CN113118042A - Double-item integrated detection device for pipe fittings - Google Patents
Double-item integrated detection device for pipe fittings Download PDFInfo
- Publication number
- CN113118042A CN113118042A CN202110273842.4A CN202110273842A CN113118042A CN 113118042 A CN113118042 A CN 113118042A CN 202110273842 A CN202110273842 A CN 202110273842A CN 113118042 A CN113118042 A CN 113118042A
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- detection device
- length
- pipe fittings
- detection
- length detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 117
- 230000002950 deficient Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 8
- 230000000007 visual effect Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 10
- 230000007246 mechanism Effects 0.000 abstract description 9
- 238000003756 stirring Methods 0.000 description 18
- 230000008569 process Effects 0.000 description 6
- 239000002390 adhesive tape Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/08—Sorting according to size measured electrically or electronically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Sorting Of Articles (AREA)
Abstract
本发明公开了一种管件双项目一体式检测装置，包括工作台面和固定设置在工作台面上的支撑装置，所述支撑装置上设置有长度检测装置、直径检测装置和分拣装置，所述固定装置包括第一支撑单元和第二支撑单元，所述分拣装置包括对称设置在长度检测装置两侧的成品翻料单元和次品翻料单元，所述成品翻料单元和次品翻料单元将检测过的管件进行分拣动作，所述第二支撑单元上设置有直径检测装置，所述直径检测装置的检测中心线与管件的中心轴线位于同一直线。通过上述方式，本发明既小巧又能有多项目检测功能的机构，减少工厂内设备占地面积，提升加工效率。
The invention discloses a double-item integrated detection device for pipe fittings, comprising a work table and a support device fixedly arranged on the work table, the support device is provided with a length detection device, a diameter detection device and a sorting device, the fixed The device includes a first support unit and a second support unit, and the sorting device includes a finished product turning unit and a defective product turning unit symmetrically arranged on both sides of the length detection device, the finished product turning unit and the defective product turning unit. The detected pipe fittings are sorted, the second support unit is provided with a diameter detection device, and the detection center line of the diameter detection device and the central axis of the pipe fittings are located on the same straight line. Through the above method, the present invention is compact and has a mechanism with multi-item detection functions, which reduces the floor space of the equipment in the factory and improves the processing efficiency.
Description
Technical Field
The invention relates to the field, in particular to a double-project integrated detection device for a pipe fitting.
Background
When the length of the sleeve is detected on a common production line, a pipe length detector is mainly used for marking the size of the sleeve on a working table by using a graduated scale and an adhesive tape to mark the boundary of an upper limit and a lower limit, and after one end of the sleeve is tightly abutted, the pipe which is not within the boundary is removed by visually observing the marks marked by the graduated scale and the adhesive tape; and then measuring the length of the pipe fitting which is visually unqualified by using the grating ruler.
The traditional technology has the defects that: 1. technicians screen the length of the sleeve by visually observing the graduated scale and the mark marked by the adhesive tape, and observation fatigue is inevitably generated under the long-time working condition, so that errors occur in the screening length; 2. the manual detection process is complicated and is not suitable for being used in a production line for rapidly detecting the pipe fittings in a flow process.
In the prior art, a mechanism for detecting a single item at a single position is adopted, and after detection, one item is put into another mechanism again by using other mechanisms and then another item is detected, so that the conditions of more mechanisms, large mechanical size and more other auxiliary mechanisms are caused. In the automation industry, it is also a waste of processing efficiency.
Disclosure of Invention
The invention aims to provide a double-item integrated pipe fitting detection device which is small and exquisite and has a mechanism with a multi-item detection function, so that the floor area of equipment in a factory is reduced, and the processing efficiency is improved.
In order to solve the technical problems, the invention adopts a technical scheme that: the pipe fitting double-project integrated detection device comprises a workbench surface and a supporting device fixedly arranged on the workbench surface, wherein a length detection device, a diameter detection device and a sorting device are arranged on the supporting device, the fixing device comprises a first supporting unit and a second supporting unit, the sorting device comprises a finished product turning unit and a defective product turning unit which are symmetrically arranged on two sides of the length detection device, the finished product turning unit and the defective product turning unit sort detected pipe fittings, the second supporting unit is provided with the diameter detection device, and the detection center line of the diameter detection device and the center axis of the pipe fittings are located on the same straight line.
Further, the length detection device comprises a bearing base fixedly arranged on the first supporting unit, an X-direction length detection driver and a Y-direction length detection driver, the X-direction length detection driver is positioned below the bearing base, a length detection pushing bottom plate is fixedly arranged on the driving end of the X-direction length detection driver, the length detection pushing bottom plate is fixedly provided with length detection jacking pipe brackets positioned at two sides of the bearing base, the top parts of the length detection pipe jacking brackets on the two sides are fixedly connected through a length detection positioning push plate, the length detection positioning push plate is fixedly provided with a length detection long top, the driving end of the Y-direction length detection driver is fixedly provided with a length positioning fixing plate, the length positioning baffle is arranged on the length positioning fixing plate and perpendicular to the length positioning fixing plate, and the pipe fitting is positioned by the length positioning baffle when the driving end of the Y-direction length detection driver rises.
Further, the diameter detection device comprises a visual detector and a light source, and a detection port of the visual detector corresponds to the axial center line of the pipe fitting.
Further, the finished product overturning unit and the defective product overturning unit are symmetrical and identical in structure.
Further, finished product stirring unit includes the stirring driver, the fixed detection stirring pole that is provided with of driver of stirring driver, the other end that detects the stirring pole is fixed through the stirring axle bed, it chooses the piece to detect to fixedly be provided with a plurality of baits on the stirring pole, the unloading is chosen piece upper end fixed mounting and is had the unloading ram, the unloading ram is chosen the pipe fitting and is rolled down.
Furthermore, a plurality of through grooves are arranged on the bearing base and are perpendicular to the axial direction of the pipe fitting.
Furthermore, the end of the blanking ram is positioned in the through groove.
Further, a blanking plate and a turnover box are fixedly arranged on the working table surface, the blanking plate is located below the defective product turning unit, the turnover box is located below the finished product turning unit, the blanking plate is provided with an inclination, and one end of the blanking plate with the high inclination is located below the blanking ram.
Furthermore, the upper end face of the bearing base is provided with a positioning groove in the same direction as the axis of the pipe fitting.
Further, the section of the positioning groove is V-shaped, U-shaped and the like.
The invention has the beneficial effects that: the double-project integrated detection device for the pipe fittings reduces the total length size of a machine, saves the cost by 50% by analyzing the mechanical structure of the device, and reduces other auxiliary and pipe fitting carrying moving mechanisms when detecting two projects compared with the prior art. Making the detection of both sizes more efficient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a dual-project integrated pipe detection device according to the present invention;
FIG. 2 is a schematic view of a dual-project integrated pipe detection device according to the present invention;
FIG. 3 is a schematic view of a dual-project integrated pipe inspection device according to the present invention;
FIG. 4 is a schematic structural diagram of a length detection device of a dual-project integrated detection device for pipe fittings according to the present invention.
1. A work table; 2. a first supporting unit; 3. a second supporting unit; 4. a finished product turning unit; 5. a defective product overturning unit; 6. a pipe fitting; 7. a load bearing base; 8. an X-direction length detection driver; 9. a Y-direction length detection driver; 10. the length detection pushes away the material bottom plate; 11. the length detection pipe jacking bracket; 12. a length detection positioning push plate; 13. length detection of the long plug; 14. a length positioning fixing plate; 15. a length positioning baffle; 16. a vision detector; 17. a light source; 18. a material turning driver; 19. detecting a material turning rod; 20. a material turning shaft seat; 21. blanking and selecting blocks; 22. blanking ram; 23. a through groove; 24. a blanking plate; 25. a turnover box; 26. a display.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention are described in detail below with reference to the accompanying drawings. Examples of these preferred embodiments are illustrated in the accompanying drawings. The embodiments of the invention shown in the drawings and described in accordance with the drawings are exemplary only, and the invention is not limited to these embodiments.
It should be noted that, in order to avoid obscuring the present invention with unnecessary details, only the structures and/or processing steps closely related to the scheme according to the present invention are shown in the drawings, and other details not so relevant to the present invention are omitted.
Also, in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 4, an embodiment of the present invention includes: the utility model provides a two project integral type detection device of pipe fitting, includes table surface 1 and the fixed strutting arrangement who sets up on table surface, last length detection device, diameter detection device and the sorting device of being provided with of strutting arrangement, fixing device includes first support unit 2 and second support unit 3, install length detection device and sorting device on the first support unit 2, sorting device is including the symmetry set up finished product stirring unit 4 and substandard product stirring unit 5 in length detection device both sides, finished product stirring unit 4 and substandard product stirring unit 5 carry out the letter sorting action with the pipe fitting that detects, be provided with diameter detection device on the second support unit 3, diameter detection device's detection central line and the central axis of pipe fitting 6 are located same straight line.
Further, the length detection device comprises a bearing base 7 fixedly mounted on the first support unit 2, an X-direction length detection driver 8 and a Y-direction length detection driver 9, the X-direction length detection driver 8 is located below the bearing base 7, a length detection pushing bottom plate 10 is fixedly mounted on a driving end of the X-direction length detection driver 8, length detection pushing bottom plates 10 are fixedly provided with length detection pushing pipe supports 11 located at two sides of the bearing base 7, tops of the length detection pushing pipe supports 11 at two sides are fixedly connected through a length detection positioning pushing plate 12, a length detection long pushing head 13 is fixedly mounted on the length detection positioning pushing plate 12, a length positioning fixing plate 14 is fixedly mounted at a driving end of the Y-direction length detection driver 9, and a length positioning baffle 15 perpendicular to the length positioning fixing plate 14 is arranged on the length positioning fixing plate 14, when the driving end of the Y-direction length detection driver 9 is raised, the length positioning baffle 15 positions the pipe 6.
Further, the diameter detection device comprises a visual detector 16 and a light source 17, and a detection port of the visual detector 16 corresponds to the axial center line of the pipe member 6. The vision detector 16 is a CCD camera.
Further, the finished product overturning unit 4 and the defective product overturning unit 5 are symmetrically identical in structure.
Further, finished product stirring unit 4 includes stirring driver 18, stirring driver 18's fixed being provided with of driver detects stirring rod 19, it is fixed that the other end that detects stirring rod 19 passes through stirring axle bed 20, it chooses piece 21 to detect fixed being provided with a plurality of baits on stirring rod 19, the baits are chosen piece 21 upper end fixed mounting and are had unloading ram 22, unloading ram 22 is chosen pipe fitting 6 and is rolled down.
Furthermore, a plurality of through grooves 23 are arranged on the bearing base 7 and are perpendicular to the axial direction of the pipe fitting 6.
Further, the end of the blanking take-up lever 22 is positioned in the through groove 23.
Further, a blanking plate 24 and a turnover box 25 are fixedly arranged on the working table surface 1, the blanking plate 24 is located below the defective product turning unit 5, the turnover box 25 is located below the finished product turning unit 4, the blanking plate 24 is provided with an inclination, and one end of the blanking plate 24 with a high inclination is located below the blanking ram 22.
Furthermore, the upper end face of the bearing base is provided with a positioning groove which is the same as the axis central line direction of the pipe fitting 6.
Further, the section of the positioning groove is V-shaped, U-shaped and the like.
Further, the X-direction length detection driver 8 is an X-direction length detection servo motor; the Y-direction length detection driver 9 is a Y-direction length detection lifting cylinder; the upender drive 18 is an upender cylinder.
Further, a display 26 is arranged on the work table 1.
The working process of the invention is as follows: after the pipe fitting is placed into a V-shaped groove on the upper end face of the bearing base, the length detection servo motor in the X direction below drives the detection pushing bottom plate, meanwhile, the length detection push plate fixed by the length detection push pipe support drives the length detection long ejector head to push the pipe fitting to the length positioning fixed plate, the length of the pipe fitting is automatically measured by utilizing the internal torque mode of the length detection servo motor, then the length detection lifting cylinder in the Y direction drives the length positioning fixed plate to shrink downwards, and the CCD camera photographs and detects the diameter size of the port of the pipe fitting. And automatically calculating whether the required dimensional tolerance is met or not in the system, judging whether the finished product turning unit meeting the dimensional requirement works to roll the pipe fittings into a finished product turnover box, and judging whether the defective product turning unit works and the products roll into a defective box when the finished product turning unit does not meet the dimensional requirement.
The invention has the beneficial effects that: the double-project integrated detection device for the pipe fittings reduces the total length size of a machine, saves the cost by 50% by analyzing the mechanical structure of the device, and reduces other auxiliary and pipe fitting carrying moving mechanisms when detecting two projects compared with the prior art. Making the detection of both sizes more efficient.
Furthermore, it should be noted that in the present specification, "include" or any other variation thereof is intended to cover a non-exclusive inclusion, so that a process, a method, an article or an apparatus including a series of elements includes not only those elements but also other elements not explicitly listed, or further includes elements inherent to such process, method, article or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should take the description as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments understood by those skilled in the art.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110273842.4A CN113118042A (en) | 2021-03-15 | 2021-03-15 | Double-item integrated detection device for pipe fittings |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110273842.4A CN113118042A (en) | 2021-03-15 | 2021-03-15 | Double-item integrated detection device for pipe fittings |
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| Publication Number | Publication Date |
|---|---|
| CN113118042A true CN113118042A (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110273842.4A Pending CN113118042A (en) | 2021-03-15 | 2021-03-15 | Double-item integrated detection device for pipe fittings |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116237272A (en) * | 2023-04-03 | 2023-06-09 | 中山市黑田五金制品有限公司 | Length-detectable visual appearance detection equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB353785A (en) * | 1929-10-09 | 1931-07-30 | British Thomson Houston Co Ltd | Improvements in and relating to apparatus for sorting rods, tubes or the like |
| RU2033280C1 (en) * | 1989-03-10 | 1995-04-20 | Акционерное общество "Новосибирский завод химконцентратов" | Sorting line for long-sized pipes |
| CN109622399A (en) * | 2019-02-27 | 2019-04-16 | 重庆康世德源科技实业有限公司 | Tubular length integral type detection device |
| CN209034904U (en) * | 2018-10-22 | 2019-06-28 | 常熟理工学院 | A detection device for automobile short pipe parts |
| CN111822372A (en) * | 2020-07-08 | 2020-10-27 | 江苏理工学院 | A cold-rolled seamless steel pipe device for rapid positioning detection and sorting |
| CN212664225U (en) * | 2020-05-18 | 2021-03-09 | 辽宁锦仪科技发展有限公司 | Precision steel pipe detection device |
-
2021
- 2021-03-15 CN CN202110273842.4A patent/CN113118042A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB353785A (en) * | 1929-10-09 | 1931-07-30 | British Thomson Houston Co Ltd | Improvements in and relating to apparatus for sorting rods, tubes or the like |
| RU2033280C1 (en) * | 1989-03-10 | 1995-04-20 | Акционерное общество "Новосибирский завод химконцентратов" | Sorting line for long-sized pipes |
| CN209034904U (en) * | 2018-10-22 | 2019-06-28 | 常熟理工学院 | A detection device for automobile short pipe parts |
| CN109622399A (en) * | 2019-02-27 | 2019-04-16 | 重庆康世德源科技实业有限公司 | Tubular length integral type detection device |
| CN212664225U (en) * | 2020-05-18 | 2021-03-09 | 辽宁锦仪科技发展有限公司 | Precision steel pipe detection device |
| CN111822372A (en) * | 2020-07-08 | 2020-10-27 | 江苏理工学院 | A cold-rolled seamless steel pipe device for rapid positioning detection and sorting |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116237272A (en) * | 2023-04-03 | 2023-06-09 | 中山市黑田五金制品有限公司 | Length-detectable visual appearance detection equipment |
| CN116237272B (en) * | 2023-04-03 | 2023-10-31 | 中山市黑田五金制品有限公司 | Length-detectable visual appearance detection equipment |
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