Brushless motor system for preventing expansion and using method thereof
Technical Field
The invention relates to the technical field of brushless motor safety, in particular to a brushless motor system for preventing expansion and a using method thereof.
Background
The brushless direct current motor is composed of a motor main body and a driver, and is a typical electromechanical integration product. Because the brushless DC motor is operated in a self-control mode, a starting winding is not additionally arranged on a rotor like a synchronous motor which is started under the condition of variable frequency and speed regulation and does not generate oscillation and step-out when the load suddenly changes. The permanent magnet of the brushless DC motor with medium and small capacity is mostly made of rare earth neodymium iron boron (Nd-Fe-B) material with high magnetic energy product.
Brushless DC motor is at the in-process of long-time use, rotor in the inside stator rubs with the air at the pivoted in-process, make inside heat increase, under long-time work, the outer phenomenon of arranging of heat can appear in whole sealed seam crossing, can influence the leakproofness of junction like this, the condition of deformation can appear in holistic shell after the air friction, and its soldering tin point and electric wire also can be heated and appear the problem that life descends, in case the inflation appears whole motor and uses and to receive the influence.
The present inventors have been made to solve the above-described problems.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the main technical scheme that: a brushless motor system that prevents swelling, comprising: the water cooling device comprises a base, a mounting plate is fixedly connected to the right side of the top of the base, an annular cooling mechanism is fixedly connected to the left side of the mounting plate, a motor shell is fixedly connected to the left side of the annular cooling mechanism, a motor assembly is arranged in the motor shell and comprises a stator and a rotor, a water cooling jacket is arranged in the middle of the side surface of the motor shell, two water receiving valves are fixedly connected to the upper side and the lower side of the side surface of the water cooling jacket, the two water receiving valves are arranged oppositely, a three-way pipe is communicated with one opposite side of the two water receiving valves, a first copper pipe and a second copper pipe are respectively communicated with the upper side and the lower side of the three-way pipe, an annular water cooling cavity is arranged on the mounting plate, the first copper pipe and the second copper pipe are respectively communicated with the upper side and the lower side of the inner cavity of the annular water cooling cavity, and circular holes are reserved in the annular cooling mechanism and the mounting plate, an output shaft is connected to the right side of the motor assembly in a specified manner, the output shaft penetrates through the two reserved round holes, an L-shaped clapboard is fixedly connected above the left side of the mounting plate, a pressure supply device is fixedly connected on the left side of the inner wall of the L-shaped clapboard, the motor shell is internally sleeved with a backwater cooling device, the left end of the motor assembly is sleeved with a radiating fan blade, the left end of the motor assembly extends to the outer end of the motor shell and is provided with a speed reducer, the left end of the speed reducer is fixedly connected with the right end of the pressure supply device, a pressure supply cavity is arranged inside the left end of the L-shaped partition plate, the top of the base is fixedly connected with a water storage tank, the right side of the water storage tank is communicated with the inner cavity of the annular water cooling cavity through a communicating sleeve, a plurality of water cooling plates are arranged in the water storage tank at equal intervals, the bottom end of the L-shaped partition plate is communicated with an air pressure pipe, and the air pressure pipe is communicated with the inner cavity of the water storage tank.
When the rotor in the motor assembly rotates in the stator, the heat dissipation flabellum itself of the fixed connection of the left end of rotor can dispel the heat to the motor assembly, and with the left end fixedly connected with decelerator of rotor, decelerator makes to supply and presses the device to start, supply to press the device like this and can supply to press in the water storage box through the pneumatic tube, the water-cooling chamber cooling water pressure boost is made in the switch-on cover to the water storage box cooling water, like this the cooling water in the annular water-cooling chamber gets into in water-cooling jacket and the annular cooling body respectively, can cool down the motor assembly like this, water after the motor assembly dispels the heat, can pass through return water cooling device's heat dissipation, the cooling water gets into and carries out recirculation cooling once more through the heat dissipation of water-cooling board in the water storage box.
Preferably, the annular cooling mechanism is annular, the annular cooling mechanism comprises a fixed sleeve, a water inlet sleeve is fixedly connected above the inner cavity of the fixed sleeve, a water outlet sleeve is fixedly connected below the inner cavity of the fixed sleeve, the inner wall of the annular cooling mechanism is provided with an annular groove, a cold gathering ring is sleeved in the annular groove and sleeved on the output shaft, the water inlet sleeve is communicated with the inner cavity of the annular water cooling cavity through a first connecting pipe, the water outlet sleeve is communicated with the inner cavity of the annular water cooling cavity through a second connecting pipe, the inner cavities of the water inlet ring sleeve and the water outlet ring sleeve are respectively communicated with the upper side and the lower side of the inner cavity of the cold gathering ring through a first vertical hollow strip and a second vertical hollow strip, gather cold ring inner chamber upside cover and be equipped with annular water diversion plate, the below cover of gathering cold ring inner chamber is equipped with the arc sponge that impounds.
Preferably, the annular water distribution plate comprises an arc-shaped plate, an arc-shaped groove is formed in the top of the side surface of the arc-shaped plate, a water storage plate is sleeved in an inner cavity of the arc-shaped groove, and a plurality of water discharge grooves are formed in the water storage plate at equal intervals.
Along with the liquid level of cooling water rises, the cooling water gets into in the annular cooling mechanism this moment, the shape cover of intaking in the fixed cover of annular cooling mechanism, the cooling water gets into the shape of intaking and overlaps the back, the cooling water is from on moving down the annular water diversion plate in a plurality of first vertical cavity strips of the interior intercommunication of shape cover of intaking, and the reposition of redundant personnel through the annular water diversion plate, the cooling water at first gets into in the arc wall, the cooling water of the gathering in the arc wall gathers and flows on the water storage plate like this, and it makes even distribution of cooling water gather on the cold ring to flow down in a plurality of lower basins on the water storage plate, and gather in the arc retaining sponge, can cool down the operation to the output of rotation like this, avoid causing the junction to receive the high temperature condition because the output rotates at the excessive speed, and then guaranteed the leakproofness of motor.
Preferably, the pressure supply device comprises an air supply device which is fixedly connected to the upper left side of the inner wall of the L-shaped clapboard, the right side of the air supply device is fixedly connected with a first transmission wheel, the middle part of the left side of the inner wall of the L-shaped clapboard is fixedly connected with an air pressure sleeve, the air pressure sleeve is communicated with the air supply device, the left side and the right side of the inner wall of the air pressure sleeve pass through the circular column, the right end of the round column penetrates through the right side of the inner wall of the air pressure sleeve and is fixedly connected with the left end of the motor assembly, and the right end of the round column and the left side of the speed reducer are provided with a second transmission wheel, the side surface of the round column is fixedly connected with sealing plates at equal intervals, the sealing plate is sleeved with a sealing frame, the sealing frame is in contact with the inner wall of the air pressure sleeve, the air pressure sleeve is communicated with the pressure supply cavity through an air outlet pipe, and the first conveying wheel is in transmission connection with the second conveying wheel through a conveying belt.
Preferably, the air feeder includes the sleeve, sleeve inner chamber right side cover is equipped with the mount, be equipped with the pivot through the bearing housing on the mount, be provided with a plurality of flabellums in the pivot, the right side cover of pivot is equipped with first transfer gear, the sleeve with the air pressure cover intercommunication.
In the process of supplying pressure, the left end of rotor drives the circular post and rotates, the circular post can make a plurality of sealing plates on the surface rotate, meanwhile, the sealing plate contacts with the air pressure sleeve and rotates, the first conveying wheel and the second conveying wheel pass through the conveying belt, in this way, the first conveying wheel can drive the rotating shaft to rotate on the bearing, air flow generated by a plurality of fan blades on the rotating shaft flows into the air pressure sleeve through the vertical pipe, in addition, when the sealing plate rotates through the vertical pipe, the air flow entering the sealing plate rotates to the position of the air outlet pipe, under the effect of centrifugal rotation, the air flow enters the pressure supply cavity from the air outlet pipe, the air pressure inside the pressure supply cavity is increased, the air pressure inside the pressure supply cavity enters the water storage box from the air pressure pipe, and therefore, cooling water in the water storage box and the annular water cooling cavity can be subjected to air pressure liquid level rising.
Preferably, the backwater cooling device comprises a first circulation ring, a second circulation ring, a third circulation ring and a fourth circulation ring, the first circulation ring is communicated with the second circulation ring, the second circulation ring is communicated with the third circulation ring, and the third circulation ring is communicated with the fourth circulation ring through two communicating pipes, the upper side and the lower side of the fourth circulation ring are communicated with water cooling pipes, and the upper water cooling pipe and the lower water cooling pipe are respectively communicated with the water cooling jacket and the water storage tank through return pipes.
When the cooling water passes through the backwater cooling device, the heat dissipation fan blades rotate, so that the airflow of the backwater cooling device flows rapidly through the heat dissipation fan blades, and the cooling water of the first circulation ring, the second circulation ring, the third circulation ring and the fourth circulation ring in the backwater cooling device flows rapidly, so that the cooling water is cooled.
Preferably, the water cooling jacket comprises a hollow ring sleeve, the hollow ring sleeve is provided with an annular circulation cavity, the upper side and the lower side of the hollow ring sleeve are communicated with a water injection pipe sleeve, a water inlet pipe orifice is sleeved in the water injection pipe sleeve, one side of the water inlet pipe orifice is sealed by a circular block, a water inlet is formed in the water inlet pipe orifice and the circular block, the water inlet comprises a first arc-shaped water tank and a second arc-shaped water tank which are communicated, the water inlet pipe orifice is fixedly connected with the inner wall of the water injection pipe sleeve through a partition plate, a movable rod is fixedly connected at the joint of the water injection pipe sleeve and the hollow ring sleeve, the movable rod is elastically connected with a rotary sleeve through a torsion spring, a guide plate is fixedly connected to the surface of the rotary sleeve, a rotary ring is arranged on the inner wall of the hollow ring sleeve in an interference manner, blades are fixedly connected in the rotary ring sleeve at equal intervals, and arc-shaped blocks are fixedly connected to the inner wall of the rotary ring at equal intervals, the upper and lower both sides of arc piece run through there is the heat dissipation pipe, are located heat dissipation pipe cover in the arc piece intracavity is equipped with two solid fixed rings, two gu fixed ring goes up a plurality of fin of equidistance fixedly connected with.
After cooling water respectively enters the first copper pipe and the second copper pipe and enters the water inlet pipe orifices from the first copper pipe and the second copper pipe, the injected water flow can be dispersed into dispersive water flow under the blocking of the circular blocks due to the circular blocks arranged on the water inlet pipe orifices, so that the water flow enters the partition plates from the first arc water channel and the second arc water channel, the cooling water entering the partition plates surrounds the guide plates due to the blocking of the partition plates, the guide plates enable the cooling water to circulate along the annular circulation cavity under the shunting of the guide plates, the cooling water is in contact with the blades in the circulation process of the annular circulation cavity, the blades can drive the rotating ring to rotate in the hollow ring sleeve, the arc blocks and the rotating ring can be in contact with the cooling water to dissipate heat of the motor main assembly, the internal temperature is prevented from being too high, and the internal expansion is reduced, and the coolant liquid part of annular circulation chamber circulation gets into in apopore two, and get into in apopore one from apopore two, in the cooling water arc piece this moment, because the setting of heat dissipation pipe, hot-air and the contact of heat dissipation pipe in the motor assembly, the heat dissipation pipe produces high temperature like this, when the cooling water contacts with the part that the heat dissipation pipe is located the arc piece, inside can be quick carry out the heat exchange, when the in-process that the cooling water flows, the fin contact on the cooling water can solid fixed ring, the fin can make solid fixed ring rotate like this, and then can improve radiating speed.
Preferably, the hollow ring sleeve comprises an annular sleeve, the inner wall of the annular sleeve is provided with an annular groove, the left side and the right side of the inner wall of the annular groove are both provided with annular limiting grooves, the left side and the right side of the inner wall of the annular limiting groove are both embedded with balls, the two sides of the inner wall of the annular limiting groove are respectively and fixedly connected with a first sealing ring and a second sealing ring,
the rotating ring includes solid fixed ring, annular spacing inslot cover is equipped with solid fixed ring, gu fixed ring's the equal overlap joint in the left and right sides has the ball, gu fixed ring inner wall fixedly connected with extends the ring, extend the ring inner wall with one side of arc piece is connected, it has seted up apopore one to extend the ring inner wall, gu fixed ring outside fixedly connected with apopore two, apopore one with apopore two communicate.
Preferably, a method of using a brushless motor system for preventing swelling, comprising the steps of:
when a rotor in a motor assembly rotates in a stator, a heat dissipation fan blade fixedly connected with the left end of the rotor can dissipate heat of the motor assembly, a speed reducer is fixedly connected with the left end of the rotor, the speed reducer enables a pressure supply device to be started, the pressure supply device can supply pressure to a water storage tank through a pressure pipe, cooling water in the water storage tank enables cooling water in an annular water cooling cavity to be pressurized from a connecting sleeve, and the cooling water in the annular water cooling cavity respectively enters a water cooling sleeve and an annular cooling mechanism, so that the motor assembly can be cooled, when the motor assembly dissipates heat, the cooling water can dissipate heat through a return water cooling device, and the cooling water enters the water storage tank and is recycled and cooled through heat dissipation of a water cooling plate;
secondly, in the process of pressure supply, the left end of the rotor drives the circular column to rotate, the circular column can enable the plurality of sealing plates on the surface to rotate, meanwhile, the sealing plates are in contact with the air pressure sleeve and rotate, the first conveying wheel and the second conveying wheel pass through the conveying belt, so that the first conveying wheel can drive the rotating shaft to rotate on the bearing, air flow generated by the plurality of fan blades on the rotating shaft flows into the air pressure sleeve through the vertical pipe, when the sealing plates rotate through the vertical pipe, the sealing plates rotate the entering air flow to the position of the air outlet pipe, under the action of centrifugal rotation, the air flow enters the pressure supply cavity from the air outlet pipe, so that the air pressure inside the pressure supply cavity is increased, the air pressure inside the pressure supply cavity enters the water storage tank from the air pressure pipe, and cooling water in the water storage tank and the annular water cooling cavity can be subjected to air pressure liquid level rise;
a third step; along with the rising of the liquid level of cooling water, the cooling water enters the annular cooling mechanism at the moment, the water inlet shape sleeve is arranged in the fixed sleeve of the annular cooling mechanism, after the cooling water enters the water inlet shape sleeve, the cooling water moves downwards to the annular water distribution plate from a plurality of first vertical hollow strips communicated in the water inlet shape sleeve and is distributed by the annular water distribution plate, the cooling water firstly enters the arc-shaped groove, so that the cooling water gathered in the arc-shaped groove gathers on the water storage plate and flows downwards on the water storage plate from a plurality of lower water grooves to be uniformly distributed on the cold gathering ring and gathered in the arc-shaped water storage sponge, the rotating output end can be cooled, the situation that the joint is subjected to high temperature due to the fact that the output end rotates too fast is avoided, and the sealing performance of the motor is further guaranteed;
the fourth step; after cooling water respectively enters the first copper pipe and the second copper pipe and enters the water inlet pipe orifices from the first copper pipe and the second copper pipe, the injected water flow can be dispersed into dispersive water flow under the blocking of the circular blocks due to the circular blocks arranged on the water inlet pipe orifices, so that the water flow enters the partition plates from the first arc water channel and the second arc water channel, the cooling water entering the partition plates surrounds the guide plates due to the blocking of the partition plates, the guide plates enable the cooling water to circulate along the annular circulation cavity under the shunting of the guide plates, the cooling water is in contact with the blades in the circulation process of the annular circulation cavity, the blades can drive the rotating ring to rotate in the hollow ring sleeve, the arc blocks and the rotating ring can be in contact with the cooling water to dissipate heat of the motor main assembly, the internal temperature is prevented from being too high, and the internal expansion is reduced, the cooling liquid part of the annular circulation cavity flows into the water outlet hole II and flows into the water outlet hole I from the water outlet hole II, at the moment, hot air in the motor assembly is in contact with the heat dissipation circular tube due to the arrangement of the heat dissipation circular tube, so that the heat dissipation circular tube generates high temperature, when the cooling water is in contact with the part of the heat dissipation circular tube, which is positioned in the arc-shaped block, the heat can be rapidly exchanged inside, and when cooling water flows, the cooling water can be in contact with the cooling fins on the fixing ring, so that the cooling fins can enable the fixing ring to rotate, and further the heat dissipation speed can be improved;
the fifth step; when the cooling water in the return water cooling device, because the heat dissipation flabellum rotates, the flabellum that dispels the heat makes the quick flow of return water cooling device air current like this, and the quick flow of cooling water of first circulation circle, second circulation circle, third circulation circle and fourth circulation circle in the return water cooling device like this, and then carries out the cooling treatment to the cooling water, and in the cooling water can flow back and advance the water storage box, and then cools off the cooling water when can flow.
The invention has at least the following beneficial effects:
1. the rotor is utilized to drive the pressure supply device, the pressure supply device can supply pressure to the water storage tank through the air pressure pipe, cooling water in the annular water cooling cavity is pressurized from the connecting sleeve by cooling water in the water storage tank, and then the cooling water in the annular water cooling cavity respectively enters the water cooling sleeve and the annular cooling mechanism, so that the motor assembly can be cooled.
2. In the process of pressure supply, the left end of the rotor drives the round column to rotate, the round column can enable the plurality of sealing plates on the surface to rotate, meanwhile, the sealing plates are in contact with the air pressure sleeve and rotate, the first transmission wheel and the second transmission wheel pass through the transmission belt, so that the first transmission wheel can drive the rotating shaft to rotate on the bearing, the airflow generated by the fan blades on the rotating shaft flows into the air pressure sleeve through the vertical pipe, and, when the sealing plate rotates to pass through the vertical pipe, the sealing plate rotates the entering airflow to the position of the air outlet pipe, under the action of centrifugal rotation, the air flow enters the pressure supply cavity from the air outlet pipe, so that the air pressure in the pressure supply cavity is increased, the air pressure in the pressure supply cavity enters the water storage tank from the air pressure pipe, therefore, the cooling water in the water storage tank and the annular water cooling cavity can be raised by the air pressure and the liquid level, and the cooling water can be rapidly cooled when in use.
3. In the cooling water got into annular cooling mechanism, the shape cover of intaking in annular cooling mechanism's the fixed cover, the cooling water gets into the shape of intaking and overlaps the back, the cooling water from a plurality of first vertical cavity strips of the shape cover intercommunication of intaking on downstream to the annular water diversion plate, and through the reposition of redundant personnel of annular water diversion plate, the cooling water at first gets into in the arc wall, the cooling water of the gathering in the arc wall gathers the flow on the water storage plate like this, and from a plurality of down stream make the even distribution of cooling water gather on cold ring in the basin on the water storage plate, and gather in the arc retaining sponge, can cool down the operation to the output of rotating like this, avoid causing the junction to receive the high temperature condition because the output rotates too soon, and then guaranteed the leakproofness of motor.
4. After cooling water respectively enters the first copper pipe and the second copper pipe, the injected water flow can be dispersed into dispersed water flow under the blocking of the circular block, the cooling water entering the first copper pipe and the second copper pipe surrounds the guide plate due to the blocking of the partition plate, the guide plate enables the cooling water to circulate along the annular circulation cavity under the shunting of the guide plate, the blades can drive the rotating ring to rotate in the hollow ring sleeve, the arc-shaped block and the rotating ring can be contacted with the cooling water to dissipate heat of the motor main assembly, the internal temperature is prevented from being overhigh, the internal expansion is reduced, part of the cooling liquid circulating in the annular circulation cavity enters the water outlet hole II and enters the water outlet hole I from the water outlet hole II, at the moment, the cooling circular pipe is arranged in the arc-shaped block, hot air in the motor assembly is contacted with the heat dissipation circular pipe, and the heat dissipation circular pipe generates high temperature, when the cooling water was located the partial contact of arc piece with the heat dissipation pipe, the inside can be quick carry out the heat exchange, and at the in-process that cooling water flows, the fin contact on the cooling water can solid fixed ring, and the fin can make solid fixed ring rotate like this, and then can improve radiating speed.
5. When the cooling water was in the return water cooling device, because the heat dissipation flabellum rotates, the flabellum that dispels the heat makes the quick flow of return water cooling device air current like this, first circulation circle in the return water cooling device like this, the second circulation circle, the quick flow of the cooling water of third circulation circle and fourth circulation circle, and then cool down the processing to the cooling water, the cooling water can flow back and advance in the water storage box, and then cool off the cooling water when can flow, and can also cool down the processing with the heat that the flabellum that dispels the heat produced in the backward flow, further guarantee to be in microthermal state around the motor, the effectual effect that plays the protection motor.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is an overall front cross-sectional view of the present invention;
FIG. 2 is a side cross-sectional view of a gas supply apparatus of the present invention;
FIG. 3 is a block diagram of the water jacket of the present invention;
FIG. 4 is a structural view of the hollow collar of the present invention;
FIG. 5 is a block diagram of the rotating ring of the present invention;
FIG. 6 is a schematic view of a backwater cooling device according to the present invention;
fig. 7 is a schematic view of the annular water diversion plate of the present invention.
In the figure, 1 base, 2 mounting plates, 3 annular water cooling cavities, 4 water storage tanks, 5 communicating sleeves, 6 water cooling plates, 7 motor housings, 8 output shafts, 9 fixing sleeves, 10 water inlet shape sleeves, 11 water outlet shape sleeves, 12 first vertical hollow strips, 13 annular water distribution plates, 131 arc-shaped plates, 132 arc-shaped grooves, 133 water storage plates, 134 water discharging grooves, 14 cold gathering rings, 15 second vertical hollow strips, 16 second copper pipes, 17 first copper pipes, 18 air pressure pipes, 19 motor assemblies, 191 stators, 192 rotors, 20 water cooling sleeves, 201 hollow ring sleeves, 2011 annular sleeves, 2012 annular grooves, 2013 balls, 2014 second sealing rings, 2015 first sealing rings, 202 water injection pipe sleeves, 203 water inlet pipe orifices, 204 water inlet orifices, 2041 arc-shaped first water tank-shaped first, 2042 arc-shaped water tank-shaped blocks, 205 circular blocks, 206 partition plates, 207 guide plates, 208 rotary sleeves, 209 movable rods, 210 annular circulating cavities, 211 blades, fixing rings, 2121 rotating rings, 2121 water inlet orifices, 2042 arc-shaped water tank circular water circulating rods, 206 partition plates, 208 rotary rings, 2121 guide plates, 208 rotary rings, 2122, a 2123 extending ring, 2124 water outlet I, 213 arc-shaped blocks, 214 heat dissipation circular pipes, 215 fixing rings, 216 heat dissipation fins, 21 three-way pipes, 22 water connection valves, 23 heat dissipation fan blades, 24 water return cooling devices, 241 first circulation rings, 242 second circulation rings, 243 third circulation rings, 244 fourth circulation rings, 245 through pipes, 246 water cooling pipes, 25L-shaped partition plates, 26 pressure supply cavities, 27 air supply devices, 271 sleeves, 272 rotating shafts, 273 bearings, 274 fixing frames, 275 fan blades, 28 first transmission wheels, 29 speed reducers, 30 second transmission wheels, 31 transmission belts, 32 air pressure sleeves, 33 air outlet pipes, 34 circular columns, 35 sealing plates, 351 sealing frames and 36 return pipes.
Detailed Description
Embodiments of the present application will be described in detail with reference to the drawings and examples, so that how to implement technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.
As shown in fig. 1 to 7, the present invention provides a brushless motor system for preventing swelling, comprising: the water cooling device comprises a base 1, a mounting plate 2 is fixedly connected to the right side of the top of the base 1, an annular cooling mechanism is fixedly connected to the left side of the mounting plate 2, a motor shell 7 is fixedly connected to the left side of the annular cooling mechanism, a motor assembly 19 is arranged in the motor shell 7, the motor assembly 19 comprises a stator 191 and a rotor 192, a water cooling jacket 20 is arranged in the middle of the side surface of the motor shell 7, two water receiving valves 22 are fixedly connected to the upper side and the lower side of the side surface of the water cooling jacket 20, the two water receiving valves 22 are oppositely arranged, a three-way pipe 21 is communicated with one side, opposite to the two water receiving valves 22, a first copper pipe 17 and a second copper pipe 16 are respectively communicated with the three-way pipe 21 on the upper side and the lower side, an annular water cooling cavity 3 is arranged on the mounting plate 2, the first copper pipe 17 and the second copper pipe 16 are respectively communicated with the upper side and the lower side of the inner cavity of the annular water cooling cavity 3, and the annular cooling mechanism and the mounting plate 2 are both provided with reserved round holes, the right side of the motor assembly 19 is connected with an output shaft 8 in a specified mode, the output shaft 8 penetrates through two reserved circular holes, an L-shaped partition plate 25 is fixedly connected to the upper portion of the left side of the mounting plate 2, a pressure supply device is fixedly connected to the left side of the inner wall of the L-shaped partition plate 25, a water return cooling device 24 is arranged in the motor shell 7 in a sleeved mode, a heat dissipation fan blade 23 is arranged at the left end of the motor assembly 19 in a sleeved mode, the left end of the motor assembly 19 extends to the outer end of the motor shell 7 and is provided with a speed reduction device 29, the left end of the speed reduction device 29 is fixedly connected with the right end of the pressure supply device, a pressure supply cavity 26 is arranged inside the left end of the L-shaped partition plate 25, the top of the base 1 is fixedly connected with a water storage tank 4, the right side of the water storage tank 4 is communicated with the inner cavity of the annular water cooling cavity 3 through a communicating sleeve 5, a plurality of water cooling plates 6 are arranged in the water storage tank 4 at equal intervals, an air pressure pipe 18 is communicated with the bottom end of the L-shaped partition plate 25, and the air pressure pipe 18 is communicated with the inner cavity of the water storage tank 4.
When a rotor 192 in the motor assembly 19 rotates in the stator 191, the heat dissipation fan blade 23 fixedly connected with the left end of the rotor 192 can dissipate heat of the motor assembly 19, the speed reducer 29 is fixedly connected with the left end of the rotor 192, the speed reducer 29 enables the pressure supply device to be started, the pressure supply device can supply pressure to the water storage tank 4 through the air pressure pipe 18, cooling water in the water storage tank 4 enables cooling water in the annular water cooling cavity 3 to be pressurized from the connection sleeve 5, and the cooling water in the annular water cooling cavity 3 enters the water cooling sleeve 20 and the annular cooling mechanism respectively, so that the motor assembly 19 can be cooled, and when the water after heat dissipation of the motor assembly 19 is dissipated, the cooling water can be dissipated through the return water cooling device 24 and enters the water storage tank 4 to be cooled by the heat dissipation of the water cooling plate 6 for recirculation cooling.
The shape of annular cooling body is the annular, annular cooling body is including fixed cover 9, the top fixedly connected with of fixed cover 9 inner chamber is intake shape cover 10, the below fixedly connected with of fixed cover 9 inner chamber goes out water ring cover 11, the annular has been seted up to annular cooling body inner wall, the annular endotheca is equipped with cold-collecting ring 14, cold-collecting ring 14 cover is established on output shaft 8, it communicates with 3 inner chambers in annular water cooling chamber through connecting pipe one to intake shape cover 10, it communicates with 3 inner chambers in annular water cooling chamber through connecting pipe two to go out water ring cover 11, it communicates with the upper and lower both sides of cold-collecting ring 14 inner chamber respectively through first vertical cavity strip 12 and the vertical cavity strip 15 of second respectively to intake shape cover 10 and play water ring cover 11 inner chamber, cold-collecting ring 14 inner chamber upside cover is equipped with annular water diversion plate 13, the below cover of cold-collecting ring 14 inner chamber is equipped with the arc retaining sponge.
The annular water diversion plate 13 comprises an arc-shaped plate 131, an arc-shaped groove 132 is formed in the top of the side surface of the arc-shaped plate 131, a water storage plate 133 is sleeved in the inner cavity of the arc-shaped groove 132, and a plurality of water discharge grooves 134 are formed in the water storage plate 133 at equal intervals.
Along with the liquid level of cooling water rises, the cooling water gets into in the annular cooling mechanism this moment, the shape cover 10 of intaking in annular cooling mechanism's the fixed cover 9, the cooling water gets into and intakes behind the shape cover 10, the cooling water moves down to annular water diversion plate 13 in a plurality of first vertical cavity 12 of intercommunication in the shape cover 10 of intaking, and the reposition of redundant personnel through annular water diversion plate 13, the cooling water at first gets into in the arc wall 132, the cooling water of the gathering in the arc wall 132 gathers on water storage plate 133 like this, and it makes even distribution of cooling water on gathering cold ring 14 to flow down in a plurality of lower basins 134 on water storage plate 133, and gather in the arc retaining sponge, can cool down the operation to the output 8 of rotating like this, avoid causing the junction to receive the high temperature condition because output 8 rotates too fast, and then guaranteed the leakproofness of motor.
The pressure supply device comprises an air supply device 27, the air supply device 27 is fixedly connected above the left side of the inner wall of the L-shaped partition plate 25, the right side of the air supply device 27 is fixedly connected with a first transmission wheel 28, the middle part of the left side of the inner wall of the L-shaped partition plate 25 is fixedly connected with an air pressure sleeve 32, the air pressure sleeve 32 is communicated with the air supply device 27, the left side and the right side of the inner wall of the air pressure sleeve 32 pass through a circular column 34, the right end of the circular column 34 penetrates through the right side of the inner wall of the air pressure sleeve 32 and is fixedly connected with the left end of the motor assembly 19, and the right end of the round column 34 and the left side of the speed reducer 29 are provided with a second transmission wheel 30, the side surface of the round column 34 is fixedly connected with a sealing plate 35 at equal intervals, the sealing plate 35 is sleeved with a sealing frame 351, the sealing frame 351 is in contact with the inner wall of an air pressure sleeve 32, the air pressure sleeve 32 is communicated with a pressure supply cavity 26 through an air outlet pipe 33, and the first transmission wheel 28 and the second transmission wheel 30 are in transmission connection through a transmission belt 31.
The air supply device 27 comprises a sleeve 271, a fixed frame 274 is sleeved on the right side of an inner cavity of the sleeve 271, a rotating shaft 272 is sleeved on the fixed frame 274 through a bearing 273, a plurality of fan blades 275 are arranged on the rotating shaft 272, a first transmission wheel 28 is sleeved on the right side of the rotating shaft 272, and the sleeve 271 is communicated with the air pressure sleeve 32.
During the pressure supply, the left end of the rotor 192 drives the circular column 34 to rotate, the circular column 34 can rotate the sealing plates 35 on the surface, and meanwhile, the sealing plates 35 are in contact with the air pressure sleeve 32 and rotate, and the first transfer wheel 28 and the second transfer wheel 30 pass through the transfer belt 31, so that the first transfer wheel 28 can drive the rotating shaft 272 to rotate on the bearing 273, the air flow generated by the plurality of fan blades 275 on the rotating shaft 273 flows into the air pressure jacket 32 through the vertical pipe, and, as the gasket 35 rotates past the standpipe, the gasket 35 rotates the incoming gas flow to the point of the outlet duct 33, under the action of centrifugal rotation, the air flow enters the pressure supply cavity 26 from the air outlet pipe 33, so that the air pressure in the pressure supply cavity 26 is increased, so that the air pressure in the pressure supply cavity 26 enters the water storage tank 4 from the air pressure pipe 18, thereby enabling the cooling water in the water storage tank 4 and the annular water-cooling cavity 3 to be subjected to air pressure liquid level rise.
The backwater cooling device 24 comprises a first circulation ring 241, a second circulation ring 242, a third circulation ring 243 and a fourth circulation ring 244, the first circulation ring 241 is communicated with the second circulation ring 242, the second circulation ring 242 is communicated with the third circulation ring 243, the third circulation ring 243 is communicated with the fourth circulation ring 244 through two communicating pipes 245, the upper side and the lower side of the fourth circulation ring 244 are communicated with water cooling pipes 246, and the upper water cooling pipes 246 and the lower water cooling pipes 246 are respectively communicated with the water cooling jacket 20 and the water storage tank 4 through return pipes 36.
When the cooling water passes through the backwater cooling device 24, the heat dissipation fan blades 23 rotate, so that the airflow of the backwater cooling device 24 flows rapidly through the heat dissipation fan blades 23, and the cooling water in the first circulation ring 241, the second circulation ring 242, the third circulation ring 243 and the fourth circulation ring 244 in the backwater cooling device 24 flows rapidly, so that the cooling water is cooled.
The water cooling sleeve 20 comprises a hollow ring sleeve 201, the hollow ring sleeve 201 is provided with an annular circulating cavity 210, the upper side and the lower side of the hollow ring sleeve 201 are both communicated with a water injection pipe sleeve 202, a water inlet pipe mouth 203 is sleeved in the water injection pipe sleeve 202, one side of the water inlet pipe mouth 203 is sealed through a circular block 205, a water inlet 204 is arranged on the water inlet pipe mouth 203 and the circular block 205, the water inlet 204 comprises a first arc-shaped water tank 2041 and a second arc-shaped water tank 2042 which are communicated, the water inlet pipe mouth 203 and the inner wall of the water injection pipe sleeve 202 are fixedly connected through a partition plate 206, a movable rod 209 is fixedly connected at the joint of the water injection pipe sleeve 202 and the hollow ring sleeve 201, a rotary sleeve 208 is elastically connected on the movable rod 209 through a torsion spring, a guide plate 207 is fixedly connected on the surface of the rotary sleeve 208, a rotary ring 212 is arranged on the inner wall of the hollow ring sleeve 201 in an interference manner, equidistant blades 211 are fixedly connected on the rotary ring 212 at equal intervals, an arc-shaped block 213 is fixedly connected on the inner wall of the rotary ring 212, the upper and lower both sides of arc piece 213 are run through and are had heat dissipation pipe 214, and the heat dissipation pipe 214 cover that is located the inner chamber of arc piece 213 is equipped with two solid fixed rings 215, equidistant fixedly connected with a plurality of fin 216 on two solid fixed rings 215.
After cooling water enters the first copper pipe 17 and the second copper pipe 16 respectively and enters the water inlet pipe mouth 203 from the first copper pipe 17 and the second copper pipe 16, due to the circular block 205 arranged on the water inlet pipe mouth 203, the injected water flow can be dispersed into dispersed water flow under the blocking of the circular block 205, so that the water flow enters the partition plate 206 from the first arc water tank 2041 and the second arc water tank 2042, due to the blocking of the partition plate 206, the entering cooling water surrounds the partition plate 207, under the shunting of the partition plate 207, the partition plate 207 enables the cooling water to circulate along the annular circulation cavity 210, so that the cooling water is in contact with the blades 211 in the circulating process of the annular circulation cavity 210, so that the blades 211 can drive the rotating ring 212 to rotate in the hollow annular sleeve 201, and the arc blocks 213 and the rotating ring 212 can be in contact with the cooling water to dissipate heat of the motor assembly, avoid inside high temperature, thereby reduce inside expanded condition to appear, and the coolant liquid part of annular circulation chamber 210 circulation gets into apopore two 2122, and get into apopore one 2124 from apopore two 2122, in the cooling water arc piece 213, because the setting of heat dissipation pipe 214, the hot-air in the motor assembly 19 contacts with heat dissipation pipe 214, heat dissipation pipe 214 produces high temperature like this, when the cooling water contacts with the part that heat dissipation pipe 214 is located in arc piece 213, inside can be quick carries out the heat exchange, when the in-process that the cooling water flows, the fin 216 contact on the cooling water can fixed ring 215, fin 216 can make fixed ring 215 rotate like this, and then can improve radiating speed.
The hollow ring sleeve 201 comprises an annular sleeve 2011, an annular groove 2012 is formed in the inner wall of the annular sleeve 2011, annular limiting grooves are formed in the left side and the right side of the inner wall of the annular groove 2012, balls 2013 are inlaid in the left side and the right side of the inner wall of the annular limiting groove, a first sealing ring 2015 and a second sealing ring 2014 are fixedly connected to the two sides of the inner wall of the annular limiting groove respectively,
the rotating ring 212 comprises a fixing ring 2121, a fixing ring 2121 is sleeved in the annular limiting groove, balls 2013 are respectively lapped on the left side and the right side of the fixing ring 2121, an extending ring 2123 is fixedly connected to the inner wall of the fixing ring 2121, the inner wall of the extending ring 2123 is connected with one side of the arc block 213, a first water outlet 2124 is formed in the inner wall of the extending ring 2123, a second water outlet 2122 is fixedly connected to the outer portion of the fixing ring 2121, and the first water outlet 2124 is communicated with the second water outlet 2122.
A method of using a brushless motor system to prevent swelling, comprising the steps of:
firstly, when a rotor 192 in a motor assembly 19 rotates in a stator 191, a heat dissipation fan blade 23 fixedly connected with the left end of the rotor 192 can dissipate heat of the motor assembly 19, the left end of the rotor 192 is fixedly connected with a speed reducer 29, the speed reducer 29 enables a pressure supply device to be started, the pressure supply device can supply pressure to a water storage tank 4 through a pneumatic tube 18, cooling water in the water storage tank 4 enables cooling water in an annular water cooling cavity 3 to be pressurized from a connecting sleeve 5, and the cooling water in the annular water cooling cavity 3 enters a water cooling sleeve 20 and an annular cooling mechanism respectively, so that the motor assembly 19 can be cooled, and when the water dissipated by the motor assembly 19 can be dissipated through a return water cooling device 24, the cooling water enters the water storage tank 4 and is cooled circularly again through heat dissipation of a water cooling plate 6;
in the second step, the left end of the rotor 192 rotates the circular post 34 during the pressure supply, the circular post 34 can rotate the plurality of sealing plates 35 on the surface, and at the same time the sealing plates 35 are in contact with the air pressure sleeve 32 and rotate, and the first transfer wheel 28 and the second transfer wheel 30 pass through the transfer belt 31, so that the first transfer wheel 28 can drive the rotating shaft 272 to rotate on the bearing 273, the air flow generated by the plurality of fan blades 275 on the rotating shaft 273 flows into the air pressure sleeve 32 through the vertical pipe, and, as the gasket 35 rotates past the standpipe, the gasket 35 rotates the incoming gas flow to the point of the outlet duct 33, under the action of centrifugal rotation, the air flow enters the pressure supply cavity 26 from the air outlet pipe 33, so that the air pressure in the pressure supply cavity 26 is increased, so that the air pressure in the pressure supply cavity 26 enters the water storage tank 4 from the air pressure pipe 18, so that the cooling water in the water storage tank 4 and the annular water-cooling cavity 3 can be subjected to air pressure and liquid level rise;
a third step; along with the rising of the liquid level of the cooling water, the cooling water enters the annular cooling mechanism at the moment, the water inlet shape sleeve 10 is arranged in the fixed sleeve 9 of the annular cooling mechanism, after the cooling water enters the water inlet shape sleeve 10, the cooling water moves downwards to the annular water distribution plate 13 from the plurality of first vertical hollow strips 12 communicated in the water inlet shape sleeve 10 and is distributed by the annular water distribution plate 13, the cooling water firstly enters the arc-shaped groove 132, so that the cooling water gathered in the arc-shaped groove 132 gathers on the water storage plate 133, and flows downwards on the water storage plate 133 from the plurality of lower water grooves 134 to be uniformly distributed on the cold gathering ring 14 and gathers in the arc-shaped water storage sponge, so that the rotating output end 8 can be cooled, the situation that the connecting part is subjected to high temperature due to the over-fast rotation of the output end 8 is avoided, and the sealing performance of the motor is further ensured;
the fourth step; after cooling water enters the first copper pipe 17 and the second copper pipe 16 respectively and enters the water inlet pipe mouth 203 from the first copper pipe 17 and the second copper pipe 16, due to the circular block 205 arranged on the water inlet pipe mouth 203, the injected water flow can be dispersed into dispersed water flow under the blocking of the circular block 205, so that the water flow enters the partition plate 206 from the first arc water tank 2041 and the second arc water tank 2042, due to the blocking of the partition plate 206, the entering cooling water surrounds the partition plate 207, under the shunting of the partition plate 207, the partition plate 207 enables the cooling water to circulate along the annular circulation cavity 210, so that the cooling water is in contact with the blades 211 in the circulating process of the annular circulation cavity 210, so that the blades 211 can drive the rotating ring 212 to rotate in the hollow annular sleeve 201, and the arc blocks 213 and the rotating ring 212 can be in contact with the cooling water to dissipate heat of the motor assembly, the phenomenon that the temperature inside the annular circulation cavity 210 is too high is avoided, so that the expansion inside the annular circulation cavity is reduced, the circulating cooling liquid of the annular circulation cavity 210 partially enters the two 2122 water outlet holes and enters the one water outlet hole 2124 water outlet hole from the two 2122 water outlet holes, at the moment, the cooling water arc-shaped block 213 is internally provided with the cooling circular pipe 214, hot air in the motor assembly 19 is in contact with the cooling circular pipe 214 due to the arrangement of the cooling circular pipe 214, so that the cooling circular pipe 214 generates high temperature, when the cooling water is in contact with the part, located in the arc-shaped block 213, of the cooling circular pipe 214, the heat inside of the cooling circular pipe can be rapidly exchanged, when the cooling water flows, the cooling water can be in contact with the cooling fins 216 on the fixing ring 215, so that the cooling fins 216 can enable the fixing ring 215 to rotate, and the cooling speed can be improved;
the fifth step; when the cooling water passes through the backwater cooling device 24, because the heat dissipation fan blades 23 rotate, the heat dissipation fan blades 23 enable the airflow of the backwater cooling device 24 to flow rapidly, and the cooling water in the first circulation ring 241, the second circulation ring 242, the third circulation ring 243 and the fourth circulation ring 244 in the backwater cooling device 24 flows rapidly, so that the cooling water is cooled, and the cooling water can flow back into the water storage tank 4.
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, and a person skilled in the art can solve the technical problem within a certain error range to achieve the technical effect basically.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a good or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such good or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of additional like elements in the article or system in which the element is included.
The foregoing description shows and describes several preferred embodiments of the invention, but as before, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.