CN113118250A - Bus copper bar assembly batch bending and shaping equipment and method - Google Patents
Bus copper bar assembly batch bending and shaping equipment and method Download PDFInfo
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- CN113118250A CN113118250A CN202110457949.4A CN202110457949A CN113118250A CN 113118250 A CN113118250 A CN 113118250A CN 202110457949 A CN202110457949 A CN 202110457949A CN 113118250 A CN113118250 A CN 113118250A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/01—Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
Abstract
The invention provides a bus copper bar assembly batch bending and shaping device and a bending and shaping method, which relate to the field of bus copper bars and comprise a bottom plate, a conveying device, a bending device and a fixing device, wherein the conveying device is fixedly arranged on the bottom plate, the fixing device is arranged on the conveying device, and the bending device is arranged on the conveying device, so that the following problems can be solved: "1 traditional equipment of bending can only bend to a length, can not adjust the length of bending, 2 traditional equipment can be processed to the copper bar generating line of an angle, can't process to the generating line copper bar of different angles to the inefficiency of traditional method processing, the productivity is few, can't satisfy current market demand" scheduling problem.
Description
Technical Field
The invention relates to the field of bus copper bars, and particularly provides bus copper bar assembly batch bending and shaping equipment and a bending and shaping method.
Background
The bus copper bar is also called copper bus bar or copper bar, namely the copper bar with a rectangular section, is used for connecting copper bars of a main switch in an electric cabinet and switches in shunt circuits in a power supply system, mainly serves as a lead, is often used as a conductive material due to good electrical conductivity of copper, and is particularly widely applied to a set of distribution devices.
The wide use of generating line copper bar, the shape that its used also has diversified form, for example rectangle copper bar, cell type copper bar, Z style of calligraphy copper bar, rhombus copper bar and tubular copper bar, this wherein uses L style of calligraphy copper bar most extensively, the preparation processing of L style of calligraphy copper bar is at first to carry out equidistant cutting through the rectangular shape copper bar of producing in advance, the copper bar that will cut off afterwards is bent to produce the copper bar generating line of peculiar shape, traditional mode has following problem:
firstly, the traditional bending and shaping method for the bus copper bar assembly cannot realize batch processing production, and the existing equipment cannot accurately calculate the bending distance of the bus copper bar, so that the bending can have an error in the distance, and only one type of length can be bent.
Secondly, the traditional bending and shaping method for the bus copper bar assembly can only process the copper bar bus at one angle and cannot process the bus copper bars at different angles, and the traditional method has low processing efficiency and less capacity and cannot meet the existing market demand.
Aiming at the situation, the invention provides a bus copper bar assembly batch production bus copper bar assembly and a bending and shaping method.
Disclosure of Invention
Problems to be solved
The present invention can solve all the problems mentioned in the background art described above.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the bus copper bar assembly batch bending and shaping equipment comprises a bottom plate, a conveying device, a bending device and a fixing device, wherein the conveying device is fixedly installed on the bottom plate, the fixing device is arranged on the conveying device, and the bending device is arranged on the conveying device.
The conveying device comprises a conveying operation frame, conveying rollers, a conveying motor, a conveying belt and a guide module, the conveying operation frame is symmetrically installed on a bottom plate, the conveying operation frame is connected with the conveying rollers in a rotating mode, the conveying rollers are provided with the conveying belt in a transmission mode, the side ends of the conveying rollers are connected with the output end of the conveying motor, the conveying motor is fixedly installed at the side ends of the conveying operation frame, and the guide module is arranged at the upper end of the conveying operation frame.
The bending device comprises a bending operation frame, a cylindrical frame, a bending plate, a bending column, a movable frame, a telescopic cylinder, a square groove, an adjusting module and a distance adjusting assembly, a bending operation frame is fixedly mounted on a bottom plate, the inner part of the bending operation frame is rotatably connected with the cylindrical frame, the bending plate is fixedly mounted on the inner side wall of the cylindrical frame, the left end of the bending plate and the central line of the cylindrical frame are on the same straight line, the bending column is fixedly mounted on the left lower side of the cylindrical frame, the movable frame is slidably arranged at the bottom end inside the bending operation frame, the square groove is formed in the upper end of the movable frame in a penetrating mode, the bending column penetrates through the square groove on the movable frame in a sliding mode, the movable frame is connected with the output end of the telescopic cylinder, the telescopic cylinder is fixedly mounted inside the bending operation frame, the upper end of the bending operation frame.
The adjusting module comprises a fixing plate, a first plate, an electric telescopic rod, a second plate and an adjusting piece, the fixing plate is fixedly mounted at the upper end of the bending operation frame, the electric telescopic rod is fixedly arranged on the fixing plate, the output end of the electric telescopic rod penetrates through the fixing plate in a sliding mode to be connected with the first plate, the first plate is hinged to the second plate, and the adjusting piece is arranged between the second plate and the first plate.
As a preferred technical scheme, the guide module comprises guide rollers, guide plates, horizontal plates, an adjusting frame and compression spring rods, the guide plates are fixedly mounted on two sides of the upper end of the conveying operation frame, the horizontal plates are arranged on the upper ends of the guide plates, the adjusting frame is uniformly and rotatably connected to the inner side of each horizontal plate, the guide rollers are rotatably arranged inside the adjusting frame, one end of the adjusting frame is rotatably connected with the inner side of each horizontal plate, the compression spring rods are arranged on the other sides of the adjusting frames, the compression spring rods are connected with the guide plates and are obliquely arranged, the guide module mainly plays a role in guiding, the positions of the copper bars are corrected through the matching between the compression spring rods and the adjusting rollers, the conveying efficiency of the copper bars is guaranteed, and the efficiency of batch processing of products is improved.
According to the preferred technical scheme, the fixing device comprises a fixing block, an electric push rod, a first extrusion rod, a second extrusion rod, a clamping block and a triangular block, the fixing block is fixedly installed at the upper end of the bending operation frame, a fixing groove is formed in the end, close to the bending operation frame, of the fixing block in a penetrating mode, the electric push rod is fixedly installed at the upper end of the fixing block, the output end of the electric push rod penetrates through the fixing block in a sliding mode and is connected with the first extrusion rod, the first extrusion rod is arranged inside the fixing block in a sliding mode, the second extrusion rod which is symmetrical is fixedly installed at the end, far away from the electric push rod, of the first extrusion rod, the clamping block is hinged to the lower end of the second extrusion rod, the clamping block is arranged on the inclined.
According to the preferred technical scheme, the adjusting part comprises a vertical plate, an arc-shaped plate, an adjusting column, a return plate, a manual threaded rod and a supporting plate, wherein the vertical plate is fixedly installed on the first plate, the arc-shaped plate is installed at the side end of the vertical plate, an arc-shaped groove is formed in the inner side of the arc-shaped plate, the adjusting column is arranged in the arc-shaped groove in a sliding mode, one end, far away from the arc-shaped groove, of the adjusting column is arranged at the side end of the second plate in a sliding mode, the middle portion, hinged to the first plate and the second plate, of the adjusting column is arranged in the return plate in a sliding mode, the return plate is arranged on the first plate in a sliding mode, the manual threaded rod is connected to the outer side surface of the return plate in; during specific work, rotate manual threaded rod and make No. two boards follow the regulation post and rotate appointed angle, stall manual threaded rod afterwards guarantees that the angle between No. two boards and a board can not change, and the main effect of regulating part is through the angle that changes No. two boards to further realization equipment carries out the design of bending of different angles to the copper bar, thereby further improve equipment's practicality, guarantees the high efficiency of equipment.
According to the preferred technical scheme, the distance adjusting assembly comprises a sliding block, a distance adjusting threaded rod, a limiting plate and an adjusting cylinder, scale marks are marked on the upper surface of the bending plate along the position of a central line, a sliding groove is formed in the upper end of the bending plate, the sliding block is arranged in the sliding groove in a sliding mode, the left end of the sliding block is connected with the distance adjusting threaded rod, the distance adjusting threaded rod is arranged in a threaded mode with the bending plate, the limiting plate penetrates through the sliding block in a sliding mode, the lower end of the limiting plate is connected with the output end of the adjusting cylinder, and the adjusting cylinder is arranged on the lower side wall; during operation, the distance adjusting threaded rod is rotated, the distance adjusting threaded rod drives the sliding block to move forward, when the left end of the sliding block and the marking ruler are located a specified distance, the distance adjusting threaded rod stops rotating, the adjusting cylinder of the lower end of the bending plate starts at the moment, the output end of the adjusting cylinder drives the limiting plate to extend upwards, the limiting plate plays a limiting role at the moment, the bending distance of the copper bar can be effectively guaranteed, the error condition of the distance is avoided when the copper bar is bent, and the bending precision is further improved.
According to the preferred technical scheme, the bending operation frame is located in the middle of the conveying operation frame, and the bending operation frame and the conveying operation frame are located on the same straight line, so that the efficiency of batch bending and shaping of the bus copper bar assemblies can be effectively improved.
As the preferred technical scheme of the invention, the conveyer belt is provided with fixed blocks at equal intervals, and the fixed blocks push the products to move to the working area.
In addition, the invention also provides a batch bending and shaping method of the bus copper bar assembly batch bending and shaping equipment, which specifically comprises the following steps:
s1, product conveying: placing a prepared bus copper bar assembly on a conveyor belt at the left end, and then guiding the bus copper bar assembly through a guide module to ensure that the bus copper bar assembly is conveyed to a working area;
s2, fixing the product: after the busbar copper bar assembly is conveyed to a working area, fixing the busbar copper bar by a fixing device;
s3, bending the product: pre-adjusting the bending angle of a first plate through an adjusting module in the bending device, adjusting the bending distance of the bus copper bar through a distance adjusting assembly in the bending device, and then bending the bus copper bar through the bending device;
s4, product collection: and after the bending is finished, conveying the products by a conveying belt in the conveying device, and uniformly collecting the products.
(III) advantageous effects
1. The invention provides a batch bending and shaping device for bus copper bar assemblies, which can solve the following problems: the conventional bending equipment can only bend for one length, and cannot adjust the bending length, 2. Traditional equipment can process to the copper bar generating line of an angle, can't process to the generating line copper bar of different angles to the inefficiency of traditional method processing, the productivity is few, can't satisfy the problem of current market demand ".
2. The invention provides a bus copper bar assembly batch bending and shaping device, wherein a conveying device can effectively realize batch processing of products through uninterrupted conveying, so that the productivity of product production and processing is effectively ensured, the efficiency of product processing is further improved, a guide module in the conveying device mainly plays a role in guiding, the position of a copper bar is corrected through the matching between a compression spring rod and an adjusting roller, the conveying efficiency of the copper bar is ensured, and the efficiency of the batch processing of the products is improved.
3. The invention provides a batch bending and shaping device for bus copper bar assemblies.
4. The invention provides a batch bending and shaping device for bus copper bar assemblies, wherein an adjusting piece in a bending device can mainly adjust any angle within the range from zero to one hundred eighty degrees, so that the practicability of the device is further improved, the device can be bent aiming at products within a certain range, and the high efficiency of the device is further ensured.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the conveying apparatus of the present invention;
FIG. 3 is a schematic view of a portion of the bending apparatus of the present invention;
FIG. 4 is a cross-sectional view of a conditioning module of the present invention;
FIG. 5 is a first perspective cross-sectional view of the pitch assembly of the present invention;
FIG. 6 is a second perspective cut-away view of the pitch assembly of the present invention;
FIG. 7 is a third perspective cut-away view of the pitch assembly of the present invention;
FIG. 8 is a schematic view of the construction of the fastening device of the present invention;
FIG. 9 is a schematic view of the construction of the pitch assembly of the present invention;
FIG. 10 is a schematic view of the bus bar copper bar structure of the present invention;
FIG. 11 is a flow chart of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 11, a batch bending and shaping device for bus copper bar assemblies comprises a base plate 1, a conveying device 2, a bending device 3 and a fixing device 4, wherein the conveying device 2 is fixedly installed on the base plate 1, the fixing device 4 is arranged on the conveying device 2, and the bending device 3 is arranged on the conveying device 2; concrete during operation carries the generating line copper bar through conveyor 2 to realize that the batchization of carrying on generating line copper bar subassembly batchization is bent and is stereotyped, after conveyor 2 carries the product to bending device 3's work area, carry out the preliminary treatment through the structure on the bending device 3, fix the product through fixing device 4 afterwards, bending device 3 bends at last, bend and accomplish after and unify the collection.
The conveying device 2 comprises a conveying operation frame 21, a conveying roller 22, a conveying motor 23, a conveying belt 24 and a guide module 25, the conveying operation frame 21 is symmetrically installed on the bottom plate 1, the conveying roller 22 is rotatably connected inside the conveying operation frame 21, the conveying belt 24 is arranged on the conveying roller 22 in a transmission mode, the side end of the conveying roller 22 is connected with the output end of the conveying motor 23, the conveying motor 23 is fixedly installed at the side end of the conveying operation frame 21, and the guide module 25 is arranged at the upper end of the conveying operation frame 21; during specific work, conveying motor 23 drives conveying roller 22 and rotates, conveying roller 22 drives conveyer belt 24 and rotates, and the product of treating processing this moment is put into conveyer belt 24 on, through the direction of direction module 25, the straight line motion can be followed to the product of guaranteeing to treat processing, and conveyor 2 is through incessant transport, can the effectual batchization processing that realizes the product, thereby the effectual productivity of guaranteeing product production and processing, simultaneously further improvement the efficiency of product processing.
The bending operation frame 31 is located in the middle of the conveying operation frame 21, the bending operation frame 31 and the conveying operation frame 21 are located on the same straight line, and the efficiency of batch bending and shaping of the bus copper bar assemblies can be effectively improved.
The conveyer belt is equidistantly provided with fixing blocks 20, and the fixing blocks 20 push the products to move to the working area.
The guide module 25 comprises guide rollers 251, guide plates 252, a horizontal plate 253, an adjusting frame 254 and a compression spring rod 255, the guide plates 252 are fixedly mounted on two sides of the upper end of the conveying operation frame 21, the horizontal plate 253 is arranged at the upper end of the guide plates 252, the adjusting frame 254 is uniformly and rotatably connected to the inner side of the horizontal plate 253, the guide rollers 251 are rotatably arranged in the adjusting frame 254, one end of the adjusting frame 254 is rotatably connected with the inner side of the horizontal plate 253, the compression spring rod 255 is arranged on the other side of the adjusting frame 254, the compression spring rod 255 is connected with the guide plates 252, and the adjusting frame 254 is obliquely arranged; specific during operation, after the copper bar was placed on conveyer belt 24 through the manual work, the position of copper bar is unfixed, and the condition of slope can appear to the copper bar, the in-process of copper bar moving forward this moment, guide roll 251 and deflector 252 extrude the both sides of copper bar, the copper bar receives after the even power of symmetry, in-process at the transportation becomes straight gradually, the copper bar can be straight carry to work area, thereby further the efficiency of the design of bending of copper bar has been improved, guide module 25 mainly plays the effect of direction, through the cooperation between compression spring pole 255 and the guide roll 251, rectify the position of copper bar, guarantee the conveying efficiency of copper bar, improve the efficiency of product batch processing.
The fixing device 4 comprises a fixing block 41, an electric push rod 42, a first extrusion rod 43, a second extrusion rod 44, a clamping block 46 and a triangular block 47, the upper end of the bending operation frame 31 is fixedly provided with the fixing block 41, one end of the fixing block 41, which is close to the bending operation frame 31, is penetrated through and provided with a fixing groove, the upper end of the fixing block 41 is fixedly provided with the electric push rod 42, the output end of the electric push rod 42 is penetrated through the fixing block 41 in a sliding manner to be connected with the first extrusion rod 43, the first extrusion rod 43 is arranged inside the fixing block 41 in a sliding manner, one end of the first extrusion rod 43, which is far away from the electric push rod 42, is fixedly provided with the second extrusion rod 44 in a symmetrical manner, the lower end of the second extrusion rod 44 is hinged with the clamping block 46, the clamping block 46 is arranged; during specific work, after the copper bar is conveyed to a work area, and the front end of the copper bar is contacted with the distance adjusting assembly 39 in the bending device 3, the conveying device 2 stops, at the moment, the fixing device 4 fixes the copper bar, the electric push rod 42 is started, the output end of the electric push rod 42 pushes the first extrusion rod 43 to move downwards, the first extrusion rod 43 drives the second extrusion rod 44 to move downwards, the clamping blocks 46 arranged at the lower end of the second extrusion rod 44 start to slide downwards on the triangular blocks 47, the symmetrical triangular blocks 47 synchronously move inwards under the action of downward force, so that the triangular blocks 47 can further extrude the two ends of the copper bar, the fixing device 4 mainly extrudes and fixes the left surface and the right surface of the copper bar through the triangular blocks 47, so that the tail of the copper bar cannot move in the bending process, thereby further improvement the qualification rate of bending, the in-process copper bar of avoiding bending the design takes place the displacement backward and leads to bending the mistake, and fixing device 4 can carry out the centre gripping to not unidimensional generating line copper bar simultaneously to also can realize carrying out the centre gripping to both ends about it to not unidimensional copper bar.
The bending device 3 comprises a bending operation frame 31, a cylinder frame 32, a bending plate 33, a bending column 34, a moving frame 35, a telescopic cylinder 36, a square groove 37, an adjusting module 38 and a distance adjusting assembly 39, the bending operation frame 31 is fixedly installed on the bottom plate 1, the cylinder frame 32 is rotatably connected inside the bending operation frame 31, the bending plate 33 is fixedly installed on the inner side wall of the cylinder frame 32, the left end of the bending plate 33 and the central line of the cylinder frame 32 are on the same straight line, the bending column 34 is fixedly installed on the left lower side of the cylinder frame 32, the moving frame 35 is slidably arranged at the bottom end inside the bending operation frame 31, the square groove 37 is formed in the upper end of the moving frame 35 in a penetrating mode, the bending column 34 is arranged in a sliding mode through the square groove 37 in the moving frame 35, the moving frame 35 is connected with the output end of the telescopic cylinder 36, the telescopic cylinder 36 is fixedly installed inside the bending operation frame 31, the adjusting module, the bending plate 33 is provided with a distance adjusting component 39; during specific work, the telescopic cylinder 36 is started, the output end of the telescopic cylinder 36 pushes the movable frame 35 to move rightwards, then the movable frame 35 drives the bending column 34 and the cylinder frame 32 to rotate through the square groove 37, the cylinder frame 32 bends the busbar copper bar through the bending plate 33 on the cylinder frame 32 in the rotating process, the bending efficiency is guaranteed, the bending central line point is the central line point of the cylinder frame 32, the positions of the first plate 382 and the second plate 384 are also the upper right ends of the bending points, the bottom end of the first plate 382 in the whole adjusting module 38 is driven to be extruded above a product through the telescopic cylinder 36, and the bending shaping operation is realized through the matching of the adjusting module 38 and the bending plate 33.
The adjusting module 38 comprises a fixing plate 381, an electric telescopic rod 383, a first plate 382, a second plate 384 and an adjusting piece 385, the fixing plate 381 is fixedly installed at the upper end of the bending operation frame 31, the electric telescopic rod 383 is fixedly arranged on the fixing plate 381, the output end of the electric telescopic rod 383 penetrates through the fixing plate 381 in a sliding mode to be connected with the first plate 382, the second plate 384 is hinged to the first plate 382, and the adjusting piece 385 is arranged between the second plate 384 and the first plate 382; during specific work, after the copper bar is fixed by fixing device 4, drive a board 382 downstream through electric telescopic handle 383, contradict on the surface of copper bar until the lower extreme of a board 382, drive No. two boards 384 through regulating part 385 afterwards and adjust to guarantee the accuracy nature of bending, further realization equipment carries out the regulation that the angle was carried out in zero to the angle range of one hundred eighty degrees through regulating part 385.
The adjusting part 385 comprises a vertical plate 386, an arc plate 387, an adjusting column 388, a square plate 389, a manual threaded rod 399 and a supporting plate 398, wherein the vertical plate 386 is fixedly installed on the first plate 382, the arc plate 387 is installed at the side end of the vertical plate 386, an arc groove is formed in the inner side of the arc plate 387, the adjusting column 388 is arranged in the arc groove in a sliding mode, one end, far away from the arc groove, of the adjusting column 388 is arranged at the side end of the second plate 384 in a sliding mode, the adjusting column 388 can slide along the length direction of the second plate 384, the first plate 382 is hinged with the second plate 384, the middle of the adjusting column 388 is arranged on the inner side of the square plate 389 in a sliding mode, the square plate 389 is arranged on the first plate 382 in a sliding mode, the manual threaded rod 399 is rotatably connected to the outer side face of the adjusting square plate 389, the manual threaded rod 399 is arranged in a threaded mode with; in specific operation, in an initial state, the square-shaped plate 389 is located at the rightmost end, the manual threaded rod 399 is mostly located at the right end of the support plate 398, the manual threaded rod 399 is rotated, the square-shaped plate 389 is driven to move leftwards through rotation of the manual threaded rod 399, in the process that the square-shaped plate 389 moves leftwards, the frame of the square-shaped plate 389 pushes the adjusting column 388 to move leftwards, the adjusting column 388 slides along the arc-shaped groove on the arc-shaped plate 387, the adjusting column 388 slides upwards on the inner side of the square-shaped plate 389, the adjusting column 388 drives the second plate 384 to rotate around the hinge point at the moment, when the specified angle needs to be adjusted, the manual threaded rod 399 is rotated to enable the second plate 384 to rotate to the specified angle along with the adjusting column 388, then the manual threaded rod 399 is stopped rotating, the angle between the second plate 384 and the first plate 382 is ensured not to be changed, the adjusting piece 385 mainly has the function of, thereby further realization equipment carries out the design of bending of different angles to the copper bar to further improve equipment's practicality guarantees the high efficiency of equipment.
The distance adjusting assembly 39 comprises a sliding block 391, a distance adjusting threaded rod 392, a limiting plate 393 and an adjusting cylinder 394, scale marks are marked on the upper surface of the bending plate 33 along the position of a central line, a sliding groove is formed in the upper end of the bending plate 33, the sliding block 391 is arranged in the sliding groove in a sliding manner, the left end of the sliding block 391 is connected with the distance adjusting threaded rod 392, the distance adjusting threaded rod 392 is in threaded connection with the bending plate 33, the limiting plate 393 penetrates through the sliding block 391 in a sliding manner, the lower end of the limiting plate 393 is connected with the output end of the adjusting cylinder 394, and the adjusting cylinder 394 is arranged on the lower side wall of the; when the bus copper bar bending device works, the distance adjusting threaded rod 392 is rotated, the sliding block 391 is driven by the distance adjusting threaded rod 392 to move forwards, after the left end of the sliding block 391 is consistent with the specified distance on the marking ruler, the rotation of the distance adjusting threaded rod 392 is stopped, the adjusting cylinder 394 at the lower end of the bending plate 33 is started at the moment, the output end of the adjusting cylinder 394 drives the limiting plate 393 to extend upwards, the limiting plate 393 plays a role in limiting, the bending distance of the copper bar can be effectively guaranteed, the situation of distance error in bending is avoided, the bending precision is further improved, when the bus copper bar is conveyed to be in contact with the limiting plate 393, the conveying device 2 stops moving, but the inertia conveying belt 24 still needs to slide forwards for a certain distance, so that the bending distance is in error, but the limiting plate 393 can limit the, the bending precision is improved.
In addition, the invention also provides a batch bending and shaping method of the bus copper bar assembly batch bending and shaping equipment, which specifically comprises the following steps:
s1, product conveying: placing a prepared busbar copper bar assembly on a conveyer belt 24 at the left end, and then guiding the busbar copper bar assembly through a guide module 25 to ensure that the busbar copper bar assembly is conveyed to a working area;
s2, fixing the product: after the bus copper bar assembly is conveyed to a working area and the bending distance is adjusted, the bus copper bar is fixed through the fixing device 4, the stability of the bus copper bar is ensured, and the bus copper bar is prevented from deviating in the processing process;
s3, bending the product: the bending angle of the first plate 382 is preset through an adjusting module 38 in the bending device 3, the bending distance of the bus copper bar is adjusted through a distance adjusting assembly 39 in the bending device 3, and then the bending device 3 is used for bending, so that the bending and shaping precision is ensured, and the bus copper bar can be bent at different angles;
s4, product collection: after the bending is completed, the products are conveyed by the conveyor belt 24 in the conveyor device 2, and are collected uniformly.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a generating line copper bar subassembly batched modular system that bends, includes bottom plate (1), conveyor (2), bending device (3) and fixing device (4), its characterized in that: the bottom plate (1) is fixedly provided with a conveying device (2), the conveying device (2) is provided with a fixing device (4), and the conveying device (2) is provided with a bending device (3);
the conveying device (2) comprises a conveying operation frame (21), conveying rollers (22), a conveying motor (23), a conveying belt (24) and a guide module (25), the conveying operation frame (21) is symmetrically installed on the bottom plate (1), the conveying rollers (22) are rotatably connected inside the conveying operation frame (21), the conveying rollers (22) are provided with the conveying belt (24) in a transmission mode, the side ends of the conveying rollers (22) are connected with the output end of the conveying motor (23), the conveying motor (23) is fixedly installed at the side ends of the conveying operation frame (21), and the guide module (25) is arranged at the upper end of the conveying operation frame (21);
the bending device (3) comprises a bending operation frame (31), a cylindrical frame (32), a bending plate (33), a bending column (34), a moving frame (35), a telescopic cylinder (36), a square groove (37), an adjusting module (38) and a distance adjusting assembly (39), the bending operation frame (31) is fixedly installed on the bottom plate (1), the cylindrical frame (32) is rotatably connected inside the bending operation frame (31), the bending plate (33) is fixedly installed on the inner side wall of the cylindrical frame (32), the left end of the bending plate (33) and the central line of the cylindrical frame (32) are on the same straight line, the bending column (34) is fixedly installed on the lower left side of the cylindrical frame (32), the moving frame (35) is slidably arranged at the bottom end inside the bending operation frame (31), the square groove (37) is formed in the upper end of the moving frame (35) in a penetrating mode, and the bending column (34) slidably penetrates through the square groove (37) in the moving frame (35), the movable frame (35) is connected with the output end of a telescopic cylinder (36), the telescopic cylinder (36) is fixedly installed inside the bending operation frame (31), the upper end of the bending operation frame (31) is provided with an adjusting module (38), and the bending plate (33) is provided with a distance adjusting assembly (39);
the adjusting module (38) comprises a fixing plate (381), a first plate (382), an electric telescopic rod (383), a second plate (384) and an adjusting piece (385), the fixing plate (381) is fixedly installed at the upper end of the bending operation frame (31), the electric telescopic rod (383) is fixedly arranged on the fixing plate (381), the output end of the electric telescopic rod (383) slides to penetrate through the fixing plate (381) to be connected with the first plate (382), the first plate (382) is hinged to be provided with the second plate (384), and the adjusting piece (385) is arranged between the second plate (384) and the first plate (382).
2. The bus copper bar assembly batch bending and shaping equipment according to claim 1, characterized in that: the guide module (25) comprises guide rollers (251), guide plates (252), a horizontal plate (253), an adjusting frame (254) and compression spring rods (255), the guide plates (252) are fixedly mounted on two sides of the upper end of the conveying operation frame (21), the horizontal plate (253) is arranged at the upper end of the guide plates (252), the adjusting frame (254) is connected to the inner side of the horizontal plate (253) in a uniform rotating mode, the guide rollers (251) are arranged inside the adjusting frame (254) in a rotating mode, one end of the adjusting frame (254) is connected with the inner side of the horizontal plate (253) in a rotating mode, the compression spring rods (255) are arranged on the other side of the adjusting frame (254), the compression spring rods (255) are connected with the guide plates (252), and the adjusting frame (254) is arranged in an.
3. The bus copper bar assembly batch bending and shaping equipment according to claim 1, characterized in that: the fixing device (4) comprises a fixing block (41), an electric push rod (42), a first extrusion rod (43), a second extrusion rod (44), a clamping block (46) and a triangular block (47), the upper end of the bending operation frame (31) is fixedly provided with the fixing block (41), one end, close to the bending operation frame (31), of the fixing block (41) is provided with a fixing groove in a penetrating mode, the upper end of the fixing block (41) is fixedly provided with the electric push rod (42), the output end of the electric push rod (42) penetrates through the fixing block (41) in a sliding mode and is connected with the first extrusion rod (43), the first extrusion rod (43) is arranged inside the fixing block (41) in a sliding mode, one end, far away from the electric push rod (42), of the first extrusion rod (43) is fixedly provided with the second symmetrical extrusion rod (44), the lower end of the second extrusion rod (44) is hinged to be provided with the clamping block (46), the clamping block (46, the triangular block (47) is arranged at the bottom end inside the fixed block (41) in a sliding mode.
4. The bus copper bar assembly batch bending and shaping equipment according to claim 1, characterized in that: the adjusting piece (385) comprises a vertical plate (386), an arc-shaped plate (387), an adjusting column (388), a clip-shaped plate (389), a manual threaded rod (399) and a supporting plate (398), a vertical plate (386) is fixedly mounted on a plate (382), an arc plate (387) is mounted at the side end of the vertical plate (386), an arc groove is formed in the inner side of the arc plate (387), an adjusting column (388) is slidably arranged in the arc groove, one end, far away from the arc groove, of the adjusting column (388) is slidably arranged at the side end of a second plate (384), the middle of the adjusting column (388) is slidably arranged on the inner side of a return plate (389), the return plate (389) is slidably arranged on the first plate (382), the outer side face of the return plate (389) is rotatably connected with a manual threaded rod (399), the manual threaded rod (399) is in threaded connection with a support plate (398), and the support plate (398) is fixed on one side, far away from the second plate (384), of the first plate (382).
5. The bus copper bar assembly batch bending and shaping equipment according to claim 1, characterized in that: roll adjustment subassembly (39) include sliding block (391), roll adjustment threaded rod (392), limiting plate (393) and adjust the cylinder (394), the upper surface of bending board (33) is carved with scale mark along the position of central line, and the sliding tray has been seted up to the upper end of bending board (33), it is provided with sliding block (391) to slide in the sliding tray, the left end and the roll adjustment threaded rod (392) of sliding block (391) link to each other, roll adjustment threaded rod (392) set up with the outer wall spiro union of bending board (33), it has limiting plate (393) to slide to run through on sliding block (391), the lower extreme of limiting plate (393) links to each other with the output of adjusting the cylinder (394), adjust the cylinder (394) and slide the lower lateral wall that sets up at bending board (33).
6. The bus copper bar assembly batch bending and shaping equipment according to claim 1, characterized in that: the bending operation frame (31) is positioned in the middle of the conveying operation frame (21), and the bending operation frame (31) and the conveying operation frame (21) are positioned on the same straight line.
7. The bus copper bar assembly batch bending and shaping equipment according to claim 1, characterized in that: the conveyer belt is equidistantly provided with fixed blocks (20).
8. The batch bending and shaping equipment for the busbar copper bar assemblies according to claim 1, is characterized in that: the batch bending and shaping method of the bus copper bar assembly batch bending and shaping equipment specifically comprises the following steps:
s1, product conveying: placing a prepared busbar copper bar assembly on a conveyer belt (24) at the left end, and then guiding the busbar copper bar assembly through a guide module (25) to ensure that the busbar copper bar assembly is conveyed to a working area;
s2, fixing the product: after the busbar copper bar assembly is conveyed to a working area, the busbar copper bar assembly is fixed through a fixing device (4);
s3, bending the product: the bending angle of a first plate (382) is preset through an adjusting module (38) in the bending device (3), the bending distance of the bus copper bar is adjusted through a distance adjusting assembly (39) in the bending device (3), and then the bending is performed through the bending device (3);
s4, product collection: after the bending is finished, the products are conveyed by a conveying belt (24) in the conveying device (2), and the products are collected uniformly.
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| CN202110457949.4A CN113118250B (en) | 2021-04-27 | 2021-04-27 | Batch bending and shaping equipment and bending and shaping method for bus copper bar assembly |
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| CN202110457949.4A CN113118250B (en) | 2021-04-27 | 2021-04-27 | Batch bending and shaping equipment and bending and shaping method for bus copper bar assembly |
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| CN113118250B CN113118250B (en) | 2023-05-02 |
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Effective date of registration: 20230419 Address after: 266000 No. 13, Yuyuan Third Road, Chengyang District, Qingdao City, Shandong Province Applicant after: Xilang Electric Industry Group Co.,Ltd. Address before: 432200 building of China furniture CBD integrated logistics supporting business service center, 21 Hankou North Avenue, Wuhu farm, Huangpi District, Wuhan City, Hubei Province Applicant before: Wuhan Yatu Technology Co.,Ltd. |