CN113120658A - Auxiliary device for calculating and controlling diaphragm sheet production line by mathematical model - Google Patents
Auxiliary device for calculating and controlling diaphragm sheet production line by mathematical model Download PDFInfo
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- CN113120658A CN113120658A CN202110678913.9A CN202110678913A CN113120658A CN 113120658 A CN113120658 A CN 113120658A CN 202110678913 A CN202110678913 A CN 202110678913A CN 113120658 A CN113120658 A CN 113120658A
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- fixedly connected
- bevel gear
- diaphragm
- bottom plate
- driving wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/0204—Sensing transverse register of web
- B65H23/0216—Sensing transverse register of web with an element utilising photoelectric effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/16—Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F19/00—Calibrated capacity measures for fluids or fluent solid material, e.g. measuring cups
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01V—GEOPHYSICS; GRAVITATIONAL MEASUREMENTS; DETECTING MASSES OR OBJECTS; TAGS
- G01V8/00—Prospecting or detecting by optical means
- G01V8/10—Detecting, e.g. by using light barriers
Abstract
The invention relates to the field of diaphragm production, in particular to an auxiliary device for a production line for calculating and controlling diaphragm sheets by a mathematical model. In order to overcome the defects that in the prior art, the performance of the diaphragm after winding is not detected after the winding process is finished, and sample comparison cannot be formed; and at present, the final winding of the diaphragm is not considered, so that the battery manufactured by the diaphragm of the same batch has the defect of different performances. A mathematical model calculation control diaphragm sheet production line auxiliary device comprises an anti-skid pad, a bottom column, a bottom plate, a controller and the like; the lower end of each bottom column is fixedly connected with an anti-slip mat, the bottom plate below is fixedly connected with a first tool box and a second tool box in a lateral symmetry mode, the storage battery is installed on the rear side above the bottom plate, and the controller is installed on the left side wall of the bottom plate. The invention designs a detection system, positions the pulled diaphragm, monitors the diaphragm by utilizing the infrared induction principle, and gives an alarm when the diaphragm has a wheel deflection phenomenon to remind a worker to check.
Description
Technical Field
The invention relates to the field of diaphragm production, in particular to an auxiliary device for a production line for calculating and controlling diaphragm sheets by a mathematical model.
Background
The diaphragm is a thin film used for separating the positive pole and the negative pole during the electrolytic reaction so as to prevent the direct reaction in the electrolytic cell from losing energy; in the structure of the lithium battery, a diaphragm is one of key inner layer components; the performance of the diaphragm determines the interface structure, internal resistance and the like of the battery, directly influences the capacity, circulation, safety performance and other characteristics of the battery, and the diaphragm with excellent performance plays an important role in improving the comprehensive performance of the battery.
The lithium battery diaphragm needs to be rolled after production is completed on a production line, the diaphragm is pulled by a traction roller in the rolling process, the diaphragm is easy to shift and deviate on the traction roller in the pulling process to cause diaphragm edge folding, and meanwhile, the traction force borne by the diaphragm changes to cause the diaphragm to be pulled and deformed, so that tiny micropores on the diaphragm deform, the ion passing efficiency is influenced, and the performance of the lithium battery is influenced; in the prior art, the performance of the diaphragm after winding is not detected after the winding process is finished, and sample comparison cannot be formed; and at present, the final winding of the diaphragm is not considered, so that the battery manufactured by the same batch of diaphragms has different performances.
Disclosure of Invention
In order to overcome the defects that in the prior art, the performance of the diaphragm after winding is not detected after the winding process is finished, and sample comparison cannot be formed; and at present, the final winding of the diaphragm is not considered, so that the battery manufactured by the diaphragm of the same batch has the defect of different performances.
The technical scheme is as follows: a mathematical model calculation control diaphragm sheet production line auxiliary device comprises a non-slip mat, a bottom column, a bottom plate, a detection system, a shearing system, a measurement system, a first tool box, a second tool box, a storage battery and a controller; at least six bottom columns are fixedly connected below the bottom plate, the lower end of each bottom column is fixedly connected with an anti-slip mat, a first tool box and a second tool box are symmetrically and fixedly connected below the bottom plate, a storage battery is installed on the rear side above the bottom plate, a controller is installed on the left side wall of the bottom plate, a detection system is installed on the left side above the bottom plate, a shearing system is installed on the right side above the bottom plate close to the detection system, a measurement system is installed on the right side above the bottom plate close to the shearing system, the detection system monitors the eccentric wheel phenomenon of the diaphragm, the shearing system finishes auxiliary shearing of the diaphragm, the sheared diaphragm is conveyed to the measurement system through the shearing system, and the measurement system performs performance detection on; the shearing system comprises a second flat gear, a fifth driving wheel, a sixth driving wheel, a supporting frame, an electric turntable, a cutting assembly and a second clutch mechanism; an electric turntable is fixedly connected to the right side, close to the detection system, above the bottom plate, a support frame is fixedly connected to the upper side of the electric turntable, two groups of cutting assemblies are arranged above the support frame and are divided into a first cutting assembly and a second cutting assembly, the first cutting assembly and the second cutting assembly are symmetrical, and each cutting assembly comprises a sleeve, a second lead screw, a third support plate, a top groove, a third electric slide rail, a cutter, a third electric push rod and a first pressing plate; the sleeve is connected with the second screw rod in a screwing way; the two sleeves are respectively and rotatably connected to the supporting frame, the sleeve end portion of the first cutting assembly is fixedly connected with a second flat gear and a fifth driving wheel, the sleeve end portion of the second cutting assembly is fixedly connected with a sixth driving wheel, belts are wound on the fifth driving wheel and the sixth driving wheel, the end portion of a second lead screw is connected with a third supporting plate, the bottom of the third supporting plate is fixedly connected with a top groove, a third supporting plate side wall is fixedly connected with a third electric sliding rail, at least two third electric push rods are fixedly connected to the lower portion of the top wall of the third supporting plate, a cutter is connected to the third electric sliding rail, a first pressing plate is fixedly connected to the lower portion of a telescopic rod of the third electric push rod, a second clutch mechanism is installed on the front side of an electric rotating disc above the bottom plate, and the second clutch.
Furthermore, the detection system comprises a first vertical support, a first transverse support, a lifting support, a servo motor, an output shaft, a first bevel gear, a second bevel gear, a third bevel gear, a first clutch mechanism, a first connecting shaft, a first driving wheel, a second driving wheel, a first lead screw, a fixed plate, a first limiting rod, a first electric sliding rail, a first infrared detector, a second electric sliding rail and a second infrared detector; a servo motor is fixedly connected to the left front side above the bottom plate, an output end of the servo motor is fixedly connected with an output shaft through a coupler, the output shaft is horizontally and rotatably connected to the right side of the bottom plate through a support, a first bevel gear, a second bevel gear and a third bevel gear are fixedly connected to the left end and the right end of the output shaft in sequence, the second bevel gear is in gear transmission with a shearing system component, a first vertical support is fixedly connected to the right side of the bottom plate, which is close to the servo motor, three first transverse supports are fixedly connected to the rear side of the first vertical support from top to bottom in sequence, a first connecting shaft is rotatably connected to the three first transverse supports, a first clutch mechanism is connected to one side, which is close to the first vertical support, below the first transverse support at the lowest position, the first clutch mechanism controls the first connecting shaft to be in transmission connection with the first bevel gear, a first transmission wheel is fixedly, the lifting support is close to first connecting axle one side and is rotated perpendicularly and be connected with first lead screw, the first gag lever post of the perpendicular fixedly connected with of opposite side that first connecting axle was kept away from to the lifting support, first lead screw upper end fixedly connected with second drive wheel, around there being the belt on second drive wheel and the first drive wheel, sliding connection has the fixed plate on the first gag lever post, the fixed plate level sets up, the fixed plate other end connects with first lead screw soon, the fixed plate is kept away from the rear side below of first gag lever post fixedly connected with first electronic slide rail and the electronic slide rail of second in proper order, first electronic slide rail below is connected with first infrared detector, the electronic slide rail below of second is connected with the infrared detector of second.
Further, the first clutch mechanism comprises a fourth bevel gear, a first sleeve shaft, a first supporting plate and a first electric push rod; the lower portion of the first transverse support at the lowest portion is close to a first vertical support side fixedly connected with a first electric push rod, the end portion of a telescopic rod of the first electric push rod is fixedly connected with a first supporting plate, the first supporting plate is far away from one side of the first vertical support and is rotatably connected with a first sleeve shaft, the lower end of the first sleeve shaft is fixedly connected with a fourth bevel gear, a spline groove is formed in the first sleeve shaft and the first connecting shaft, the upper end of the first sleeve shaft is connected with the lower end of the first connecting shaft through a spline shaft sliding type spline, and the fourth bevel gear is meshed with the first bevel gear after moving downwards.
Further, the second clutch mechanism comprises a second vertical support, a fifth bevel gear, a third driving wheel, a fourth driving wheel, a second connecting shaft, a second sleeve shaft, a first flat gear, a second supporting plate and a second electric push rod, the front side of the upper part of the bottom plate, which is close to the second bevel gear, is fixedly connected with the second vertical support, one side of the second vertical support, which is close to the second bevel gear, is rotatably connected with the fifth bevel gear, the short rotating shaft of the fifth bevel gear is fixedly connected with the third driving wheel, the fifth bevel gear is meshed with the second bevel gear, one side of the upper part of the second vertical support is rotatably connected with the second connecting shaft, the second connecting shaft is fixedly connected with the fourth driving wheel, the fourth driving wheel is connected with the third driving wheel through a belt, the rear end of the second connecting shaft is connected with the second sleeve shaft through a spline shaft in a sliding manner, the first flat gear is fixedly connected with the second sleeve shaft, the end part of the telescopic rod of the second electric push rod is fixedly connected with a second supporting plate which is fixedly connected with a second sleeve shaft, and the first flat gear moves backwards to be meshed with the second flat gear.
Furthermore, the first cutting assembly on two sides and the third supporting plate of the second cutting assembly are fixedly connected through a connecting rod.
Furthermore, the measuring system comprises a diaphragm bearing and moving mechanism, a pump, a first infusion tube, a calibration tank, a second infusion tube, a portal frame, a transparent box and a pressure sensor; the diaphragm is installed on bottom plate top right side and is born moving mechanism, the right side is provided with the pump machine on the bottom plate, pump machine and first transfer line intercommunication, the pump machine carries out bolted connection with the bottom plate, the diaphragm bears the moving mechanism outside and is provided with the portal frame, portal frame and bottom plate fixed connection, portal frame top fixedly connected with scaling jar, scaling jar below intercommunication has the second transfer line, the first transfer line other end and scaling jar intercommunication, the third lead screw is provided with transparent case with the below of second gag lever post, transparent case bottom bearing part fixed connection is by pressure sensors, pressure sensors is connected with the bottom plate.
Furthermore, the diaphragm bearing and moving mechanism comprises a sixth bevel gear, a fourth electric push rod, a seventh bevel gear, a seventh transmission wheel, an eighth transmission wheel, a third screw rod, a bearing frame, a second limiting rod, a fifth electric push rod and a second pressing plate; a sixth bevel gear is arranged on the rear side of the third bevel gear on the right side above the bottom plate, the sixth bevel gear is fixedly connected with a telescopic rod of a fourth electric push rod through a shaft sleeve, the fourth electric push rod is fixedly arranged on the bottom plate through a mounting plate, a seventh bevel gear is arranged on the side surface of the sixth bevel gear, a short rotating shaft of the seventh bevel gear is rotatably arranged on the bottom plate through a mounting block, the seventh bevel gear is fixedly connected with a seventh driving wheel through a short rotating shaft, the outer ring surface of the seventh driving wheel is in transmission connection with an eighth driving wheel through a belt, a third screw rod is fixedly connected onto the eighth driving wheel, the other end of the third screw rod extends to the side close to the electric rotating disc, the third screw rod is in rotary connection with the bottom plate through a bracket, a second limiting rod is fixedly connected onto the side of the bottom plate close to the third screw rod through, bear two sets of fifth electric putter of symmetry fixedly connected with above the frame, fifth electric putter's telescopic link tip fixedly connected with second clamp plate.
Furthermore, a drip irrigation nozzle is arranged on the second liquid conveying pipe.
The invention has the following advantages: 1. the invention designs a detection system, positions the pulled diaphragm, monitors the diaphragm by utilizing the infrared induction principle, and gives an alarm when the diaphragm has a wheel deflection phenomenon to remind a worker to check.
2. The invention designs a shearing system, finishes the final shearing of the rolled diaphragm, simultaneously carries out positioning cutting on the diaphragm which is subjected to pulling deformation, and then conveys the deformed diaphragm.
3. The invention designs a measuring system, measures the liquid absorption of the deformed diaphragm by means of mathematical model calculation, compares the measured liquid absorption with the parameters of the diaphragm with normal specification, and calculates the liquid absorption and liquid permeation rate of the diaphragm slightly deformed after the eccentric wheel.
4. The invention carries out auxiliary monitoring on the production line of the diaphragm, monitors the deformation and deflection of the diaphragm by using an infrared induction mode, cuts the coiled diaphragm, cuts and conveys the diaphragm with nonstandard width, and finally calculates and compares the liquid absorption amount and the liquid permeation efficiency of the nonstandard diaphragm by using a mathematical model.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
Fig. 3 is a schematic perspective view of the detection system of the present invention.
FIG. 4 is a schematic view of a part of the structure of the detection system of the present invention.
Fig. 5 is a schematic perspective view of the shearing system of the present invention.
Fig. 6 is a perspective view of a first cutting assembly according to the present invention.
Fig. 7 is a schematic perspective view of a first embodiment of the measuring system of the present invention.
Fig. 8 is a schematic perspective view of a second embodiment of the measuring system of the present invention.
FIG. 9 is a schematic diagram of a first partial structure of the measuring system of the present invention.
FIG. 10 is a schematic diagram of a second partial structure of the measuring system of the present invention.
Reference numerals: 1_ non-slip mat, 2_ bottom column, 3_ bottom plate, 7_ first tool box, 8_ second tool box, 9_ storage battery, 10_ controller, 4001_ first vertical support, 4002_ first horizontal support, 4003_ lifting support, 401_ servo motor, 402_ output shaft, 403_ first bevel gear, 404_ second bevel gear, 405_ third bevel gear, 406_ fourth bevel gear, 407_ first sleeve shaft, 408_ first support plate, 409_ first electric push rod, 4010_ first connecting shaft, 4011_ first driving wheel, 4012_ second driving wheel, 4013_ first lead screw, 4014_ fixed plate, 4015_ first limit rod, 4016_ first electric slide rail, 4017_ first infrared detector, 4018_ second electric slide rail, 4019_ second infrared detector, 5001_ second vertical support, 501_ fifth bevel gear, 502_ third driving wheel, 503_ fourth driving wheel, 504_ second connecting shaft, 505_ second sleeve shaft, 506_ first flat gear, 507_ second support plate, 508_ second electric push rod, 509_ second flat gear, 501001_ sleeve, 501002_ second screw rod, 501003_ third support plate, 501004_ top groove, 501005_ third electric slide rail, 501006_ cutter, 501007_ third electric push rod, 501008_ first press plate, 5011_ fifth driving wheel, 5012_ sixth driving wheel, 5013_ support frame, 5014_ electric rotary table, 601_ sixth bevel gear, 602_ fourth electric push rod, 603_ seventh bevel gear, 604_ seventh driving wheel, 605_ eighth driving wheel, 606_ third screw rod, 607_ carriage, 608_ second limit rod, 609_ fifth electric push rod, 6010_ second press plate, 6011_ pump, 6012_ first infusion tube, 6013_ calibration tank, 6014_ second infusion tube, 6015_ transparent frame, gantry, 6016_ pressure sensor, 7_ pressure sensor.
Detailed Description
Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Example 1
A mathematical model calculation control diaphragm sheet production line auxiliary device is shown in figures 1-2 and comprises a non-slip mat 1, a bottom column 2, a bottom plate 3, a detection system, a shearing system, a measurement system, a first tool box 7, a second tool box 8, a storage battery 9 and a controller 10; six at least foundation columns 2 of 3 below fixedly connected with of bottom plate, slipmat 1 of the equal fixedly connected with of lower extreme of every foundation column 2, 3 below side symmetry fixedly connected with of bottom plate 7 and second toolbox 8, battery 9 is installed to 3 top rear sides of bottom plate, 3 left side walls of bottom plate install controller 10, detecting system is installed in 3 top left sides of bottom plate, 3 tops of bottom plate are close to detecting system's right side and install shearing system, 3 tops of bottom plate are close to shearing system's right side and install measurement system, detecting system monitors the eccentric wheel phenomenon of diaphragm, shearing system accomplishes the supplementary of cutting out to the diaphragm, the diaphragm of cutting out is carried to measurement system through shearing system, measurement system carries out the performance detection to the diaphragm.
Before the device runs, an anti-skid pad 1 and a bottom column 2 in the device are locked, so that the deviation of the device in the running process is avoided, the device is installed and fixed on the side face of a winding device of a diaphragm production line, a worker adds balancing weights into a first tool box 7 and a second tool box 8, the placing device is inclined towards one side, then a power supply is externally connected, the worker manually operates a controller 10 to start the device, the running transmission condition between systems is checked, the device is closed after the situation that no running problem occurs is confirmed, the electric quantity condition of a storage battery 9 is checked, the storage battery 9 on a bottom plate 3 is responsible for providing energy for the device after the external power supply is suddenly cut off, the return stroke of each system in the device is realized, and parts in the device are protected from being damaged; when the production line of the diaphragm starts to operate and operate, a worker manually operates the controller 10 to start the device again, the detection system operates first to position the pulled diaphragm, the diaphragm is monitored by utilizing the infrared induction principle, and an alarm is given when the diaphragm has a wheel deflection phenomenon to remind the worker to check; the cutting system finishes the final cutting of the rolled diaphragm, simultaneously performs positioning cutting on the diaphragm which is subjected to pulling deformation, and then conveys the deformed diaphragm; finally, the measuring system operates, liquid absorption amount of the deformed diaphragm is measured by means of mathematical model calculation, and is compared with the parameters of the diaphragm with normal specification, and the liquid absorption amount and the liquid permeability rate of the slightly deformed diaphragm behind the eccentric wheel are calculated; the invention carries out auxiliary monitoring on the production line of the diaphragm, monitors the deformation and deflection of the diaphragm by using an infrared induction mode, cuts the coiled diaphragm, cuts and conveys the diaphragm with nonstandard width, and finally calculates and compares the liquid absorption amount and the liquid permeation efficiency of the nonstandard diaphragm by using a mathematical model.
Example 2
On the basis of embodiment 1, as shown in fig. 3-4, the detection system includes a first vertical support 4001, a first horizontal support 4002, a lifting support 4003, a servo motor 401, an output shaft 402, a first bevel gear 403, a second bevel gear 404, a third bevel gear 405, a first clutch mechanism, a first connecting shaft 4010, a first driving wheel 4011, a second driving wheel 4012, a first screw 4013, a fixing plate 4014, a first limit rod 4015, a first electric slide rail 4016, a first infrared detector 4017, a second electric slide rail 4018, and a second infrared detector 4019; a servo motor 401 is fixedly connected to the left front side above the base plate 3, an output end of the servo motor 401 is fixedly connected with an output shaft 402 through a coupler, the output shaft 402 is horizontally and rotatably connected to the right side of the base plate 3 through a bracket, a first bevel gear 403, a second bevel gear 404 and a third bevel gear 405 are sequentially and fixedly connected from the left end to the right end of the output shaft 402, the second bevel gear 404 is in gear transmission with a shearing system component, a first vertical bracket 4001 is fixedly connected to the right side above the base plate 3 close to the servo motor 401, three first transverse brackets 4002 are sequentially and fixedly connected to the rear side of the first vertical bracket 4001 from top to bottom, a first connecting shaft 4010 is rotatably connected to the three first transverse brackets 4002, a first clutch mechanism is connected to the side, close to the first vertical bracket 4001, below the first transverse bracket 4002 at the lowest side, the first clutch mechanism controls the first connecting shaft 4010 to be in transmission connection with the first bevel gear 403, a first driving wheel 401, servo motor 401's rear side fixedly connected with lifting support 4003 on bottom plate 3, lifting support 4003 is close to the perpendicular rotation in first connecting axle 4010 one side and is connected with first lead screw 4013, first gag lever post 4015 of the perpendicular fixedly connected with of opposite side that first connecting axle 4010 was kept away from to lifting support 4003, first lead screw 4013 upper end fixedly connected with second drive wheel 4012, around having the belt on second drive wheel 4012 and the first drive wheel 4011, sliding connection has fixed plate 4014 on the first gag lever post 4015, fixed plate 4014 horizontal setting, the fixed plate 4014 other end connects with first lead screw 4013 soon, fixed plate 4014 keeps away from first gag lever post 4015's rear side below fixedly connected with first electronic slide rail 4016 and second electronic slide rail 4018 in proper order, first electronic slide rail 4016 below is connected with first infrared detector 4017, second electronic slide rail 4018 below is connected with second infrared detector 4019.
The first clutch mechanism comprises a fourth bevel gear 406, a first sleeve shaft 407, a first supporting plate 408 and a first electric push rod 409; the lower part of the first transverse support 4002 at the lowest part is close to one side of the first vertical support 4001 and is fixedly connected with a first electric push rod 409, the end part of a telescopic rod of the first electric push rod 409 is fixedly connected with a first supporting plate 408, one side of the first supporting plate 408, which is far away from the first vertical support 4001, is rotatably connected with a first sleeve shaft 407, the lower end of the first sleeve shaft 407 is fixedly connected with a fourth bevel gear 406, spline grooves are formed in the first sleeve shaft 407 and the first connecting shaft 4010, the upper end of the first sleeve shaft 407 is connected with the lower end of the first connecting shaft 4010 through spline shafts in a sliding type spline connection, and the fourth bevel gear 406 is meshed with the first bevel gear 403 after moving downwards.
When the diaphragm production line starts to operate, a first electric push rod 409 operates to drive a first supporting plate 408 to move downwards, a first sleeve shaft 407 which moves along with the first supporting plate slides on a first connecting shaft 4010 and drives a fourth bevel gear 406 to be meshed with a first bevel gear 403, then a servo motor 401 operates to drive an output shaft 402 to rotate, the output shaft 402 drives the first bevel gear 403, a second bevel gear 404 and a third bevel gear 405 to rotate, the second bevel gear 404 drives a shearing system, and power transmission between the systems is achieved; the third bevel gear 405 may provide a source of power for the measurement system; the first bevel gear 403 drives the fourth bevel gear 406 to drive the first sleeve shaft 407 to rotate, the first sleeve shaft 407 drives the first connecting shaft 4010 to drive the first driving wheel 4011 to rotate, the first driving wheel 4011 drives the second driving wheel 4012 to drive the first screw 4013 to rotate, the first screw 4013 drives the fixing plate 4014 to slide downwards on the first limiting rod 4015, the first electric slide rail 4016 and the second electric slide rail 4018 which move along with the first connecting shaft are finally positioned above the diaphragm of the diaphragm production line, then the first electric slide rail 4016 operates to drive the first infrared detector 4017 to move, the first infrared detector 4017 is positioned to the side surface of the diaphragm in the moving process, the side end of the diaphragm is positioned in the space of the first infrared detector 4017, the second electric slide rail 4018 operates to drive the second infrared detector 4019 to move along the same principle, the second infrared detector 4019 is positioned to the other side surface of the diaphragm in the moving process, and the side end of the diaphragm is positioned in the space of the second infrared detector 4019, after the phenomenon of the diaphragm wheel deflection, the difference occurs between the photosensitive surfaces of the first infrared detector 4017 and the second infrared detector 4019 on the two sides, so that a signal is transmitted to the controller 10 to give an alarm, and in the same reason, when the diaphragm has different pulling force, which causes the width to change, the photosensitive surfaces of the first infrared detector 4017 and the second infrared detector 4019 are inconsistent with the initially defined position, and the signal is transmitted to the controller 10 to give an alarm, so that the monitoring effect is completed.
As shown in fig. 5-6, the shearing system comprises a second flat gear 509, a fifth transmission wheel 5011, a sixth transmission wheel 5012, a support frame 5013, an electric turntable 5014, a cutting assembly and a second clutch mechanism; an electric turntable 5014 is fixedly connected to the right side, close to the lifting support 4003, above the bottom plate 3, a support frame 5013 is fixedly connected to the upper side of the electric turntable 5014, two groups of cutting assemblies are arranged above the support frame 5013 and are divided into a first cutting assembly and a second cutting assembly, the first cutting assembly and the second cutting assembly are symmetrical, and each cutting assembly comprises a sleeve 501001, a second screw rod 501002, a third support plate 501003, a top groove 501004, a third electric sliding rail 501005, a cutter 501006, a third electric push rod 501007 and a first pressing plate 501008; the sleeve 501001 is screwed with the second screw rod 501002; the two sleeves 501001 are rotatably connected to the supporting frame 5013 respectively, the end of the sleeve 501001 of the first cutting assembly is fixedly connected with a second flat gear 509 and a fifth driving wheel 5011, the end of the sleeve 501001 of the second cutting assembly is fixedly connected with a sixth driving wheel 5012, belts are wound on the fifth driving wheel 5011 and the sixth driving wheel 5012, the end of the second lead screw 501002 is connected with a third supporting plate 501003, the bottom of the third supporting plate 501003 is fixedly connected with a top groove 501004, the side wall of the third supporting plate 501003 is fixedly connected with a third electric sliding rail 501005, at least two third electric push rods 501007 are fixedly connected to the lower portion of the top wall of the third supporting plate 501003, the third electric sliding rail 501005 is connected with a cutting knife 501006, the lower portion of an expansion link of the third electric push rod 501007 is fixedly connected with a first pressing plate 501008, the second clutch mechanism is mounted on the front side of the electric rotating disc 5014 above the base plate 3, and the second.
The second clutch mechanism comprises a second vertical support 5001, a fifth bevel gear 501, a third driving wheel 502, a fourth driving wheel 503, a second connecting shaft 504, a second sleeve shaft 505, a first flat gear 506, a second supporting plate 507 and a second electric push rod 508, the front side of the upper part of the bottom plate 3 close to the second bevel gear 404 is fixedly connected with the second vertical support 5001, one side of the second vertical support 5001 close to the second bevel gear 404 is rotatably connected with the fifth bevel gear 501, a short rotating shaft of the fifth bevel gear 501 is fixedly connected with the third driving wheel 502, the fifth bevel gear 501 is meshed with the second bevel gear 404, one side of the upper part of the second vertical support 5001 is rotatably connected with a second connecting shaft 504, the second connecting shaft 504 is fixedly connected with the fourth driving wheel 503, the fourth driving wheel 503 is connected with the third driving wheel 502 through a belt, the rear end of the second connecting shaft 504 is connected with the second sleeve shaft 505 through a spline shaft, the second sleeve shaft 505 is fixedly connected with, a second electric push rod 508 is fixedly connected to the upper portion of the rear side of the second vertical support 5001, a second support plate 507 is fixedly connected to the end portion of a telescopic rod of the second electric push rod 508, the second support plate 507 is fixedly connected to the second sleeve shaft 505, and the first flat gear 506 moves backwards to engage with the second flat gear 509.
The third supporting plates 501003 of the first cutting assembly and the second cutting assembly are fixedly connected through a connecting rod.
When the rolling of the diaphragm is finished or the width of the diaphragm is not standard, the diaphragm needs to be cut, at this time, the second electric push rod 508 operates to push the second support plate 507 to move, the second sleeve shaft 505 which follows the movement slides on the second connecting shaft 504 and drives the first flat gear 506 to engage with the second flat gear 509, because the fifth bevel gear 501 engages with the second bevel gear 404, the second bevel gear 404 drives the fifth bevel gear 501, the fifth bevel gear 501 drives the third driving wheel 502 to drive the fourth driving wheel 503 through a short rotating shaft, the fourth driving wheel 503 drives the second connecting shaft 504 to rotate and drive the second sleeve shaft 505, the second sleeve shaft 505 drives the first flat gear 506 to rotate and drive the second flat gear 509, the second flat gear 509 drives the first cutting component of the cutting component, the sixth driving wheel 5012 drives the second cutting component of the cutting component, the first cutting component operates to the side of the diaphragm, when no problem occurs to the diaphragm, the second cutting assembly can directly cut the diaphragm, when the diaphragm has an eccentric wheel or the width of the diaphragm does not reach the standard, the first cutting assembly and the second cutting assembly are matched to compress and cut off the unqualified small diaphragm, after the return stroke is completed, the electric rotating disc 5014 operates to drive the supporting frame 5013 to rotate ninety degrees, and the unqualified small diaphragm is conveyed to the measuring system; the sleeve 501001 of the cutting assembly drives the second screw rod 501002 to move, the third support plate 501003, the top groove 501004, the third electric sliding rail 501005, the cutter 501006, the third electric push rod 501007 and the first pressing plate 501008 move along with the third support plate, the top groove 501004 is located below the diaphragm, the cutter 501006 and the first pressing plate 501008 are located above the diaphragm, the diaphragm needs to be pressed, the third electric push rod 501007 operates to drive the first pressing plate 501008 to move downwards to press the diaphragm, then the third electric sliding rail 501005 operates to drive the cutter 501006 to move downwards, the diaphragm is cut under the cooperation of the top groove 501004, the second cutting assembly also completes the operation in the same way, and therefore, the nonstandard diaphragm is cut after being clamped.
As shown in fig. 7-10, the measuring system includes a diaphragm bearing and moving mechanism, a pump 6011, a first infusion tube 6012, a calibration tank 6013, a second infusion tube 6014, a gantry 6015, a transparent box 6016, and a pressure sensor 6017; a diaphragm bearing and moving mechanism is installed on the right side above the bottom plate 3, a pump 6011 is arranged on the right side on the bottom plate 3, the pump 6011 is communicated with a first infusion tube 6012, the pump 6011 is in bolted connection with the bottom plate 3, a portal frame 6015 is arranged on the outer side of the diaphragm bearing and moving mechanism, the portal frame 6015 is fixedly connected with the bottom plate 3, a calibration tank 6013 is fixedly connected above the portal frame 6015, a second infusion tube 6014 is communicated below the calibration tank 6013, the other end of the first infusion tube 6012 is communicated with the calibration tank 6013, a transparent box 6016 is arranged below a third lead screw 606 and a second limiting rod 608, a bearing part at the bottom of the transparent box 6016 is fixedly connected with a pressure sensor 6017, and the pressure sensor 6017 is connected with the bottom plate 3.
The diaphragm bearing and moving mechanism comprises a sixth bevel gear 601, a fourth electric push rod 602, a seventh bevel gear 603, a seventh driving wheel 604, an eighth driving wheel 605, a third screw 606, a bearing frame 607, a second limiting rod 608, a fifth electric push rod 609 and a second pressing plate 6010; a sixth bevel gear 601 is arranged on the rear side of a third bevel gear 405 on the right side above the bottom plate 3, the sixth bevel gear 601 is fixedly connected with a telescopic rod of a fourth electric push rod 602 through a shaft sleeve, the fourth electric push rod 602 is fixedly arranged on the bottom plate 3 through a mounting plate, a seventh bevel gear 603 is arranged on the side surface of the sixth bevel gear 601, a short rotating shaft of the seventh bevel gear 603 is rotatably arranged on the bottom plate 3 through a mounting block, the seventh bevel gear 603 is fixedly connected with a seventh driving wheel 604 through a short rotating shaft, the outer ring surface of the seventh driving wheel 604 is in transmission connection with an eighth driving wheel 605 through a belt, a third lead screw 606 is fixedly connected on the eighth driving wheel 605, the other end of the third lead screw 606 extends to the side close to the electric rotating disc 5014, the third lead screw 606 is in rotation connection with the bottom plate 3 through a bracket, a second limiting rod 608 is fixedly connected on the side of the, the bearing frame 607 is slidably connected with a second limiting rod 608, two groups of fifth electric push rods 609 are symmetrically and fixedly connected above the bearing frame 607, and the end parts of the telescopic rods of the fifth electric push rods 609 are fixedly connected with a second pressing plate 6010.
When the diaphragm cut off when the width does not reach the standard or the diaphragm cut after the winding and needing sample comparison detection is conveyed to the side surface of the bearing frame 607, the fourth electric push rod 602 operates to drive the sixth bevel gear 601 to be respectively meshed with the third bevel gear 405 and the seventh bevel gear 603, the servo motor 401 operates to realize the rotation of the third bevel gear 405, the third bevel gear 405 drives the sixth bevel gear 601, the sixth bevel gear 601 drives the seventh bevel gear 603 to drive the seventh driving wheel 604 to rotate through a short rotating shaft, the seventh driving wheel 604 drives the eighth driving wheel 605 to drive the third screw 606 to rotate, the third screw 606 drives the bearing frame 607 to slide on the second limiting rod 608, the fifth electric push rod 609 and the second pressing plate 6010 move along with the movement and are positioned above the cut diaphragm, the second pressing plate 6010 is driven by the operation of the following two groups of fifth electric push rods 609, at this time, the first cutting assembly and the second cutting assembly release the diaphragm, the diaphragm is pushed to the bearing frame 607 by the second pressing plate 6010 after the control force is lost, then the bearing frame 607 bearing the diaphragm returns to the initial position, then the pump 6011 operates to pump the electrolyte to the first infusion tube 6012, the first infusion tube 6012 delivers the electrolyte to the scaling tank 6013 on the gantry 6015 to complete the quantitative setting, then the electric valve on the second infusion tube 6014 is opened, the electrolyte flows from the nozzle on the second infusion tube 6014 in a dropping manner, the position of the electrolyte on the diaphragm of the scaling tank 6013 after the electrolyte drops into the transparent box 6016 is marked, the pressure sensor 6017 transmits the signal of the whole pressure to the controller 10, the liquid absorption amount of the diaphragm can be completely calculated by the scaling on the scaling tank 6013 through the internal area on the scaling frame 607, the liquid absorption rate of the deformable diaphragm can be calculated by the calculation of time, and compared with the data of the standard diaphragm, the difference in the performance of the deformed diaphragm can be known and the utility of the subsequent diaphragm can be determined.
A drip irrigation nozzle is arranged on the second infusion tube 6014.
The force applied to the diaphragm is reduced by using a dropping liquid mode, and the calculation accuracy is improved.
The technical principle of the embodiment of the present invention is described above in conjunction with the specific embodiments. The description is only intended to explain the principles of embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, and these embodiments will fall within the scope of the present invention.
Claims (8)
1. A mathematical model calculation control diaphragm sheet production line auxiliary device is characterized by comprising a bottom plate, a detection system, a shearing system and a measurement system; the detection system is arranged on the left side above the bottom plate, the shearing system is arranged on the right side, close to the detection system, above the bottom plate, the measurement system is arranged on the right side, close to the shearing system, above the bottom plate, the detection system monitors the eccentric wheel phenomenon of the diaphragm, the shearing system finishes auxiliary shearing of the diaphragm, the sheared diaphragm is conveyed to the measurement system through the shearing system, and the measurement system performs performance detection on the diaphragm; the shearing system comprises a second flat gear, a fifth driving wheel, a sixth driving wheel, a supporting frame, an electric turntable, a cutting assembly and a second clutch mechanism; an electric turntable is fixedly connected to the right side, close to the detection system, above the bottom plate, a support frame is fixedly connected to the upper side of the electric turntable, two groups of cutting assemblies are arranged above the support frame, and each cutting assembly comprises a sleeve, a second screw rod, a third support plate, a top groove, a third electric slide rail, a cutter, a third electric push rod and a first pressing plate; the sleeve is connected with the second screw rod in a screwing way; the two sleeves are respectively and rotatably connected to the supporting frame, the sleeve end portion of the first cutting assembly is fixedly connected with a second flat gear and a fifth driving wheel, the sleeve end portion of the second cutting assembly is fixedly connected with a sixth driving wheel, belts are wound on the fifth driving wheel and the sixth driving wheel, the end portion of a second lead screw is connected with a third supporting plate, the bottom of the third supporting plate is fixedly connected with a top groove, a third supporting plate side wall is fixedly connected with a third electric sliding rail, at least two third electric push rods are fixedly connected to the lower portion of the top wall of the third supporting plate, a cutter is connected to the third electric sliding rail, a first pressing plate is fixedly connected to the lower portion of a telescopic rod of the third electric push rod, a second clutch mechanism is installed on the front side of an electric rotating disc above the bottom plate, and the second clutch.
2. The auxiliary device for the production line of the mathematical model calculation control diaphragm sheet material as claimed in claim 1, wherein the detection system comprises a first vertical support, a first horizontal support, a lifting support, a servo motor, an output shaft, a first bevel gear, a second bevel gear, a third bevel gear, a first clutch mechanism, a first connecting shaft, a first transmission wheel, a second transmission wheel, a first screw rod, a fixed plate, a first limit rod, a first electric slide rail, a first infrared detector, a second electric slide rail and a second infrared detector; a servo motor is fixedly connected to the left front side above the bottom plate, an output end of the servo motor is fixedly connected with an output shaft through a coupler, the output shaft is horizontally and rotatably connected to the right side of the bottom plate through a support, a first bevel gear, a second bevel gear and a third bevel gear are fixedly connected to the left end and the right end of the output shaft in sequence, the second bevel gear is in gear transmission with a shearing system component, a first vertical support is fixedly connected to the right side of the bottom plate, which is close to the servo motor, three first transverse supports are fixedly connected to the rear side of the first vertical support from top to bottom in sequence, a first connecting shaft is rotatably connected to the three first transverse supports, a first clutch mechanism is connected to one side, which is close to the first vertical support, below the first transverse support at the lowest position, the first clutch mechanism controls the first connecting shaft to be in transmission connection with the first bevel gear, a first transmission wheel is fixedly, the lifting support is close to first connecting axle one side and is rotated perpendicularly and be connected with first lead screw, the first gag lever post of the perpendicular fixedly connected with of opposite side that first connecting axle was kept away from to the lifting support, first lead screw upper end fixedly connected with second drive wheel, around there being the belt on second drive wheel and the first drive wheel, sliding connection has the fixed plate on the first gag lever post, the fixed plate level sets up, the fixed plate other end connects with first lead screw soon, the fixed plate is kept away from the rear side below of first gag lever post fixedly connected with first electronic slide rail and the electronic slide rail of second in proper order, first electronic slide rail below is connected with first infrared detector, the electronic slide rail below of second is connected with the infrared detector of second.
3. The auxiliary device for the production line of the mathematical model calculation control diaphragm sheet material as claimed in claim 2, wherein the first clutch mechanism comprises a fourth bevel gear, a first sleeve shaft, a first supporting plate and a first electric push rod; the lower portion of the first transverse support at the lowest portion is close to a first vertical support side fixedly connected with a first electric push rod, the end portion of a telescopic rod of the first electric push rod is fixedly connected with a first supporting plate, the first supporting plate is far away from one side of the first vertical support and is rotatably connected with a first sleeve shaft, the lower end of the first sleeve shaft is fixedly connected with a fourth bevel gear, a spline groove is formed in the first sleeve shaft and the first connecting shaft, the upper end of the first sleeve shaft is connected with the lower end of the first connecting shaft through a spline shaft sliding type spline, and the fourth bevel gear is meshed with the first bevel gear after moving downwards.
4. The auxiliary device for a production line of a mathematical model calculation control diaphragm sheet material as claimed in claim 3, wherein the second clutch mechanism comprises a second vertical support, a fifth bevel gear, a third driving wheel, a fourth driving wheel, a second connecting shaft, a second sleeve shaft, a first flat gear, a second supporting plate and a second electric push rod, the second vertical support is fixedly connected to the front side of the bottom plate near the second bevel gear, a fifth bevel gear is rotatably connected to the side of the second vertical support near the second bevel gear, a third driving wheel is fixedly connected to the short rotating shaft of the fifth bevel gear, the fifth bevel gear is engaged with the second bevel gear, the second connecting shaft is rotatably connected to the side of the second vertical support, the fourth driving wheel is fixedly connected to the second connecting shaft, the fourth driving wheel and the third driving wheel are connected by a belt, the second sleeve shaft is splined to the rear end of the second connecting shaft through a sliding spline shaft, the first flat gear is fixedly connected to the second sleeve shaft, the second electric push rod is fixedly connected to the upper portion of the rear side of the second vertical support, a second support plate is fixedly connected to the end portion of a telescopic rod of the second electric push rod, the second support plate is fixedly connected with the second sleeve shaft, and the first flat gear moves backwards to engage with the second flat gear.
5. The auxiliary device for the production line of the mathematical model calculation control diaphragm sheet material as claimed in claim 4, wherein the third supporting plates of the first cutting assembly and the second cutting assembly are fixedly connected through a connecting rod.
6. The auxiliary device for the production line of the mathematical model calculation control diaphragm sheet as claimed in claim 1, wherein the measuring system comprises a diaphragm bearing and moving mechanism, a pump, a first infusion tube, a calibration tank, a second infusion tube, a portal frame, a transparent box and a pressure sensor; the diaphragm is installed on bottom plate top right side and is born moving mechanism, the right side is provided with the pump machine on the bottom plate, pump machine and first transfer line intercommunication, the pump machine carries out bolted connection with the bottom plate, the diaphragm bears the moving mechanism outside and is provided with the portal frame, portal frame and bottom plate fixed connection, portal frame top fixedly connected with scaling jar, scaling jar below intercommunication has the second transfer line, the first transfer line other end and scaling jar intercommunication, the third lead screw is provided with transparent case with the below of second gag lever post, transparent case bottom bearing part fixed connection is by pressure sensors, pressure sensors is connected with the bottom plate.
7. The auxiliary device for a production line of a mathematical model calculation control diaphragm sheet material as claimed in claim 6, wherein the diaphragm bearing moving mechanism comprises a sixth bevel gear, a fourth electric push rod, a seventh bevel gear, a seventh transmission wheel, an eighth transmission wheel, a third screw rod, a bearing frame, a second limiting rod, a fifth electric push rod and a second pressing plate; a sixth bevel gear is arranged on the rear side of the third bevel gear on the right side above the bottom plate, the sixth bevel gear is fixedly connected with a telescopic rod of a fourth electric push rod through a shaft sleeve, the fourth electric push rod is fixedly arranged on the bottom plate through a mounting plate, a seventh bevel gear is arranged on the side surface of the sixth bevel gear, a short rotating shaft of the seventh bevel gear is rotatably arranged on the bottom plate through a mounting block, the seventh bevel gear is fixedly connected with a seventh driving wheel through a short rotating shaft, the outer ring surface of the seventh driving wheel is in transmission connection with an eighth driving wheel through a belt, a third screw rod is fixedly connected onto the eighth driving wheel, the other end of the third screw rod extends to the side close to the electric rotating disc, the third screw rod is in rotary connection with the bottom plate through a bracket, a second limiting rod is fixedly connected onto the side of the bottom plate close to the third screw rod through, bear two sets of fifth electric putter of symmetry fixedly connected with above the frame, fifth electric putter's telescopic link tip fixedly connected with second clamp plate.
8. The auxiliary device for a production line of mathematical model calculation control diaphragm sheets as claimed in claim 7, wherein the second liquid conveying pipe is provided with a drip irrigation nozzle.
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| CN114057005A (en) * | 2021-11-03 | 2022-02-18 | 杭州中芯微信息技术有限公司 | Cutting device for RFID anti-metal label wave-absorbing material |
| CN116890135A (en) * | 2023-09-11 | 2023-10-17 | 福建省明辉永利家具有限公司 | Horizontal hydraulic shearing machine for table processing |
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