CN113122780A - Material and manufacturing process of dental appliance and dental appliance - Google Patents

Material and manufacturing process of dental appliance and dental appliance Download PDF

Info

Publication number
CN113122780A
CN113122780A CN202110418390.4A CN202110418390A CN113122780A CN 113122780 A CN113122780 A CN 113122780A CN 202110418390 A CN202110418390 A CN 202110418390A CN 113122780 A CN113122780 A CN 113122780A
Authority
CN
China
Prior art keywords
dental appliance
metal powder
degreasing
percent
sintering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110418390.4A
Other languages
Chinese (zh)
Other versions
CN113122780B (en
Inventor
严新华
杨虎
侯春伟
陈勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Oceanwide United Precision Manufacturing Co Ltd
Original Assignee
Shenzhen Oceanwide United Precision Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Oceanwide United Precision Manufacturing Co Ltd filed Critical Shenzhen Oceanwide United Precision Manufacturing Co Ltd
Priority to CN202110418390.4A priority Critical patent/CN113122780B/en
Publication of CN113122780A publication Critical patent/CN113122780A/en
Application granted granted Critical
Publication of CN113122780B publication Critical patent/CN113122780B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C7/00Orthodontics, i.e. obtaining or maintaining the desired position of teeth, e.g. by straightening, evening, regulating, separating, or by correcting malocclusions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/103Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing an organic binding agent comprising a mixture of, or obtained by reaction of, two or more components other than a solvent or a lubricating agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/1017Multiple heating or additional steps
    • B22F3/1021Removal of binder or filler
    • B22F3/1025Removal of binder or filler not by heating only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/22Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip
    • B22F3/225Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces for producing castings from a slip by injection molding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/007Ferrous alloys, e.g. steel alloys containing silver
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/50Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/247Removing material: carving, cleaning, grinding, hobbing, honing, lapping, polishing, milling, shaving, skiving, turning the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Landscapes

  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Epidemiology (AREA)
  • Dentistry (AREA)
  • Veterinary Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Public Health (AREA)
  • General Health & Medical Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dental Preparations (AREA)
  • Powder Metallurgy (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

Abstract

The invention discloses a material and a manufacturing process of a dental appliance and the dental appliance, wherein the material of the dental appliance comprises the following components in percentage by mass: less than or equal to 0.05 percent of C, 15 to 17 percent of Cr, 10 to 12 percent of Ni, 2 to 3 percent of Mo, ZrO23-5 percent of Ag and 2-3 percent of Fe, and the balance of Fe, and the invention adopts a specially configured metal powder proportioningThe dental appliance manufactured by the processing method of final injection molding has high hardness, high surface smoothness, antibacterial effect and fine and full characteristics.

Description

Material and manufacturing process of dental appliance and dental appliance
Technical Field
The invention relates to the technical field of metal injection molding, in particular to a material and a manufacturing process of a dental appliance and the dental appliance.
Background
In modern society, people pay more and more attention to perfect their own appearance, and often choose to wear the dental appliance for aesthetic purposes. Because the dental appliance is in the oral environment for a long time, the dental appliance has high requirements on material toxicity, hardness, salt spray performance, smoothness and the like.
At present, when the dental appliance is produced by an injection molding process, the used material is 17-4PH stainless steel, the corrosion resistance is poor, the surface smoothness of the produced dental appliance is low, food residues are easy to retain, and bacteria and corrosive substances are formed to damage the health of teeth. For the dental appliance used by children, the required precision is high due to small product size, and the required fine requirements are difficult to achieve by the existing process.
Disclosure of Invention
In order to solve the problems in the prior art, the embodiment of the invention provides a material and a manufacturing process of an orthodontic appliance and the orthodontic appliance. The technical scheme is as follows:
in a first aspect, a material for dental appliances is provided, which comprises, in mass percent, 0.05% or less of C, 15-17% of Cr, 10-12% of Ni, 2-3% of Mo, and ZrO23-5 percent of Ag and 2-3 percent of Fe.
In a second aspect, there is also provided a method of injection molding a dental appliance, the method comprising the steps of:
and (3) granulation: taking pretreated metal powder, adding a binder, uniformly mixing through mixing equipment, and granulating to obtain metal powder feed;
injection molding: injecting the metal powder feed into a dental appliance mould by using an injection machine, smoothly exhausting the mould, and obtaining a dental appliance green body by filling, pressure maintaining, cooling and ejecting, wherein the dental appliance mould is obtained by adopting mirror surface discharge processing;
degreasing: degreasing the obtained dental appliance green body;
and (3) sintering: placing the degreased dental appliance green body into a sintering furnace for sintering;
and (3) post-treatment: the dental appliance sintered part is subjected to magnetic grinding to remove surface oxides.
Furthermore, the metal powder comprises, by mass, not more than 0.05% of C, 15-17% of Cr, 10-12% of Ni, 2-3% of Mo and ZrO23-5 percent of Ag and 2-3 percent of Fe.
Further, the pretreatment method of the metal powder comprises the following steps:
the prepared metal powder is subjected to gas sieving to obtain metal powder with the granularity D90 being less than or equal to 5um, then ball milling treatment is carried out, and the grinding medium adopts
Figure BDA0003026827880000021
The rotation speed of the ceramic balls is 20-50 r/min, and the ball milling time is 10-20 hours.
Further, the binder comprises, by mass percent: 5% of polyethylene, 85% of polyformaldehyde, 5% of stearic acid, 3% of EVA and 9002% of antioxidant.
Further, the volume ratio of the metal powder to the binder is 50:50, the tap density of the metal powder is more than or equal to 4.4g/cm3The binder density was about 1.4g/cm3And the metal powder feeding shrinkage rate is 1.216.
Further, the injection molding conditions are as follows: temperature of the die: 90-130 ℃, material temperature: 185 ℃ and 195 ℃, injection pressure: 80-120MPa, pressure maintaining time: 2-8S, cooling time: 4-6S.
Further, the specific degreasing method comprises the following steps:
putting the dental appliance green body into a degreasing furnace, degreasing by nitric acid with the concentration of not less than 95%, wherein the degreasing temperature is 110-130 ℃, introducing nitrogen into the degreasing furnace as protective gas, the oxygen content in the degreasing furnace is less than 4.5%, the supply amount of 95% concentrated nitric acid is 280mL/H, the supply amount of pure nitrogen is 1100L/H, and the degreasing time is as follows: and finishing degreasing when the degreasing rate is more than or equal to 10.0 percent for 3-4 hours.
Further, the sintering method comprises the following specific steps:
placing the degreased dental appliance green body into a vacuum sintering furnace, filling argon gas into the vacuum sintering furnace as protective gas, and sintering at 1340-1360 ℃ to obtain a dental appliance sintered part;
the sintering adopts a vacuum sintering furnace partial pressure sintering mode, and the specific sintering method comprises the following steps:
a first stage: heating from room temperature to 600 ℃ at the heating rate of 5 ℃/min, and keeping the temperature for 2 hours;
two stages: heating from 600 ℃ to 1100 ℃ at the heating rate of 5 ℃/min, and keeping the temperature for 2 hours;
three stages: heating from 1100 ℃ to 1360 ℃ at a heating rate of 5 ℃/min, and keeping the temperature for 3 hours at the argon pressure of 30-60 Kpa;
the fourth stage: naturally cooling to room temperature.
In a third aspect, an orthodontic appliance is provided, wherein the orthodontic appliance comprises, by mass, 0.05% or less of C, 15-17% of Cr, 10-12% of Ni, 2-3% of Mo, and ZrO23-5 percent of Ag and 2-3 percent of Fe, and the balance being Fe, and the dental appliance is prepared by the method of the second aspect.
The technical scheme provided by the embodiment of the invention has the following beneficial effects: in the embodiment of the invention, C is less than or equal to 0.05 percent, Cr is 15-17 percent, Ni is 10-12 percent, Mo is 2-3 percent, ZrO is23-5 percent of Ag and 2-3 percent of Fe, and the balance being Fe, and is used as the material of the dental appliance. Taking pretreated metal powder, adding a binder, uniformly mixing through mixing equipment, and granulating to obtain metal powder feed; injecting the metal powder feed into a dental appliance mould by using an injection machine, smoothly exhausting the mould, and obtaining a dental appliance green body by filling, pressure maintaining, cooling and ejecting, wherein the dental appliance mould is obtained by adopting mirror surface discharge processing; degreasing the obtained dental appliance green body; placing the degreased dental appliance green body into a sintering furnace for sintering; the dental appliance sintered part is subjected to magnetic grinding to remove surface oxides. The injection molding method of the dental appliance adopts the specially configured metal powder proportion, and the obtained dental appliance has high hardness, high surface smoothness, antibacterial effect and fine and full characteristics.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in further detail below.
The embodiment of the invention provides an injection molding method of a dental appliance, which comprises the following steps:
(1) preparing metal powder:
taking element powder or alloy powder, according to the weight percentage of C less than or equal to 0.05 percent, Cr 15-17 percent, Ni 10-12 percent, Mo 2-3 percent and ZrO23-5 percent of Ag and 2-3 percent of Fe, and the balance of Fe. ZrO (ZrO)2The strength and the wear resistance of the material can be improved; ag ions have the functions of sterilization and antibiosis; cr and Ni can improve the strength and corrosion resistance of the material; mo has the effect of increasing the sintering densification and pitting corrosion resistance.
The powder particle size is related to the surface finish and microfeature fineness of the sintered article. Therefore, the metal powder with the configuration can be used for obtaining two kinds of metal powder with the powder size of about 20um and the powder size D90 ≦ 5um through a powder screening method. The two kinds of metal powder are respectively made into feed materials and then sintered to obtain a sintered product. And measuring by a surface finimeter to obtain the surface finishment of sintered products with different powder granularities. The experimental results show that: metal powder with the powder granularity of about 20um, and the surface smoothness Ra of a sintered product is 0.8-1.0; the powder granularity D90 is not more than 5um, and the surface smoothness Ra of the sintered product is 0.4-0.5. It can be seen that the metal powder having a powder particle size D90 of 5um or less gives a sintered product having a lower surface finish Ra. Therefore, the prepared metal powder is subjected to a gas sieving method to obtain the metal powder with the granularity D90 being less than or equal to 5 um.
Because part of the metal powder has sharp corners and low tap density, the green density is low, and the sintering size and the stability of fine characteristics are affected, therefore, the screened metal powder needs to be subjected to ball milling treatment to obtain approximately spherical powder so as to improve the tap density of the powder. Placing the metal powder obtained by screening into a ball mill, and adopting a grinding medium
Figure BDA0003026827880000041
Ceramic materialThe ball is rotated at 20-50 r/min for 8-20 h, and the tap density of the finally obtained metal powder is more than or equal to 4.4g/cm3
(2) And (3) granulation:
adding a binder (comprising, by mass, 5% of polyethylene, 85% of polyformaldehyde, 5% of stearic acid, 3% of EVA and 9002% of an antioxidant) into the ball-milled metal powder, uniformly mixing the metal powder and the binder in a volume ratio of 50:50, and granulating to obtain a metal powder feed. The density of the binder is 1.4g/cm3(ii) a The metal powder feed shrinkage was 1.216.
(3) Injection molding:
the metal powder is fed into the dental appliance mould by the injection machine, the mould ensures smooth exhaust, and the phenomenon that the product is short of material or unsaturated in characteristics due to air trapping is prevented. Temperature of the die: 90-130 ℃, material temperature: 185 ℃ and 195 ℃, injection pressure: 80-120MPa, pressure maintaining time: 2-8S, cooling time: and 4-6S, filling, maintaining pressure, cooling and ejecting to obtain a dental appliance green body.
The dental appliance mould is obtained by adopting mirror surface discharge machining, and the surface finish of the mould is prevented from influencing the surface finish of a sintered product. Meanwhile, the phenomenon that the fine characteristics of the product are influenced due to material adhesion caused by insufficient finish degree of a die during molding is avoided. The black lines on the surface of the green body are prevented during injection molding, so that the reduction of the surface smoothness (Ra increase) of the green body is avoided.
(4) Degreasing:
putting the dental appliance green body into a degreasing furnace, degreasing by using nitric acid with concentration of more than or equal to 95%, wherein the degreasing temperature is 110-130 ℃, nitrogen is introduced into the degreasing furnace as protective gas, the oxygen content in the degreasing furnace is less than 4.5% (volume fraction), the supply amount of 95% concentrated nitric acid is 280mL/H, the supply amount of pure nitrogen is 1100L/H, and the degreasing time is as follows: and (3) finishing degreasing when the degreasing rate is more than or equal to 10.0 percent for 3-4 hours.
The degreasing process adopts a low-temperature low-speed degreasing process, so that the reduction of the surface smoothness (Ra increase) of the product caused by a large amount of gas generated by high-speed degreasing can be prevented.
(5) And (3) sintering:
placing the degreased dental appliance green body into a vacuum sintering furnace, filling argon gas into the vacuum sintering furnace as protective gas, and sintering at 1340-1360 ℃ to obtain a dental appliance sintered part;
the sintering adopts a vacuum sintering furnace partial pressure sintering mode, and the specific sintering method comprises the following steps:
a first stage: heating from room temperature to 600 ℃ at the heating rate of 5 ℃/min, preserving heat for 2 hours, and degreasing under negative pressure;
two stages: heating from 600 ℃ to 1100 ℃ at a heating rate of 5 ℃/min, preserving heat for 2 hours, and sintering at a partial pressure;
three stages: heating from 1100 ℃ to 1360 ℃ at a heating rate of 5 ℃/min, keeping the temperature for 3 hours, and sintering at a high temperature under the argon pressure of 30-60 Kpa;
the fourth stage: naturally cooling to room temperature.
(6) And (3) post-treatment:
and removing surface oxides from the sintered dental appliance by magnetic grinding to obtain a micro dental appliance product with high hardness, high surface smoothness, antibacterial property, strong corrosion resistance and fine and full characteristics.
In the embodiment of the invention, C is less than or equal to 0.05 percent, Cr is 15-17 percent, Ni is 10-12 percent, Mo is 2-3 percent, ZrO is23-5 percent of Ag and 2-3 percent of Fe, and the balance being Fe, and is used as the material of the dental appliance. Taking pretreated metal powder, adding a binder, uniformly mixing through mixing equipment, and granulating to obtain metal powder feed; injecting the metal powder feed into a dental appliance mould by using an injection machine, ensuring smooth exhaust of the mould, and obtaining a dental appliance green body by filling, pressure maintaining, cooling and ejecting, wherein the dental appliance mould is obtained by adopting mirror surface discharge machining; degreasing the obtained dental appliance green body; placing the degreased dental appliance green body into a vacuum sintering furnace for sintering; the dental appliance sintered part is subjected to magnetic grinding to remove surface oxides. The injection molding method of the dental appliance adopts the specially configured metal powder proportion, and the obtained dental appliance has high hardness, strong corrosion resistance, high surface smoothness, antibacterial effect and fine and full characteristics.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent replacements, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The material for the dental appliance is characterized by comprising, by mass, not more than 0.05% of C, 15-17% of Cr, 10-12% of Ni, 2-3% of Mo and ZrO23-5 percent of Ag and 2-3 percent of Fe.
2. A method of injection molding a dental appliance, the method comprising the steps of:
and (3) granulation: taking pretreated metal powder, adding a binder, uniformly mixing through mixing equipment, and granulating to obtain metal powder feed;
injection molding: injecting the metal powder feed into a dental appliance mould by using an injection machine, smoothly exhausting the mould, and obtaining a dental appliance green body by filling, pressure maintaining, cooling and ejecting, wherein the dental appliance mould is obtained by adopting mirror surface discharge processing;
degreasing: degreasing the obtained dental appliance green body;
and (3) sintering: placing the degreased dental appliance green body into a sintering furnace for sintering;
and (3) post-treatment: the dental appliance sintered part is subjected to magnetic grinding to remove surface oxides.
3. The method according to claim 2, wherein the metal powder comprises, in mass%, C0.05% or less, Cr 15-17%, Ni 10-12%, Mo 2-3%, ZrO 223-5 percent of Ag and 2-3 percent of Fe.
4. The method according to claim 2, wherein the metal powder is pretreated by:
the prepared metal powder is subjected to a gas sieving method to obtain metal powder with the granularity D90 being less than or equal to 5um, and then ball milling treatment is carried outThe grinding medium adopts
Figure FDA0003026827870000011
The rotation speed of the ceramic balls is 20-50 r/min, and the ball milling time is 8-20 hours.
5. The method according to claim 2, wherein the binder comprises, in mass percent: 5% of polyethylene, 85% of polyformaldehyde, 5% of stearic acid, 3% of EVA and 9002% of antioxidant.
6. The method of claim 2, wherein the metal powder to binder volume ratio is 50:50, the tap density of the metal powder is more than or equal to 4.4g/cm3The density of the binder is 1.4g/cm3The resulting metal powder feed shrinkage was 1.216.
7. The method of claim 2, wherein the injection molding conditions are: temperature of the die: 90-130 ℃, material temperature: 185 ℃ and 195 ℃, injection pressure: 80-120MPa, pressure maintaining time: 2-8S, cooling time: 4-6S.
8. The method according to claim 2, wherein the degreasing method is as follows:
putting the dental appliance green body into a degreasing furnace, degreasing by using nitric acid with concentration of more than or equal to 95%, wherein the degreasing temperature is 110-130 ℃, nitrogen is introduced into the degreasing furnace as protective gas, the oxygen content in the degreasing furnace is less than 4.5%, the supply amount of 95% concentrated nitric acid is 280mL/H, the supply amount of pure nitrogen is 1100L/H, and the degreasing time is as follows: and finishing degreasing when the degreasing rate is more than or equal to 10.0 percent for 3-4 hours.
9. The method according to claim 2, wherein the sintering is carried out by the following specific method:
placing the degreased dental appliance green body into a vacuum sintering furnace, filling argon gas into the vacuum sintering furnace as protective gas, and sintering at 1340-1360 ℃ to obtain a dental appliance sintered part;
the sintering adopts a vacuum sintering furnace partial pressure sintering mode, and the specific sintering method comprises the following steps:
a first stage: heating from room temperature to 600 ℃ at the heating rate of 5 ℃/min, and keeping the temperature for 2 hours;
two stages: heating from 600 ℃ to 1100 ℃ at the heating rate of 5 ℃/min, and keeping the temperature for 2 hours;
three stages: heating from 1100 ℃ to 1360 ℃ at a heating rate of 5 ℃/min, and keeping the temperature for 3 hours at the argon pressure of 30-60 Kpa;
the fourth stage: naturally cooling to room temperature.
10. The dental appliance is characterized by comprising, by mass, not more than 0.05% of C, 15-17% of Cr, 10-12% of Ni, 2-3% of Mo and ZrO23-5% of Ag and 2-3% of Fe, the balance being Fe, the dental appliance being prepared by the method according to any one of claims 2-9.
CN202110418390.4A 2021-04-19 2021-04-19 Material and manufacturing process of dental appliance and dental appliance Active CN113122780B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110418390.4A CN113122780B (en) 2021-04-19 2021-04-19 Material and manufacturing process of dental appliance and dental appliance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110418390.4A CN113122780B (en) 2021-04-19 2021-04-19 Material and manufacturing process of dental appliance and dental appliance

Publications (2)

Publication Number Publication Date
CN113122780A true CN113122780A (en) 2021-07-16
CN113122780B CN113122780B (en) 2022-08-16

Family

ID=76777657

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110418390.4A Active CN113122780B (en) 2021-04-19 2021-04-19 Material and manufacturing process of dental appliance and dental appliance

Country Status (1)

Country Link
CN (1) CN113122780B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114438370A (en) * 2021-12-31 2022-05-06 上海精科智能科技股份有限公司 Lightweight damping flip self-locking orthodontic device and near-net-shape preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005015826A (en) * 2003-06-24 2005-01-20 Nippon Seisen Co Ltd Stainless steel wire for heat resistant spring, and heat resistant spring product obtained by using the same
CN101230438A (en) * 2007-01-22 2008-07-30 宝山钢铁股份有限公司 Austenitic antibiotic stainless steel and method for manufacturing same
CN103691004A (en) * 2011-09-29 2014-04-02 重庆润泽医药有限公司 Method for preparing medical porous metal implant material
CN108580889A (en) * 2018-06-14 2018-09-28 余姚市菲特塑料有限公司 A kind of manufacturing method of iron-based powder metallurgy parts
CN109650853A (en) * 2019-02-27 2019-04-19 湖南英捷高科技有限责任公司 A kind of preparation method of crystalline ceramics locking bracket
CN110408857A (en) * 2019-07-24 2019-11-05 嘉善日茸精密工业有限公司 A kind of metal material and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005015826A (en) * 2003-06-24 2005-01-20 Nippon Seisen Co Ltd Stainless steel wire for heat resistant spring, and heat resistant spring product obtained by using the same
CN101230438A (en) * 2007-01-22 2008-07-30 宝山钢铁股份有限公司 Austenitic antibiotic stainless steel and method for manufacturing same
CN103691004A (en) * 2011-09-29 2014-04-02 重庆润泽医药有限公司 Method for preparing medical porous metal implant material
CN108580889A (en) * 2018-06-14 2018-09-28 余姚市菲特塑料有限公司 A kind of manufacturing method of iron-based powder metallurgy parts
CN109650853A (en) * 2019-02-27 2019-04-19 湖南英捷高科技有限责任公司 A kind of preparation method of crystalline ceramics locking bracket
CN110408857A (en) * 2019-07-24 2019-11-05 嘉善日茸精密工业有限公司 A kind of metal material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
崔大伟: "《绿色环保节镍型不锈钢粉末的制备及其成形技术》", 30 November 2013, 北京:中国环境科学 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114438370A (en) * 2021-12-31 2022-05-06 上海精科智能科技股份有限公司 Lightweight damping flip self-locking orthodontic device and near-net-shape preparation method thereof
CN114438370B (en) * 2021-12-31 2022-08-16 上海精科智能科技股份有限公司 Lightweight damping flip self-locking orthodontic device and near-net-shape preparation method thereof

Also Published As

Publication number Publication date
CN113122780B (en) 2022-08-16

Similar Documents

Publication Publication Date Title
CN107829007B (en) A kind of method that high-entropy alloy and powder metallurgic method prepare high-entropy alloy block
CN109972015A (en) Ti (C, N) based metal ceramic cutter material and preparation method thereof
CN109576546B (en) Preparation method of high-strength and high-toughness non-magnetic Ti (C, N) -based metal ceramic
CN112676566B (en) High-strength wear-resistant high-temperature-resistant automobile blade and preparation method thereof
CN109811237A (en) A kind of high-performance carbide material
CN113122780B (en) Material and manufacturing process of dental appliance and dental appliance
CN114318038B (en) Boride modified Mo 2 FeB 2 Preparation method of base cermet
CN113600817B (en) Magnetic and non-magnetic conductive dual-material metal powder injection molding process
CN113828795B (en) 3D printing wear-resistant corrosion-resistant titanium alloy and preparation method and application thereof
CN110373592A (en) A kind of Ti (C, N) based metal ceramic cutter material and preparation method thereof
CN109277574A (en) A kind of preparation method of compressor of air conditioner swinging block
CN114635069A (en) High-strength-toughness medium-entropy alloy binding phase Ti (C, N) -based metal ceramic and preparation method thereof
CN112662930A (en) High-entropy die steel material and preparation method thereof
JP2011235410A (en) Cutting tool made from wc-based cemented carbide and cutting tool made from surface coating wc-based cemented carbide which exhibit excellent chipping resistance in cutting work of heat resistant alloy
CN111961941B (en) Preparation method of superfine hard alloy cutter material
CN110241348B (en) Non-magnetic metal ceramic and preparation method and application thereof
CN116079055A (en) CrAlFe-based alloy target and preparation method thereof
CN113215462B (en) Preparation of W-Ta single-phase solid solution material based on suspension induction melting
CN116287985B (en) High-wear-resistance and high-corrosion-resistance sliding block for linear guide rail and preparation method thereof
CN112080678A (en) Ternary boride alloy screw material and production process thereof
KR100519647B1 (en) Manufacturing method of cemented carbide cutting tool inserts by powder injection molding
JPS58213842A (en) Manufacture of high strength cermet
CN111826539B (en) Control method for adjusting hard alloy bonding phase composition
JPH03290356A (en) Aluminum oxide based ceramics having high toughness and strength and production thereof
EP4431629A1 (en) Antibacterial and antiviral copper-containing stainless steel, and preparation method therefor and use thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant