WO2022183504A1 - Double-valve adjustable vegetable protein meat forming machine - Google Patents

Double-valve adjustable vegetable protein meat forming machine Download PDF

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Publication number
WO2022183504A1
WO2022183504A1 PCT/CN2021/079385 CN2021079385W WO2022183504A1 WO 2022183504 A1 WO2022183504 A1 WO 2022183504A1 CN 2021079385 W CN2021079385 W CN 2021079385W WO 2022183504 A1 WO2022183504 A1 WO 2022183504A1
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WIPO (PCT)
Prior art keywords
feeding
chamber
double
vegetable protein
valve
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PCT/CN2021/079385
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French (fr)
Chinese (zh)
Inventor
王召君
宁萌
陈洁
何志勇
曾茂茂
秦昉
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江南大学
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Priority to PCT/CN2021/079385 priority Critical patent/WO2022183504A1/en
Publication of WO2022183504A1 publication Critical patent/WO2022183504A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins

Definitions

  • the invention relates to the technical field of processing equipment for vegetable protein food, in particular to a double-valve adjustable vegetable protein meat forming machine.
  • Soy products are the daily favorite food of Chinese people. In addition to tofu, tofu skin and dried tofu made by traditional craftsmanship, puffed soy products are also more popular. Among them, protein meat is more popular due to its nutrition and taste of meat. more representative.
  • the scientific name of protein meat is tissue protein. It is a soybean product formed by mixing cold-pressed soybean flour, low-temperature soybean meal, wheat starch, and soybean protein isolate, and then extruding from the die mouth through screw extrusion and heating.
  • the existing protein meat processing equipment generally adopts the form of a single screw structure.
  • Its structural main body is a sleeve and an extrusion screw, the extrusion screw is located inside the sleeve, one end of the sleeve is designed with a feeding port, and the other end is a food extrusion end.
  • the screw of this kind of equipment is short, the shear force on the material is small, and the product expansion is not enough; the existing machine adopts a form of external heating, the heating element is fixed outside the screw sleeve, and the material is not sufficiently heated in the screw sleeve, resulting in The final product has a low degree of fibrosis, insufficient gluten, and poor taste.
  • the present invention is proposed in view of the problems existing in the prior art.
  • the object of the present invention is to provide a double-valve adjustable vegetable protein meat forming machine, which includes: a feeding unit, which includes a first storage box, which is arranged on the upper part of the first storage box and communicates with the inside of the first storage box. a feeding port, and a feeding pipe connected to the bottom of the first storage tank and communicated with the inside thereof; a mixing cooking unit, which includes a mixing cooking chamber, and the two ends of the mixing cooking chamber are the first end and the first end respectively.
  • the end of the feeding pipe is connected to the side of the first end, and the second end is provided with a die; a water injection unit, which is connected to the mixing and cooking chamber and communicated with its interior; a molding unit , which includes a molding chamber, the two ends of the molding chamber are respectively a third end and a fourth end, the third end is butted with the die opening of the mixing cooking chamber, and the fourth end is connected with a finished product outlet;
  • the molding chamber is provided with a front end stop valve on a section corresponding to the third end, and an end stop valve is provided on a section corresponding to the fourth end.
  • the feeding pipe includes a horizontal pipe section connected to the bottom side wall of the first storage tank, and one end is vertically connected to the The other end of the horizontal pipe section is connected to the vertical pipe section on the side of the first end.
  • the mixed cooking unit further includes a heating element sleeved on the periphery of the mixed cooking chamber, and the heating element can The corresponding section of the mixing cooking chamber is heated.
  • the mixed cooking unit further includes a first circulating water cooling system fitted to the mixed cooking chamber and a first circulating water cooling system connected with the first The circulating water cooling system is connected to the first water tank.
  • the water injection unit includes a water delivery pipe connected to the mixing cooking chamber, and a water injection port connected to the upper end of the water delivery pipe, and a pump connected to the water pipe section.
  • the forming unit further includes a second circulating water cooling system fitted to the forming chamber and a second circulating water cooling system connected with the second circulating water.
  • the cooling system is connected to the second water tank.
  • the front end stop valve has the same structure as the end stop valve.
  • the front end stop valve includes a valve body with a longitudinal channel, and a side surface of the valve body is provided with a window that is transparent inside and outside;
  • the valve body is connected and fixed on the segment of the molding chamber through its two butt ends;
  • the window of the valve body is detachably connected with a fixing seat, and the interior of the fixing seat is provided with a transparent first through hole;
  • the outer end of the fixed seat is detachably connected with a pressing plate, and the pressing plate is provided with a second perforation that is opposite to the first perforation;
  • the inner part of the longitudinal channel is provided with a ball core, and the inner part of the ball core has a Corresponding to the on-off hole of the longitudinal channel, and the spherical core can rotate relatively in the longitudinal channel;
  • the spherical core part is exposed to the window of the valve body, and the exposed part is connected with a driving column , the inner end of the drive
  • the double-valve adjustable vegetable protein meat forming machine of the present invention further includes a feeding unit;
  • the feeding unit includes a feeding chamber, a set of The feeding port at the upper end of the feeding chamber and communicated with the inside thereof, the feeding screw arranged inside the feeding chamber, and the driving motor connected with the feeding screw through a deceleration mechanism; transparent and located just above the inlet.
  • the double-valve adjustable vegetable protein meat forming machine of the present invention wherein: the double-valve adjustable vegetable protein meat forming machine further comprises a storage unit; the storage unit is arranged in the forming chamber The upper end of the end is directly opposite to the finished product outlet, and the finished product outlet is inserted into the interior of the storage unit, and can deliver the finished product to the interior of the storage unit.
  • the present invention proposes a double-valve adjustable vegetable protein meat molding machine, which has the advantages of fast production efficiency, reliability, safety, etc., and the finished protein meat product has good texture, high degree of fibrosis and excellent taste. .
  • Figure 1 is the overall structure diagram of the double-valve adjustable vegetable protein meat forming machine.
  • Figure 2 is a structural diagram of a mixed cooking unit.
  • FIG. 3 is a structural diagram of a molding unit.
  • Figure 4 is a side view of the shut-off valve.
  • FIG. 5 is a cross-sectional view of FIG. 4 .
  • Figure 6 is a structural diagram of a feeding unit.
  • FIG. 7 is a schematic diagram of an assembly embodiment of a mixing screw.
  • references herein to "one embodiment” or “an embodiment” refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention.
  • the appearances of "in one embodiment” in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
  • the double-valve adjustable vegetable protein meat forming machine includes a feeding unit 100 , a mixed cooking unit 200 , a water injection unit 300 , a forming unit 400 and an integral support 700 .
  • the feeding unit 100 is used to directly supply the material (dry powder) to the mixing and cooking unit 200, and includes a first storage tank 101, a feeding port 102 disposed on the upper part of the first storage tank 101 and interconnected with the inside thereof, And the feeding pipe 103 connected to the bottom of the first storage box 101 and communicated with the inside thereof.
  • the first storage box 101 can temporarily store an appropriate amount of materials, and the feeding port 102 is bucket-shaped.
  • the mixed cooking unit 200 is used for mixing and heating of materials and water, so as to realize the preliminary processing of raw materials.
  • the mixing cooking unit 200 includes a horizontal hollow tubular mixing cooking chamber 201, two ends of the mixing cooking chamber 201 are a first end 201a and a second end 201b respectively, and the end of the feeding pipe 103 is connected to the side of the first end 201a, and realizes It is in communication with the inner space of the mixing and cooking chamber 201; the second end 201b is provided with a die opening 202, which is used for extruding and discharging the materials after mixing and deforming into a die.
  • the water injection unit 300 is used to supply the raw material water for the mixed material to the inside of the mixed cooking unit 200 , and is connected to the mixed cooking chamber 201 and communicated with the inside thereof.
  • the forming unit 400 is used for forming and outputting products, and includes a forming chamber 401 .
  • the two ends of the forming chamber 401 are the third end 401a and the fourth end 401b respectively, the third end 401a is butted with the die 202 of the mixing cooking chamber 201, and the fourth end 401b is connected with the finished product outlet 402;
  • the front end stop valve 403 is provided on the section of the third end 401a, and the end stop valve 404 is provided on the section corresponding to the fourth end 401b.
  • the coordinated use/selective use of the double globe valve can accurately adjust the material flow in the molding unit 400 and ensure the high quality and high quality of the finished product.
  • the front end stop valve 403 and the end stop valve 404 have the same structure.
  • the feeding pipe 103 includes a horizontal pipe section 103a connected to the bottom side wall of the first storage box 101, and a vertical pipe section 103b with one end vertically connected to the horizontal pipe section 103a and the other end connected to the side of the first end 201a.
  • the mixed cooking unit 200 further includes a heating element 203 sleeved on the periphery of the mixed cooking chamber 201.
  • the heating element 203 can be an existing heating element such as an electric heating coil or a heating water jacket, which can correspond to the mixing and cooking chamber 201. section is heated.
  • the mixed cooking unit 200 further includes a first circulating water cooling system 204 attached to the mixed cooking chamber 201 and a first water tank 205 connected with the first circulating water cooling system 204 .
  • the first circulating water cooling system 204 can be a liquid-cooled pipe wound or wrapped around the periphery of the mixing cooking chamber 201, and the two ends of the liquid-cooled pipe are connected to the first water tank 205 simultaneously through the water inlet pipe section and the water outlet pipe section, respectively,
  • the water circulation power can be realized by the circulating pump installed on the water inlet pipe section/outlet pipe section.
  • the water injection unit 300 includes a water delivery pipe 301 connected to the mixing cooking chamber 201 , a water injection port 302 connected to the upper end of the water delivery pipe 301 , and a pump 303 connected to a section of the water delivery pipe 301 .
  • the water injection port 302 is bucket-shaped and is suspended above the mixing and cooking chamber 201 .
  • the molding unit 400 further includes a second circulating water cooling system 405 attached to the molding chamber 401 and a second water tank 406 connected with the second circulating water cooling system 405 .
  • the second circulating water cooling system 405 and its second water tank 406 are disposed at the lower part of the molding unit 400, and its specific structure and implementation are the same as those of the first circulating water cooling system 204, which will not be repeated here.
  • the front end stop valve 403 includes a valve body 403a having a longitudinal channel 403a-1, and a side surface of the valve body 403a is provided with a window 403a-2 that is transparent inside and outside; the valve body 403a is connected and fixed in the molding chamber through its two butt ends 401 between the ends of the two segments that can be split.
  • a fixing seat 403b is detachably connected to the window 403a-2 of the valve body 403a (for example, the edge of the fixing seat 403b is fixed on the periphery of the window 403a-2 by bolts), and the interior of the fixing seat 403b is provided with a transparent and facing The first perforation 403b-1 of the window 403a-2.
  • a pressing plate 403c is detachably connected to the outer end of the fixed seat 403b (for example, the edge of the pressing plate 403c is fixed on the periphery of the outer end of the fixed seat 403b by bolts), and the pressing plate 403c is provided with a second through hole 403c facing the first through hole 403b-1 -1.
  • the interior of the longitudinal channel 403a-1 has a spherical cavity, the spherical cavity is provided with a spherical core 403d, the interior of the spherical core 403d has an on-off hole 403d-1 corresponding to the longitudinal channel 403a-1, and the spherical core 403d can be in the longitudinal direction. Relative rotation occurs in the spherical chamber of the channel 403a-1, so that the on-off hole 403d-1 faces/deviates from the longitudinal channel 403a-1, and thus controls the on-off state of the shut-off valve.
  • the exposed part of the ball core 403d is provided with a socket 403d-2 matched with the socket end 403e-1; a limit ring 403e-2 is also provided on the periphery of the driving column 403e, and the first through hole 403b
  • the outer port of -1 is provided with an annular groove 403b-2 that fits into the limit ring 403e-2.
  • the driving column 403e passes through the first through hole 403b-1, and is inserted into the insertion slot 403d-2 through the plug end 403e-1 to realize the limit binding of circumferential rotation, and rests on the ring through the limit ring 403e-2 In the groove 403b-2; the limit ring 403e-2 can rotate relatively in the annular groove 403b-2.
  • the pressing plate 403c is defined on the outer side of the limiting ring 403e-2 to prevent the driving column 403e from falling.
  • the outer end of the driving column 403e is connected with a stop valve handle 403f, which is used for rotationally controlling the driving column 403e and the ball core 403d bound thereto, thereby controlling the rotation of the ball core 403d.
  • the double-valve adjustable vegetable protein meat forming machine also includes a feeding unit 500 .
  • the feeding unit 500 includes a feeding chamber 501 with one end transparent, a feeding port 502 arranged on the upper end of the feeding chamber 501 and communicated with the inside thereof, a feeding screw 503 arranged inside the feeding chamber 501, and the feeding screw 503 through a deceleration mechanism. Connected drive motor 504.
  • the end of the feeding chamber 501 is transparent and is located just above the feeding port 102 .
  • the feeding port 502 can store more materials, and its use with the first storage box 101 can make the drive motor 504 of the feeding unit 500 not need to be turned on at all times, and it is not necessary to continuously supply materials; For temporary storage capacity, the drive motor 504 only needs to work at intervals (the feeding unit 500 periodically periodically delivers materials into the feeding port 102).
  • the double-valve adjustable vegetable protein meat forming machine also includes a storage unit 600 .
  • the storage unit 600 is disposed at the end of the molding chamber 401 , and its upper end is opposite to the finished product outlet 402 .
  • the storage unit 600 is a multifunctional storage box for hoarding produced products.
  • feeding unit 100 mixing cooking unit 200, water injection unit 300, molding unit 400, feeding unit 500, etc. can all be fixed on the integral support 700, and the integral support 700 is the supporting foundation of the equipment, which is used for supporting superstructure.
  • the equipment is turned on, the dry powder is added to the feeding chamber 501, the drive motor 504 drives the feeding screw 503 inside the feeding chamber 501 to rotate through the deceleration mechanism, the dry powder is slowly and steadily transported to the feeding port 102, and the dry powder enters the mixing and cooking chamber 201 through the feeding pipe 103.
  • the first circulating water cooling system 204 needs to be turned on to control the temperature of the mixing cooking chamber 201 to prevent the temperature of the mixing cooking chamber 201 from being too high, causing damage to the equipment, or scalding accidents caused by the high temperature of the equipment shell. , and when the temperature instability of the mixing cooking chamber 201 is too high, it will cause adverse consequences of product quality degradation.
  • the mixed material continues to flow, passes through the die opening 202, and the material is extruded and deformed into a die at the die opening 202; the shut-off valve is adjusted so that the molded material enters the molding chamber 401, and the second circulating water cooling system 405 of the molding chamber 401 is turned on , the temperature of the molding chamber 401 is controlled, and the front end stop valve 403 and the end stop valve 404 are used together to adjust the material flow in the molding chamber 401 to ensure the high quality and high quality of the finished product; the finished product is extruded from the finished product outlet 402, Enter storage unit 600.
  • the front end stop valve 403 needs to be opened, so that the material can smoothly enter the molding chamber 401, and the front end stop valve 403 is adjusted to a suitable opening degree, which can ensure the entry of materials to the greatest extent.
  • the speed and material volume of the molding chamber 401 are within the optimal range, so as to ensure that the texture and taste of the product are at a high level; after the material enters the molding chamber 401, the second circulating water cooling system 405 is turned on, and the temperature of the molding chamber 401 is adjusted.
  • the adjustment control enables the product to be rapidly formed.
  • the opening of the end stop valve 404 is adjusted.
  • the double stop valve is used together to adjust the flow rate of the product in the molding chamber 401 more accurately.
  • the finished product is extruded from the finished product outlet 402 and enters the storage. Unit 600, completes the entire protein meat processing procedure.
  • the mixing cooking chamber 201 of the present invention is provided with a longitudinal mixing screw 800, which can also be driven by a motor located outside one end of the mixing cooking chamber 201 through a deceleration mechanism. Drive rotation.
  • the mixing screw 800 includes a longitudinally extending screw shaft 801 and a plurality of sleeve assemblies 802 that can be sleeved on the screw shaft 801; the structures of each sleeve assembly 802 sleeved on the screw shaft 801 can be the same or different, And none of the sleeve assemblies 802 sleeved on the screw shaft 801 can rotate in the circumferential direction relative to the screw shaft 801 (for example, the outer side wall of the screw shaft 801 is provided with an axial groove, and the inner side wall of each sleeve assembly 802 is provided with an axial groove. Corresponding protrusions are provided as limit fit).
  • the sleeve assembly 802 includes an extrusion conveying element 802a and a mixing and stirring element 802b.
  • the extrusion transmission element 802a includes a first sleeve 802a-1 and a helical sheet 802a-2 disposed on the periphery of the first sleeve 802a-1, and the extrusion transmission element 802a can be sleeved on the screw through the first sleeve 802a-1
  • the periphery of the shaft 801 is used as a small "screw section" for conveying and extruding the material.
  • the mixing and stirring element 802b includes a second sleeve 802b-1, and a plurality of kneading bars 802b-2 detachably and uniformly distributed on the periphery of the second sleeve 802b-1 in the circumferential direction, and each kneading bar 802b-2 is fixed on each There are a plurality of stirring protrusions 802b-3 distributed along its axial direction, and the mixing bar 802b-2 is equipped with different specifications (the number of stirring protrusions 802b-3 on the mixing bar 802b-2 is different, which can be used in combination).
  • the mixing screw 800 of the present invention adopts a modular design and is equipped with a variety of sleeve components with different structures, it can flexibly assemble screws of various specifications and performances according to actual needs; therefore, the present invention can be applied to different The working scene meets different processing needs, and the combination is flexible and changeable.
  • the present invention is a double-valve adjustable vegetable protein meat molding machine, which has the advantages of fast production efficiency, reliability, safety, etc., and the produced protein meat product has good texture, high degree of fibrosis and excellent taste.

Abstract

Disclosed in the present invention is a double-valve adjustable vegetable protein meat forming machine, the machine comprising: a feeding unit, which comprises a first material storage box, a feeding port arranged at the upper portion of the first material storage box, and a material delivery pipe connected to the bottom of the first material storage box; a mixed steaming and boiling unit, which comprises a mixed steaming and boiling chamber, wherein two ends of the mixed steaming and boiling chamber are respectively a first end and a second end, a tail end of the material delivery pipe is connected to a side edge of the first end, and the second end is provided with a die orifice; a water injecting unit, which is connected to the mixed steaming and boiling chamber; and a forming unit, which comprises a forming chamber, wherein two ends of the forming chamber are respectively a third end and a fourth end, the third end is in butt joint with the die orifice of the mixed steaming and boiling chamber, the fourth end is connected to a finished product outlet, and the forming chamber is provided with a front-end stop valve and a tail-end stop valve. The present invention has the advantages of having a high production efficiency, being reliable and safe, etc., and a finished protein meat product made thereby has a good texture, a high degree of fiber and an excellent taste.

Description

一种双阀可调式植物蛋白肉成型机A double-valve adjustable vegetable protein meat forming machine 技术领域technical field
本发明涉及植物蛋白食品的加工设备技术领域,特别是一种双阀可调式植物蛋白肉成型机。The invention relates to the technical field of processing equipment for vegetable protein food, in particular to a double-valve adjustable vegetable protein meat forming machine.
背景技术Background technique
我国是人口大国,生产安全、营养健康的农产品是关系国计民生的头等大事。随着人们生活水平的不断提高,我国肉制品的供求将出现严重的不平衡。预计到2030年,我国肉制品的供给缺口将达到3804万吨,将严重威胁到我国的粮食与食品安全。为了缓解肉类农产品有效供给的压力,近年来包括以植物蛋白为基础的植物蛋白肉和以新型细胞工厂为基础的动物培养肉的蛋白肉生产技术已经逐渐发展起来。新型蛋白肉产品相比传统农业畜牧饲养有着显著的优势,不仅可以解决传统农业中激素、抗生素、农药残留和人畜共患病毒、寄生虫、致病菌感染等问题,还可以节省75%的水,减少87%的温室气体排放和95%的土地面积需求。my country is a country with a large population. The production of safe, nutritious and healthy agricultural products is a top priority for the national economy and people's livelihood. With the continuous improvement of people's living standards, there will be a serious imbalance between the supply and demand of meat products in my country. It is estimated that by 2030, the supply gap of my country's meat products will reach 38.04 million tons, which will seriously threaten my country's grain and food security. In order to alleviate the pressure on the effective supply of meat agricultural products, protein meat production technologies including vegetable protein meat based on plant protein and animal cultured meat based on new cell factories have been gradually developed in recent years. Compared with traditional agricultural animal husbandry, the new protein meat product has significant advantages. It can not only solve the problems of hormones, antibiotics, pesticide residues and zoonotic virus, parasite, pathogenic bacteria infection in traditional agriculture, but also save 75% of water. , reducing greenhouse gas emissions by 87% and land area requirements by 95%.
豆制品是中国人日常喜爱的食品,除了传统工艺加工制作的豆腐、豆腐皮、豆腐干之外,膨化的豆制品也较受人们的欢迎,其中蛋白肉因具有大豆营养及肉类的口感而较具代表性。蛋白肉学名为组织蛋白,它是将冷榨豆粉、低温豆粕、小麦淀粉、大豆分离蛋白混合搅拌均匀后,经过螺杆挤压和加热最终从模具口挤出而形成的豆制品。现有的蛋白肉加工设备一般采用单螺杆结构形式。其结构主体为套筒和挤压螺杆,挤压螺杆位于套筒内部,套筒一端设计有加料口,另一端为食品挤出端。这种设备螺杆较短,对物料的剪切力较小,产品膨化度不够;现有机械采取了一种外加热形式,加热元件固定于螺杆套外部,物料在螺杆套内受热不充分,导致最终产品的纤维化程度不高,筋度不够,口感不好。Soy products are the daily favorite food of Chinese people. In addition to tofu, tofu skin and dried tofu made by traditional craftsmanship, puffed soy products are also more popular. Among them, protein meat is more popular due to its nutrition and taste of meat. more representative. The scientific name of protein meat is tissue protein. It is a soybean product formed by mixing cold-pressed soybean flour, low-temperature soybean meal, wheat starch, and soybean protein isolate, and then extruding from the die mouth through screw extrusion and heating. The existing protein meat processing equipment generally adopts the form of a single screw structure. Its structural main body is a sleeve and an extrusion screw, the extrusion screw is located inside the sleeve, one end of the sleeve is designed with a feeding port, and the other end is a food extrusion end. The screw of this kind of equipment is short, the shear force on the material is small, and the product expansion is not enough; the existing machine adopts a form of external heating, the heating element is fixed outside the screw sleeve, and the material is not sufficiently heated in the screw sleeve, resulting in The final product has a low degree of fibrosis, insufficient gluten, and poor taste.
总体来说,蛋白肉商业化的产品虽然已经上市,但目前的研究尚处初期阶段,还有很多技术瓶颈有待突破,蛋白肉的感官性能与营养价值有待改善。因此市场上急需一种能更加高效、可靠、安全的蛋白肉制造生产装置。In general, although the commercialized products of protein meat have been launched, the current research is still in the early stage, there are still many technical bottlenecks to be broken through, and the sensory properties and nutritional value of protein meat need to be improved. Therefore, there is an urgent need for a more efficient, reliable and safe protein meat production device in the market.
发明内容SUMMARY OF THE INVENTION
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或 省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the application to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions should not be used to limit the scope of the invention.
鉴于现有技术中存在的问题,提出了本发明。The present invention is proposed in view of the problems existing in the prior art.
因此,本发明的目的是提供一种双阀可调式植物蛋白肉成型机,其包括:入料单元,其包括第一储料箱、设置于所述第一储料箱上部并与其内部互相连通的入料口,以及连接在所述第一储料箱底部并与其内部互相连通的送料管;混合蒸煮单元,其包括混合蒸煮室,所述混合蒸煮室的两端分别为第一端和第二端,所述送料管的末端连接至所述第一端的侧边,所述第二端设置有模口;注水单元,其连接在所述混合蒸煮室上,并与其内部连通;成型单元,其包括成型室,所述成型室的两端分别为第三端和第四端,所述第三端与所述混合蒸煮室的模口对接,所述第四端连接有成品出口;所述成型室在对应于所述第三端的区段上设置有前端截止阀,在对应于所述第四端的区段上设置有末端截止阀。Therefore, the object of the present invention is to provide a double-valve adjustable vegetable protein meat forming machine, which includes: a feeding unit, which includes a first storage box, which is arranged on the upper part of the first storage box and communicates with the inside of the first storage box. a feeding port, and a feeding pipe connected to the bottom of the first storage tank and communicated with the inside thereof; a mixing cooking unit, which includes a mixing cooking chamber, and the two ends of the mixing cooking chamber are the first end and the first end respectively. Two ends, the end of the feeding pipe is connected to the side of the first end, and the second end is provided with a die; a water injection unit, which is connected to the mixing and cooking chamber and communicated with its interior; a molding unit , which includes a molding chamber, the two ends of the molding chamber are respectively a third end and a fourth end, the third end is butted with the die opening of the mixing cooking chamber, and the fourth end is connected with a finished product outlet; The molding chamber is provided with a front end stop valve on a section corresponding to the third end, and an end stop valve is provided on a section corresponding to the fourth end.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述送料管包括连接在所述第一储料箱底部侧壁上的水平管段,以及一端垂直连接在所述水平管段上另一端连接在所述第一端侧边的竖直管段。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the feeding pipe includes a horizontal pipe section connected to the bottom side wall of the first storage tank, and one end is vertically connected to the The other end of the horizontal pipe section is connected to the vertical pipe section on the side of the first end.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述混合蒸煮单元还包括套设于所述混合蒸煮室外围的加热元件,所述加热元件能够对所述混合蒸煮室的对应区段进行加热。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the mixed cooking unit further includes a heating element sleeved on the periphery of the mixed cooking chamber, and the heating element can The corresponding section of the mixing cooking chamber is heated.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述混合蒸煮单元还包括贴合于所述混合蒸煮室的第一循环水冷却系统以及与所述第一循环水冷却系统进行连接的第一水箱。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the mixed cooking unit further includes a first circulating water cooling system fitted to the mixed cooking chamber and a first circulating water cooling system connected with the first The circulating water cooling system is connected to the first water tank.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述注水单元包括与所述混合蒸煮室进行连接的输水管、连接在所述输水管上端的注水口,以及连接在所述输水管区段上的泵。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the water injection unit includes a water delivery pipe connected to the mixing cooking chamber, and a water injection port connected to the upper end of the water delivery pipe, and a pump connected to the water pipe section.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述成型单元还包括贴合于所述成型室的第二循环水冷却系统以及与所述第二循环水冷却系统进行连接的第二水箱。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the forming unit further includes a second circulating water cooling system fitted to the forming chamber and a second circulating water cooling system connected with the second circulating water. The cooling system is connected to the second water tank.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述前端截止阀与所述末端截止阀结构相同。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the front end stop valve has the same structure as the end stop valve.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述前端截止阀包括具有纵向通道的阀体,且所述阀体的侧面设置有内外通透的窗口;所述阀体通过其两个对接端连接固定在成型室的区段上;所述阀体的窗口上可拆卸地连接有固定座,所述固定座的内部设置有通透的第一穿孔;所述固定座的外端可拆卸连接有压板,所述压板上设置有与所述第一穿孔正对的第二穿孔;所述纵向通道的内部设置有球芯,所述球芯的内部具有对应于所述纵向通道的通断孔,且所述球芯能够在所述纵向通道内发生相对旋转;所述球芯部分外露出所述阀体的窗口,并在其外露部分连接有驱动柱,所述驱动柱的内端为插接端,所述插接端的横截面为非圆形,所述球芯的外露部分设置有配合于所述插接端的插接槽;所述驱动柱的外围设置有限位环,所述第一穿孔的外端口设置有配合于所述限位环的环形槽;所述驱动柱穿过所述第一穿孔,其通过所述插接端插入所述插接槽内,并通过所述限位环搁置于所述环形槽内;所述压板限定在所述限位环的外侧面上;所述驱动柱的外端连接有截止阀手柄。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the front end stop valve includes a valve body with a longitudinal channel, and a side surface of the valve body is provided with a window that is transparent inside and outside; The valve body is connected and fixed on the segment of the molding chamber through its two butt ends; the window of the valve body is detachably connected with a fixing seat, and the interior of the fixing seat is provided with a transparent first through hole; The outer end of the fixed seat is detachably connected with a pressing plate, and the pressing plate is provided with a second perforation that is opposite to the first perforation; the inner part of the longitudinal channel is provided with a ball core, and the inner part of the ball core has a Corresponding to the on-off hole of the longitudinal channel, and the spherical core can rotate relatively in the longitudinal channel; the spherical core part is exposed to the window of the valve body, and the exposed part is connected with a driving column , the inner end of the drive column is a plug-in end, the cross-section of the plug-in end is non-circular, and the exposed part of the ball core is provided with a plug-in slot matched with the plug-in end; A limit ring is arranged on the periphery, and an outer port of the first through hole is provided with an annular groove matched with the limit ring; the drive column passes through the first through hole, and is inserted into the plug through the plug end and rest in the annular groove through the limit ring; the pressing plate is limited on the outer side of the limit ring; the outer end of the drive column is connected with a stop valve handle.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述双阀可调式植物蛋白肉成型机还包括喂料单元;所述喂料单元包括喂料室、设置于所述喂料室上端并与其内部互相连通的投料口、设置于所述喂料室内部的送料螺杆以及通过减速机构与所述送料螺杆进行连接的驱动电机;所述喂料室的末端通透,并位于所述入料口的正上方。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the double-valve adjustable vegetable protein meat forming machine further includes a feeding unit; the feeding unit includes a feeding chamber, a set of The feeding port at the upper end of the feeding chamber and communicated with the inside thereof, the feeding screw arranged inside the feeding chamber, and the driving motor connected with the feeding screw through a deceleration mechanism; transparent and located just above the inlet.
作为本发明所述双阀可调式植物蛋白肉成型机的一种优选方案,其中:所述双阀可调式植物蛋白肉成型机还包括储物单元;所述储物单元设置于所述成型室的末端,其上端与所述成品出口正对,且所述成品出口插入所述储物单元的内部,并能够将成品输送至所述储物单元的内部。As a preferred solution of the double-valve adjustable vegetable protein meat forming machine of the present invention, wherein: the double-valve adjustable vegetable protein meat forming machine further comprises a storage unit; the storage unit is arranged in the forming chamber The upper end of the end is directly opposite to the finished product outlet, and the finished product outlet is inserted into the interior of the storage unit, and can deliver the finished product to the interior of the storage unit.
本发明的有益效果:本发明提出一种双阀可调式植物蛋白肉成型机,其具有生产效率快、可靠、安全,等优点,制作的蛋白肉成品质地优良,纤维化程度较高,口感优秀。Beneficial effects of the present invention: The present invention proposes a double-valve adjustable vegetable protein meat molding machine, which has the advantages of fast production efficiency, reliability, safety, etc., and the finished protein meat product has good texture, high degree of fibrosis and excellent taste. .
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort. in:
图1为双阀可调式植物蛋白肉成型机的整体结构图。Figure 1 is the overall structure diagram of the double-valve adjustable vegetable protein meat forming machine.
图2为混合蒸煮单元的结构图。Figure 2 is a structural diagram of a mixed cooking unit.
图3为成型单元的结构图。FIG. 3 is a structural diagram of a molding unit.
图4为截止阀的侧视图。Figure 4 is a side view of the shut-off valve.
图5为图4中的剖面图。FIG. 5 is a cross-sectional view of FIG. 4 .
图6为喂料单元的结构图。Figure 6 is a structural diagram of a feeding unit.
图7为混炼螺杆的一个组装实施例示意图。FIG. 7 is a schematic diagram of an assembly embodiment of a mixing screw.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合说明书附图对本发明的具体实施方式做详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Second, reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not all referring to the same embodiment, nor are they separate or selectively mutually exclusive from other embodiments.
参照图1~6,为本发明的一个实施例,该实施例提供了一种双阀可调式植物蛋白肉成型机。所述双阀可调式植物蛋白肉成型机包括入料单元100、混合蒸煮单元200、注水单元300、成型单元400以及整体支撑700。Referring to Figures 1-6, it is an embodiment of the present invention, which provides a double-valve adjustable vegetable protein meat forming machine. The double-valve adjustable vegetable protein meat forming machine includes a feeding unit 100 , a mixed cooking unit 200 , a water injection unit 300 , a forming unit 400 and an integral support 700 .
具体的,入料单元100用于向混合蒸煮单元200直接供给物料(干粉),其包括第一储料箱101、设置于第一储料箱101上部并与其内部互相连通的入料口102,以及连接在第一储料箱101底部并与其内部互相连通的送料管103。Specifically, the feeding unit 100 is used to directly supply the material (dry powder) to the mixing and cooking unit 200, and includes a first storage tank 101, a feeding port 102 disposed on the upper part of the first storage tank 101 and interconnected with the inside thereof, And the feeding pipe 103 connected to the bottom of the first storage box 101 and communicated with the inside thereof.
第一储料箱101能够临时储存适量物料,入料口102为斗状,第一储料箱101内的物料能够通过送料管103输送至混合蒸煮单元200的内部。The first storage box 101 can temporarily store an appropriate amount of materials, and the feeding port 102 is bucket-shaped.
混合蒸煮单元200用于物料与水的混合加热,实现对原料的初步加工处理。混合蒸煮单元200包括水平空心管状的混合蒸煮室201,混合蒸煮室201的两端分别为第一端201a和第二端201b,送料管103的末端连接至第一端201a的侧边,并实现与混合蒸煮室201内部空间的连通;第二端201b设置有模口202,用于物料混 合后的挤压出料,变形成模。The mixed cooking unit 200 is used for mixing and heating of materials and water, so as to realize the preliminary processing of raw materials. The mixing cooking unit 200 includes a horizontal hollow tubular mixing cooking chamber 201, two ends of the mixing cooking chamber 201 are a first end 201a and a second end 201b respectively, and the end of the feeding pipe 103 is connected to the side of the first end 201a, and realizes It is in communication with the inner space of the mixing and cooking chamber 201; the second end 201b is provided with a die opening 202, which is used for extruding and discharging the materials after mixing and deforming into a die.
注水单元300用于向混合蒸煮单元200的内部供给混合物料用的原料水,其连接在混合蒸煮室201上,并与其内部连通。The water injection unit 300 is used to supply the raw material water for the mixed material to the inside of the mixed cooking unit 200 , and is connected to the mixed cooking chamber 201 and communicated with the inside thereof.
成型单元400用于产品的成型以及输出,其包括成型室401。成型室401的两端分别为第三端401a和第四端401b,第三端401a与混合蒸煮室201的模口202对接,第四端401b连接有成品出口402;成型室401在对应于第三端401a的区段上设置有前端截止阀403,在对应于第四端401b的区段上设置有末端截止阀404。The forming unit 400 is used for forming and outputting products, and includes a forming chamber 401 . The two ends of the forming chamber 401 are the third end 401a and the fourth end 401b respectively, the third end 401a is butted with the die 202 of the mixing cooking chamber 201, and the fourth end 401b is connected with the finished product outlet 402; The front end stop valve 403 is provided on the section of the third end 401a, and the end stop valve 404 is provided on the section corresponding to the fourth end 401b.
双截止阀的配合使用/选择性使用能够准确调节成型单元400内的物料流量,保证成品的高质地、高品质。The coordinated use/selective use of the double globe valve can accurately adjust the material flow in the molding unit 400 and ensure the high quality and high quality of the finished product.
优选的,前端截止阀403与末端截止阀404结构相同。Preferably, the front end stop valve 403 and the end stop valve 404 have the same structure.
进一步的,送料管103包括连接在第一储料箱101底部侧壁上的水平管段103a,以及一端垂直连接在水平管段103a上另一端连接在第一端201a侧边的竖直管段103b。Further, the feeding pipe 103 includes a horizontal pipe section 103a connected to the bottom side wall of the first storage box 101, and a vertical pipe section 103b with one end vertically connected to the horizontal pipe section 103a and the other end connected to the side of the first end 201a.
进一步的,混合蒸煮单元200还包括套设于混合蒸煮室201外围的加热元件203,加热元件203可以采用现有的电加热圈或者加热水套等加热组件,其能够对混合蒸煮室201的对应区段进行加热。Further, the mixed cooking unit 200 further includes a heating element 203 sleeved on the periphery of the mixed cooking chamber 201. The heating element 203 can be an existing heating element such as an electric heating coil or a heating water jacket, which can correspond to the mixing and cooking chamber 201. section is heated.
进一步的,混合蒸煮单元200还包括贴合于混合蒸煮室201的第一循环水冷却系统204以及与第一循环水冷却系统204进行连接的第一水箱205。Further, the mixed cooking unit 200 further includes a first circulating water cooling system 204 attached to the mixed cooking chamber 201 and a first water tank 205 connected with the first circulating water cooling system 204 .
第一循环水冷却系统204可以为缠绕或者包覆于混合蒸煮室201外围的液冷管,且该液冷管的两端分别通过进水管段和出水管段与第一水箱205同时进行连接,实现冷却水的循环往复使用,其水循环动力可以由安装在进水管段/出水管段上的循环泵实现。The first circulating water cooling system 204 can be a liquid-cooled pipe wound or wrapped around the periphery of the mixing cooking chamber 201, and the two ends of the liquid-cooled pipe are connected to the first water tank 205 simultaneously through the water inlet pipe section and the water outlet pipe section, respectively, To realize the reciprocating use of cooling water, the water circulation power can be realized by the circulating pump installed on the water inlet pipe section/outlet pipe section.
进一步的,注水单元300包括与混合蒸煮室201进行连接的输水管301、连接在输水管301上端的注水口302,以及连接在输水管301区段上的泵303。注水口302为斗状,悬于混合蒸煮室201的上方。Further, the water injection unit 300 includes a water delivery pipe 301 connected to the mixing cooking chamber 201 , a water injection port 302 connected to the upper end of the water delivery pipe 301 , and a pump 303 connected to a section of the water delivery pipe 301 . The water injection port 302 is bucket-shaped and is suspended above the mixing and cooking chamber 201 .
进一步的,成型单元400还包括贴合于成型室401的第二循环水冷却系统405以及与第二循环水冷却系统405进行连接的第二水箱406。Further, the molding unit 400 further includes a second circulating water cooling system 405 attached to the molding chamber 401 and a second water tank 406 connected with the second circulating water cooling system 405 .
第二循环水冷却系统405及其第二水箱406设置于成型单元400的下部,且其具体构造和实施方式与第一循环水冷却系统204相同,此处不赘述。The second circulating water cooling system 405 and its second water tank 406 are disposed at the lower part of the molding unit 400, and its specific structure and implementation are the same as those of the first circulating water cooling system 204, which will not be repeated here.
进一步的,前端截止阀403包括具有纵向通道403a-1的阀体403a,且阀体 403a的侧面设置有内外通透的窗口403a-2;阀体403a通过其两个对接端连接固定在成型室401可拆分的两个区段的端头之间。Further, the front end stop valve 403 includes a valve body 403a having a longitudinal channel 403a-1, and a side surface of the valve body 403a is provided with a window 403a-2 that is transparent inside and outside; the valve body 403a is connected and fixed in the molding chamber through its two butt ends 401 between the ends of the two segments that can be split.
阀体403a的窗口403a-2上可拆卸地连接有固定座403b(例如:固定座403b的边缘通过螺栓固定在窗口403a-2的外围),固定座403b的内部设置有通透的且正对于窗口403a-2的第一穿孔403b-1。A fixing seat 403b is detachably connected to the window 403a-2 of the valve body 403a (for example, the edge of the fixing seat 403b is fixed on the periphery of the window 403a-2 by bolts), and the interior of the fixing seat 403b is provided with a transparent and facing The first perforation 403b-1 of the window 403a-2.
固定座403b的外端可拆卸连接有压板403c(例如:压板403c的边缘通过螺栓固定在固定座403b外端的外围),压板403c上设置有与第一穿孔403b-1正对的第二穿孔403c-1。A pressing plate 403c is detachably connected to the outer end of the fixed seat 403b (for example, the edge of the pressing plate 403c is fixed on the periphery of the outer end of the fixed seat 403b by bolts), and the pressing plate 403c is provided with a second through hole 403c facing the first through hole 403b-1 -1.
纵向通道403a-1的内部具有球形腔室,该球形腔室内设置有球芯403d,球芯403d的内部具有对应于纵向通道403a-1的通断孔403d-1,且球芯403d能够在纵向通道403a-1的球形腔室内发生相对旋转,以使得通断孔403d-1正对/偏离纵向通道403a-1,并以此来控制截止阀的通断状态。The interior of the longitudinal channel 403a-1 has a spherical cavity, the spherical cavity is provided with a spherical core 403d, the interior of the spherical core 403d has an on-off hole 403d-1 corresponding to the longitudinal channel 403a-1, and the spherical core 403d can be in the longitudinal direction. Relative rotation occurs in the spherical chamber of the channel 403a-1, so that the on-off hole 403d-1 faces/deviates from the longitudinal channel 403a-1, and thus controls the on-off state of the shut-off valve.
球芯403d部分外露出阀体403a的窗口403a-2,并在其外露部分连接有驱动柱403e,驱动柱403e的内端为插接端403e-1,插接端403e-1的横截面为非圆形(如方形),球芯403d的外露部分设置有配合于插接端403e-1的插接槽403d-2;驱动柱403e的外围还设置有限位环403e-2,第一穿孔403b-1的外端口设置有配合于限位环403e-2的环形槽403b-2。Part of the ball core 403d is exposed to the window 403a-2 of the valve body 403a, and a driving column 403e is connected to the exposed part of the core 403d. Non-circular (such as square), the exposed part of the ball core 403d is provided with a socket 403d-2 matched with the socket end 403e-1; a limit ring 403e-2 is also provided on the periphery of the driving column 403e, and the first through hole 403b The outer port of -1 is provided with an annular groove 403b-2 that fits into the limit ring 403e-2.
驱动柱403e穿过第一穿孔403b-1,其通过插接端403e-1插入插接槽403d-2内,实现周向旋转的限位绑定,并通过限位环403e-2搁置于环形槽403b-2内;限位环403e-2在环形槽403b-2内能够发生相对旋转。The driving column 403e passes through the first through hole 403b-1, and is inserted into the insertion slot 403d-2 through the plug end 403e-1 to realize the limit binding of circumferential rotation, and rests on the ring through the limit ring 403e-2 In the groove 403b-2; the limit ring 403e-2 can rotate relatively in the annular groove 403b-2.
压板403c限定在限位环403e-2的外侧面上,防止驱动柱403e的掉落。The pressing plate 403c is defined on the outer side of the limiting ring 403e-2 to prevent the driving column 403e from falling.
驱动柱403e的外端连接有截止阀手柄403f,用于旋转控制驱动柱403e以及与其绑定的球芯403d,从而控制球芯403d的旋转。The outer end of the driving column 403e is connected with a stop valve handle 403f, which is used for rotationally controlling the driving column 403e and the ball core 403d bound thereto, thereby controlling the rotation of the ball core 403d.
进一步的,双阀可调式植物蛋白肉成型机还包括喂料单元500。Further, the double-valve adjustable vegetable protein meat forming machine also includes a feeding unit 500 .
喂料单元500包括一端通透的喂料室501、设置于喂料室501上端并与其内部互相连通的投料口502、设置于喂料室501内部的送料螺杆503以及通过减速机构与送料螺杆503进行连接的驱动电机504。The feeding unit 500 includes a feeding chamber 501 with one end transparent, a feeding port 502 arranged on the upper end of the feeding chamber 501 and communicated with the inside thereof, a feeding screw 503 arranged inside the feeding chamber 501, and the feeding screw 503 through a deceleration mechanism. Connected drive motor 504.
喂料室501的末端通透,并位于入料口102的正上方。The end of the feeding chamber 501 is transparent and is located just above the feeding port 102 .
投料口502内能够储存较多的物料,其与第一储料箱101的配合使用能够使得喂料单元500的驱动电机504无需时刻开启,无需持续供给物料;鉴于第 一储料箱101本身的临时储存能力,驱动电机504仅需间隔性工作即可(喂料单元500定期周期性向入料口102内输送物料)。The feeding port 502 can store more materials, and its use with the first storage box 101 can make the drive motor 504 of the feeding unit 500 not need to be turned on at all times, and it is not necessary to continuously supply materials; For temporary storage capacity, the drive motor 504 only needs to work at intervals (the feeding unit 500 periodically periodically delivers materials into the feeding port 102).
进一步的,双阀可调式植物蛋白肉成型机还包括储物单元600。Further, the double-valve adjustable vegetable protein meat forming machine also includes a storage unit 600 .
储物单元600设置于成型室401的末端,其上端与成品出口402正对,且成品出口402插入储物单元600的内部,并能够将成品输送至储物单元600的内部。储物单元600为多功能储物箱,用于囤积生产的产品。The storage unit 600 is disposed at the end of the molding chamber 401 , and its upper end is opposite to the finished product outlet 402 . The storage unit 600 is a multifunctional storage box for hoarding produced products.
进一步的,上述的入料单元100、混合蒸煮单元200、注水单元300、成型单元400、喂料单元500等均可以固定在整体支撑700上,整体支撑700为设备的支撑基础,其用于支撑上部结构。Further, the above-mentioned feeding unit 100, mixing cooking unit 200, water injection unit 300, molding unit 400, feeding unit 500, etc. can all be fixed on the integral support 700, and the integral support 700 is the supporting foundation of the equipment, which is used for supporting superstructure.
设备开启,干粉加入喂料室501,驱动电机504通过减速机构带动喂料室501内部送料螺杆503转动,干粉被缓慢平稳地运送至入料口102,干粉通过送料管103进入混合蒸煮室201后,启动泵303,向混合蒸煮室201注入原料水(混合所需水分的用量由泵303进行精准控制);干粉与原料水混合,并通过加热元件203加热,实现对原料的初步加工处理;当温度达到合适范围后,需开启第一循环水冷却系统204,对混合蒸煮室201温度进行控制,避免混合蒸煮室201温度过高,对设备造成损坏,或由于设备外壳温度过高造成的烫伤事故,而且当混合蒸煮室201温度失稳过高,会造成产品品质下降的不良后果。混合后的物料继续流动,通过模口202,物料在模口202处受挤压变形成模;调节截止阀,使得成模物料进入成型室401,成型室401的第二循环水冷却系统405开启,对成型室401进行温度控制,前端截止阀403与末端截止阀404配合使用,调节成型室401内物料流量,保证成品的高质地、高品质;加工完成的成品从成品出口402处挤出,进入储物单元600。The equipment is turned on, the dry powder is added to the feeding chamber 501, the drive motor 504 drives the feeding screw 503 inside the feeding chamber 501 to rotate through the deceleration mechanism, the dry powder is slowly and steadily transported to the feeding port 102, and the dry powder enters the mixing and cooking chamber 201 through the feeding pipe 103. , start the pump 303, and inject the raw material water into the mixing cooking chamber 201 (the amount of water required for mixing is precisely controlled by the pump 303); the dry powder is mixed with the raw material water, and heated by the heating element 203 to realize the preliminary processing of the raw material; when After the temperature reaches an appropriate range, the first circulating water cooling system 204 needs to be turned on to control the temperature of the mixing cooking chamber 201 to prevent the temperature of the mixing cooking chamber 201 from being too high, causing damage to the equipment, or scalding accidents caused by the high temperature of the equipment shell. , and when the temperature instability of the mixing cooking chamber 201 is too high, it will cause adverse consequences of product quality degradation. The mixed material continues to flow, passes through the die opening 202, and the material is extruded and deformed into a die at the die opening 202; the shut-off valve is adjusted so that the molded material enters the molding chamber 401, and the second circulating water cooling system 405 of the molding chamber 401 is turned on , the temperature of the molding chamber 401 is controlled, and the front end stop valve 403 and the end stop valve 404 are used together to adjust the material flow in the molding chamber 401 to ensure the high quality and high quality of the finished product; the finished product is extruded from the finished product outlet 402, Enter storage unit 600.
上述过程中需要注意的是:产品成模后运送至成型室401,需打开前端截止阀403,使得物料顺利进入成型室401,调节前端截止阀403至合适开度,能最大程度上保证物料进入成型室401的速度和物料量在最佳范围内,从而最大程度保证产品的质地和口感处于高水平状态;物料进入成型室401后,第二循环水冷却系统405开启,对成型室401温度进行调节控制,使得产品快速成型,产品加工成型后,调节末端截止阀404开度,双截止阀配合使用,调节成型室401内产品流速更加精准,成品从成品出口402处被挤出,进入储物单元600,完成整个蛋白肉加工程序。In the above process, it should be noted that: after the product is molded and transported to the molding chamber 401, the front end stop valve 403 needs to be opened, so that the material can smoothly enter the molding chamber 401, and the front end stop valve 403 is adjusted to a suitable opening degree, which can ensure the entry of materials to the greatest extent. The speed and material volume of the molding chamber 401 are within the optimal range, so as to ensure that the texture and taste of the product are at a high level; after the material enters the molding chamber 401, the second circulating water cooling system 405 is turned on, and the temperature of the molding chamber 401 is adjusted. The adjustment control enables the product to be rapidly formed. After the product is processed and formed, the opening of the end stop valve 404 is adjusted. The double stop valve is used together to adjust the flow rate of the product in the molding chamber 401 more accurately. The finished product is extruded from the finished product outlet 402 and enters the storage. Unit 600, completes the entire protein meat processing procedure.
进一步的,如图7,为提高混合蒸煮单元200的混合效果,本发明的混合蒸煮室201内设置有纵向的混炼螺杆800,其同样可以由位于混合蒸煮室201一端外部的电机通过减速机构进行驱动旋转。Further, as shown in FIG. 7 , in order to improve the mixing effect of the mixing cooking unit 200, the mixing cooking chamber 201 of the present invention is provided with a longitudinal mixing screw 800, which can also be driven by a motor located outside one end of the mixing cooking chamber 201 through a deceleration mechanism. Drive rotation.
混炼螺杆800包括纵向沿伸的螺杆轴801以及能够套于所述螺杆轴801上的多个套筒组件802;套于螺杆轴801上的各个套筒组件802的结构可以相同或者不相同,且套于螺杆轴801上的套筒组件802均不能相对于螺杆轴801发生周向转动(例如,螺杆轴801的外侧壁上设置有轴向的凹槽,各个套筒组件802的内侧壁上设置有相应的凸起,作为限位配合)。The mixing screw 800 includes a longitudinally extending screw shaft 801 and a plurality of sleeve assemblies 802 that can be sleeved on the screw shaft 801; the structures of each sleeve assembly 802 sleeved on the screw shaft 801 can be the same or different, And none of the sleeve assemblies 802 sleeved on the screw shaft 801 can rotate in the circumferential direction relative to the screw shaft 801 (for example, the outer side wall of the screw shaft 801 is provided with an axial groove, and the inner side wall of each sleeve assembly 802 is provided with an axial groove. Corresponding protrusions are provided as limit fit).
进一步的,套筒组件802包括挤压传送元件802a和混合搅拌元件802b。Further, the sleeve assembly 802 includes an extrusion conveying element 802a and a mixing and stirring element 802b.
挤压传送元件802a包括第一套筒802a-1以及设置于第一套筒802a-1外围的螺旋片802a-2,挤压传送元件802a能够通过第一套筒802a-1套于所述螺杆轴801的外围,作为一小段用于对物料进行传输和挤压的“螺杆段”。The extrusion transmission element 802a includes a first sleeve 802a-1 and a helical sheet 802a-2 disposed on the periphery of the first sleeve 802a-1, and the extrusion transmission element 802a can be sleeved on the screw through the first sleeve 802a-1 The periphery of the shaft 801 is used as a small "screw section" for conveying and extruding the material.
混合搅拌元件802b包括第二套筒802b-1,以及沿周向可拆卸均布在第二套筒802b-1外围的多个混炼条802b-2,各个混炼条802b-2上均固定有沿其轴向分布的多个搅拌凸块802b-3,且混炼条802b-2配备有不同规格(混炼条802b-2上的搅拌凸块802b-3数量不同,可以搭配使用)。The mixing and stirring element 802b includes a second sleeve 802b-1, and a plurality of kneading bars 802b-2 detachably and uniformly distributed on the periphery of the second sleeve 802b-1 in the circumferential direction, and each kneading bar 802b-2 is fixed on each There are a plurality of stirring protrusions 802b-3 distributed along its axial direction, and the mixing bar 802b-2 is equipped with different specifications (the number of stirring protrusions 802b-3 on the mixing bar 802b-2 is different, which can be used in combination).
由于本发明的混炼螺杆800采用模块化设计,并配备有多种不同构造的套筒组件,能够根据实际需要灵活组装出各种不同规格和性能的螺杆;因此,本发明能够适用于不同的作业场景,满足不同的加工需求,且组合搭配灵活多变。Since the mixing screw 800 of the present invention adopts a modular design and is equipped with a variety of sleeve components with different structures, it can flexibly assemble screws of various specifications and performances according to actual needs; therefore, the present invention can be applied to different The working scene meets different processing needs, and the combination is flexible and changeable.
本发明为一种双阀可调式植物蛋白肉成型机,具有生产效率快、可靠、安全,等优点,制作的蛋白肉成品质地优良,纤维化程度较高,口感优秀。The present invention is a double-valve adjustable vegetable protein meat molding machine, which has the advantages of fast production efficiency, reliability, safety, etc., and the produced protein meat product has good texture, high degree of fibrosis and excellent taste.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

  1. 一种双阀可调式植物蛋白肉成型机,其特征在于:包括,A double-valve adjustable vegetable protein meat forming machine is characterized in that: comprising:
    入料单元(100),其包括第一储料箱(101)、设置于所述第一储料箱(101)上部并与其内部互相连通的入料口(102),以及连接在所述第一储料箱(101)底部并与其内部互相连通的送料管(103);A feeding unit (100), comprising a first storage box (101), a feeding port (102) disposed on the upper part of the first storage box (101) and communicating with the inside thereof, and a feeding port (102) connected to the first storage box (101) A feeding pipe (103) interconnected at the bottom of the storage box (101) and its interior;
    混合蒸煮单元(200),其包括混合蒸煮室(201),所述混合蒸煮室(201)的两端分别为第一端(201a)和第二端(201b),所述送料管(103)的末端连接至所述第一端(201a)的侧边,所述第二端(201b)设置有模口(202);A mixed cooking unit (200), comprising a mixed cooking chamber (201), two ends of the mixed cooking chamber (201) being a first end (201a) and a second end (201b) respectively, the feeding pipe (103) The end of the end is connected to the side of the first end (201a), and the second end (201b) is provided with a die (202);
    注水单元(300),其连接在所述混合蒸煮室(201)上,并与其内部连通;A water injection unit (300) is connected to the mixed cooking chamber (201) and communicated with the interior thereof;
    成型单元(400),其包括成型室(401),所述成型室(401)的两端分别为第三端(401a)和第四端(401b),所述第三端(401a)与所述混合蒸煮室(201)的模口(202)对接,所述第四端(401b)连接有成品出口(402);所述成型室(401)在对应于所述第三端(401a)的区段上设置有前端截止阀(403),在对应于所述第四端(401b)的区段上设置有末端截止阀(404)。A molding unit (400) includes a molding chamber (401), two ends of the molding chamber (401) are a third end (401a) and a fourth end (401b), the third end (401a) and the The die openings (202) of the mixing cooking chamber (201) are butted, and the fourth end (401b) is connected with the finished product outlet (402); A front end stop valve (403) is provided on the segment, and a terminal stop valve (404) is provided on the segment corresponding to the fourth end (401b).
  2. 如权利要求1所述的双阀可调式植物蛋白肉成型机,其特征在于:所述送料管(103)包括连接在所述第一储料箱(101)底部侧壁上的水平管段(103a),以及一端垂直连接在所述水平管段(103a)上另一端连接在所述第一端(201a)侧边的竖直管段(103b)。The double-valve adjustable vegetable protein meat forming machine according to claim 1, characterized in that: the feeding pipe (103) comprises a horizontal pipe section (103a) connected to the bottom side wall of the first storage box (101) ), and a vertical pipe section (103b) whose one end is vertically connected to the horizontal pipe section (103a) and the other end is connected to the side of the first end (201a).
  3. 如权利要求1或2所述的双阀可调式植物蛋白肉成型机,其特征在于:所述混合蒸煮单元(200)还包括套设于所述混合蒸煮室(201)外围的加热元件(203),所述加热元件(203)能够对所述混合蒸煮室(201)的对应区段进行加热。The double-valve adjustable vegetable protein meat forming machine according to claim 1 or 2, characterized in that: the mixed cooking unit (200) further comprises a heating element (203) sleeved on the periphery of the mixed cooking chamber (201) ), the heating element (203) is capable of heating the corresponding section of the mixed cooking chamber (201).
  4. 如权利要求3所述的双阀可调式植物蛋白肉成型机,其特征在于:所述混合蒸煮单元(200)还包括贴合于所述混合蒸煮室(201)的第一循环水冷却系统(204)以及与所述第一循环水冷却系统(204)进行连接的第一水箱(205)。The double-valve adjustable vegetable protein meat forming machine according to claim 3, characterized in that: the mixed cooking unit (200) further comprises a first circulating water cooling system ( 204) and a first water tank (205) connected with the first circulating water cooling system (204).
  5. 如权利要求1、2、4任一所述的双阀可调式植物蛋白肉成型机,其特征在于:所述注水单元(300)包括与所述混合蒸煮室(201)进行连接的输水管(301)、连接在所述输水管(301)上端的注水口(302),以及连接在所述输水管(301)区段上的泵(303)。The double-valve adjustable vegetable protein meat forming machine according to any one of claims 1, 2, and 4, characterized in that: the water injection unit (300) comprises a water delivery pipe (300) connected to the mixing cooking chamber (201). 301), a water injection port (302) connected to the upper end of the water delivery pipe (301), and a pump (303) connected to the section of the water delivery pipe (301).
  6. 如权利要求5所述的双阀可调式植物蛋白肉成型机,其特征在于:所述成型单元(400)还包括贴合于所述成型室(401)的第二循环水冷却系统(405) 以及与所述第二循环水冷却系统(405)进行连接的第二水箱(406)。The double-valve adjustable vegetable protein meat forming machine according to claim 5, characterized in that: the forming unit (400) further comprises a second circulating water cooling system (405) fitted to the forming chamber (401) and a second water tank (406) connected to the second circulating water cooling system (405).
  7. 如权利要求1、2、4、6任一所述的双阀可调式植物蛋白肉成型机,其特征在于:所述前端截止阀(403)与所述末端截止阀(404)结构相同。The double-valve adjustable vegetable protein meat forming machine according to any one of claims 1, 2, 4, and 6, characterized in that: the front end stop valve (403) and the end stop valve (404) have the same structure.
  8. 如权利要求7所述的双阀可调式植物蛋白肉成型机,其特征在于:所述前端截止阀(403)包括具有纵向通道(403a-1)的阀体(403a),且所述阀体(403a)的侧面设置有内外通透的窗口(403a-2);所述阀体(403a)通过其两个对接端连接固定在成型室(401)的区段上;The double-valve adjustable vegetable protein meat forming machine according to claim 7, wherein the front end stop valve (403) comprises a valve body (403a) having a longitudinal channel (403a-1), and the valve body The side surface of (403a) is provided with a window (403a-2) which is transparent inside and outside; the valve body (403a) is connected and fixed on the section of the molding chamber (401) through its two butt ends;
    所述阀体(403a)的窗口(403a-2)上可拆卸地连接有固定座(403b),所述固定座(403b)的内部设置有通透的且正对于所述窗口(403a-2)的第一穿孔(403b-1);所述固定座(403b)的外端可拆卸连接有压板(403c),所述压板(403c)上设置有与所述第一穿孔(403b-1)正对的第二穿孔(403c-1);A fixed seat (403b) is detachably connected to the window (403a-2) of the valve body (403a), and the inside of the fixed seat (403b) is provided with a transparent surface facing the window (403a-2) ) of the first through hole (403b-1); the outer end of the fixing seat (403b) is detachably connected with a pressure plate (403c), and the pressure plate (403c) is provided with the first through hole (403b-1) The opposite second perforation (403c-1);
    所述纵向通道(403a-1)的内部设置有球芯(403d),所述球芯(403d)的内部具有对应于所述纵向通道(403a-1)的通断孔(403d-1),且所述球芯(403d)能够在所述纵向通道(403a-1)内发生相对旋转;A spherical core (403d) is provided inside the longitudinal channel (403a-1), and the interior of the spherical core (403d) has an on-off hole (403d-1) corresponding to the longitudinal channel (403a-1), and the spherical core (403d) can rotate relative to the longitudinal channel (403a-1);
    所述球芯(403d)部分外露出所述阀体(403a)的窗口(403a-2),并在其外露部分连接有驱动柱(403e),所述驱动柱(403e)的内端为插接端(403e-1),所述插接端(403e-1)的横截面为非圆形,所述球芯(403d)的外露部分设置有配合于所述插接端(403e-1)的插接槽(403d-2);所述驱动柱(403e)的外围设置有限位环(403e-2),所述第一穿孔(403b-1)的外端口设置有配合于所述限位环(403e-2)的环形槽(403b-2);A window (403a-2) of the valve body (403a) is partially exposed from the ball core (403d), and a driving column (403e) is connected to the exposed part, and the inner end of the driving column (403e) is a plug-in socket. A connection end (403e-1), the cross section of the insertion end (403e-1) is non-circular, and the exposed part of the ball core (403d) is provided with a connection to the insertion end (403e-1) A limit ring (403e-2) is set on the periphery of the drive column (403e), and the outer port of the first through hole (403b-1) is provided with a limit ring (403b-1) that fits the limit the annular groove (403b-2) of the ring (403e-2);
    所述驱动柱(403e)穿过所述第一穿孔(403b-1),其通过所述插接端(403e-1)插入所述插接槽(403d-2)内,并通过所述限位环(403e-2)搁置于所述环形槽(403b-2)内;所述压板(403c)限定在所述限位环(403e-2)的外侧面上;The driving column (403e) passes through the first through hole (403b-1), is inserted into the insertion slot (403d-2) through the insertion end (403e-1), and passes through the limiter. The position ring (403e-2) rests in the annular groove (403b-2); the pressing plate (403c) is defined on the outer side of the limit ring (403e-2);
    所述驱动柱(403e)的外端连接有截止阀手柄(403f)。A stop valve handle (403f) is connected to the outer end of the drive column (403e).
  9. 如权利要求8所述的双阀可调式植物蛋白肉成型机,其特征在于:所述双阀可调式植物蛋白肉成型机还包括喂料单元(500);The double-valve adjustable vegetable protein meat forming machine according to claim 8, characterized in that: the double-valve adjustable vegetable protein meat forming machine further comprises a feeding unit (500);
    所述喂料单元(500)包括喂料室(501)、设置于所述喂料室(501)上端并与其内部互相连通的投料口(502)、设置于所述喂料室(501)内部的送料螺杆(503)以及通过减速机构与所述送料螺杆(503)进行连接的驱动电机(504);The feeding unit (500) comprises a feeding chamber (501), a feeding port (502) arranged on the upper end of the feeding chamber (501) and communicated with the inside thereof, and a feeding port (502) arranged inside the feeding chamber (501) a feeding screw (503) and a drive motor (504) connected with the feeding screw (503) through a deceleration mechanism;
    所述喂料室(501)的末端通透,并位于所述入料口(102)的正上方。The end of the feeding chamber (501) is transparent and is located just above the feeding port (102).
  10. 如权利要求9所述的双阀可调式植物蛋白肉成型机,其特征在于:所述双阀可调式植物蛋白肉成型机还包括储物单元(600);The double-valve adjustable vegetable protein meat forming machine according to claim 9, characterized in that: the double-valve adjustable vegetable protein meat forming machine further comprises a storage unit (600);
    所述储物单元(600)设置于所述成型室(401)的末端,其上端与所述成品出口(402)正对,且所述成品出口(402)插入所述储物单元(600)的内部,并能够将成品输送至所述储物单元(600)的内部。The storage unit (600) is arranged at the end of the molding chamber (401), the upper end of which is directly opposite to the finished product outlet (402), and the finished product outlet (402) is inserted into the storage unit (600) inside the storage unit (600).
PCT/CN2021/079385 2021-03-05 2021-03-05 Double-valve adjustable vegetable protein meat forming machine WO2022183504A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115812843A (en) * 2022-12-13 2023-03-21 山东真诺智能设备有限公司 Plant steak manufacture equipment

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US6309682B1 (en) * 1995-06-20 2001-10-30 Nestec S.A. Dry lamellar-structure pet food product
CN201326762Y (en) * 2008-05-19 2009-10-14 浙江沃尔达铜业有限公司 Multi-gear valve
CN110692737A (en) * 2019-10-29 2020-01-17 中国农业科学院农产品加工研究所 A shaping cutting device for preparing vegetable protein hand tears intestines
CN110839858A (en) * 2019-11-13 2020-02-28 中国农业科学院农产品加工研究所 Linkage color mixing and seasoning device and method for preparing plant protein meat

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Publication number Priority date Publication date Assignee Title
US6309682B1 (en) * 1995-06-20 2001-10-30 Nestec S.A. Dry lamellar-structure pet food product
CN201326762Y (en) * 2008-05-19 2009-10-14 浙江沃尔达铜业有限公司 Multi-gear valve
CN110692737A (en) * 2019-10-29 2020-01-17 中国农业科学院农产品加工研究所 A shaping cutting device for preparing vegetable protein hand tears intestines
CN110839858A (en) * 2019-11-13 2020-02-28 中国农业科学院农产品加工研究所 Linkage color mixing and seasoning device and method for preparing plant protein meat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115812843A (en) * 2022-12-13 2023-03-21 山东真诺智能设备有限公司 Plant steak manufacture equipment

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