CN113142380A - Plant protein meat make-up machine with adjustable bivalve - Google Patents
Plant protein meat make-up machine with adjustable bivalve Download PDFInfo
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- CN113142380A CN113142380A CN202110247276.XA CN202110247276A CN113142380A CN 113142380 A CN113142380 A CN 113142380A CN 202110247276 A CN202110247276 A CN 202110247276A CN 113142380 A CN113142380 A CN 113142380A
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- 235000013372 meat Nutrition 0.000 title claims abstract description 50
- 108010064851 Plant Proteins Proteins 0.000 title claims abstract description 13
- 235000021118 plant-derived protein Nutrition 0.000 title claims abstract description 13
- 238000002156 mixing Methods 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000010411 cooking Methods 0.000 claims abstract description 56
- 238000003860 storage Methods 0.000 claims abstract description 42
- 238000002347 injection Methods 0.000 claims abstract description 13
- 239000007924 injection Substances 0.000 claims abstract description 13
- 210000001503 joint Anatomy 0.000 claims abstract description 3
- 108010082495 Dietary Plant Proteins Proteins 0.000 claims description 25
- 238000001816 cooling Methods 0.000 claims description 20
- 238000000465 moulding Methods 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 13
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- 102000004169 proteins and genes Human genes 0.000 abstract description 14
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- 244000046052 Phaseolus vulgaris Species 0.000 description 5
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- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
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- 229940088710 antibiotic agent Drugs 0.000 description 1
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- 238000005485 electric heating Methods 0.000 description 1
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- 235000019710 soybean protein Nutrition 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/16—Vegetable proteins from soybean
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/225—Texturised simulated foods with high protein content
- A23J3/227—Meat-like textured foods
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/26—Working-up of proteins for foodstuffs by texturising using extrusion or expansion
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Molecular Biology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention discloses a double-valve adjustable plant protein meat forming machine, which comprises: the feeding unit comprises a first storage box, a feeding port arranged at the upper part of the first storage box and a feeding pipe connected to the bottom of the first storage box; the mixing and cooking unit comprises a mixing and cooking chamber, the two ends of the mixing and cooking chamber are respectively a first end and a second end, the tail end of the feeding pipe is connected to the side edge of the first end, and the second end is provided with a die orifice; a water injection unit connected to the mixing cooking chamber; the forming unit comprises a forming chamber, the two ends of the forming chamber are respectively a third end and a fourth end, the third end is in butt joint with a die orifice of the mixed cooking chamber, and the fourth end is connected with a finished product outlet; and the forming chamber is provided with a front end stop valve and a tail end stop valve. The invention has the advantages of high production efficiency, reliability, safety and the like, and the prepared protein meat finished product has excellent quality, higher fibrosis degree and excellent taste.
Description
Technical Field
The invention relates to the technical field of processing equipment of vegetable protein food, in particular to a double-valve adjustable vegetable protein meat forming machine.
Background
China is a large population country, and producing safe, nutritional and healthy agricultural products is the first major thing related to the county of China. With the continuous improvement of living standard of people, the supply and demand of meat products in China are seriously unbalanced. By 2030, the supply gap of meat products in China can reach 3804 ten thousand tons, and the food safety in China is seriously threatened. In order to alleviate the pressure on the effective supply of meat-based agricultural products, protein meat production technologies including plant protein-based plant protein meat and novel cell factory-based animal culture meat have been gradually developed in recent years. Compared with traditional agriculture and livestock raising, the novel protein meat product has remarkable advantages, not only can solve the problems of hormone, antibiotics and pesticide residues in traditional agriculture and the infection of viruses, parasites and pathogenic bacteria caused by zoonosis, but also can save 75% of water and reduce 87% of greenhouse gas emission and 95% of land area requirement.
The bean product is a food which is daily liked by Chinese people, besides bean curd, bean curd skin and dried bean curd which are processed and manufactured by the traditional process, the puffed bean product is popular with people, wherein the protein meat has soybean nutrition and meat taste, so that the protein meat has representativeness. The protein meat is named as tissue protein, and is a bean product formed by mixing and stirring cold-pressed bean flour, low-temperature bean pulp, wheat starch and isolated soybean protein uniformly, extruding the mixture from a die opening through screw extrusion and heating. The existing protein meat processing equipment generally adopts a single-screw structure form. The food extruding device is structurally characterized in that a main body of the food extruding device is a sleeve and an extruding screw rod, the extruding screw rod is located inside the sleeve, a feeding port is designed at one end of the sleeve, and a food extruding end is arranged at the other end of the sleeve. The equipment has shorter screw, smaller shearing force to materials and insufficient product expansion degree; the existing machine adopts an external heating mode, a heating element is fixed outside a screw rod sleeve, and materials are insufficiently heated in the screw rod sleeve, so that the final product is low in fiberization degree, insufficient in strength and poor in taste.
Generally, although commercial protein meat products are on the market, at the initial stage of the current research, a plurality of technical bottlenecks are still to be broken through, and the organoleptic properties and the nutritional value of the protein meat are to be improved. Therefore, a production device for producing protein meat, which is more efficient, reliable and safe, is urgently needed in the market.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made in view of the problems occurring in the prior art.
Therefore, the object of the present invention is to provide a double-valve adjustable vegetable protein meat forming machine, which comprises: the feeding unit comprises a first storage box, a feeding port and a feeding pipe, wherein the feeding port is arranged at the upper part of the first storage box and is mutually communicated with the interior of the first storage box, and the feeding pipe is connected to the bottom of the first storage box and is mutually communicated with the interior of the first storage box; the mixing and cooking unit comprises a mixing and cooking chamber, the two ends of the mixing and cooking chamber are respectively a first end and a second end, the tail end of the feeding pipe is connected to the side edge of the first end, and the second end is provided with a die orifice; the water injection unit is connected to the mixing cooking chamber and communicated with the interior of the mixing cooking chamber; the forming unit comprises a forming chamber, the two ends of the forming chamber are respectively a third end and a fourth end, the third end is in butt joint with a die orifice of the mixed cooking chamber, and the fourth end is connected with a finished product outlet; the forming chamber is provided with a front end stop valve on a section corresponding to the third end, and a tail end stop valve on a section corresponding to the fourth end.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the feeding pipe comprises a horizontal pipe section connected to the side wall of the bottom of the first storage box and a vertical pipe section, one end of the horizontal pipe section is vertically connected to the horizontal pipe section, and the other end of the vertical pipe section is connected to the side edge of the first end.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the mixing and cooking unit further comprises a heating element sleeved on the periphery of the mixing and cooking chamber, and the heating element can heat the corresponding section of the mixing and cooking chamber.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the mixing cooking unit further comprises a first circulating water cooling system attached to the mixing cooking chamber and a first water tank connected with the first circulating water cooling system.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the water injection unit comprises a water pipe connected with the mixing cooking chamber, a water injection port connected to the upper end of the water pipe, and a pump connected to the water pipe section.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the forming unit further comprises a second circulating water cooling system attached to the forming chamber and a second water tank connected with the second circulating water cooling system.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the front end stop valve and the tail end stop valve are identical in structure.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the front end stop valve comprises a valve body with a longitudinal channel, and a window which is through inside and outside is arranged on the side surface of the valve body; the valve body is fixedly connected with a section of the forming chamber through two butt ends of the valve body; the window of the valve body is detachably connected with a fixed seat, and a through first through hole is formed in the fixed seat; the outer end of the fixed seat is detachably connected with a pressing plate, and a second through hole opposite to the first through hole is formed in the pressing plate; a ball core is arranged in the longitudinal channel, an on-off hole corresponding to the longitudinal channel is formed in the ball core, and the ball core can rotate relatively in the longitudinal channel; the ball core part is exposed out of the window of the valve body, the exposed part of the ball core part is connected with a driving column, the inner end of the driving column is an inserting end, the cross section of the inserting end is non-circular, and the exposed part of the ball core is provided with an inserting groove matched with the inserting end; a limiting ring is arranged on the periphery of the driving column, and an annular groove matched with the limiting ring is formed in an outer port of the first through hole; the driving column penetrates through the first through hole, is inserted into the insertion groove through the insertion end and is placed in the annular groove through the limiting ring; the pressure plate is limited on the outer side surface of the limiting ring; the outer end of the driving column is connected with a stop valve handle.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the double-valve adjustable plant protein meat forming machine also comprises a feeding unit; the feeding unit comprises a feeding chamber, a feeding port, a feeding screw rod and a driving motor, wherein the feeding port is arranged at the upper end of the feeding chamber and is mutually communicated with the interior of the feeding chamber; the tail end of the feeding chamber is through and is positioned right above the feeding port.
As a preferable scheme of the double-valve adjustable vegetable protein meat forming machine of the invention, wherein: the double-valve adjustable plant protein meat forming machine further comprises a storage unit; the storage unit is arranged at the tail end of the forming chamber, the upper end of the storage unit is opposite to the finished product outlet, the finished product outlet is inserted into the storage unit, and the finished product can be conveyed to the interior of the storage unit.
The invention has the beneficial effects that: the invention provides a double-valve adjustable plant protein meat forming machine which has the advantages of high production efficiency, reliability, safety and the like, and the prepared protein meat finished product has excellent quality, higher fibrosis degree and excellent taste.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is an overall structure diagram of a double-valve adjustable vegetable protein meat forming machine.
FIG. 2 is a block diagram of a hybrid cooking unit.
Fig. 3 is a structural view of the molding unit.
Fig. 4 is a side view of the shut-off valve.
Fig. 5 is a cross-sectional view of fig. 4.
Fig. 6 is a structural view of the feeding unit.
FIG. 7 is a schematic view of an assembly example of the kneading screw.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Referring to fig. 1 to 6, an embodiment of the present invention provides a double-valve adjustable vegetable protein meat forming machine. The double-valve adjustable vegetable protein meat forming machine comprises a feeding unit 100, a mixing and cooking unit 200, a water injection unit 300, a forming unit 400 and an integral support 700.
Specifically, the feeding unit 100 is used for directly supplying materials (dry powder) to the mixing and cooking unit 200, and includes a first storage box 101, a feeding port 102 disposed at an upper portion of the first storage box 101 and mutually communicated with an inside thereof, and a feeding pipe 103 connected to a bottom of the first storage box 101 and mutually communicated with an inside thereof.
The first storage box 101 can temporarily store a proper amount of materials, the feeding port 102 is in a bucket shape, and the materials in the first storage box 101 can be conveyed to the inside of the mixing and cooking unit 200 through the feeding pipe 103.
The mixing and cooking unit 200 is used for mixing and heating materials and water, and primary processing treatment of raw materials is realized. The mixing and cooking unit 200 comprises a horizontal hollow tubular mixing and cooking chamber 201, the two ends of the mixing and cooking chamber 201 are respectively a first end 201a and a second end 201b, and the tail end of the feeding pipe 103 is connected to the side edge of the first end 201a and is communicated with the inner space of the mixing and cooking chamber 201; the second end 201b is provided with a die 202 for extruding and discharging the mixed materials to be deformed into a die.
The water injection unit 300 is used to supply raw material water for a mixture to the inside of the mixing and cooking unit 200, and is connected to the mixing and cooking chamber 201 and communicates with the inside thereof.
The molding unit 400 is used for molding and outputting a product, and includes a molding chamber 401. The two ends of the forming chamber 401 are respectively a third end 401a and a fourth end 401b, the third end 401a is butted with the die orifice 202 of the mixed cooking chamber 201, and the fourth end 401b is connected with a finished product outlet 402; the molding chamber 401 is provided with a front end stop valve 403 at a section corresponding to the third end 401a and a rear end stop valve 404 at a section corresponding to the fourth end 401 b.
The matching use/selective use of the double stop valves can accurately adjust the material flow in the forming unit 400, and ensure the high quality of the finished product.
Preferably, the front end stop valve 403 is identical in structure to the end stop valve 404.
Further, the feeding pipe 103 comprises a horizontal pipe section 103a connected to the bottom side wall of the first storage box 101, and a vertical pipe section 103b having one end vertically connected to the horizontal pipe section 103a and the other end connected to the side of the first end 201 a.
Further, the mixing and cooking unit 200 further includes a heating element 203 disposed around the mixing and cooking chamber 201, and the heating element 203 may be an existing heating element such as an electric heating ring or a heating water jacket, which is capable of heating a corresponding section of the mixing and cooking chamber 201.
Further, the hybrid cooking unit 200 further includes a first circulating water cooling system 204 attached to the hybrid cooking chamber 201, and a first water tank 205 connected to the first circulating water cooling system 204.
The first circulating water cooling system 204 may be a liquid cooling pipe wound or wrapped around the periphery of the hybrid cooking chamber 201, and both ends of the liquid cooling pipe are connected to the first water tank 205 through a water inlet pipe section and a water outlet pipe section respectively, so as to realize the circulating use of cooling water, and the water circulating power thereof may be realized by a circulating pump installed on the water inlet pipe section/the water outlet pipe section.
Further, the water injection unit 300 includes a water pipe 301 connected to the mixing and cooking chamber 201, a water injection port 302 connected to an upper end of the water pipe 301, and a pump 303 connected to a section of the water pipe 301. The water injection port 302 is in a bucket shape and is suspended above the mixing and cooking chamber 201.
Further, the forming unit 400 further includes a second circulating water cooling system 405 attached to the forming chamber 401, and a second water tank 406 connected to the second circulating water cooling system 405.
The second circulating water cooling system 405 and the second water tank 406 thereof are disposed at the lower portion of the forming unit 400, and the specific configuration and implementation thereof are the same as those of the first circulating water cooling system 204, which is not described herein again.
Further, the front end stop valve 403 comprises a valve body 403a with a longitudinal channel 403a-1, and the side surface of the valve body 403a is provided with an inner and outer through window 403 a-2; the valve body 403a is held by its two abutting end connections between the ends of two segments of the forming chamber 401 which are detachable.
A fixing seat 403b is detachably connected to the window 403a-2 of the valve body 403a (for example, the edge of the fixing seat 403b is fixed to the periphery of the window 403a-2 by a bolt), and a first through hole 403b-1 which is through and opposite to the window 403a-2 is formed in the fixing seat 403 b.
A pressing plate 403c is detachably connected to the outer end of the fixing base 403b (for example, the edge of the pressing plate 403c is fixed to the periphery of the outer end of the fixing base 403b by a bolt), and a second through hole 403c-1 opposite to the first through hole 403b-1 is formed in the pressing plate 403 c.
The interior of the longitudinal channel 403a-1 has a spherical chamber, a ball core 403d is arranged in the spherical chamber, the interior of the ball core 403d has an on-off hole 403d-1 corresponding to the longitudinal channel 403a-1, and the ball core 403d can rotate relatively in the spherical chamber of the longitudinal channel 403a-1, so that the on-off hole 403d-1 faces/deviates from the longitudinal channel 403a-1, thereby controlling the on-off state of the stop valve.
The ball core 403d partially exposes the window 403a-2 of the valve body 403a, and the exposed portion is connected with a driving post 403e, the inner end of the driving post 403e is a plug end 403e-1, the cross section of the plug end 403e-1 is non-circular (such as square), and the exposed portion of the ball core 403d is provided with a plug groove 403d-2 matched with the plug end 403 e-1; the periphery of the driving post 403e is further provided with a limit ring 403e-2, and the outer port of the first through hole 403b-1 is provided with an annular groove 403b-2 matched with the limit ring 403 e-2.
The driving column 403e passes through the first through hole 403b-1, is inserted into the insertion groove 403d-2 through the insertion end 403e-1 to realize the limiting binding of circumferential rotation, and is placed in the annular groove 403b-2 through the limiting ring 403 e-2; the stop collar 403e-2 is able to rotate relatively within the annular groove 403 b-2.
The pressure plate 403c is defined on the outer side surface of the retainer ring 403e-2, preventing the drive post 403e from falling.
A stop valve handle 403f is attached to the outer end of drive post 403e for rotationally controlling drive post 403e and the ball core 403d bound thereto, thereby controlling the rotation of ball core 403 d.
Further, the double-valve adjustable vegetable protein meat forming machine further comprises a feeding unit 500.
The feeding unit 500 comprises a feeding chamber 501 with a through end, a feeding port 502 arranged at the upper end of the feeding chamber 501 and communicated with the feeding chamber 501, a feeding screw 503 arranged in the feeding chamber 501, and a driving motor 504 connected with the feeding screw 503 through a speed reducing mechanism.
The end of the feeding chamber 501 is through and is located right above the feeding port 102.
The feeding port 502 can store more materials, and the cooperation of the feeding port and the first storage box 101 can ensure that the driving motor 504 of the feeding unit 500 does not need to be started all the time and does not need to continuously supply materials; in view of the temporary storage capacity of the first storage box 101 itself, the driving motor 504 only needs to work intermittently (the feeding unit 500 periodically feeds the material into the feeding port 102).
Further, the double-valve adjustable vegetable protein meat forming machine further comprises a storage unit 600.
The storage unit 600 is disposed at the end of the forming chamber 401, the upper end of the storage unit is opposite to the finished product outlet 402, and the finished product outlet 402 is inserted into the storage unit 600 and can convey the finished product to the interior of the storage unit 600. Storage unit 600 is a multi-functional storage bin for stocking produced products.
Further, the feeding unit 100, the mixing and steaming unit 200, the water injection unit 300, the forming unit 400, the feeding unit 500, etc. may be fixed on an integral support 700, and the integral support 700 is a support base of the apparatus and is used for supporting an upper structure.
Starting the equipment, adding dry powder into the feeding chamber 501, driving a feeding screw 503 in the feeding chamber 501 to rotate by a driving motor 504 through a speed reducing mechanism, slowly and stably conveying the dry powder to the feeding port 102, starting a pump 303 after the dry powder enters the mixing and cooking chamber 201 through the feeding pipe 103, and injecting raw material water into the mixing and cooking chamber 201 (the amount of water required for mixing is accurately controlled by the pump 303); the dry powder is mixed with raw material water and is heated by a heating element 203, so that the raw material is subjected to primary processing treatment; after the temperature reaches a proper range, the first circulating water cooling system 204 needs to be started to control the temperature of the mixing cooking chamber 201, so that the problem that the mixing cooking chamber 201 is too high in temperature and damages equipment or scalding accidents are caused due to the fact that the temperature of the shell of the equipment is too high is avoided, and the adverse effect of product quality reduction can be caused when the temperature of the mixing cooking chamber 201 is too high in instability. The mixed material continues to flow and passes through the die 202, and the material is extruded and deformed at the die 202 to form a die; adjusting the stop valve to enable the molding material to enter the molding chamber 401, opening a second circulating water cooling system 405 of the molding chamber 401 to control the temperature of the molding chamber 401, matching the front end stop valve 403 with the tail end stop valve 404 for use, adjusting the material flow in the molding chamber 401, and ensuring the high quality of the finished product; finished products after processing are extruded from the finished product outlet 402 and enter the storage unit 600.
The above process needs to be noted as follows: after the product is molded, the product is conveyed to the molding chamber 401, the front end stop valve 403 needs to be opened, so that the material smoothly enters the molding chamber 401, the front end stop valve 403 is adjusted to a proper opening degree, the speed and the material quantity of the material entering the molding chamber 401 can be ensured to be in an optimal range to the maximum extent, and the texture and the taste of the product are ensured to be in a high-level state to the maximum extent; after the material got into forming chamber 401, second circulating water cooling system 405 opened, carried out regulation control to forming chamber 401 temperature for the product rapid prototyping, after the product machine-shaping, adjusted terminal stop valve 404 aperture, two stop valve cooperations were used, and it is more accurate to adjust the product velocity of flow in the forming chamber 401, and the finished product is extruded from finished product export 402 department, gets into storing unit 600, accomplishes whole protein meat procedure.
Further, as shown in fig. 7, in order to improve the mixing effect of the mixing and cooking unit 200, a longitudinal mixing screw 800 is provided in the mixing and cooking chamber 201 of the present invention, and it can be driven to rotate by a motor located outside one end of the mixing and cooking chamber 201 through a speed reduction mechanism.
The kneading screw 800 includes a screw shaft 801 extending in the longitudinal direction and a plurality of sleeve assemblies 802 capable of being fitted over the screw shaft 801; the structure of each sleeve component 802 sleeved on the screw shaft 801 may be the same or different, and none of the sleeve components 802 sleeved on the screw shaft 801 can rotate circumferentially relative to the screw shaft 801 (for example, an axial groove is provided on the outer side wall of the screw shaft 801, and a corresponding protrusion is provided on the inner side wall of each sleeve component 802 as a limit fit).
Further, the sleeve assembly 802 includes a squeeze conveying element 802a and a mixing and stirring element 802 b.
The extrusion conveying element 802a comprises a first sleeve 802a-1 and a spiral piece 802a-2 arranged on the periphery of the first sleeve 802a-1, and the extrusion conveying element 802a can be sleeved on the periphery of the screw shaft 801 through the first sleeve 802a-1 to serve as a small screw section for conveying and extruding materials.
The mixing and stirring element 802b comprises a second sleeve 802b-1 and a plurality of mixing strips 802b-2 which are detachably and uniformly distributed on the periphery of the second sleeve 802b-1 along the circumferential direction, a plurality of stirring lugs 802b-3 which are distributed along the axial direction of each mixing strip 802b-2 are fixed on each mixing strip 802b-2, and the mixing strips 802b-2 are provided with different specifications (the mixing lugs 802b-3 on the mixing strips 802b-2 are different in quantity and can be matched for use).
Because the mixing screw 800 of the invention adopts a modular design and is provided with various sleeve components with different structures, screws with different specifications and performances can be flexibly assembled according to actual needs; therefore, the invention can be suitable for different operation scenes, meets different processing requirements, and has flexible combination and collocation.
The invention relates to a double-valve adjustable plant protein meat forming machine which has the advantages of high production efficiency, reliability, safety and the like, and the prepared protein meat finished product has excellent quality, higher fibrosis degree and excellent taste.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a plant protein meat make-up machine with adjustable bivalve which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the feeding unit (100) comprises a first storage box (101), a feeding port (102) which is arranged at the upper part of the first storage box (101) and is mutually communicated with the interior of the first storage box, and a feeding pipe (103) which is connected to the bottom of the first storage box (101) and is mutually communicated with the interior of the first storage box;
the mixing and cooking unit (200) comprises a mixing and cooking chamber (201), wherein a first end (201a) and a second end (201b) are respectively arranged at two ends of the mixing and cooking chamber (201), the tail end of the feeding pipe (103) is connected to the side edge of the first end (201a), and a die opening (202) is formed in the second end (201 b);
a water injection unit (300) connected to the mixing and cooking chamber (201) and communicating with the inside thereof;
a forming unit (400) comprising a forming chamber (401), wherein a third end (401a) and a fourth end (401b) are respectively arranged at two ends of the forming chamber (401), the third end (401a) is in butt joint with a die orifice (202) of the mixing cooking chamber (201), and the fourth end (401b) is connected with a finished product outlet (402); the forming chamber (401) is provided with a front end stop valve (403) at a section corresponding to the third end (401a) and a rear end stop valve (404) at a section corresponding to the fourth end (401 b).
2. The double-valve adjustable vegetable protein meat molding machine as claimed in claim 1, wherein: the feeding pipe (103) comprises a horizontal pipe section (103a) connected to the side wall of the bottom of the first storage box (101), and a vertical pipe section (103b) with one end vertically connected to the horizontal pipe section (103a) and the other end connected to the side edge of the first end (201 a).
3. A double-valve adjustable vegetable protein meat forming machine as claimed in claim 1 or 2, wherein: the mixing and cooking unit (200) further comprises a heating element (203) sleeved on the periphery of the mixing and cooking chamber (201), and the heating element (203) can heat the corresponding section of the mixing and cooking chamber (201).
4. The double-valve adjustable vegetable protein meat molding machine as claimed in claim 3, wherein: the mixing cooking unit (200) further comprises a first circulating water cooling system (204) attached to the mixing cooking chamber (201) and a first water tank (205) connected with the first circulating water cooling system (204).
5. A plant protein meat forming machine with adjustable two valves as claimed in any one of claims 1, 2 and 4, wherein: the water injection unit (300) comprises a water conveying pipe (301) connected with the mixing cooking chamber (201), a water injection port (302) connected to the upper end of the water conveying pipe (301), and a pump (303) connected to a section of the water conveying pipe (301).
6. The double-valve adjustable vegetable protein meat molding machine as claimed in claim 5, wherein: the molding unit (400) further comprises a second circulating water cooling system (405) attached to the molding chamber (401) and a second water tank (406) connected with the second circulating water cooling system (405).
7. A plant protein meat forming machine with adjustable two valves as claimed in any one of claims 1, 2, 4 and 6, wherein: the front end stop valve (403) and the tail end stop valve (404) have the same structure.
8. The double-valve adjustable vegetable protein meat molding machine as claimed in claim 7, wherein: the front end stop valve (403) comprises a valve body (403a) with a longitudinal channel (403a-1), and the side surface of the valve body (403a) is provided with a window (403a-2) which is through inside and outside; the valve body (403a) is fixedly connected to a section of the forming chamber (401) by two butt ends thereof;
a fixed seat (403b) is detachably connected to the window (403a-2) of the valve body (403a), and a first through hole (403b-1) which is through and is opposite to the window (403a-2) is formed in the fixed seat (403 b); the outer end of the fixed seat (403b) is detachably connected with a pressure plate (403c), and a second through hole (403c-1) opposite to the first through hole (403b-1) is formed in the pressure plate (403 c);
a ball core (403d) is arranged inside the longitudinal channel (403a-1), an on-off hole (403d-1) corresponding to the longitudinal channel (403a-1) is formed inside the ball core (403d), and the ball core (403d) can rotate relatively in the longitudinal channel (403 a-1);
the ball core (403d) is partially exposed out of the window (403a-2) of the valve body (403a), the exposed part of the ball core is connected with a driving column (403e), the inner end of the driving column (403e) is an insertion end (403e-1), the cross section of the insertion end (403e-1) is non-circular, and the exposed part of the ball core (403d) is provided with an insertion groove (403d-2) matched with the insertion end (403 e-1); a limiting ring (403e-2) is arranged on the periphery of the driving column (403e), and an annular groove (403b-2) matched with the limiting ring (403e-2) is arranged at the outer port of the first through hole (403 b-1);
the driving column (403e) penetrates through the first through hole (403b-1), is inserted into the insertion groove (403d-2) through the insertion end (403e-1), and is placed in the annular groove (403b-2) through the limiting ring (403 e-2); the pressure plate (403c) is defined on the outer side surface of the limit ring (403 e-2);
the outer end of the driving column (403e) is connected with a stop valve handle (403 f).
9. The double-valve adjustable vegetable protein meat molding machine as claimed in claim 8, wherein: the double-valve adjustable plant protein meat forming machine also comprises a feeding unit (500);
the feeding unit (500) comprises a feeding chamber (501), a feeding port (502) which is arranged at the upper end of the feeding chamber (501) and is communicated with the interior of the feeding chamber, a feeding screw rod (503) which is arranged in the feeding chamber (501) and a driving motor (504) which is connected with the feeding screw rod (503) through a speed reducing mechanism;
the end of the feeding chamber (501) is through and is positioned right above the feeding port (102).
10. The double-valve adjustable vegetable protein meat molding machine as claimed in claim 9, wherein: the double-valve adjustable vegetable protein meat forming machine also comprises a storage unit (600);
the storage unit (600) is arranged at the tail end of the forming chamber (401), the upper end of the storage unit is opposite to the finished product outlet (402), the finished product outlet (402) is inserted into the storage unit (600), and a finished product can be conveyed to the storage unit (600).
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KR810001481B1 (en) * | 1976-05-27 | 1981-10-24 | 웬거 메뉴훽튜어링 | Method of manufacturing meat-stbstitude from plant protein |
CN2035960U (en) * | 1988-07-14 | 1989-04-19 | 吉林省人才技术开发中心新技术研究所 | Make-up machine for plant protein |
CN103271218A (en) * | 2013-01-31 | 2013-09-04 | 温特牧(北京)科技有限公司 | Texturized vegetable protein production method |
CN105104707A (en) * | 2015-09-25 | 2015-12-02 | 黑龙江省农业科学院食品加工研究所 | Processing apparatus and method of high-moisture textured soy protein |
CN111264681A (en) * | 2020-03-23 | 2020-06-12 | 陕西科技大学 | Device and method for producing plant textured protein product |
CN211738096U (en) * | 2020-03-17 | 2020-10-23 | 江苏华星管夹制造有限公司 | Quick-connection type high-pressure-resistant spherical stop valve |
CN211975942U (en) * | 2019-12-31 | 2020-11-20 | 上海桥诗阀门制造有限公司 | High-sealing pneumatic three-piece ball valve |
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2021
- 2021-03-05 CN CN202110247276.XA patent/CN113142380A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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KR810001481B1 (en) * | 1976-05-27 | 1981-10-24 | 웬거 메뉴훽튜어링 | Method of manufacturing meat-stbstitude from plant protein |
CN2035960U (en) * | 1988-07-14 | 1989-04-19 | 吉林省人才技术开发中心新技术研究所 | Make-up machine for plant protein |
CN103271218A (en) * | 2013-01-31 | 2013-09-04 | 温特牧(北京)科技有限公司 | Texturized vegetable protein production method |
CN105104707A (en) * | 2015-09-25 | 2015-12-02 | 黑龙江省农业科学院食品加工研究所 | Processing apparatus and method of high-moisture textured soy protein |
CN211975942U (en) * | 2019-12-31 | 2020-11-20 | 上海桥诗阀门制造有限公司 | High-sealing pneumatic three-piece ball valve |
CN211738096U (en) * | 2020-03-17 | 2020-10-23 | 江苏华星管夹制造有限公司 | Quick-connection type high-pressure-resistant spherical stop valve |
CN111264681A (en) * | 2020-03-23 | 2020-06-12 | 陕西科技大学 | Device and method for producing plant textured protein product |
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