CN113119332A - Silicon rod squaring device and method - Google Patents
Silicon rod squaring device and method Download PDFInfo
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- CN113119332A CN113119332A CN202110456595.1A CN202110456595A CN113119332A CN 113119332 A CN113119332 A CN 113119332A CN 202110456595 A CN202110456595 A CN 202110456595A CN 113119332 A CN113119332 A CN 113119332A
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- rod
- silicon rod
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- trigger
- connecting rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0076—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for removing dust, e.g. by spraying liquids; for lubricating, cooling or cleaning tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses a silicon rod squaring device and a method, wherein the silicon rod squaring device comprises: a work table; the silicon rod clamp comprises a silicon rod clamp body, wherein two silicon rod clamps are arranged on the workbench, cutting devices are symmetrically arranged on two adjacent silicon rod clamps, the cutting devices are arranged on the workbench, and the cutting devices are symmetrically arranged on two sides of each silicon rod clamp body; a diamond wire through which two adjacent cutting devices are connected. The silicon rod is cut by controlling the cutting device, the situation that the cutting effect of two sides is the same when the silicon rod is cut is avoided, and the cutting quality of the silicon rod is improved.
Description
Technical Field
The invention relates to the technical field of silicon rod processing, in particular to a silicon rod squaring device and a silicon rod squaring method.
Background
The diamond wire is formed by electroplating a nickel layer on a stainless steel bus, inlaying high-hardness and high-wear-resistance diamond particles, and in the edge skin removing cutting or cutting production of the silicon rod, the cutting method of the silicon rod is generally to use the diamond wire to cut along the end face, so that the cutting quality of the silicon rod is poor. Therefore, there is a need for a silicon rod squaring device and method that at least partially solves the problems of the prior art.
Disclosure of Invention
In this summary, concepts in a simplified form are introduced that are further described in the detailed description. This summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In order to at least partially solve the above problems, the present invention provides a silicon rod squaring device, comprising:
a work table;
the silicon rod clamp is characterized in that two silicon rod clamps are arranged on the workbench, and two adjacent silicon rod clamps are symmetrically arranged
The cutting device is arranged on the workbench, and the cutting devices are symmetrically arranged on two sides of the silicon rod clamp;
a diamond wire through which two adjacent cutting devices are connected.
Preferably, the cutting device comprises:
the electric sliding tables are arranged on the workbench and are positioned on one side of the silicon rod clamp;
the working table is provided with a plurality of L-shaped plates, and every two adjacent L-shaped plates are symmetrically arranged by taking the silicon rod clamp as a center;
the winding motor is arranged on the L-shaped plate;
the winding wheel is connected with the winding motor;
the rotating wheel is rotatably arranged on the L-shaped plate, one end of the diamond wire is connected with one winding wheel, and the other end of the diamond wire sequentially bypasses one rotating wheel, the two winding wheels on one side, and the other rotating wheel is connected with the other winding wheel;
and one end of the electric push rod is connected with the electric sliding table, and a reel is arranged at the other end of the electric push rod.
Preferably, a speed measurement sensor is further arranged between every two adjacent electric sliding tables, and the diamond wire penetrates through the speed measurement sensor.
Preferably, a speed measuring sensor is arranged on the diamond wire between every two adjacent electric sliding tables.
Preferably, the workbench is further provided with an automatic feeding device, the automatic feeding device is located between two adjacent silicon rod clamps, and the automatic feeding device comprises:
the feeding device comprises a workbench, a shell, a feeding pipe, a feeding cavity, an eccentric cavity and a clamping cavity, wherein the shell is arranged on the workbench, the feeding pipe is arranged in the shell, the bottom end of the feeding pipe is communicated with a material supplementing pipe, the feeding cavity is arranged below the material supplementing pipe, the eccentric cavity is arranged on one side of the feeding cavity, and the clamping cavity is arranged on one side, perpendicular to the feeding cavity, of the eccentric cavity;
the fixed plate is arranged at the bottom end of the inner wall of the feeding cavity;
the double-shaft motor is arranged on the inner side wall of the feeding cavity;
one end of the gear reducer is connected with the double-shaft motor, the other end of the gear reducer is connected with one end of a first rotating rod, and the other end of the first rotating rod penetrates through the fixing plate and is connected with the cam;
one end of the first connecting rod is connected with the center of the cam, and the other end of the first connecting rod is connected with one end of the second connecting rod;
a first corner of the first triangular plate is hinged with the other end of the second connecting rod, a second corner of the first triangular plate is hinged with the fixed plate, and a third corner of the first triangular plate is hinged with the bottom end of the movable plate;
the first corner of the second triangular plate is hinged with one end of a third connecting rod, the other end of the third connecting rod is hinged with the first corner of the first triangular plate, the second corner of the second triangular plate is hinged with the fixed plate, the third corner of the second triangular plate is hinged with the bottom end of the movable plate, and the first triangular plate and the second triangular plate are arranged in parallel;
one end of the fourth connecting rod is hinged with the fixed plate, the other end of the fourth connecting rod is hinged with one end of the fifth connecting rod, and the fourth connecting rod is in contact connection with the cam;
one end of the sixth connecting rod is hinged with the other end of the fifth connecting rod, the other end of the sixth connecting rod is hinged with one end of the seventh connecting rod, and the middle part of the sixth connecting rod is hinged with the fixed plate;
the bottom end of the feeding block is connected to the top end of the moving plate in a sliding mode, one end of the feeding block is hinged to the other end of the seventh connecting rod, and a plurality of feeding plates are arranged at the top end of the feeding block;
one end of the second rotating rod is connected with the double-shaft motor, and the other end of the second rotating rod extends into the eccentric cavity to be connected with the eccentric wheel;
the eccentric column is eccentrically arranged on the eccentric wheel;
one end of the eccentric rod is rotatably connected with the eccentric column, the other end of the eccentric rod extends into the clamping cavity and is rotatably connected with the rack, and the rack is slidably connected to the bottom end of the inner wall of the clamping cavity;
the gear is rotatably connected to the inner side wall of the clamping cavity through a rotating shaft and meshed with the rack;
one end of the eighth connecting rod is connected with the gear in an eccentric rotating mode, the eighth connecting rods are arranged on two sides of the gear, the other end of each eighth connecting rod is connected with one end of each L-shaped clamping rod, the middle of each L-shaped clamping rod is rotatably connected with the inner side wall of each clamping cavity through a rotating shaft, and each clamping block is arranged at the other end of each L-shaped clamping rod.
Preferably, still be equipped with dust extraction in the casing, dust extraction includes:
the trigger cavity is arranged in the shell and is positioned on one side of the eccentric cavity, which is far away from the clamping cavity;
the dust suction cavity is arranged on the shell and is positioned above the clamping cavity;
the first belt pulley is sleeved on the second rotating rod and is positioned between the eccentric wheel and the inner side wall of the eccentric cavity;
both ends of the third rotating rod are rotatably connected to the inner side wall of the trigger cavity;
the second belt pulley is sleeved on the third rotating rod and is in transmission connection with the first belt pulley through a belt;
the trigger wheel is sleeved on the third rotating rod;
the trigger groove is arranged on the trigger wheel, and sliding grooves are formed in two sides of the inner wall of the trigger groove;
the trigger sliding block is connected in the trigger groove in a sliding manner, sliding blocks are arranged on two sides of the trigger sliding block, and the sliding blocks are connected in the sliding groove in a sliding manner;
the trigger spring is arranged between the sliding block and the side wall of the sliding chute;
the induction block is arranged at the bottom end of the inner wall of the trigger groove;
the elastic groove is arranged at the bottom end of the inner wall of the trigger cavity;
one end of the trigger rod is connected in the elastic groove in a sliding mode, and the other end of the trigger rod is connected with the trigger wheel in a contact mode;
the spring is arranged between the trigger rod and the bottom end of the inner wall of the elastic groove;
the fan is arranged on the inner side wall of the dust suction cavity;
the dust collection hole is arranged in the shell, one end of the dust collection hole penetrates through the shell, and the other end of the dust collection hole is communicated with the dust collection cavity;
the prompting sound box is arranged on the inner side wall of the dust suction cavity;
the filter screen, the filter screen is located the dust absorption intracavity, the filter screen is close to the fan setting.
Preferably, the clamping block is provided with a sucker.
Preferably, an inclined block is arranged at an outlet of the material supplementing pipe.
A silicon rod squaring method comprises the following steps:
the method comprises the following steps: the electric sliding tables drive the electric push rods to move downwards simultaneously to drive the corresponding reels to move downwards, the height difference between the two reels positioned on the same side of the silicon rod is changed by changing the downward moving speed of the electric push rods, and when the diamond wires positioned on the two sides of the silicon rod are respectively in point contact with the silicon rod, a set inclination angle is formed between the diamond wires and the horizontal plane;
step two: keeping the inclination angle between the diamond wire and the horizontal plane unchanged, so that a plurality of reels which are arranged in a square shape around the silicon rod clamp descend at the same speed, at the moment, the diamond wire is wired at a first preset speed, the diamond wire cuts the silicon rod downwards, the diamond wire starts to cut the silicon rod from a contact point with the silicon rod as a cutting point until the silicon rod contacts with one end of the diamond wire towards the reel positioned at the high position;
step three: keeping the inclination angle between the diamond wire and the horizontal plane unchanged, continuing to descend the electric push rod at the same speed, routing the diamond wire at a second preset speed, continuing to cut the silicon rod, stopping downward movement of the lower reel after the silicon rod is separated from one end of the lower reel towards the diamond wire, continuing to descend the higher reel until a plurality of reels around the silicon rod clamp are positioned on the same horizontal plane, stopping downward movement of all the reels, continuing to cut the diamond wire until the diamond wire is completely separated from the silicon rod, and enabling the edges of the cut two sides of the silicon rod to fall off;
moving the electric push rods upwards to enable the reel to return to the initial processing position;
step five: and (4) rotating the silicon rod by 90 degrees, fixing the silicon rod by using a silicon rod clamp, and then repeating the first step, the second step and the fourth step to cut the other two side surfaces of the silicon rod.
Compared with the prior art, the invention at least comprises the following beneficial effects:
according to the silicon rod squaring device and the silicon rod squaring method, the silicon rod is cut by controlling the cutting device, the situation that the same cutting effect of two sides cannot be guaranteed when the silicon rod is squared is avoided, and the cutting quality of the silicon rod is improved.
The present invention is directed to a silicon rod squaring device and method, and other advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic front view of a silicon rod squaring device according to the present invention.
Fig. 2 is a schematic top view of a silicon rod squaring device according to the present invention.
Fig. 3 is a schematic structural view of an automatic feeding device of a silicon rod squaring device according to the present invention.
Fig. 4 is a schematic side view of a silicon rod squaring device according to the present invention.
Fig. 5 is a schematic structural view of a clamping cavity of a silicon rod squaring device according to the present invention.
Fig. 6 is a schematic structural view of a trigger chamber of a silicon rod squaring device according to the present invention.
Description of reference numerals: a work table 1; an electric sliding table 2; an L-shaped plate 3; a winding wheel 4; a rotating wheel 5; an electric push rod 6; a reel 7; a diamond wire 8; a winding motor 9; a silicon rod clamp 10; a speed measurement sensor 11; a housing 12; a feed pipe 13; a material supplement pipe 14; a feeding chamber 15; an eccentric cavity 16; a clamping cavity 17; a fixed plate 18; a biaxial motor 19; a gear reducer 20; a first rotation lever 21; a cam 22; a second connecting rod 23; a first connecting rod 24; a first set square 25; a fourth connecting rod 26; a fifth connecting rod 27; a sixth connecting rod 28; a seventh connecting rod 29; a third connecting rod 30; a second set square 31; a moving plate 32; a feed block 33; a feed plate 34; a second rotating lever 35; an eccentric wheel 36; an eccentric post 37; an eccentric rod 38; a rack 39; a gear 40; an eighth connecting rod 41; an L-shaped clamping bar 42; a clamping block 43; a first pulley 44; a belt 45; a trigger chamber 46; a dust suction chamber 47; a third rotating shaft 48; a second pulley 49; a trigger wheel 50; a trigger slider 51; a slider 52; a chute 53; a trigger spring 54; a trigger lever 55; a magazine slot 56; a spring 57; a fan 58; a dust suction hole 59; a filter screen 60; a prompt sound 61; a trigger slot 62; a sensing block 63.
Detailed Description
The present invention is further described in detail below with reference to the drawings and examples so that those skilled in the art can practice the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," as used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
As shown in fig. 1 to 6, the present invention provides a silicon rod squaring device, including:
a work table 1;
the silicon rod clamp 10 comprises two silicon rod clamps 10 arranged on the workbench 1, and the two adjacent silicon rod clamps 10 are symmetrically arranged
The cutting device is arranged on the workbench 1, and the cutting devices are symmetrically arranged on two sides of the silicon rod clamp 10;
a diamond wire 8, two adjacent cutting devices being connected by the diamond wire 8.
The working principle of the technical scheme is as follows: in the actual use process, when the silicon rod needs to be extracted, the silicon rod is fixed on the workbench 1 through the silicon rod clamp 10, and then the two cutting devices symmetrically arranged are controlled to simultaneously cut the two sides of the silicon rod by the diamond wire 8.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, cut the silicon rod through controlling cutting device, can't guarantee when having avoided the silicon rod to carry out the evolution that the cutting effect of both sides is the same, improved the cutting quality of silicon rod.
In one embodiment, the cutting device comprises:
the two electric sliding tables 2 are arranged on the workbench 1, and the electric sliding tables 2 are positioned on one side of the silicon rod clamp 10;
the silicon rod clamp 10 is arranged on the workbench 1, and the two L-shaped plates 3 are symmetrically arranged around the silicon rod clamp 10;
the winding motor 9, the said winding motor 9 is set up on the said L-shaped plate 3;
the winding wheel 4 is connected with the winding motor 9;
the rotating wheel 5 is rotatably arranged on the L-shaped plate 3, one end of the diamond wire 8 is connected with one winding wheel 4, and the other end of the diamond wire 8 sequentially bypasses one of the rotating wheels 5, two reels 7 on one side, and the other rotating wheel 5 is connected with the other winding wheel 4;
and one end of the electric push rod 6 is connected with the electric sliding table 2, and a reel 7 is arranged at the other end of the electric push rod 6.
The working principle of the technical scheme is as follows: in the actual use process, when the silicon rod needs to be cut, two ends of the silicon rod are fixed through a silicon rod clamp 10, then an electric push rod 6 is started, the distance between two symmetrical reels 7 is adjusted through the electric push rod 6, the cutting distance of the silicon rod is adjusted, after the cutting distance is adjusted, a coiling motor 9 is started, the coiling motor 9 is started to enable a diamond wire 8 to move, then the electric slide rod 6 is controlled to move downwards through controlling an electric sliding table 2, the silicon rod is cut through the diamond wire 8, and the side skins on two sides of the circular silicon rod are cut; and then controlling the electric sliding table 2 to enable the electric push rod 6 to return to the initial position, rotating the silicon rod by 90 degrees, repeatedly cutting, and cutting off the edge skins on the other two sides of the silicon rod to finish the cutting of the silicon rod.
The beneficial effects of the above technical scheme are that: through the structural design, the diamond wires 8 are controlled to simultaneously cut the two sides of the silicon rod by controlling the electric sliding table 2, so that the difference of cutting effects of the two sides of the silicon rod caused by directly using the diamond wires 8 for cutting is avoided, and the cutting effect of the silicon rod is improved; meanwhile, the excessive steps of manual participation are avoided, and the cutting accuracy is improved.
In one embodiment, a speed measurement sensor 11 is further arranged between two adjacent electric sliding tables 2, and the diamond wire 8 penetrates through the speed measurement sensor 11.
The working principle of the technical scheme is as follows: the tacho sensor 11 can measure the moving speed of the diamond wire 8 during the cutting process.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, through the velocity of motion of the diamond wire 8 who measures, can control diamond wire 8's velocity of motion through the slew velocity of controlling winding motor 9, avoid diamond wire 8 to move at the excessive speed, produce high temperature and influence cutting effect, improved the cutting quality.
In one embodiment, an automatic feeding device is further disposed on the work table 1, and the automatic feeding device is located between two adjacent silicon rod clamps 10, and the automatic feeding device comprises:
the feeding device comprises a shell 12, wherein the shell 12 is arranged on the workbench 1, a feeding pipe 13 is arranged in the shell 12, the bottom end of the feeding pipe 13 is communicated with a material supplementing pipe 14, a material feeding cavity 15 is arranged below the material supplementing pipe 14, an eccentric cavity 16 is arranged on one side of the material feeding cavity 15, and a clamping cavity 17 is arranged on one side, perpendicular to the material feeding cavity 15, of the eccentric cavity 16;
the fixed plate 18 is arranged at the bottom end of the inner wall of the feeding cavity 15;
the double-shaft motor 19 is arranged on the inner side wall of the feeding cavity 15;
one end of the gear reducer 20 is connected with the double-shaft motor 19, the other end of the gear reducer 20 is connected with one end of a first rotating rod 21, and the other end of the first rotating rod 21 penetrates through the fixed plate 18 and is connected with a cam 22;
a first connecting rod 24, one end of the first connecting rod 24 being connected to the center of the cam 22, and the other end of the first connecting rod 24 being connected to one end of a second connecting rod 23;
a first corner of the first triangular plate 25 is hinged with the other end of the second connecting rod 23, a second corner of the first triangular plate 25 is hinged with the fixed plate 18, and a third corner of the first triangular plate 25 is hinged with the bottom end of the movable plate 32;
a second triangular plate 31, wherein a first corner of the second triangular plate 31 is hinged to one end of a third connecting rod 30, the other end of the third connecting rod 30 is hinged to a first corner of the first triangular plate 25, a second corner of the second triangular plate 31 is hinged to the fixed plate 18, a third corner of the second triangular plate 31 is hinged to the bottom end of the movable plate 32, and the first triangular plate 25 and the second triangular plate 31 are arranged in parallel;
a fourth connecting rod 26, one end of the fourth connecting rod 26 is hinged with the fixing plate 18, the other end of the fourth connecting rod 26 is hinged with one end of a fifth connecting rod 27, and the fourth connecting rod 26 is connected with the cam 22 in a contact manner;
one end of the sixth connecting rod 28 is hinged to the other end of the fifth connecting rod 27, the other end of the sixth connecting rod 28 is hinged to one end of a seventh connecting rod 29, and the middle of the sixth connecting rod 28 is hinged to the fixing plate 18;
the bottom end of the feeding block 33 is connected to the top end of the moving plate 32 in a sliding mode, one end of the feeding block 33 is hinged to the other end of the seventh connecting rod 29, and a plurality of feeding plates 34 are arranged at the top end of the feeding block 33;
one end of the second rotating rod 35 is connected with the double-shaft motor 19, and the other end of the second rotating rod 35 extends into the eccentric cavity 16 and is connected with the eccentric wheel 36;
the eccentric column 37, the said eccentric column 37 is eccentrically located on said eccentric wheel 36;
one end of the eccentric rod 38 is rotatably connected with the eccentric column 37, the other end of the eccentric rod 38 extends into the clamping cavity 17 to be rotatably connected with a rack 39, and the rack 39 is slidably connected to the bottom end of the inner wall of the clamping cavity 17;
a gear 40, wherein the gear 40 is rotatably connected to the inner side wall of the clamping cavity 17 through a rotating shaft, and the gear 40 is meshed with the rack 39;
one end of the eighth connecting rod 41 is eccentrically and rotatably connected with the gear 40, the eighth connecting rod 41 is arranged on each of two sides of the gear 40, the other end of the eighth connecting rod 41 is connected with one end of an L-shaped clamping rod 42, the middle of the L-shaped clamping rod 42 is rotatably connected with the inner side wall of the clamping cavity 17 through a rotating shaft, and a clamping block 43 is arranged at the other end of the L-shaped clamping rod 42.
The working principle of the technical scheme is as follows: in the actual use process, silicon rods are filled into the feeding pipe 13, then the double-shaft motor 19 is started, the double-shaft motor 19 drives the first rotating rod 21 to rotate through the gear reducer 20, the first rotating rod 21 drives the cam 22 to rotate, the cam 22 drives the second connecting rod 23 to move upwards through the first connecting rod 24, the second connecting rod 23 enables the first triangular block 25 to rotate, the first triangular block 25 drives the second triangular block 31 to rotate through the third connecting rod 30, the first triangular block 25 and the second triangular block 31 rotate in the same direction to drive the moving block 32 to move right and move upwards, but the feeding block only moves upwards under the action of the seventh connecting rod 29, so that the feeding plate 34 is inserted between every two silicon rods, at the moment, the cam 22 rotates to the longer end to enable the fourth connecting rod 26 to move right, the fourth connecting rod 26 enables the bottom end of the sixth connecting rod 28 to move right through the fifth connecting rod 27, so that the seventh connecting rod 29 drives the feeding block 33 to move left, so that the feeding plate 34 pushes one silicon rod out of the feeding pipe 14; meanwhile, the double-shaft motor 19 drives the eccentric wheel 36 to rotate through the second rotating rod 35, the eccentric wheel 36 drives the eccentric rod 38 to move through the eccentric column 37, the eccentric rod 38 drives the rack 39 to move back and forth, the rack 39 drives the gear 40 to rotate, the gear 40 drives the two L-shaped clamping rods 42 to move in opposite directions through the eighth connecting rod 41, so that the two clamping blocks 43 move in opposite directions, the silicon rod is fixed, and the gear reducer 20 is arranged, so that when one silicon rod is sent out, the clamping blocks 43 complete two opposite movements.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, start double-shaft motor 19 and make and press from both sides tight piece 43 and carry out an supplementary fixed to the silicon rod for the first time, the delivery sheet 34 is located between two liang of silicon rods and can not move to the left this moment, it cuts the silicon rod to close double-shaft motor 19, start double-shaft motor 19 and make and press from both sides the tight piece 43 and close the motor after separately, then rotate the silicon rod, the motor starts once more, make and press from both sides tight piece 43 and assist fixedly to the silicon rod for the second time, then begin to cut the silicon rod, after the cutting is accomplished, the silicon rod can be loosened to the tight piece 43 of start. The clamping block 43 can play a role in assisting in fixing the silicon rod, so that the silicon rod is prevented from loosening in the cutting process to influence the cutting effect; meanwhile, the silicon rods are automatically sent out after the cutting is finished, so that the silicon rods are prevented from being damaged in the silicon rod carrying process, and meanwhile, the labor is saved.
In one embodiment, a dust suction device is further disposed in the housing 12, and the dust suction device includes:
a trigger cavity 46, wherein the trigger cavity 46 is arranged in the shell 12, and the trigger cavity 46 is positioned on the side of the eccentric cavity 16 far away from the clamping cavity 17;
the dust suction cavity 47 is arranged in the shell 12, and the dust suction cavity 47 is positioned above the clamping cavity 17;
the first belt pulley 44 is sleeved on the second rotating rod 35, and the first belt pulley 44 is located between the eccentric wheel 36 and the inner side wall of the eccentric cavity 16;
a third rotating rod 48, wherein both ends of the third rotating rod 48 are rotatably connected to the inner side wall of the trigger cavity 46;
the second belt pulley 49 is sleeved on the third rotating rod 48, and the second belt pulley 49 is in transmission connection with the first belt pulley 44 through a belt 45;
the trigger wheel 50 is sleeved on the third rotating rod 48;
the trigger groove 62 is arranged on the trigger wheel 50, and sliding grooves 53 are arranged on two sides of the inner wall of the trigger groove 62;
the trigger slide block 51 is connected in the trigger groove 62 in a sliding manner, slide blocks 52 are arranged on two sides of the trigger slide block 51, and the slide blocks 52 are connected in the sliding groove 53 in a sliding manner;
the trigger spring 54 is arranged between the sliding block 52 and the side wall of the sliding groove 53;
the induction block 63 is arranged at the bottom end of the inner wall of the trigger groove 62;
the elastic groove 56, the elastic groove 56 is arranged at the bottom end of the inner wall of the trigger cavity 46;
one end of the trigger rod 55 is slidably connected in the elastic groove 56, and the other end of the trigger rod 55 is in contact connection with the trigger wheel 50;
the spring 57 is arranged between the trigger rod 55 and the bottom end of the inner wall of the elastic groove 56;
the fan 58 is arranged on the inner side wall of the dust suction cavity 47;
the dust suction hole 59 is arranged in the shell 12, one end of the dust suction hole 59 penetrates through the shell 12, and the other end of the dust suction hole 12 is communicated with the dust suction cavity 47;
the prompting sound device 61 is arranged on the inner side wall of the dust collection cavity 47;
and the filter screen 60 is arranged in the dust suction cavity 47, and the filter screen 60 is arranged close to the fan 58.
The working principle of the technical scheme is as follows: in the actual use process, when the double-shaft motor 19 is started to clamp and fasten the silicon rod, the double-shaft motor 19 drives the first belt pulley 44 to rotate through the second rotating rod 35, the first belt pulley 44 drives the second belt pulley 49 to rotate through the belt 45, the second belt pulley 49 drives the trigger wheel 50 to rotate through the third rotating rod 48, when the clamping block 43 clamps the silicon rod to close the double-shaft motor 19, the trigger block 51 rotates to the lowest end, at the moment, the trigger block 51 compresses the trigger spring 54 under the action of the trigger rod 51, so that the trigger block triggers the induction block 63, the induction block 63 starts the fan 58 and the prompting sound box 61, the fan starts to enable air to flow in the dust suction cavity 47, dust generated by cutting is sucked into the dust suction cavity 47 through the dust suction hole 59, and the prompting sound box 61 can send a prompting sound at the same time; when the cutting is completed, the double-shaft motor 19 is started, the clamping block 43 releases the silicon rod, and meanwhile the trigger block 51 leaves the lowest end, and the sound 61 and the fan 58 are prompted to be turned off.
The beneficial effects of the above technical scheme are that: through the design of the structure, dust generated when the silicon rod is cut is absorbed by the designed fan 58, so that the harm to body health caused by excessive dust containing silicon particles sucked by workers is avoided; meanwhile, the fan 58 is started during cutting, so that energy consumption can be reduced; the prompting sound 61 is arranged to prompt the starting device to start and start cutting the silicon rod, and prompt the worker to keep away from the silicon rod to avoid splashing of the generated silicon particles.
In one embodiment, the clamping block 43 is provided with a suction cup.
The working principle of the technical scheme is as follows: the suction cup can increase the adsorption force of the clamping block 43 on the silicon rod.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, the sucking disc that is equipped with can be so that press from both sides the better fixed silicon rod of tight piece 43 ability, can change the extremely strong sucking disc of adsorption affinity simultaneously for the flaw-piece after being cut is adsorbed on the sucking disc, and the flaw-piece of avoiding cutting is directly dropped and is broken and increase the reuse of flaw-piece.
In one embodiment, the outlet of the feed pipe 14 is provided with a swash block.
The working principle of the technical scheme is as follows: the inclined block is arranged to prevent the silicon rod from sliding out.
The beneficial effects of the above technical scheme are that: through the design of the structure, the silicon rods cannot easily fall out of the feeding pipe 14 when the feeding plate 34 enters between every two silicon rods through the designed inclined block.
A silicon rod squaring method comprises the following steps:
the method comprises the following steps: the electric sliding tables 2 drive the electric push rods 6 to move downwards simultaneously to drive the corresponding reels 7 to move downwards, the height difference between the two reels 7 positioned on the same side of the silicon rod is changed by changing the downward moving speed of the electric push rods 6, and when the diamond wires 8 positioned on the two sides of the silicon rod are respectively in point contact with the silicon rod, a set inclination angle is formed between the diamond wires 8 and the horizontal plane;
step two: keeping the inclination angle between the diamond wire 8 and the horizontal plane unchanged, so that a plurality of reels 7 which are arranged around the silicon rod clamp 10 in a square mode descend at the same speed, at the moment, the diamond wire 8 is laid at a first preset speed, the diamond wire 8 cuts the silicon rod downwards, the diamond wire 8 starts to cut the silicon rod from a contact point with the silicon rod as an incision point until the silicon rod contacts with the diamond wire 8 towards one end of the reel 7 located at a high position;
step three: keeping the inclination angle between the diamond wire 8 and the horizontal plane unchanged, continuously descending the electric push rod 6 at the same speed, then routing the diamond wire 8 at a second preset speed, continuously cutting the silicon rod, after the silicon rod is separated from one end of the lower reel 7 and the diamond wire 8, stopping downward movement of the lower reel 7, and continuously descending the higher reel 7 until the plurality of reels 7 around the silicon rod clamp 10 are positioned on the same horizontal plane, then stopping downward movement of all the plurality of reels 7, continuously cutting the diamond wire 8 until the diamond wire 8 completely separates from the silicon rod, and then dropping off the flaw pieces on the two cut sides of the silicon rod;
step four, moving the electric push rods 6 upwards to enable the reels 7 to return to the initial processing position;
step five: and (4) after the silicon rod is rotated by 90 degrees, fixing the silicon rod by using the silicon rod clamp 10, and then repeating the first step to the fourth step to cut the other two side surfaces of the silicon rod.
The working principle of the technical scheme is as follows: in the in-service use process, after fixing the silicon rod through silicon rod anchor clamps 10, control a plurality of electronic slip tables 2 for there is the difference in height in the electric putter 6 of two adjacent electronic slip tables 2 of one side, make diamond wire 8 have certain inclination radian, then control electronic slip table 2 again and move down together and cut the flaw-piece of silicon rod, thereby the completion is handled the evolution of silicon rod.
The beneficial effects of the above technical scheme are that: through the design of above-mentioned structure, have certain inclination, can be so that the cutting that the squaring device is from some to the line when cutting the silicon rod, avoided directly starting cutting from the line to lead to the diamond wire 8 shake to scrape colored silicon rod surface.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
While embodiments of the invention have been disclosed above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (8)
1. A silicon rod squaring device, comprising:
a table (1);
the silicon rod clamp comprises silicon rod clamps (10), wherein two silicon rod clamps (10) are arranged on the workbench (1), and every two adjacent silicon rod clamps (10) are symmetrically arranged
The cutting device is arranged on the workbench (1), and the cutting devices are symmetrically arranged on two sides of the silicon rod clamp (10);
a diamond wire (8), two adjacent cutting devices being connected by the diamond wire (8).
2. The silicon rod squaring device according to claim 1,
the cutting device includes:
the silicon rod clamping device comprises an electric sliding table (2), wherein two electric sliding tables (2) are arranged on the workbench (1), and the electric sliding tables (2) are positioned on one side of the silicon rod clamp (10);
the silicon rod clamping device comprises L-shaped plates (3), wherein a plurality of the L-shaped plates (3) are arranged on the workbench (1), and two adjacent L-shaped plates (3) are symmetrically arranged by taking the silicon rod clamp (10) as a center;
the winding motor (9), the said winding motor (9) is set up on the said L-shaped plate (3);
the winding wheel (4), the winding wheel (4) is connected with the winding motor (9);
the rotating wheel (5) is rotatably arranged on the L-shaped plate (3), one end of the diamond wire (8) is connected with one winding wheel (4), and the other end of the diamond wire (8) sequentially bypasses one of the rotating wheels (5), two reels (7) on one side and the other rotating wheel (5) is connected with the other winding wheel (4);
electric putter (6), the one end of electric putter (6) with electric slip table (2) are connected, be equipped with reel (7) on the other end of electric putter (6).
3. The silicon rod squaring device according to claim 1,
two adjacent still be equipped with tacho sensor (11) between electric sliding table (2), diamond wire (8) pass tacho sensor (11).
4. The silicon rod squaring device according to claim 1,
still be equipped with automatic feeding on workstation (1), automatic feeding is located adjacent two between silicon rod anchor clamps (10), automatic feeding includes:
the feeding device comprises a shell (12), wherein the shell (12) is arranged on the workbench (1), a feeding pipe (13) is arranged in the shell (12), the bottom end of the feeding pipe (13) is communicated with a material supplementing pipe (14), a material feeding cavity (15) is arranged below the material supplementing pipe (14), an eccentric cavity (16) is arranged on one side of the material feeding cavity (15), and a clamping cavity (17) is arranged on one vertical side of the eccentric cavity (16) and the material feeding cavity (15);
the fixed plate (18), the said fixed plate (18) locates the bottom end of inner wall of the said feeding cavity (15);
the double-shaft motor (19) is arranged on the inner side wall of the feeding cavity (15);
one end of the gear reducer (20) is connected with the double-shaft motor (19), the other end of the gear reducer (20) is connected with one end of a first rotating rod (21), and the other end of the first rotating rod (21) penetrates through the fixing plate (18) to be connected with a cam (22);
a first connecting rod (24), wherein one end of the first connecting rod (24) is connected with the center of the cam (22), and the other end of the first connecting rod (24) is connected with one end of a second connecting rod (23);
a first corner of the first triangular plate (25) is hinged with the other end of the second connecting rod (23), a second corner of the first triangular plate (25) is hinged with the fixed plate (18), and a third corner of the first triangular plate (25) is hinged with the bottom end of the movable plate (32);
a first corner of the second triangular plate (31) is hinged to one end of a third connecting rod (30), the other end of the third connecting rod (30) is hinged to the first corner of the first triangular plate (25), a second corner of the second triangular plate (31) is hinged to the fixed plate (18), a third corner of the second triangular plate (31) is hinged to the bottom end of the movable plate (32), and the first triangular plate (25) and the second triangular plate (31) are arranged in parallel;
one end of the fourth connecting rod (26) is hinged with the fixing plate (18), the other end of the fourth connecting rod (26) is hinged with one end of a fifth connecting rod (27), and the fourth connecting rod (26) is in contact connection with the cam (22);
one end of the sixth connecting rod (28) is hinged with the other end of the fifth connecting rod (27), the other end of the sixth connecting rod (28) is hinged with one end of a seventh connecting rod (29), and the middle part of the sixth connecting rod (28) is hinged with the fixing plate (18);
the bottom end of the feeding block (33) is connected to the top end of the moving plate (32) in a sliding mode, one end of the feeding block (33) is hinged to the other end of the seventh connecting rod (29), and a plurality of feeding plates (34) are arranged at the top end of the feeding block (33);
one end of the second rotating rod (35) is connected with the double-shaft motor (19), and the other end of the second rotating rod (35) extends into the eccentric cavity (16) and is connected with the eccentric wheel (36);
the eccentric column (37), the eccentric column (37) is eccentrically arranged on the eccentric wheel (36);
one end of the eccentric rod (38) is rotatably connected with the eccentric column (37), the other end of the eccentric rod (38) extends into the clamping cavity (17) to be rotatably connected with the rack (39), and the rack (39) is slidably connected to the bottom end of the inner wall of the clamping cavity (17);
a gear (40), wherein the gear (40) is rotatably connected to the inner side wall of the clamping cavity (17) through a rotating shaft, and the gear (40) is meshed with the rack (39);
the clamping device comprises an eighth connecting rod (41), one end of the eighth connecting rod (41) is connected with the gear (40) in an eccentric rotating mode, the eighth connecting rod (41) is arranged on each of the two sides of the gear (40), the other end of the eighth connecting rod (41) is connected with one end of the L-shaped clamping rod (42), the middle of the L-shaped clamping rod (42) is rotatably connected with the inner side wall of the clamping cavity (17) through a rotating shaft, and a clamping block (43) is arranged at the other end of the L-shaped clamping rod (42).
5. The silicon rod squaring device according to claim 4,
still be equipped with dust extraction in casing (12), dust extraction includes:
a trigger cavity (46), wherein the trigger cavity (46) is arranged in the shell (12), and the trigger cavity (46) is positioned on one side of the eccentric cavity (16) far away from the clamping cavity (17);
the dust suction cavity (47) is arranged in the shell (12), and the dust suction cavity (47) is positioned above the clamping cavity (17);
the first belt pulley (44), the first belt pulley (44) is sleeved on the second rotating rod (35), and the first belt pulley (44) is located between the eccentric wheel (36) and the inner side wall of the eccentric cavity (16);
the two ends of the third rotating rod (48) are rotatably connected to the inner side wall of the trigger cavity (46);
the second belt pulley (49) is sleeved on the third rotating rod (48), and the second belt pulley (49) is in transmission connection with the first belt pulley (44) through a belt (45);
the trigger wheel (50), the said trigger wheel (50) is connected to the said third dwang (48) in a muff-coupling manner;
the trigger groove (62) is formed in the trigger wheel (50), and sliding grooves (53) are formed in two sides of the inner wall of the trigger groove (62);
the trigger sliding block (51) is connected in the trigger groove (62) in a sliding manner, sliding blocks (52) are arranged on two sides of the trigger sliding block (51), and the sliding blocks (52) are connected in the sliding groove (53) in a sliding manner;
the trigger spring (54) is arranged between the sliding block (52) and the side wall of the sliding groove (53);
the induction block (63) is arranged at the bottom end of the inner wall of the trigger groove (62);
the elastic groove (56), the elastic groove (56) is arranged at the bottom end of the inner wall of the trigger cavity (46);
one end of the trigger rod (55) is connected in the elastic groove (56) in a sliding mode, and the other end of the trigger rod (55) is connected with the trigger wheel (50) in a contact mode;
the spring (57) is arranged between the trigger rod (55) and the bottom end of the inner wall of the elastic groove (56);
the fan (58) is arranged on the inner side wall of the dust suction cavity (47);
the dust collection hole (59) is formed in the shell (12), one end of the dust collection hole (59) penetrates through the shell (12), and the other end of the dust collection hole (12) is communicated with the dust collection cavity (47);
the prompting sound box (61), wherein the prompting sound box (61) is arranged on the inner side wall of the dust suction cavity (47);
the filter screen (60), the filter screen (60) is located in the dust absorption cavity (47), the filter screen (60) is close to fan (58) sets up.
6. The silicon rod squaring device according to claim 4,
the clamping block (43) is provided with a sucker.
7. The silicon rod squaring device according to claim 4,
an inclined block is arranged at the outlet of the material supplementing pipe (14).
8. A silicon rod squaring method is characterized by comprising the following steps:
the method comprises the following steps: the electric sliding tables (2) drive the electric push rods (6) to move downwards simultaneously to drive the corresponding reels (7) to move downwards, the height difference between the two reels (7) positioned on the same side of the silicon rod is changed by changing the downward moving speed of the electric push rods (6), and when the diamond wires (8) positioned on the two sides of the silicon rod are respectively in point contact with the silicon rod, a set inclination angle is formed between the diamond wires (8) and the horizontal plane;
step two: keeping the inclination angle between the diamond wire (8) and the horizontal plane unchanged, so that a plurality of reels (7) which are arranged in a square mode around the silicon rod clamp (10) descend at the same speed, at the moment, the diamond wire (8) is laid at a first preset speed, the diamond wire (8) cuts the silicon rod downwards, the diamond wire (8) starts to cut the silicon rod from a contact point with the silicon rod serving as a cutting point until one end, facing the reel (7) located at a high position, of the silicon rod is in point contact with the diamond wire (8);
step three: keeping the inclination angle between the diamond wire (8) and the horizontal plane unchanged, continuously descending the electric push rod (6) at the same speed, then routing the diamond wire (8) at a second preset speed, continuously cutting the silicon rod, after the silicon rod leaves from one end of the lower reel (7) and the diamond wire (8), stopping downward movement of the lower reel (7), continuously descending the higher reel (7) until the plurality of reels (7) around the silicon rod clamp (10) are positioned on the same horizontal plane, then stopping downward movement of the plurality of reels (7), continuously cutting the diamond wire (8) until the diamond wire (8) completely leaves the silicon rod, and then dropping off the silicon rod by the side skins at the two sides of cutting;
fourthly, moving the electric push rods (6) upwards to enable the reels (7) to return to the initial processing position;
step five: and (3) after the silicon rod is rotated by 90 degrees, fixing the silicon rod by using a silicon rod clamp (10), and then repeating the first step to the fourth step to cut the other two side surfaces of the silicon rod.
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| CN202110456595.1A CN113119332B (en) | 2021-04-27 | 2021-04-27 | Silicon rod squaring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110456595.1A CN113119332B (en) | 2021-04-27 | 2021-04-27 | Silicon rod squaring device |
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| CN113119332B CN113119332B (en) | 2022-04-08 |
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Cited By (1)
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| CN113997436A (en) * | 2021-11-01 | 2022-02-01 | 青岛高测科技股份有限公司 | Cutting device of silicon rod cutting system and silicon rod cutting system |
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| CN113119332B (en) | 2022-04-08 |
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