CN113120642A - Automatic quantitative loading system - Google Patents
Automatic quantitative loading system Download PDFInfo
- Publication number
- CN113120642A CN113120642A CN202110424201.4A CN202110424201A CN113120642A CN 113120642 A CN113120642 A CN 113120642A CN 202110424201 A CN202110424201 A CN 202110424201A CN 113120642 A CN113120642 A CN 113120642A
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- loading system
- loading
- passage
- automatic quantitative
- hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/06—Feeding articles or materials from bunkers or tunnels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Loading Or Unloading Of Vehicles (AREA)
Abstract
The invention relates to and provides an automatic quantitative loading system, and belongs to the technology of automatic quantitative blanking. This automatic ration loading system, including material storehouse, bleeder valve, walking hopper mechanism, lower telescopic tube and weighbridge ration loading system, the material storehouse divide into the fixed feed bin of top and the loading passageway of lower part, and the loading passageway is subaerial to be established weighbridge ration loading system, the bottom of fixed feed bin is equipped with conical discharge gate, and the discharge gate goes out the setting the bleeder valve, fixed feed bin below are equipped with the track, establish walking hopper mechanism on the track, and walking hopper mechanism is including removing the drain hole of hopper and lower part. The system can realize the loading, unloading, outward transportation and weight measurement of powder and particle materials, simultaneously solves the problem that the bulk materials face dust and are scattered to influence the environment, can realize that a vehicle stops on a wagon balance statically, can be filled with the materials in a one-time quantitative mode, can realize the one-time material weight measurement, can settle accounts for one time to leave the factory, and avoids overrun overload. The working efficiency of the enterprise is improved, and the automation level of the enterprise is improved.
Description
Technical Field
The invention relates to and provides an automatic quantitative loading system, and belongs to the technology of automatic quantitative blanking.
Background
Bulk materials need to be loaded, unloaded and transported outwards and weighed in the fields of mines, quarrying broken gravel aggregates, cement industry, coal industry, steel industry and industry, the bulk materials are influenced by dust, scattering and the like, one vehicle needs to be moved for many times, and the situations of refilling, multi-loading and unloading and the like are faced, so that the environment is influenced by the loading and unloading mode, and the problems of low efficiency and the like exist.
Disclosure of Invention
Aiming at the situation, aiming at overcoming the defects of the prior art and solving the technical problem, the automatic quantitative loading system for the materials is provided.
The automatic quantitative loading system comprises
The material warehouse is divided into an upper fixed bin and a lower loading channel, the bottom of the fixed bin is provided with a plurality of parallel conical discharge ports, the discharge ports are provided with discharge valves, and a wagon balance quantitative loading system is arranged on the ground of the loading channel;
the track is positioned at the lower part of the fixed bin and above the loading channel,
the traveling hopper mechanism is provided with a moving hopper and a moving trolley, the moving hopper is arranged on the moving trolley, and the lower part of the moving trolley is provided with a wheel set which moves on a track;
the upper end of the feeding telescopic material pipe is fixed at the discharge opening of the movable hopper, the feeding telescopic material pipe moves along with the traveling hopper mechanism, and the lower end of the feeding telescopic material pipe extends into a carriage to be loaded.
Preferably, the fixed bin is supported by a support column at the lower part, a second operation platform is arranged in the middle of the support column, a telescopic pipe channel is arranged below a discharge port of the second operation platform, which is positioned in the fixed bin, two sides of the telescopic pipe channel are provided with the tracks, the loading channel is positioned in a straight line below the telescopic pipe channel, and the wagon balance quantitative loading system is laid on the whole loading channel.
Preferably, the bottom of the fixed bin is provided with two rows of discharge ports, each row of discharge ports is provided with six groups of discharge ports, and a group of rails and a loading channel are arranged below each discharge port.
Preferably, the discharge valve is a flap valve, the flap valve is provided with a hydraulic mechanism for driving the flap to turn, and the discharge valve is also provided with a photoelectric positioning switch for detecting the position of the moving hopper of the traveling hopper mechanism below the photoelectric positioning switch.
Preferably, the track is divided into two groups and is arranged on two sides of the discharge port, the wheel sets in pairs are arranged below the moving trolley and are positioned on the track to move in a walking mode, and the moving motor for driving the wheel sets to move is arranged on one side of the moving trolley.
Preferably, a dust collecting mechanism is arranged in the feeding telescopic material pipe and connected with the dust collecting mechanism through a telescopic pipeline.
Preferably, the loading channel is provided with an inlet and an outlet communicated with the outside, the loadingchannel is provided with the wagon balance quantitative loading system at the position below the track, and the surface of the wagon balance quantitative loading system is parallel to the ground of the loading channel or is provided with an up-down ramp.
Preferably, a vehicle identification unit is arranged below the traveling hopper mechanism, and a material height sensing unit is arranged at an outlet pipe of the blanking telescopic material pipe.
The invention has the advantages that: the system can realize the loading, unloading, outward transportation and weight measurement of powder and particle materials, simultaneously solves the problem that the bulk materials face dust and are scattered to influence the environment, can realize that a vehicle stops on a wagon balance statically, can be used for filling the materials in a one-time quantitative manner, can realize the one-time measurement of the weight of the materials, can realize one-time settlement delivery, and avoids overrun overload. The working efficiency of the enterprise is improved, and the automation level of the enterprise is improved.
Drawings
Figure 1 is a schematic side view of the present invention,
figure 2 is an enlarged view of a portion of figure 1,
fig. 3 is another side view of the present invention.
The reference numbers are 1 material warehouse, 2 walking hopper mechanism, 3 lower telescopic pipes, 4 wagon balance beam loading system, 101 fixed material bin, 102 loading channel, 103 discharge port, 104 discharge valve, 105 track, 106 photoelectric positioning switch, 107 second operation platform, 201 moving hopper, 202 moving trolley, 203 wheel set, 301 outlet pipe, 302 dust collecting mechanism and 303 material height sensing unit.
Detailed Description
The specific process of the present invention is further described below:
the automatic quantitative loading system for patent application of the invention has the structure shown in figures 1-3 and comprises
The material warehouse 1 is divided into an upper fixed bin 101 and a lower loading channel 102, the bottom of the fixed bin 101 is provided with a plurality of parallel conical discharge ports 103, the discharge ports 103 are provided with discharge valves 104, and the ground of the loading channel 102 is provided with a wagon balance quantitative loading system;
the track is positioned at the lower part of the fixed bin and above the loading channel,
the traveling hopper mechanism 2 is provided with a moving hopper 201 and a moving trolley, the moving hopper 201 is arranged on the moving trolley, and the lower part of the moving trolley is provided with a wheel set which moves on a track;
the upper end of the feeding telescopic material pipe is fixed at the discharge port of the movable hopper 201 and moves along with the traveling hopper mechanism 2, and the lower end of the feeding telescopic material pipe extends into a carriage to be loaded.
Fixed feed bin 101 is supported by the pillar of lower part, and the pillar middle part is equipped with second operation platform, and the discharge gate 103 below that second operation platform is in fixed feed bin 101 is equipped with a flexible pipe passageway, and flexible pipe passageway both sides are established the track, the loading passageway is in the straight line way in below of flexible pipe passageway, and weighbridge ration loading system lays on whole loading passageway. The loading channel 102 is provided with an inlet and an outlet communicated with the outside, and the surface of the wagon balance quantitative loading system is parallel to the ground of the loading channel 102 or is provided with an up-down ramp.
A pair of wheel sets 203 are arranged below the moving trolley 202 and are positioned on the track 105 for walking movement, and a moving motor for driving the wheel sets 203 to move is arranged on one side of the moving trolley 202.
Two rows of discharge ports 103 are arranged at the bottom of the fixed bin 101, six groups of discharge ports 103 are arranged in each row, and a loading channel 102 is arranged below each discharge port 103.
The discharge valve 104 is a flap valve, the flap valve is provided with a hydraulic mechanism for driving the flap to turn, the discharge valve 104 is also provided with a photoelectric positioning switch 106, and the photoelectric positioning switch 106 detects the position of a movable hopper 201 of the traveling hopper mechanism 2 below. A dust collecting mechanism 303 is arranged in the feeding telescopic material pipe, and the dust collecting mechanism 303 is connected with a dust collecting mechanism through a telescopic pipeline.
The loading channel 102 is provided with an inlet and an outlet communicated with the outside, the loading channel 102 is provided with the wagon balance quantitative loading system at the position below the track 105, and the surface of the wagon balance quantitative loading system is parallel to the ground of the loading channel 102 or is provided with an up-down ramp.
A vehicle identification unit is arranged below the traveling hopper mechanism 2, and a material height sensing unit is arranged at the outlet pipe 301 of the blanking telescopic material pipe.
The weighbridge quantitative loading system measures the weight of the vehicle before and after loading, and realizes the functions of quantitative loading and cargo settlement.
The invention relates to a concrete flow description of an automatic quantitative loading system:
the vehicle drives to a fixed parking position on a wagon balance quantitative loading system under the traveling hopper mechanism, the wagon balance quantitative loading system weighs the weight, the vehicle identification unit identifies the length, the width and the height of a wagon box, the traveling hopper mechanism moves to an outlet pipe 301 of a feeding telescopic material pipe at the forefront part of the wagon box, the material height sensing unit works, and the outlet pipe of the feeding telescopic material pipe extends downwards to the bottom of the wagon box at the forefront end of the wagon box
The traveling hopper mechanism contacts and fixes a photoelectric switch positioned below a No. 1 discharge valve at the foremost end of the stock bin, the No. 1 discharge valve is opened, and automatic discharging is realized. The feeding telescopic material pipe automatically contracts upwards by feeding back the material height through the distance sensing unit, the height of the discharging pipe is improved, the material height of a front compartment reaches the height of the compartment, the traveling hopper mechanism moves backwards, contacts the photoelectric switch for positioning under the 2 nd discharging valve, the 2 nd discharging valve is opened for automatic feeding, and the 1 st discharging valve is closed for stopping working. When the outlet pipe of the telescopic feeding pipe for feeding reaches the height of the truck bed from the material height of the sensing truck bed, the traveling hopper mechanism moves backwards, contacts the photoelectric switch positioned below the 3 rd discharging valve, the 3 rd discharging valve is opened for automatic feeding, meanwhile, the 2 nd discharging valve is closed for stopping working, and so on, the moving device continuously moves backwards until the truck bed is filled, the wagon balance quantitative truck loading system meters weight constantly, after a target value is reached, the discharging valve is closed, the feeding is stopped, the truck loading weight is metered, actual truck loading weight is obtained, the actual truck loading weight is uploaded to the ERP system, and the goods are metered or settled.
And a discharging pipe of the discharging telescopic material pipe rises to the original position, and the walking hopper mechanism device moves to the original position at the front end of the storage bin to load the next vehicle.
Claims (8)
1. An automatic quantitative loading system is characterized by comprising
The material warehouse (1) is divided into an upper fixed bin (101) and a lower loading channel (102), the bottom of the fixed bin (101) is provided with a plurality of conical discharge ports (103) in parallel, the discharge ports (103) are provided with discharge valves (104), and the ground of the loading channel (102) is provided with a wagon balance quantitative loading system;
the track is positioned at the lower part of the fixed stock bin and above the loading channel;
the traveling hopper mechanism (2) is provided with a moving hopper (201) and a moving trolley, the moving hopper (201) is arranged on the moving trolley, and the lower part of the moving trolley is provided with a wheel set which moves on a track;
the upper end of the feeding telescopic material pipe is fixed at the discharge opening of the movable hopper (201) and moves along with the walking hopper mechanism (2), and the lower end of the feeding telescopic material pipe extends into a carriage to be loaded.
2. The automatic quantitative loading system according to claim 1, wherein the fixed bin (101) is supported by a lower pillar, a second operation platform is arranged in the middle of the pillar, the second operation platform is arranged below a discharge port (103) of the fixed bin (101), a telescopic pipe passage is arranged below the discharge port, the rails are arranged on two sides of the telescopic pipe passage, the loading passage is arranged on a straight line below the telescopic pipe passage, the ground telescopic pipe penetrates through the passage, long brushes are arranged on two sides of the passage, the traveling hopper mechanism is arranged on the layer, and the wagon balance quantitative loading system is laid on the whole loading passage.
3. The automatic quantitative loading system according to claim 2, wherein the fixed bin (101) is provided with two rows of discharge ports (103) at the bottom, six groups of discharge ports (103) are arranged in each row, and a group of rails and a loading channel (102) are arranged below each discharge port (103).
4. The automatic quantitative loading system according to claim 1, wherein the discharge valve (104) is a flap valve, the flap valve is provided with a hydraulic mechanism for driving the flap to turn, the discharge valve (104) is further provided with a photoelectric positioning switch (106), and the photoelectric positioning switch (106) detects the position of a moving hopper (201) of the lower traveling hopper mechanism (2).
5. The automatic quantitative loading system as claimed in claim 1, wherein a pair of wheel sets (203) are arranged under the mobile trolley (202) and move on the track (105), and a mobile motor for driving the wheel sets (203) to move is arranged on one side of the mobile trolley (202).
6. The automatic quantitative loading system of claim 1, wherein the feeding telescopic material pipe is internally provided with a dust collection mechanism (303), and the dust collection mechanism (303) is connected with a dust collection mechanism through a telescopic pipeline.
7. The automatic quantitative loading system according to claim 1, wherein the loading passage (102) is provided with an inlet and an outlet communicated with the outside, the loading passage (102) is provided with the wagon balance quantitative loading system at a position below the track (105), and the surface of the wagon balance quantitative loading system is parallel to the ground of the loading passage (102) or is provided with an up-and-down ramp.
8. The automatic quantitative loading system of claim 1, wherein a vehicle identification unit is arranged below the traveling hopper mechanism (2), and a material height sensing unit is arranged at an outlet pipe (301) of the blanking telescopic material pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110424201.4A CN113120642A (en) | 2021-04-20 | 2021-04-20 | Automatic quantitative loading system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110424201.4A CN113120642A (en) | 2021-04-20 | 2021-04-20 | Automatic quantitative loading system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113120642A true CN113120642A (en) | 2021-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110424201.4A Pending CN113120642A (en) | 2021-04-20 | 2021-04-20 | Automatic quantitative loading system |
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| CN (1) | CN113120642A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115057257A (en) * | 2022-07-01 | 2022-09-16 | 上海宝田新型建材有限公司 | Detection and control system for preventing expansion damage of ore powder bulk head chute barrel |
| CN117342290A (en) * | 2023-12-06 | 2024-01-05 | 江西会昌县石磊矿业有限责任公司 | Mining area mining automatic loading device |
-
2021
- 2021-04-20 CN CN202110424201.4A patent/CN113120642A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115057257A (en) * | 2022-07-01 | 2022-09-16 | 上海宝田新型建材有限公司 | Detection and control system for preventing expansion damage of ore powder bulk head chute barrel |
| CN117342290A (en) * | 2023-12-06 | 2024-01-05 | 江西会昌县石磊矿业有限责任公司 | Mining area mining automatic loading device |
| CN117342290B (en) * | 2023-12-06 | 2024-04-09 | 江西会昌县石磊矿业有限责任公司 | Mining area mining automatic loading device |
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