end of the part of the umbrella gauge mounting shaft located at the front side is in threaded connection with the part with the smaller diameter of the inclined transverse lug, and the umbrella gauge 38 is in threaded connection with the part with the larger diameter of the inclined transverse lug by using an umbrella rod; the umbrella gauge deflection adjusting device comprises a sector plate 45, a spring arc-shaped mandrel 46 and a support rod 47, wherein the smaller part of the arc surface of the sector plate 45 is fixedly connected with the rear side surface of the left shaft sleeve, the larger part of the arc surface is fixedly connected with the right vertical surface of the rear vertical surface part of the well frame 5 shared by the umbrella gauge horizontal connecting plate 41 and the umbrella gauge detection device which horizontally extends out of the umbrella gauge detection device and the rod gauge detection device, the spring arc-shaped mandrel 46 is arranged on the outer vertical surface of the right side of the sector plate 45 by using two end plates, a spring is arranged on the spring arc-shaped mandrel 46, one end of the support rod 47 is fixedly connected with the rear side surface of the right shaft sleeve 43, and the other end of the support rod 47 is arranged at the upper part of the spring arc-shaped mandrel 46 by using a set annular ring;
the rod gauge detection device comprises a rod gauge 48, a rod gauge mounting shaft 49, a rod gauge shaft sleeve 50, a rod gauge detection lifting cylinder 51, 2 vertical sliding rods 25, an upper rod-shaped sliding plate 26, a lower rod-shaped sliding plate 26, a connecting plate 30 with an inverted U-shaped cross section and a rod gauge shaft sleeve mounting plate 52, wherein the rod gauge detection lifting cylinder 51 is mounted on the center of the right side part of the rod-shaped top cover of the umbrella gauge detection device and the rod gauge detection device which share the well frame 5, a lever of the umbrella gauge detection lifting cylinder 51 penetrates through the top surface of the rod-shaped top cover of the umbrella gauge detection device and the rod gauge detection device which share the well frame 5 and extends into the space below the top cover, the left end and the right end of the rod-shaped sliding rod 25 are symmetrically mounted on the rod-shaped top cover and the rod gauge detection device which share the well frame 5 and the rod gauge detection device and the rod gauge support supporting plate 17 by using hexagon nuts respectively, and the vertical sliding rods 25 are mounted on the parts below the bottom surface of the strip-shaped top cover and the top surface of the strip support supporting plate 17 respectively Two ends of the upper and lower 2 strip-shaped sliding plates 26 are respectively and horizontally fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve 29 which is provided with the 2 vertical sliding bars; the part of the rod gauge detection lifting cylinder 51, which extends into the space below the top cover, sequentially passes through the upper and lower 2 strip-shaped sliding plates 26 and the strip-shaped supporting top supporting plate 17 and extends into the space below the strip-shaped supporting top supporting plate 17, and the part of the rod gauge detection lifting cylinder 51, which is positioned above the upper strip-shaped sliding plate 26, is fixedly connected with the central position of the upper strip-shaped sliding plate 26 by using a connecting plate 30 with an inverted U-shaped cross section and a bolt; a rod gauge detection lifting cylinder 51 lever sequentially penetrates through the connecting plate 30 with the inverted U-shaped cross section, the upper strip-shaped sliding plate 26 and the lower strip-shaped sliding plate 26 and is fixedly connected with the connecting plate 30 with the inverted U-shaped cross section, the upper strip-shaped sliding plate 26 and the lower strip-shaped sliding plate 26 respectively, and the end part of the rod gauge detection lifting cylinder 51 lever, which extends into the lower space of the strip-shaped supporting top supporting plate 17, is fixedly connected with a rod gauge shaft sleeve mounting plate 52 by using a connecting piece; a bar gauge shaft sleeve 50 is fixedly arranged on the lower bottom surface of the bar gauge shaft sleeve mounting plate 52, a bar gauge mounting shaft 49 is slidably arranged on the bar gauge shaft sleeve 50, the bar gauge mounting shaft 49 slidably arranged on the bar gauge shaft sleeve 50 is provided with a part extending out of the front side and the rear side of the bar gauge shaft sleeve 50, and the end part of the bar gauge mounting shaft 49 positioned at the front side part of the bar gauge shaft sleeve 50 is in threaded connection with a part with a transverse convex block at the rear part of the bar gauge 48; a bar gauge return spring is arranged on a bar gauge mounting shaft 49 between a transverse lug at the rear part of the bar gauge 48 and the bar gauge shaft sleeve 50; the device further comprises a rod gauge propelling device which comprises a rod gauge propelling cylinder 53 and a rod gauge propelling cylinder mounting guide support 54, wherein the rod gauge propelling cylinder mounting guide support 54 is fixedly connected with a strip-shaped block right side elevation, located between the left vertical face of the right supporting upright post and the right vertical face of the rear side horizontal extension part of the umbrella gauge detection device and the rod gauge detection device, of the strip-shaped supporting top supporting plate 17, the strip-shaped block right side elevation is vertically arranged in front of and behind the lower bottom face of the rear side horizontal extension part of the umbrella gauge detection device and the rod gauge detection device shared well sub-frame 5, the rod gauge propelling cylinder 53 is transversely arranged on the rear vertical supporting plate of the rod gauge propelling cylinder mounting guide support 54 by using a mounting seat in front and back, the lever of the rod gauge propelling cylinder 53 penetrates through the front vertical supporting plate part of the rod gauge propelling cylinder mounting guide support 54 to be exposed in the front space of the front vertical supporting plate, and the circular propelling block, arranged at the part of the lever end of the rod gauge propelling cylinder 53, exposed in the front vertical supporting plate front space of the front vertical supporting plate, and the circular propelling shaft 48, extends out of the rod gauge shaft sleeve 50 rear side parts are in clearance contact;
the cross gauge detection device comprises a cross gauge 55, a cross gauge detection lifting cylinder 56, 2 longer vertical sliding rods 57, an upper strip-shaped sliding plate 26, a lower strip-shaped sliding plate 26, a cross gauge detection lifting cylinder lever shaft sleeve 58 and a cross gauge propulsion cylinder mounting seat 60, wherein the cross gauge 55 is provided with a front transverse lug, a rear cylindrical test head and a round rod part connected with the front transverse lug and the rear cylindrical test head, 2 vertical supporting plates are sequentially arranged between the upper strip-shaped sliding plate 26 and the lower strip-shaped sliding plate 26, the cross gauge detection lifting cylinder 56 is installed at the central position of a strip-shaped top cover of a cross gauge detection device installation well frame 6 by using the mounting seat, a cross gauge detection lifting cylinder 56 lever penetrates through the top surface of the strip-shaped top cover of the cross gauge detection device installation well frame 6 and extends into a space below the top cover, two ends of the 2 longer vertical sliding rods 57 respectively use a hexagon nut corresponding rod gauge to detect the left end of the lifting cylinder 56, The cross gauge detection device is symmetrically arranged on a strip-shaped top cover of a cross gauge detection device installation well frame 6 and a lower strip-shaped supporting top supporting plate 21 at the right side, 2 longer vertical sliding rods 57 sequentially penetrate through an upper strip-shaped supporting top supporting plate 20, an upper strip-shaped sliding plate and a lower strip-shaped sliding plate with 2 vertical supporting plates are slidably arranged on the part, located on the upper strip-shaped supporting top supporting plate 20, of the 2 longer vertical sliding rods 57 by using through holes which are respectively arranged at two ends of the upper strip-shaped sliding plate and matched with the longer vertical sliding rods 57, and a cross gauge detection lifting cylinder rod shaft sleeve 58 is further arranged in the middle of the upper strip-shaped sliding plate 26; the part of the cross gauge detection lifting cylinder 56, which extends into the space below the top cover, sequentially passes through a cross gauge detection lifting cylinder lever shaft sleeve 58 arranged in the middle of the upper strip-shaped sliding plate 26, the upper and lower 2 strip-shaped sliding plates 26, the upper strip-shaped supporting top supporting plate 20 and the lower strip-shaped supporting top supporting plate 21 and extends into the space below the lower strip-shaped supporting top supporting plate 21; the cross gauge detection lifting cylinder 56 lever penetrates through the upper and lower 2 strip-shaped sliding plates 26 and is fixedly connected with the upper and lower 2 strip-shaped sliding plates 26 respectively, and the cross gauge detection lifting cylinder 56 lever extends into the lower space of the lower strip-shaped supporting and jacking plate 21, and the lower end part of the inner part of the lever is vertically and fixedly connected with the cross gauge propulsion cylinder mounting seat 60 through a connecting piece;
the cross gauge propulsion device comprises a cross gauge propulsion cylinder 59, a cross gauge shaft sleeve 61, a cross gauge shaft sleeve propulsion rod 62 and a cross gauge shaft sleeve propulsion rod guide support 63, wherein the cross gauge propulsion cylinder 59 is transversely installed at the front and back of the position of the upper part of a cross gauge propulsion cylinder mounting seat 60, the cross gauge shaft sleeve propulsion rod guide support 63 is provided with a front vertical supporting plate and a back vertical supporting plate, an upper shaft sleeve and a lower shaft sleeve are connected with the front vertical supporting plate and the back vertical supporting plate, the lever end part of the cross gauge propulsion cylinder 59 sequentially penetrates through the upper part of the back vertical supporting plate, the upper shaft sleeve and the upper part of the front vertical supporting plate and is fixedly connected with the back vertical supporting plate and the front vertical supporting plate, and the lever end part of the cross gauge propulsion cylinder 59 fixedly connected with the back vertical supporting plate and the front vertical supporting plate is exposed at the front side of the front vertical supporting plate In the space, a round nut is arranged at the end part of the lever of the cross gauge propulsion cylinder 59, which is exposed out of the space at the front side of the front vertical support plate, and a return spring 64 is arranged at the part of the lever of the cross gauge propulsion cylinder 59, which is positioned between the front side of the front vertical support plate and the round nut; a cross gauge shaft sleeve 61 is arranged on a cross gauge pushing cylinder mounting seat 60 at the lower side of the cross gauge pushing cylinder 59 corresponding to the cross gauge pushing cylinder 59, a cross gauge shaft sleeve pushing rod 62 sequentially passes through the lower part of a front vertical supporting plate, a lower shaft sleeve and the lower part of a rear vertical supporting plate of a cross gauge shaft sleeve pushing rod guide support 63 and is fixedly connected with the front vertical supporting plate and the rear vertical supporting plate in sequence, part of the cross gauge shaft sleeve pushing rod 62 which sequentially passes through the lower part of the front vertical supporting plate, the upper shaft sleeve and the lower part of the rear vertical supporting plate and is fixedly connected with the front vertical supporting plate and the rear vertical supporting plate is in threaded connection with the cross gauge shaft sleeve 61, a round nut is arranged at the end part of the front vertical supporting plate of the cross gauge shaft sleeve pushing rod 62, the part of the front part of the cross gauge 55, which is a transverse lug, is arranged in the cross gauge shaft sleeve 61 by using a bearing, and a round rod part between a rear cylindrical testing head and a front transverse lug of the cross gauge 55 which is arranged in the cross gauge shaft sleeve 61 by using a bearing A ring gear 65;
the cross gauge 90-degree steering pushing device comprises a cross gauge 90-degree steering pushing cylinder 66, the cross gauge 90-degree steering pushing cylinder 66 is vertically mounted on the top surface of the horizontal extending portion of the rear side of the upper strip-shaped supporting top supporting plate 20 through a mounting seat, the cross gauge 90-degree steering pushing cylinder 66 is mounted on the top surface of the horizontal extending portion of the rear side of the upper strip-shaped supporting top supporting plate 20 and is located on the front side of the upper fixture pushing cylinder 16, a connecting piece is further arranged on a steel cap of a cylinder body of the cross gauge 90-degree steering pushing cylinder 66 and is stably connected with the cylinder body of the upper fixture pushing cylinder 16, a lever of the cross gauge 90-degree steering pushing cylinder 66 penetrates through the horizontal extending portion of the rear side of the upper strip-shaped supporting top supporting plate 20 and is exposed in a space below the horizontal extending portion of the rear side of the upper strip-shaped supporting top supporting plate 20, and a part of the lever of the cross gauge 90-degree steering pushing cylinder 66 exposed in the space below the horizontal extending portion of the rear side of the upper strip-shaped supporting top supporting plate 20 is connected through the connecting piece The piece is vertically provided with a rack 67, the end part of a cross gauge 90-degree steering pushing cylinder 66 lever is meshed with the rack 67 vertically arranged on the connecting piece and a ring gear 65 arranged on a round rod part between a cylindrical test head at the rear part and a front transverse lug of the cross gauge 55, the cross gauge 90-degree steering pushing cylinder 66 is started, and the end part of the cross gauge 90-degree steering pushing cylinder 66 lever can push the cross gauge 90-degree steering arranged in a cross gauge shaft sleeve 61 by using the rack 67 vertically arranged on the connecting piece.
An automatic detection method for an insulator steel cap test gauge is characterized by comprising the following steps: the method comprises the following steps:
A. the method comprises the following steps of detecting a through and a no-go gauge of the insulator steel cap:
placing an insulator steel cap to be detected on an insulator steel cap lower fixture 3 which is circularly positioned on the upper part of a double-row roller transmission chain 2 and is divided into a feeding station, wherein a cap body of the insulator steel cap to be detected on the insulator steel cap lower fixture 3 which is positioned on the leftmost end of the feeding station faces the front side of the double-row roller transmission chain 2, a driving wheel arranged at the left end part of a strip-shaped frame 1 drives the double-row roller transmission chain 2 to rotate along a driving wheel and a driven wheel arranged at the front end and the rear end of the strip-shaped frame, when the insulator steel cap to be detected placed on the insulator steel cap lower fixture 3 which is positioned at the leftmost end of the feeding station rotates to a detection station of a go gauge and a no-go gauge detection device, an insulator steel cap upper fixture on the insulator steel cap binding positioning and clamping device corresponding to the detection station of the go gauge and no-go gauge detection device pushes an insulator steel cap pushing cylinder 16 to start and pushes an upper fixture 15 to move downwards to be correspondingly buckled with the lower fixture 3 to realize binding positioning and clamping of the steel cap to be detected, starting a go-no go gauge detection lifting cylinder 24, wherein the go-no go gauge detection lifting cylinder 24 pushes an insulator steel cap go gauge 22 and a no go gauge 23 which are respectively installed in threaded holes of front and rear vertical surfaces of an insulator steel cap go-no go gauge bar-shaped block in a threaded manner to go down, the insulator steel cap go gauge 22 detects, the part of the insulator steel cap go gauge 22, which is detected, is a flat port on an insulator steel cap socket body 68, the insulator steel cap go gauge 22 smoothly enters and exits the insulator steel cap go gauge from a flat port on the insulator steel cap socket body 68 to be detected qualified, and the insulator steel cap go gauge cannot enter the insulator steel cap go gauge to be detected unqualified; the horizontal rotary cylinder 28 arranged on the top surface of the insulator steel cap go-no-go gauge strip-shaped block rotates 180 degrees to detect the no-go gauge 23, the insulator steel cap no-go gauge 23 is blocked from the flat opening of the insulator steel cap socket body 68, namely, the insulator steel cap socket body 68 does not enter the socket, the insulator steel cap no-go gauge is detected to be qualified, otherwise, the insulator steel cap no-go gauge is detected to be unqualified; the insulator steel cap upper clamp pushes the air cylinder 16 to reset, the insulator steel cap unloading pushing air cylinder 14 is started, the insulator steel cap unloading pushing air cylinder 14 pushes the cap pit body unloading pushing block 9 and the cap opening body unloading pushing block 10 to simultaneously push out and push out the insulator steel cap with unqualified pass and no-go gauge detection along the material groove; the go-no go gauge detection lifting cylinder 24 resets and the horizontal rotating cylinder 28 resets;
B. and (3) gauge turning detection:
lead to, qualified insulator steel cap of no-go gage detection moves to the detection station of change rule detection device along double roller drive chain 2 on fixture 3 down and changes the rule and detect: an insulator steel cap upper fixture of an insulator steel cap upper fixture bounding and positioning clamping device corresponding to a detection station of a rotary gauge detection device pushes a cylinder 16 to start and pushes an upper fixture 15 to descend to be correspondingly buckled with a lower fixture 3 to realize the bounding, positioning and clamping of a qualified insulator steel cap in the through and no-go gauge detection, a rotary gauge detection lifting cylinder 32, a rotary cylinder 35 and a clutch 37 are sequentially started, a rotary gauge 31 in threaded connection with a power output shaft of the clutch 37 enters a cap pit 68 of an insulator steel cap socket body, the rotary cylinder 35 drives the clutch 37 to rotate clockwise and counterclockwise, the rotary gauge 31 in threaded connection with the power output shaft of the clutch 37 rotates synchronously, the rotary gauge 31 rotates clockwise without blocking for 180 degrees, and then rotates anticlockwise for 180 degrees to judge that the insulator steel cap rotary gauge detection is qualified; when the rotating gauge 31 is blocked from rotating clockwise or anticlockwise and the clutch 37 is dislocated, judging that the insulator steel cap rotating gauge is unqualified in detection; the insulator steel cap upper clamp pushes the air cylinder 16 to reset, the insulator steel cap unloading pushing air cylinder 14 is started, the insulator steel cap unloading pushing air cylinder 14 pushes the cap pit body unloading pushing block 9 and the cap opening body unloading pushing block 10 to simultaneously eject out the insulator steel cap unqualified in the detection of the rotary gauge along the material groove; the gauge detection lifting cylinder 32 resets, and the rotating cylinder 35 resets;
C. umbrella gauge detection:
the qualified insulator steel cap that changes the rule and detects moves to umbrella rule detection device detection station along double roller drive chain 2 on fixture 3 down and detects the umbrella rule: an upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the umbrella gauge detection device pushes an air cylinder 16 to start and pushes an upper fixture 15 to move downwards to be correspondingly buckled with a lower fixture 3, so that binding, positioning and clamping of qualified insulator steel caps detected by the counter gauges are realized; starting an umbrella gauge detection lifting cylinder 40, detecting the insulator steel cap by an umbrella gauge 38 with an umbrella rod under the combined action of the umbrella gauge detection lifting cylinder 40 and an umbrella gauge deflection adjusting device, and enabling the arc crown of the umbrella gauge 38 to run along the arc crown of the insulator steel cap; the umbrella gauge arc crown smoothly runs along the insulator steel cap arc crown and is qualified for insulator steel cap umbrella gauge detection, the insulator steel cap arc crown blocks the umbrella gauge arc crown top edge and runs as the insulator steel cap umbrella gauge detection is unqualified, the insulator steel cap upper clamp pushes the air cylinder 16 to reset, the insulator steel cap unloading and pushing air cylinder 14 is started, the insulator steel cap unloading and pushing air cylinder 14 pushes the cap pit body unloading and pushing block 9 and the cap opening body unloading and pushing block 10 to simultaneously push out and push out the insulator steel cap edge material groove with unqualified rotating gauge detection; the umbrella gauge detects that the lifting cylinder 40 is reset;
C. a rod gauge detection step:
the qualified insulator steel cap of umbrella gauge detection moves to the detection station of the rod gauge detection device along the double-row roller transmission chain 2 on the lower fixture 3 to carry out the rod gauge detection: the upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the rod gauge detection device pushes the air cylinder 16 to start and pushes the upper fixture 15 to move downwards to be correspondingly buckled with the lower fixture 3, so that binding, positioning and clamping of the qualified insulator steel cap detected by the umbrella gauge are realized; starting a rod gauge detection lifting cylinder 51 and a rod gauge propulsion cylinder 53, wherein the rod gauge detection lifting cylinder 51 and the rod gauge propulsion cylinder 53 jointly act to realize that a rod gauge 48 detects an insulator steel cap, and the insulator steel cap rod gauge detection is to detect an upper port and a side port of a suspension end of the insulator steel cap; detecting the upper opening: firstly, pushing the rod gauge 48 into the upper opening of the suspension end of the insulator steel cap and then descending; side mouth detection: the rod gauge 48 descends to the bottom of the side port of the suspension end of the insulator steel cap and then pushes the insulator steel cap; the insulator steel cap rod gauge detection method comprises the steps that the insulator steel cap suspension end upper opening and side opening propulsion and descending detection are successfully qualified for insulator steel cap rod gauge detection, the propulsion and descending detection are blocked to be unqualified for insulator steel cap rod gauge detection, a fixture on the insulator steel cap pushes a cylinder 16 to reset, an insulator steel cap unloading and pushing cylinder 14 is started, the insulator steel cap unloading and pushing cylinder 14 pushes a cap pit body unloading and pushing block 9 and a cap opening body unloading and pushing block 10 to eject out simultaneously to push out the insulator steel cap unqualified for rod gauge detection along a material groove; the rod gauge detects that the lifting cylinder 51 is reset and the rod gauge propulsion cylinder 53 is reset;
E. cross gauge detection device:
the qualified insulator steel cap detected by the bar gauge runs to a detection station of the cross gauge detection device along the double-row roller transmission chain 2 on the lower fixture 3 to carry out cross gauge detection: an insulator steel cap upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the cross gauge detection device pushes the air cylinder 16 to start and pushes the upper fixture 15 to move downwards to be correspondingly buckled with the lower fixture 3, so that binding, positioning and clamping of the qualified insulator steel cap detected by the rod gauge are realized; the cross gauge is started to detect the lifting cylinder 56, the cross gauge propulsion cylinder 59 and the cross gauge 90-degree steering propulsion cylinder 66, the cross gauge detects the combined action of the lifting cylinder 56, the cross gauge propulsion cylinder 59 and the cross gauge 90-degree steering propulsion cylinder 66, and the cross gauge 55 is used for detecting the riser of the insulator steel cap opening body 69: the unqualified detection condition of insulator steel cap mouth body rising head cross rule has two kinds: firstly, the cross gauge 55 can not stop at the cap opening of the insulator steel cap body 69, and the cross gauge completely enters the cap opening of the insulator steel cap body 69; secondly, the cylinder of the cross gauge 55 can not enter the riser 69 of the insulator steel cap; the cross gauge detection lifting cylinder 56 and the cross gauge propulsion cylinder 59 jointly act to push the cross gauge 55 to enter a 69 cap opening of the insulator steel cap opening body for operation detection, and meanwhile, the cross gauge 90-degree turning pushing cylinder 66 pushes the cross gauge 90-degree turning twice to detect in the 69 cap opening of the insulator steel cap opening body, so that the 69 cap opening caliber and the ovality of the insulator steel cap opening body are detected; the insulator steel cap upper clamp pushes the air cylinder 16 to reset, the insulator steel cap unloading pushing air cylinder 14 is started, the insulator steel cap unloading pushing air cylinder 14 pushes the cap pit body unloading pushing block 9 and the cap opening body unloading pushing block 10 to simultaneously push out and push out the insulator steel cap with unqualified cross gauge detection along the material groove; the cross gauge detects that the lifting cylinder 56 is reset, the cross gauge pushing cylinder 59 is reset, and the cross gauge 90-degree steering pushing cylinder 66 is reset;
the insulator steel cap edge double-row roller transmission chain 2 which is qualified by the detection of the insulator steel cap go gauge and the no-go gauge, the detection of the rotating gauge, the detection of the umbrella gauge, the detection of the rod gauge and the detection of the cross gauge runs to a discharging station; the insulator steel cap unloading push-out cylinder 14 pushes the cap pit body unloading push-out block 9 and the cap opening body unloading push-out block 10 to simultaneously push out the insulator steel cap edge material groove which is qualified in passing gauge and no-go gauge detection, rotating gauge detection, umbrella gauge detection, rod gauge detection and cross gauge detection, and the insulator steel cap edge material groove falls into the insulator steel cap qualified product material box; and repeating the actions to complete the through gauge and no-go gauge detection, the rotating gauge detection, the umbrella gauge detection, the rod gauge detection and the cross gauge detection of the other insulator steel cap to be detected in sequence.
From the above description, those skilled in the art can make various changes and modifications within the scope of the technical idea of the present invention without departing from the scope of the invention. The present invention is not limited to the details given herein, but is within the ordinary knowledge of those skilled in the art.

Claims (2)

1. The utility model provides an insulator steel cap examination rule automatic check out test set, includes bar frame, double roller drive chain, and the sprocket that bar frame left end tip was installing is for the sprocket that action wheel, right-hand member tip were installing from the driving wheel, and double roller drive chain suit is at the action wheel that bar frame left and right both ends set up and from the driving wheel on, characterized by: the insulator steel cap unloading device is characterized by further comprising at least 20 lower fixtures sequentially arranged on the double-row roller transmission chain, and insulator steel cap unloading assemblies respectively arranged on the at least 20 lower fixtures, wherein one lower fixture at the leftmost end of the upper part of the double-row roller transmission chain in a circulating mode is a loading station, and the second lower fixture at the rightmost end of the double-row roller transmission chain is an unloading station; the device also comprises an insulator steel cap through and no-go gauge detection device, a rotary gauge detection device, an umbrella gauge detection device, a rod gauge detection device and a cross gauge detection device; the go-no go gauge detection device, the no go gauge detection device and the rotary gauge detection device are sequentially arranged on a steel-concrete ground platform at the rear side of the strip-shaped rack from left to right to share a well sub-frame, the umbrella gauge detection device and the rod gauge detection device share the well sub-frame, the upper top surface of the well sub-frame shared by the go-no go gauge detection device, the no go gauge detection device and the rotary gauge detection device is provided with a strip-shaped top cover, and the upper top surface of the well sub-frame shared by the umbrella gauge detection device and the rod gauge detection device; the cross gauge detection device is installed on the steel-concrete floor platform close to the right in the middle of the front side of the strip-shaped rack in a staggered mode corresponding to the rod gauge detection device, and a top cover is arranged on the top surface of the cross gauge detection device installed on the well frame; the device comprises a go gauge detection device, a no-go gauge detection device, a turn gauge detection device, an umbrella gauge detection device, a rod gauge detection device, a cross gauge detection device, a lower fixture, a go gauge detection device detection station, a turn gauge detection device detection station, an umbrella gauge detection device detection station, a rod gauge detection device detection station and a cross gauge detection device detection station, which are respectively correspondingly arranged on the lower fixture at the upper part of a double-row roller transmission chain in a circulating manner, and also comprises an upper fixture and an upper binding clamping and clamping positioning device, which are respectively arranged corresponding to the go gauge detection station and the no-go gauge detection device detection station, the turn gauge detection device detection station, the umbrella gauge detection device detection station, the rod gauge detection device detection station, the cross gauge detection device detection station, the upper fixture and the upper binding clamping and clamping and positioning device, which are respectively arranged corresponding to the go gauge detection station and the no-go gauge detection device detection station, the turn gauge detection device detection station, the umbrella gauge detection device detection station and the rod gauge detection device detection station, the cross gauge detection device detects a station, and a push-out device of the insulator steel cap unloading assembly is arranged on a lower fixture on the unloading station; the device also comprises a hydraulic and electric appliance control device;
the lower fixture comprises a lower fixture fixing plate and 2 supporting plates with L-shaped cross sections, the lower fixture fixing plate is fixedly arranged on the double-row roller transmission chain by using a top supporting plate with a U-shaped cross section and bolts, the 2 supporting plates with the L-shaped cross sections are fixedly arranged on the top surface of the lower fixture fixing plate by using a transverse bottom plate and bolts, the front and the back of the transverse bottom plate and the bolts are correspondingly and fixedly arranged on the top surface of the lower fixture fixing plate, the upper top surfaces of vertical plates of the 2 supporting plates with the L-shaped cross sections are respectively provided with a semi-arc concave groove along with the shape of the insulator steel cap, and the distance between the transverse bottom plate and the outer vertical surface of the vertical plate, the front and the back of which are correspondingly arranged on the top surface of the lower fixture fixing plate, of the 2 supporting plates with the L-shaped cross sections is matched with the length of the opening of the insulator steel cap;
the insulator steel cap unloading assembly comprises a cap nest body unloading push-out block, a cap opening body unloading push-out block, a cap nest body unloading push-out block ejector rod, a cap opening body unloading push-out block ejector rod, a reset spring, a guide rod and a strip-shaped top supporting plate, wherein the transverse vertical section of the cap nest body unloading push-out block ejector rod is in a cutter handle shape, one end of the cap opening body unloading push-out block ejector rod and one end of the cap nest body unloading push-out block ejector rod are respectively and sequentially fixedly connected with the upper top surface of the strip-shaped top supporting plate in front of and behind, the other end of the cap opening body unloading push-out block ejector rod respectively penetrates through a lower fixture fixing plate and is fixedly connected with the lower bottom surface of the cap opening body unloading push-out block arranged between 2 vertical plates with L-shaped cross sections, the other end of the cap nest body unloading push-out block ejector rod is fixedly connected with the lower bottom surface of the cutter handle-shaped cap nest body unloading push-out block arranged close to the rear vertical surface of the 2 vertical plates with the L-shaped cross sections of the L-shaped supporting plates, a reset spring is arranged on the part of the cap opening body unloading push-out block ejector rod between the top surface of the strip-shaped top supporting plate and the lower bottom surface of the lower fixture fixing plate; one end of a guide rod is fixedly connected with the rear side of the top surface of the strip-shaped top supporting plate, the other end of the guide rod penetrates through a guide sleeve arranged on the rear side of the lower fixture fixing plate and corresponding to the guide rod and is exposed in a space above the top surface of the lower fixture fixing plate, and the lower bottom surface of the cap mouth body unloading push-out block in the initial state are in cutter handle-shaped cap socket body unloading push-out blocks and are close to the upper top surface of the corresponding lower fixture fixing plate;
the pushing device of the insulator steel cap unloading assembly is an insulator steel cap unloading pushing cylinder, 6 insulator steel cap unloading pushing cylinders respectively correspond to insulator steel cap through gauges, no-go gauge detection stations, turning gauge detection stations, umbrella gauge detection stations, rod gauge detection stations and cross gauge detection stations, a strip-shaped top supporting plate of the insulator steel cap unloading assembly arranged on an insulator steel cap lower fixture of the unloading station is sequentially installed in a space inside a strip-shaped rack by using an installation seat, and jacking lifting gaps are formed between the upper top surfaces of 6 insulator steel cap unloading pushing cylinder lever end installation jacking circular plates and the lower bottom surfaces of the corresponding strip-shaped top supporting plates respectively, wherein the 6 insulator steel cap unloading pushing cylinder lever end installation jacking circular plates are sequentially installed in the space inside the strip-shaped rack by using the installation seat;
the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device also comprises a strip-shaped supporting top supporting plate, 2 front vertical columns and 2 rear vertical columns, the strip-shaped supporting top supporting plate is horizontally and fixedly connected with the inner side positions of the middle upper parts of 4 supporting vertical columns of the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device, the left and right parts of the 2 front vertical columns are positioned at two sides of the vertical central line of the middle upper part front side vertical plane of the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device, the lower end parts of the 2 front vertical columns positioned at two sides of the vertical central line of the middle upper part front side vertical plane of the common well sub-frame of the go-no go gauge detection device and the turn gauge detection device are respectively and fixedly connected with the front upper top surface of the corresponding strip-shaped supporting top supporting plate, and the upper end parts are respectively and fixedly connected with the front lower bottom surfaces of the strip-shaped top cover of the common well sub-no go gauge detection device and the turn gauge detection device, the left and right parts of 2 rear stand columns are positioned on two sides of a vertical central line of a rear vertical surface of the middle upper part of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device, the lower end parts of the 2 rear stand columns positioned on two sides of the vertical central line of the middle upper part of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device are respectively fixedly connected with the upper top surface of the rear side of the corresponding strip-shaped supporting top supporting plate, and the upper end parts of the 2 rear stand columns are respectively fixedly connected with the lower bottom surface of the rear side of the strip-shaped top cover of the well sub-frame shared by the go-no go gauge detection device, the turn gauge detection device and the turn gauge detection device;
the well frame shared by the umbrella gauge detection device and the rod gauge detection device further comprises a strip-shaped supporting top supporting plate, 2 front stand columns and 2 rear stand columns, the strip-shaped supporting top supporting plate, the umbrella gauge detection device and the rod gauge detection device share the well frame, the inner side positions of the middle upper parts of the 4 supporting stand columns are horizontally and fixedly connected, the left and right parts of the 2 front stand columns are positioned on two sides of the vertical central line of the middle upper front side vertical surface of the well frame shared by the umbrella gauge detection device and the rod gauge detection device, the lower end parts of the 2 front stand columns positioned on two sides of the vertical central line of the middle upper front side vertical surface of the well frame shared by the umbrella gauge detection device and the rod gauge detection device are respectively and fixedly connected with the upper top surface on the front side of the corresponding strip-shaped supporting top supporting plate, the upper end parts of the 2 front stand columns are respectively and fixedly connected with the lower bottom surface of the front side of the well frame shared by the umbrella gauge detection device and the rod gauge detection device, and the left and right parts of the The lower end parts of 2 rear upright posts which are positioned on two sides of a vertical central line of a middle upper rear vertical surface of the common well frame of the umbrella gauge detection device and the rod gauge detection device on the left and right are respectively and fixedly connected with the upper top surface on the rear side of the corresponding strip-shaped supporting top supporting plate, and the upper end parts of the rear upright posts are respectively and fixedly connected with the lower bottom surface on the rear side of the strip-shaped top cover of the common well frame of the umbrella gauge detection device and the rod gauge detection device on the upper end;
the cross gauge detection device mounting well rack also comprises an upper strip-shaped supporting top supporting plate and a lower strip-shaped supporting top supporting plate, the upper strip-shaped supporting top supporting plate is horizontally and fixedly connected with the inner side positions of the middle upper parts of 4 supporting stand columns of the cross gauge detection device mounting well rack, and the lower strip-shaped supporting top supporting plate is horizontally and fixedly connected with the inner side positions of the middle lower parts of the 4 supporting stand columns of the cross gauge detection device mounting well rack;
the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the left supporting upright at the front side of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device and the left vertical surface of the left front upright, is a detection station of a part of the strip-shaped supporting top supporting plate, which horizontally extends towards the front side, corresponding to the insulator steel cap go-no go gauge detection device, and the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the right front upright at the front side of the well sub-frame shared by the go-no go gauge detection device and the turn gauge detection device and the left vertical surface of the right front upright is a detection station of a part of the strip-shaped supporting top supporting plate, which horizontally extends towards the front side, corresponding to the turn gauge detection device; the part of the strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the left supporting upright at the front side of the well sub-frame shared by the umbrella gauge detection device and the rod gauge detection device, and the left vertical surface of the left supporting upright, which is positioned between the right vertical surface of the right front upright and the left vertical surface of the right supporting upright of the well sub-frame shared by the umbrella gauge detection device and the rod gauge detection device, is a detection station corresponding to the detection station of the rod gauge detection device, which is horizontally extended at the front side, is provided with an upper fixture and an upper binding clamping and positioning device respectively; the upper fixture comprises an upper fixture fixing plate and 2 supporting plates with L-shaped cross sections, wherein the 2 supporting plates with the L-shaped cross sections are fixedly arranged on the lower bottom surface of the upper fixture fixing plate in a front-back corresponding mode by using a transverse bottom plate and a bolt of the supporting plates with the L-shaped cross sections, and the lower top surfaces of vertical plates of the 2 supporting plates with the L-shaped cross sections, which are fixedly arranged on the lower bottom surface of the lower fixture fixing plate in a front-back corresponding mode by using the transverse bottom plate and the bolt of the supporting plates with the L-shaped cross sections, are respectively provided with semi-arc-shaped concave grooves following the insulator steel caps; the upper clamp constraint clamping and positioning device comprises an upper clamp pushing cylinder, the upper clamp pushing cylinder is vertically installed on the top surface of the horizontal extending part of the front side of the strip-shaped supporting top supporting plate by using an installation seat, an upper clamp pushing cylinder lever penetrates through the horizontal extending part of the front side of the strip-shaped supporting top supporting plate and is exposed in a space below the horizontal extending part of the front side of the strip-shaped supporting top supporting plate, and the end part of the upper clamp pushing cylinder lever, which is exposed in the space below the horizontal extending part of the front side and the rear side of the strip-shaped supporting top supporting plate, is fixedly connected with the upper top surface of an upper clamp fixing plate of the upper clamp by using a connecting piece; the upper clamping device pushes the cylinder lever to extend out to push the upper clamping device to be matched with the lower clamping device to realize the binding, clamping and positioning of the insulator steel cap; the part of the upper strip-shaped supporting top supporting plate, which is positioned between the right vertical surface of the left supporting upright post and the left vertical surface of the right supporting upright post on the rear side of the installation well sub-frame of the cross gauge detection device, is a part horizontally extending towards the rear side, and an upper fixture binding, clamping and positioning device are arranged on the upper strip-shaped supporting top supporting plate corresponding to the detection station of the cross gauge detection device, wherein the position of the top surface of the part horizontally extending towards the rear side is close to the rear part; the upper clamp constraint clamping and positioning device comprises an upper clamp pushing cylinder, wherein the upper clamp pushing cylinder uses a mounting seat and an upper clamp pushing cylinder support frame to be vertically mounted on the position, close to the rear, of the top surface of the horizontal extending part of the backward side of the upper strip-shaped supporting top supporting plate; the upper clamp pushes the cylinder lever to extend out to push the upper clamp to be matched with the lower clamp to realize the binding, clamping and positioning of the insulator steel cap;
the insulator steel cap leads to, no-go gage detection device includes insulator steel cap leads to the rule, insulator steel cap no-go gage, lead to, no-go gage detects lift cylinder, 2 vertical sliding bars, 2 upper and lower strip slides, horizontal rotation cylinder mounting panel, horizontal rotation cylinder, lead to, no-go gage detects lift cylinder and uses the mount pad to install on leading to, no-go gage detection device and change rule detection device sharing well sub-frame strip top cap left side partial central point put, lead to, no-go gage detects lift cylinder lever and passes lead to, no-go gage detection device and change rule detection device sharing well sub-frame strip top cap top surface and stretch into in the space below the top cap, 2 vertical sliding bar both ends use the corresponding logical of hexagon nut respectively, the left and right symmetry of no-go gage detection lift cylinder is installed on leading to, no-go gage detection device and change rule detection device sharing well sub-frame strip top cap and bar support top plate, 2 vertical sliding bars are located below the bar top cap bottom surface and on the strip support top plate top surface on the part respectively The vertical sliding sleeve is arranged, and two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the go-no go detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through the upper strip-shaped sliding plate, the lower strip-shaped sliding plate and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the go-no go detection lifting cylinder lever, which is positioned above the upper strip-shaped sliding plate, is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; the go-no go gauge detection lifting cylinder lever sequentially penetrates through a connecting plate with an inverted U-shaped cross section, an upper strip-shaped sliding plate and a lower strip-shaped sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip-shaped sliding plate and the lower strip-shaped sliding plate respectively; the end part of a through and no-go gauge detection lifting cylinder lever, which extends into the lower space of a strip-shaped supporting top supporting plate, is fixedly connected with a horizontal rotating cylinder mounting plate by using a connecting piece, the horizontal rotating cylinder is mounted on the lower bottom surface of the horizontal rotating cylinder mounting plate by using a mounting seat, an insulator steel cap through and no-go gauge bar-shaped block is mounted on the lower bottom surface of the horizontal rotating cylinder in the front and rear directions by using the connecting piece, an insulator steel cap through and no-go gauge screw thread is mounted in a screw thread hole formed in the front side vertical surface of the steel cap through and no-go gauge bar-shaped block, and the insulator steel cap through gauge axis and the insulator steel cap no-go gauge axis which are mounted in the screw thread holes of the front and rear vertical surfaces of the insulator steel cap through and no-go gauge bar-shaped block are a straight line;
the turning gauge detection device comprises a turning gauge, a turning gauge detection lifting cylinder, 2 vertical sliding bars, an upper strip sliding plate, a lower strip sliding plate, a connecting plate with an inverted U-shaped cross section, a turning gauge telescopic shaft seat, wherein the turning gauge detection lifting cylinder is installed on the central position of the right side part of a through-going, no-go and turning gauge detection device sharing a derrick strip top cover by using an installation seat, a turning gauge pushes a cylinder lever to pass through the top surface of the through-going, no-go and turning gauge detection device sharing the derrick strip top cover and extend into a space below the top cover, two ends of the 2 vertical sliding bars are respectively symmetrically installed on the through-going, no-go and turning gauge detection device sharing the derrick strip top cover and a strip supporting top supporting plate by using hexagon nuts corresponding to the turning gauge detection lifting cylinder, the 2 vertical sliding sleeves are respectively installed on the parts below the bottom surface of the strip top cover and above the top surface of the strip supporting top supporting plate, two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the rotary gauge pushing cylinder lever extending into the space below the top cover sequentially passes through the upper strip-shaped sliding plate, the lower strip-shaped sliding plate and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the rotary gauge detecting lifting cylinder lever positioned above the upper strip-shaped sliding plate is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; a rotating gauge detection lifting cylinder lever sequentially penetrates through a connecting plate with an inverted U-shaped cross section, an upper strip sliding plate and a lower strip sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip sliding plate and the lower strip sliding plate respectively, the end part of the part, extending into the lower space of a strip-shaped supporting top supporting plate, of the rotating gauge detection lifting cylinder lever is fixedly connected with a rotating gauge telescopic shaft seat mounting plate by using a connecting piece, the rotating gauge telescopic shaft seat is mounted on the lower bottom surface of the rotating gauge telescopic shaft seat mounting plate, and the rotating gauge telescopic shaft seat mounting plate is also provided with a part which extends to the rear side horizontally and extends to pass through, a no-go gauge detection device and a rotating gauge detection device to share the rear side vertical surface of the well sub-frame; the rotary gauge radial rotating device comprises a rotary cylinder, a rotary cylinder mounting bracket and a clutch, the clutch is provided with a power input shaft and a power output shaft, the horizontal and transverse part of the rotary cylinder mounting bracket penetrates through a rotary gauge telescopic shaft seat and is fixedly connected with the lower bottom surface of a mounting plate of the rotary gauge telescopic shaft seat before and after a bolt is used, and the vertical support plate is arranged on the part of the rear side vertical surface of the well sub frame shared by the through and no-go gauge detection device and the rotary gauge detection device and is fixedly connected with the lower bottom surface of the part of the rear side vertical surface of the well sub frame shared by the rotary gauge telescopic shaft seat mounting plate and the through and no-go gauge detection device and the rotary gauge detection device; the rotary cylinder is arranged on the front vertical surface of the vertical part of the rotary cylinder mounting support by using a rotary cylinder mounting seat, the corresponding rotary gauge telescopic shaft seat of the clutch and the rotary cylinder are fixedly connected with the lower bottom surface of the transverse part of the rotary cylinder mounting support by using connecting plates and bolts, the power input shaft of the clutch is fixedly connected with the front vertical surface of the rotary cylinder by using connecting blocks, the power output shaft of the clutch passes through the shaft hole formed in the rotary gauge telescopic shaft seat and is arranged on the shaft hole formed in the rotary gauge telescopic shaft seat, and the power output shaft of the clutch passes through the shaft hole of the rotary gauge telescopic shaft seat and is positioned at the end part of the front side part of the rotary gauge telescopic shaft seat and is in threaded connection with the part of the rotary gauge rear part, which is provided with a transverse lug;
the umbrella gauge detection device comprises an umbrella gauge, an umbrella gauge installation shaft, an umbrella gauge detection lifting cylinder, 2 vertical sliding rods, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate and an umbrella gauge horizontal connecting plate, wherein the umbrella gauge pushing cylinder is installed on the central position of the left side part of a well frame strip-shaped top cover shared by the umbrella gauge detection device and a rod gauge detection device by using an installation seat, a lever of the umbrella gauge detection lifting cylinder penetrates through the top surface of the well frame strip-shaped top cover shared by the umbrella gauge detection device and the rod gauge detection device and extends into the space below the top cover, two ends of the 2 vertical sliding rods are respectively symmetrically installed on the well frame strip-shaped top cover and a strip-shaped supporting and lifting plate shared by the umbrella gauge detection device and the rod gauge detection device by using hexagon nuts corresponding to the umbrella gauge detection lifting cylinder in a left and right mode, the 2 vertical sliding rods are respectively installed on the parts below the bottom surface of the strip-shaped top cover and above the top surface of the strip-shaped supporting and lifting plate, two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the umbrella gauge detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through the upper strip-shaped sliding plate, the lower strip-shaped sliding plate and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the umbrella gauge detection lifting cylinder lever, which is positioned above the upper strip-shaped sliding plate, is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; an umbrella gauge detection lifting cylinder lever sequentially penetrates through a connecting plate with an inverted U-shaped cross section, an upper strip sliding plate and a lower strip sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip sliding plate and the lower strip sliding plate respectively, the end part of the part, extending into the lower space of a strip-shaped supporting top supporting plate, of the umbrella gauge detection lifting cylinder lever is fixedly connected with an umbrella gauge horizontal connecting plate through a connecting piece, and the umbrella gauge horizontal connecting plate is also provided with a part, extending out of the rear side vertical face of a well frame shared by an umbrella gauge detection device and a rod gauge detection device, horizontally extending towards the rear side;
the lower bottom surface of the horizontal connecting plate of the umbrella gauge is fixedly provided with a left shaft sleeve, the right vertical surface of the left shaft sleeve extends out of the right vertical surface of the horizontal connecting plate of the umbrella gauge, one end of a short shaft is arranged in the left shaft sleeve in the left-right direction by using a key, the part of the short shaft positioned on the right side of the left shaft sleeve is provided with a right shaft sleeve by using a split pin, the left shaft sleeve and the adjacent vertical surface of the right shaft sleeve which are arranged on the short shaft by using the key and the split pin are in clearance contact respectively, the right lower side part of the right shaft sleeve is provided with an umbrella gauge mounting shaft sleeve in a front and back inclined way by using the connecting plate, the umbrella gauge mounting shaft sleeve is arranged on the shaft hole by using the key and the umbrella gauge mounting shaft sleeve in the front and back, the end part of the umbrella gauge mounting shaft positioned on the front side is in threaded connection with the part with the inclined transverse lug, and the umbrella gauge is in threaded connection with the part with the inclined transverse lug; the umbrella gauge deflection adjusting device comprises a sector plate, a spring arc-shaped core shaft and a support rod, wherein the smaller part of the arc surface of the sector plate is fixedly connected with the rear side face of the left shaft sleeve, the larger part of the arc surface and an umbrella gauge horizontal connecting plate horizontally extend to the rear side and extend out of the right side vertical face of the rear side vertical face part of the umbrella gauge detection device and the rod gauge detection device which share the well frame, the spring arc-shaped core shaft is arranged on the outer circumferential vertical face on the right side of the sector plate by using two end plates, a spring is arranged on the spring arc-shaped core shaft, one end of the support rod is fixedly connected with the rear side face of the right shaft sleeve, and the other end of the support rod is arranged at the upper part of the spring arc-shaped core shaft by using a set annular ring sleeve;
the rod gauge detection device comprises a rod gauge, a rod gauge installation shaft, a rod gauge shaft sleeve, a rod gauge detection lifting cylinder, 2 vertical sliding rods, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate and a rod gauge shaft sleeve installation plate, wherein the rod gauge detection lifting cylinder is installed on the central position of the right side part of a well skeleton strip-shaped top cover shared by the umbrella gauge detection device and the rod gauge detection device by using an installation seat, a lever of the umbrella gauge detection lifting cylinder penetrates through the top surface of the well skeleton strip-shaped top cover shared by the umbrella gauge detection device and the rod gauge detection device and extends into a space below the top cover, two ends of the 2 vertical sliding rods are respectively symmetrically installed on the left and right parts of the rod gauge detection lifting cylinder shared by the rod gauge detection device and the rod gauge detection device by using hexagon nuts corresponding to the rod gauge, the 2 vertical sliding sleeves are respectively installed on the parts below the bottom surface of the rod gauge top cover and above the top surface of the rod gauge support plate, two ends of the upper and lower 2 strip-shaped sliding plates are respectively and horizontally and fixedly connected with the upper top surface and the lower bottom surface of the vertical sliding sleeve on which the 2 vertical sliding bars are arranged; the part of the rod gauge detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through the upper and lower 2 strip-shaped sliding plates and the strip-shaped supporting top supporting plate and extends into the space below the strip-shaped supporting top supporting plate, and the part of the rod gauge detection lifting cylinder lever, which is positioned above the upper strip-shaped sliding plate, is fixedly connected with the central position of the upper strip-shaped sliding plate by using a connecting plate with an inverted U-shaped cross section and a bolt; the rod gauge detection lifting cylinder lever sequentially penetrates through the connecting plate with the inverted U-shaped cross section, the upper strip-shaped sliding plate and the lower strip-shaped sliding plate and is fixedly connected with the connecting plate with the inverted U-shaped cross section, the upper strip-shaped sliding plate and the lower strip-shaped sliding plate respectively, and the end part of the rod gauge detection lifting cylinder lever, which extends into the lower space of the strip-shaped supporting top supporting plate, is fixedly connected with the rod gauge shaft sleeve mounting plate by using a connecting piece; the lower bottom surface of the mounting plate of the bar gauge shaft sleeve is fixedly provided with the bar gauge shaft sleeve, a bar gauge mounting shaft is slidably mounted on the bar gauge shaft sleeve, the bar gauge mounting shaft slidably mounted on the bar gauge shaft sleeve is provided with parts extending out of the front side and the rear side of the bar gauge shaft sleeve, and the end part of the bar gauge mounting shaft positioned at the front side part of the bar gauge shaft sleeve is in threaded connection with a part of the rear part of the bar gauge, which is provided with a transverse lug; a rod gauge reset spring is arranged on a rod gauge mounting shaft between the transverse convex block and the rod gauge shaft sleeve at the rear part of the rod gauge; the rod gauge propulsion device comprises a rod gauge propulsion cylinder and a rod gauge propulsion cylinder installation guide support, the rod gauge propulsion cylinder installation guide support is fixedly connected with a strip-shaped supporting jacking support plate which is positioned between the left vertical surface of a right supporting upright post at the rear side of the umbrella gauge detection device and the right vertical surface of the right upright post shared by the rod gauge detection device, the right vertical surface of a strip-shaped block which is vertically arranged at the front and the back of the lower bottom surface of a horizontal extension part at the rear side of the umbrella gauge detection device, the rod gauge propulsion cylinder is transversely installed on a rear vertical supporting plate of the rod gauge propulsion cylinder installation guide support by using an installation seat from front to back, the end part of a lever of the rod gauge propulsion cylinder penetrates through a front vertical supporting plate of the rod gauge propulsion cylinder installation guide support and is exposed in the space in front of the front vertical supporting plate, the rod gauge propulsion cylinder is characterized in that a circular push block arranged at the end part of the end part of a rod of the rod gauge propulsion cylinder exposed in the front space of the front vertical support plate is in clearance contact with the part, extending out of the rear side of a rod gauge shaft sleeve, of the rod gauge mounting shaft;
the cross gauge detection device comprises a cross gauge, a cross gauge detection lifting cylinder, 2 longer vertical sliding bars, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate, a cross gauge detection lifting cylinder lever shaft sleeve and a cross gauge propulsion cylinder mounting seat, wherein the cross gauge is provided with a front transverse lug, a rear testing head and a round rod part connected with the front transverse lug and the rear testing head, 2 vertical supporting plates are sequentially arranged between the upper strip-shaped sliding plate and the lower strip-shaped sliding plate, the cross gauge detection lifting cylinder is mounted on the central position of a cross gauge detection device mounting well frame strip-shaped top cover by using the mounting seat, a cross gauge detection lifting cylinder lever penetrates through the top surface of the cross gauge detection device mounting well frame strip-shaped top cover and extends into a space below the top cover, two ends of the 2 longer vertical sliding bars are respectively symmetrically mounted on the left side and the right side of the cross gauge detection lifting cylinder by using hexagon nuts corresponding to the rod gauges to detect the left side and the right side of the lifting cylinder, the 2 longer vertical sliding bars sequentially penetrate through the upper strip-shaped supporting top supporting plate, the upper and lower 2 strip-shaped sliding plates with the 2 vertical supporting plates are slidably mounted on the 2 longer vertical sliding bars on the upper strip-shaped supporting top supporting plate part by using through holes which are respectively arranged at two ends of the upper and lower 2 strip-shaped sliding plates and are matched with the longer vertical sliding bars, and a cross gauge detection lifting cylinder lever shaft sleeve is further mounted in the middle of the upper strip-shaped sliding plate; the part of the cross gauge detection lifting cylinder lever, which extends into the space below the top cover, sequentially passes through a cross gauge detection lifting cylinder lever shaft sleeve, an upper strip-shaped sliding plate, a lower strip-shaped sliding plate, an upper strip-shaped supporting top supporting plate and a lower strip-shaped supporting top supporting plate which are arranged in the middle of the upper strip-shaped sliding plate and extend into the space below the lower strip-shaped supporting top supporting plate; a cross gauge detection lifting cylinder lever penetrates through the upper and lower 2 strip-shaped sliding plates and is fixedly connected with the upper and lower 2 strip-shaped sliding plates respectively, and the lower end part of the part, extending into the lower space of the lower strip-shaped supporting top supporting plate, of the cross gauge detection lifting cylinder lever is vertically and fixedly connected with a cross gauge propulsion cylinder mounting seat through a connecting piece;
the cross gauge propulsion device comprises a cross gauge propulsion cylinder, a cross gauge shaft sleeve propulsion rod and a cross gauge shaft sleeve propulsion rod guide support, wherein the cross gauge propulsion cylinder is transversely arranged at the front and back of the cross gauge propulsion cylinder on the upper part of a cross gauge propulsion cylinder mounting seat, the cross gauge shaft sleeve propulsion rod guide support is provided with a front vertical supporting plate and a back vertical supporting plate, an upper shaft sleeve and a lower shaft sleeve are connected with the front vertical supporting plate and the back vertical supporting plate, the end part of a cross gauge propulsion cylinder lever sequentially passes through the cross gauge shaft sleeve propulsion rod to be guided to the upper part of the back vertical supporting plate, the upper shaft sleeve and the upper part of the front vertical supporting plate and is fixedly connected with the back vertical supporting plate and the front vertical supporting plate, and the end part of the cross gauge propulsion cylinder lever sequentially passes through the upper part of the back vertical supporting plate, the upper shaft sleeve and the upper part of the front vertical supporting plate and is fixedly connected with the back vertical supporting plate and the front vertical supporting plate is exposed in the space in the front side of the front vertical supporting plate, a round nut is arranged at the end part of the cross gauge propulsion cylinder lever, which is exposed out of the middle part of the front side space of the front vertical support plate, and a return spring is arranged on the part of the cross gauge propulsion cylinder lever, which is positioned between the front side of the front vertical support plate and the round nut; the cross gauge shaft sleeve is arranged on a cross gauge propulsion cylinder mounting seat corresponding to the cross gauge propulsion cylinder and arranged on the lower side of the cross gauge propulsion cylinder, a propulsion rod of the cross gauge shaft sleeve sequentially passes through the lower part of a front vertical supporting plate, a lower shaft sleeve and the lower part of a rear vertical supporting plate of a cross gauge shaft sleeve propulsion rod guide support, is sequentially fixedly connected with the front vertical supporting plate and the rear vertical supporting plate and sequentially passes through the lower part of the front vertical supporting plate, the end part of a pushing rod part of a cross gauge shaft sleeve, which is fixedly connected with the front vertical supporting plate and the rear vertical supporting plate, on the lower part of the upper shaft sleeve and the rear vertical supporting plate is in threaded connection with the cross gauge shaft sleeve, a round nut is arranged at the end part of the pushing rod of the cross gauge shaft sleeve, which is positioned at the front part of the front vertical supporting plate, the part of the cross gauge with a transverse lug at the front part is arranged in the cross gauge shaft sleeve by using a bearing, and a ring gear is arranged on the round rod part between a rear testing head and the front transverse lug of the cross gauge arranged in the cross gauge shaft sleeve by using the bearing;
the cross gauge 90-degree steering pushing device comprises a cross gauge 90-degree steering pushing cylinder, the cross gauge 90-degree steering pushing cylinder is vertically installed on the top surface of the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side by using a mounting seat, the cross gauge 90-degree steering pushing cylinder is installed on the top surface of the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side and is positioned on the front side of the fixture pushing cylinder on the steel cap, a connecting piece is further arranged on the steel cap of the cross gauge 90-degree steering pushing cylinder body and is stably connected with the fixture pushing cylinder body on the steel cap, a cross gauge 90-degree steering pushing cylinder lever penetrates through the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side and is exposed in a space below the horizontal extending part of the upper strip-shaped supporting top supporting plate towards the rear side, and a rack is vertically installed at the part of the end part of the cross gauge 90-degree steering pushing cylinder lever exposed in the space below the horizontal extending part of the, the cross gauge 90-degree steering pushing cylinder is started, the cross gauge 90-degree steering pushing cylinder is pushed by the rack vertically mounted at the end of the cross gauge 90-degree steering pushing cylinder lever through the connecting piece, and the cross gauge 90-degree steering pushing cylinder mounted in the cross gauge shaft sleeve through the bearing can be pushed by the rack vertically mounted at the end of the cross gauge 90-degree steering pushing cylinder lever through the connecting piece.
2. The method for detecting the insulator steel cap gauge by using the automatic detection equipment for the insulator steel cap gauge as claimed in claim 1, is characterized by comprising the following steps of: the method comprises the following steps:
A. the method comprises the following steps of detecting a through and a no-go gauge of the insulator steel cap:
placing an insulator steel cap to be detected on an insulator steel cap lower fixture which is circularly positioned on the upper part of a double-row roller transmission chain and is divided into a feeding station, wherein the insulator steel cap to be detected on the insulator steel cap lower fixture which is positioned on the leftmost end of the feeding station faces the front side of the double-row roller transmission chain, a driving wheel arranged at the left end part of a strip-shaped frame drives the double-row roller transmission chain to rotate along a driving wheel and a driven wheel which are arranged at the front end and the rear end of the strip-shaped frame, when the insulator steel cap to be detected placed on the insulator steel cap lower fixture which is the leftmost end of the feeding station rotates to a detecting station of a go gauge and a no-go gauge detecting device, a clamp on the insulator steel cap which is corresponding to the detecting station of the go gauge and the no-go gauge detecting device restrains the positioning clamping device to start an air cylinder and pushes an upper clamp to move downwards to be correspondingly buckled with a lower clamp to realize the restraint positioning clamping of the insulator steel cap to be detected, starting a go-no go gauge detection lifting cylinder, wherein the go-no go gauge detection lifting cylinder pushes an insulator steel cap go gauge and a no-go gauge which are respectively installed in threaded holes of vertical faces of the front side and the rear side of an insulator steel cap go-no go gauge strip-shaped block in a threaded mode to go downwards, the insulator steel cap go gauge is detected, the part detected by the insulator steel cap go gauge is a flat port on an insulator steel cap socket body, the insulator steel cap go gauge smoothly enters and exits the insulator steel cap go gauge from the flat port on the insulator steel cap socket body, the insulator steel cap go gauge is qualified in detection, and the insulator steel cap go gauge cannot enter the insulator steel cap go gauge and is unqualified in detection; a horizontal rotating cylinder arranged on the top surface of the insulator steel cap go-no-go gauge strip-shaped block rotates 180 degrees to detect the no-go gauge, the insulator steel cap no-go gauge is blocked at the flat opening of the insulator steel cap socket body, namely, the insulator steel cap socket body does not enter the insulator steel cap socket body, the insulator steel cap no-go gauge is detected to be qualified, otherwise, the insulator steel cap no-go gauge is detected to be unqualified; the insulator steel cap upper clamp pushes the air cylinder to reset, the insulator steel cap unloading push-out air cylinder is started, the insulator steel cap unloading push-out air cylinder pushes the cap pit body unloading push-out block and the cap opening body unloading push-out block to simultaneously push out the insulator steel cap with unqualified pass and no-go gauge detection along the material groove; detecting the reset of a lifting cylinder and the reset of a horizontal rotating cylinder by a go-no-go gauge and a no-go gauge;
B. and (3) gauge turning detection:
lead to, qualified insulator steel cap of no-go gage detection moves to the detection station of commentaries on classics rule detection device along double roller drive chain on fixture down and changes the rule and detect: the upper fixture of the insulator steel cap constraint positioning and clamping device corresponding to the detection station of the turning gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture to realize the constraint positioning and clamping of the qualified insulator steel cap detected by the go-no-go gauge and the no-go gauge, the turning gauge detection lifting air cylinder, the rotating air cylinder and the clutch are sequentially started, the turning gauge in threaded connection with the power output shaft of the clutch enters the cap pit of the insulator steel cap pit body, the rotating air cylinder drives the clutch to rotate clockwise and anticlockwise, the turning gauge in threaded connection with the power output shaft of the clutch rotates synchronously, the turning gauge rotates 180 degrees clockwise without blocking, and then rotates 180 degrees anticlockwise to judge that the insulator steel cap turning gauge is qualified; when the rotating gauge is blocked from rotating clockwise or anticlockwise and the clutch is dislocated, judging that the insulator steel cap rotating gauge is unqualified in detection; the insulator steel cap loading fixture pushes the air cylinder to reset, the insulator steel cap unloading pushing air cylinder is started, the insulator steel cap unloading pushing air cylinder pushes the cap pit body unloading pushing block and the cap opening body unloading pushing block to simultaneously push out and push out the insulator steel cap with unqualified detection by the rotary gauge along the material groove; the rotating gauge detects the resetting of the lifting cylinder and the resetting of the rotating cylinder;
C. umbrella gauge detection:
the qualified insulator steel cap detected by the rotary gauge runs to the detection station of the umbrella gauge detection device along the double-row roller transmission chain on the lower fixture to detect the umbrella gauge: an upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the umbrella gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture, so that binding, positioning and clamping of the qualified insulator steel cap detected by the counter gauge are realized; starting an umbrella gauge detection lifting cylinder, detecting an insulator steel cap by an umbrella gauge with an umbrella rod under the combined action of the umbrella gauge detection lifting cylinder and an umbrella gauge deflection adjusting device, and enabling an arc crown of the umbrella gauge to run along the arc crown of the insulator steel cap; the umbrella gauge arc crown smoothly runs along the insulator steel cap arc crown and is qualified for insulator steel cap umbrella gauge detection, the insulator steel cap arc crown blocks the umbrella gauge arc crown and runs along the insulator steel cap arc crown and is unqualified for insulator steel cap umbrella gauge detection, a clamp on the insulator steel cap pushes a cylinder to reset, the insulator steel cap unloading and pushing cylinder is started, the insulator steel cap unloading and pushing cylinder pushes a cap pit body unloading and pushing block and a cap opening body unloading and pushing block to simultaneously push out and push out the insulator steel cap unqualified for rotary gauge detection along a trough; the umbrella gauge is started to detect the reset of the lifting cylinder;
C. a rod gauge detection step:
the qualified insulator steel cap of umbrella gauge detection moves to the detection station of the rod gauge detection device along the double-row roller transmission chain on the lower fixture to carry out rod gauge detection: the insulator steel cap upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the rod gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture, so that binding, positioning and clamping of the insulator steel cap qualified for the umbrella gauge detection are realized; the rod gauge detection lifting cylinder and the rod gauge propulsion cylinder are started, the rod gauge detection lifting cylinder and the rod gauge propulsion cylinder act together to realize that the rod gauge detects the insulator steel cap, and the insulator steel cap rod gauge detection is to detect the upper port and the side port of the suspension end of the insulator steel cap; detecting the upper opening: firstly, pushing the rod gauge into the upper opening of the suspension end of the insulator steel cap and then descending; side mouth detection: the bottom of the side port of the suspension end of the rod gauge descending insulator steel cap is pushed again; the insulator steel cap rod gauge detection method comprises the steps that the upper opening and the side opening of the suspension end of an insulator steel cap are pushed and descended to be detected successfully to be qualified, the pushing and descended detection are blocked to be detected unqualifiedly, a fixture on the insulator steel cap pushes a cylinder to reset, the insulator steel cap unloading and pushing cylinder is started, the insulator steel cap unloading and pushing cylinder pushes a cap pit body unloading and pushing block and a cap opening body unloading and pushing block to simultaneously push out the insulator steel cap with unqualified rod gauge detection to be pushed out along a material groove; the rod gauge detects the reset of the lifting cylinder and the reset of the rod gauge propelling cylinder;
E. cross gauge detection device:
the qualified insulator steel cap detected by the bar gauge runs to a detection station of the cross gauge detection device along the double-row roller transmission chain on the lower fixture to carry out cross gauge detection: the insulator steel cap upper fixture of the insulator steel cap binding, positioning and clamping device corresponding to the detection station of the cross gauge detection device pushes the air cylinder to start and pushes the upper fixture to move downwards to be correspondingly buckled with the lower fixture, so that binding, positioning and clamping of the insulator steel cap qualified for the rod gauge detection are realized; start the cross gauge and detect lift cylinder, cross gauge propulsion cylinder, cross gauge 90 and turn to the promotion cylinder, the cross gauge detects lift cylinder, cross gauge propulsion cylinder, cross gauge 90 and turns to the combined action of promotion cylinder, realizes that the cross gauge detects insulator steel cap mouth body rising head: the unqualified detection condition of insulator steel cap mouth body rising head cross rule has two kinds: firstly, the cross gauge is not stopped at the opening of the insulator steel cap opening body, and the cross gauge completely enters the opening of the insulator steel cap opening body; secondly, the cylinder of the cross gauge can not enter the opening of the insulator steel cap opening body; the cross gauge detection lifting cylinder and the cross gauge propulsion cylinder jointly act to push the cross gauge to enter a cap opening of a cap opening body of the insulator steel cap for operation detection, and meanwhile, the cross gauge 90-degree turning push cylinder pushes the cross gauge 90-degree turning push cylinder to push the cross gauge to turn for two times to perform detection in the cap opening body of the insulator steel cap opening, so that the caliber and the ovality of the cap opening body of the insulator steel cap are detected; the insulator steel cap upper clamp pushes the air cylinder to reset, the insulator steel cap unloading push-out air cylinder is started, the insulator steel cap unloading push-out air cylinder pushes the cap pit body unloading push-out block and the cap opening body unloading push-out block to simultaneously push out the insulator steel cap with unqualified cross gauge detection along the material groove; the cross gauge detects the reset of the lifting cylinder, the reset of the cross gauge pushing cylinder and the reset of the cross gauge 90-degree steering pushing cylinder;
the insulator steel cap edge double-row roller transmission chain moves to a discharging station; the insulator steel cap unloading push-out cylinder pushes the cap pit body unloading push-out block and the cap opening body unloading push-out block to simultaneously push out the insulator steel cap edge material groove which is qualified in passing gauge and no-go gauge detection, rotating gauge detection, umbrella gauge detection, rod gauge detection and cross gauge detection, and the insulator steel cap edge material groove is pushed out to fall into the insulator steel cap qualified product material box; and repeating the actions to complete the through gauge and no-go gauge detection, the rotating gauge detection, the umbrella gauge detection, the rod gauge detection and the cross gauge detection of the other insulator steel cap to be detected in sequence.
CN202110535408.9A 2021-05-17 2021-05-17 Automatic detection equipment and detection method for insulator steel cap test gauge Pending CN113145481A (en)

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CN113145481A true CN113145481A (en) 2021-07-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117109905A (en) * 2023-10-18 2023-11-24 山西三新铸造有限公司 Automatic detection equipment and detection method for insulator steel cap test gauge

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117109905A (en) * 2023-10-18 2023-11-24 山西三新铸造有限公司 Automatic detection equipment and detection method for insulator steel cap test gauge
CN117109905B (en) * 2023-10-18 2024-01-05 山西三新铸造有限公司 Automatic detection equipment and detection method for insulator steel cap test gauge

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