CN113115855B - Production method of wet gluten and gluten beating and winding integrated machine - Google Patents
Production method of wet gluten and gluten beating and winding integrated machine Download PDFInfo
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- CN113115855B CN113115855B CN202110449990.7A CN202110449990A CN113115855B CN 113115855 B CN113115855 B CN 113115855B CN 202110449990 A CN202110449990 A CN 202110449990A CN 113115855 B CN113115855 B CN 113115855B
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- 108010068370 Glutens Proteins 0.000 title claims abstract description 224
- 235000021312 gluten Nutrition 0.000 title claims abstract description 224
- 238000004804 winding Methods 0.000 title claims abstract description 78
- 238000010009 beating Methods 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 57
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 238000004898 kneading Methods 0.000 claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 238000010411 cooking Methods 0.000 claims abstract description 4
- 238000005406 washing Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 9
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 9
- 241001330002 Bambuseae Species 0.000 claims description 9
- 241000255789 Bombyx mori Species 0.000 claims description 9
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 9
- 239000011425 bamboo Substances 0.000 claims description 9
- 238000009835 boiling Methods 0.000 claims description 9
- 235000013312 flour Nutrition 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 5
- 235000018102 proteins Nutrition 0.000 claims description 5
- 108090000623 proteins and genes Proteins 0.000 claims description 5
- 102000004169 proteins and genes Human genes 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 230000001815 facial effect Effects 0.000 claims description 3
- 238000005580 one pot reaction Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 230000002618 waking effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 241001391944 Commicarpus scandens Species 0.000 abstract description 4
- 210000003205 muscle Anatomy 0.000 description 13
- 239000000463 material Substances 0.000 description 10
- 230000002349 favourable effect Effects 0.000 description 6
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 1
- 108010061711 Gliadin Proteins 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 108010050792 glutenin Proteins 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/18—Vegetable proteins from wheat
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention relates to the technical field of wet gluten production, in particular to a wet gluten production method and a gluten beating and winding integrated machine, which comprises the production steps of dough kneading, dough proofing, dough washing, molding, cooking and gluten cutting molding. According to the gluten beating machine, the washed gluten can be placed on the placement module through the placement module and the gluten beating module of the gluten beating and winding integrated machine, and then the gluten balls are beaten through the gluten beating module, so that the toughness of the gluten balls is improved, wet gluten is enabled to be more reinforced, the taste of the gluten is improved, the gluten is not easy to break in subsequent processing, gluten processing is facilitated, a first gear meshed with a toothed ring is fixedly sleeved at one output end of the motor, the first motor can enable the rolling barrel to rotate during processing, the gluten balls can be overturned during beating, the beating of each part of the gluten balls is facilitated, the gluten beating effect is facilitated to be improved, and the gluten beating machine is convenient to use.
Description
Technical Field
The invention relates to the technical field of wet gluten production, in particular to a wet gluten production method and a gluten beating and winding integrated machine.
Background
Gluten is a vegetable protein, consisting of gliadin and glutenin. The wet gluten processing process is the process of extracting coagulated protein from wheat flour. The general flour contains 8-12% of water, 60-80% of starch and 8-15% of protein, and 25 kg of wet gluten and 58 kg of wheat starch can be obtained per 100 kg of flour.
In the wet gluten processing process, after gluten is washed out, the gluten is usually directly put into the next procedure for processing, but the gluten just washed out is loose, so that the gluten is easy to break when being processed, and the gluten processing is not facilitated.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a production method of wet gluten and a gluten beating and winding integrated machine thereof, wherein washed gluten can be placed on a placement module through the placement module and the gluten beating module of the gluten beating and winding integrated machine, and then gluten groups are beaten through the gluten beating module, so that the toughness of the gluten groups is improved, the wet gluten is enabled to be more chewy, the taste of the gluten is improved, the gluten is not easy to break in subsequent processing, and the gluten processing is facilitated.
The aim of the invention can be achieved by the following technical scheme:
the production method of wet gluten comprises the production steps of dough kneading, dough proofing, dough washing, molding, cooking and gluten cutting and molding, and specifically comprises the following steps:
(1) Dough kneading: pouring a proper amount of flour into a dough kneading basin, and slowly adding water to make dough;
(2) Proofing surface: standing the dough for half an hour to wake up;
(3) Facial cleaning: placing the dough in a dense-pore sieve for water spraying, wherein starch flows away along with water during kneading, and protein which is stuck together in the dense-pore sieve is the wet gluten;
(4) And (3) forming: putting wet gluten into a gluten beating and winding integrated machine, beating the wet gluten through the gluten beating and winding integrated machine, after beating the wet gluten for a certain time, cutting the wet gluten into dough sheets with a certain length according to the need through the gluten beating and winding integrated machine, winding the dough sheets into silkworm chrysalis shapes, and finally extruding the silkworm chrysalis-shaped gluten out of the gluten beating and winding integrated machine;
(5) Boiling: preparing boiled water in one pot, putting the silkworm chrysalis-shaped gluten into the pot, boiling until the gluten floats, boiling for about 15 minutes again, fishing out the gluten, and putting the boiled gluten into cold water to be cooled thoroughly;
(6) Gluten cutting and modeling: putting the cooled gluten on a bamboo stick, rotating the gluten into strips like springs by a cutting knife, and then refrigerating and preserving the gluten.
The method is further characterized in that: the beating time of the gluten groups in the step (3) is more than half an hour, so that the gluten groups can be sufficiently beaten.
The utility model provides a beat muscle, winding all-in-one, includes winding module, winding module fixedly connected with cutting module, cutting module fixedly connected with places the module and beats the muscle module, place the module including a rolling section of thick bamboo, can put the gluten into a rolling section of thick bamboo and beat the muscle, a rolling section of thick bamboo side rotates and is connected with the curb plate, rolling section of thick bamboo another side rotates and is connected with the side ring, curb plate and side ring can block the gluten, avoid the gluten to break away from a rolling section of thick bamboo, both sides of side plate arc side bottom all fixedly connected with fixed block one, both sides of side ring arc side bottom all fixedly connected with fixed block two, rolling section of thick bamboo arc lateral surface rotates and is connected with the backing ring, fixed block one and fixed block two opposite faces all are fixedly connected with the backing ring lateral surface, backing ring two bottom surface fixedly connected with and cutting module fixedly connected's supporting shoe, and cutting module can be supported the module through the supporting shoe;
the utility model discloses a scraper blade of curb plate side one side fixedly connected with rolling barrel inside wall contact, the curb plate side is located shovel blade bottom fixedly connected with slide, rolling barrel lateral wall is located the inside fixedly connected with ring gear of keeping off, curb plate and side ring arc side bottom one side fixedly connected with power box with rolling barrel lateral wall contact, power box side and keeping off ring side contact, power box medial surface fixedly connected with fixed plate, fixed plate top surface fixedly connected with motor one, motor one output fixedly cup joint with ring gear meshing driven gear one, motor one can drive the rolling barrel through gear one and ring gear and rotate, and the gluten can be followed the rolling barrel and to shovel the board and rotate, and the shovel board can slowly shovel the gluten on the slide, and the shovel board can fall to the rolling barrel inner wall along the slide after completely shoveling the gluten from the rolling barrel inner wall, can overturn the gluten group like this, is convenient for beat each position of gluten group, is favorable to promoting the effect of beating the gluten, convenient to use.
The method is further characterized in that: the utility model provides a muscle module is beaten to beating, including the shell, the equal fixedly connected with of two lateral surfaces of shell and cutting module fixed connection's backup pad, shell lateral surface fixedly connected with fixed shell, fixed shell medial surface fixedly connected with motor two, motor two output transmission are connected with the transfer line, shell and fixed shell medial surface all rotate with the transfer line side and are connected, the medial surface that the shell deviates from the transfer line is corresponding the transfer line and is connected with transfer line one, the equal fixedly connected with crank rocker of one relative one end of transfer line and transfer line, two crank rocker relative surface fixedly connected with connecting axle, transfer line one and connecting axle three's axis is located same axis, and motor two crank rockers are rotated with the connecting axle as central symmetry, shell medial surface bottom fixedly connected with transfer line two, transfer line two sides rotate and are connected with two L type poles, L type pole top surface fixedly connected with rotates the seat, rotate the medial surface and be connected with and rotate the transfer line one with corresponding crank rocker side, the equal fixedly connected with crank rocker of one end relative one end of transfer line, two crank rockers are located two and can be beaten the muscle to beat the muscle, can be two and two the muscle blocks are located the inside the connecting rod of a cylinder, can be beaten the muscle with two and two the muscle blocks are located the same length, can be two and two the same time the muscle is beaten the muscle and the muscle is located the inside the connecting rod, the muscle is located the two and the connecting rod is located the inside the two cylinder to be the bar to the one to be the same.
The method is further characterized in that: the side plate is fixedly connected with the first push plate in a sliding manner, the second push plate is fixedly connected with the bottom of the side ring, the second push rod is fixedly connected with the two sides of the bottom of the second push plate, the first push rod is fixedly connected with the first push rod which is fixedly connected with the two sides of the side surface which is away from the second push plate, the side plate is fixedly connected with the fixed seat which is arranged at the bottom of the side surface which is away from the second push plate, the cylinder is fixedly connected with the cylinder, the cylinder output end is in transmission connection with one side surface of the push plate, the cylinder can push gluten groups through the first push rod and the second push rod, the first push plate can drive the second push plate to move, so that the gluten groups can be pushed out of the second push plate from the original position, the gluten groups do not need to be taken out of the rolling barrel manually, the processing efficiency is improved, and the convenient use is facilitated.
The method is further characterized in that: the winding module comprises a power shell, a winding cylinder is fixedly connected to the side surface of the power shell, a power mechanism is arranged in the power shell, two winding rods connected with the power mechanism in a transmission way are arranged in the winding cylinder, the power mechanism can enable the winding rods to rotate, gluten after cutting can fall into the winding cylinder through a feeding groove to be in contact with the winding rods, the winding rods rotate to roll up the gluten, a pushing block connected with the power mechanism in a transmission way is slidably connected to the side surface of the winding rods, after the gluten is wound, the pushing block can be driven by the power mechanism to move, the pushing block can push out of the winding cylinder, winding of the gluten is completed, the top surface of the winding cylinder is provided with a feeding groove, the cutting module comprises a connecting shell, the side surface of the connecting shell is fixedly connected with a supporting shell fixedly connected with the top surface of the power shell, the top surface of the connecting shell is fixedly connected with a receiving hopper, the bottom surface of the supporting block and the bottom surface of the supporting plate can be fixedly connected with the receiving hopper, the receiving hopper can be supported by the supporting plate, the inner side surface of the receiving hopper, the connecting shell is opposite to the bottom surface of the connecting shell, the bottom of the driving motor is opposite to the inner side surface of the receiving hopper, two driving shafts are in a rotating way, two driving shafts are fixedly connected with the inner sides of the three driving shafts, two driving shafts are in a meshed connection with one end of the three driving shafts, two driving shafts are fixedly connected with one end of the inner sides of the driving shafts, two driving shafts are fixedly connected with one end of the driving shafts, and one end of the driving shafts is fixedly connected with one end of the two driving shafts, and two driving shafts are fixedly connected with one end of the driving shafts and two opposite to the inner sides of the driving shafts, and two driving shafts are fixedly connected with one end and the driving shafts and the two driving shafts and opposite to each driving shafts and the two. The gluten is extruded into a flat strip shape, and the gluten can move downwards along the material guiding plate after being extruded, so that gluten clusters do not need to be pressed into a flat shape manually, and the production is facilitated;
the bottom of the two side surfaces of the connecting shell is fixedly connected with a rectangular plate, the opposite surfaces of the two rectangular plates are fixedly connected with round rods, one end of each round rod is fixedly connected with a connecting seat, the inner side surface of each connecting seat is fixedly connected with a motor IV, the output ends of the motors IV are rotationally connected with the side surfaces of the connecting seats, the output ends of the motors IV are fixedly connected with elliptic blocks, the inner side surface of the connecting shell is slidably connected with a cutter contacted with the side surfaces of the elliptic blocks, the motor IV can drive the elliptic blocks to rotate, the cutter can be extruded when the elliptic blocks rotate, so that the cutter moves towards the material guide plate, the cutter can cut gluten on the material guide plate into a section without manually cutting gluten balls, can avoid the inhomogeneous condition of manual cut, and need not personnel exercise cutting face rib, be favorable to reducing the production degree of difficulty, facilitate the use, the sliding tray has all been seted up to two sides of coupling shell, adjacent sliding tray sliding connection's of equal fixedly connected with of cutter two sides sliding block, the direction of movement of cutter can be restricted to the sliding block, sliding block side fixedly connected with and sliding tray medial surface fixed connection's reset spring, under reset spring's effect, can make cutter and oval piece side keep contact, like this when the cutting is accomplished, oval piece continues to rotate, can make the cutter remove original position.
The method is further characterized in that: connect hopper side fixedly connected with and support shell top surface fixed connection bracing piece, the bracing piece is favorable to increasing the stability that connects the hopper, connect the equal fixedly connected with of shell medial surface both sides and squeeze out the baffle of face roller side top contact, and baffle top surface and connect hopper bottom surface contact, the baffle can block the position of gluten, makes the gluten fall smoothly between two squeeze out the face rollers.
The method is further characterized in that: the length of the first push rod is larger than the width of the rolling cylinder, so that the first push plate can completely extrude dough out of the rolling cylinder.
The invention has the beneficial effects that:
1. the gluten can be placed on the placement module through the placement module and the gluten beating module of the gluten beating and winding integrated machine, and then the gluten balls are beaten through the gluten beating module, so that the toughness of the gluten balls is improved, the wet gluten is more reinforced, the taste of the gluten is improved, the gluten is not easy to break in subsequent processing, the gluten processing is facilitated, meanwhile, the motor one can rotate the rolling cylinder during processing, so that the gluten balls can turn over when being beaten, the beating of each part of the gluten balls is facilitated, the gluten beating effect is improved, and the gluten beating machine is convenient to use;
2. the first pushing plate and the second pushing plate can be driven to move simultaneously by the first pushing plate and the second pushing plate, so that the first pushing plate can push gluten groups to side rings, the gluten groups can be pushed out of the rolling barrel, the gluten groups can fall to the cutting module, the gluten groups do not need to be taken out of the rolling barrel manually, the processing efficiency is improved, and the gluten processing device is convenient to use;
3. the four output ends of the motor are fixedly connected with elliptical blocks, the inner side surface of the connecting shell is slidably connected with cutters contacted with the side surfaces of the elliptical blocks, the two side surfaces of each cutter are fixedly connected with sliding blocks which are slidably connected with adjacent sliding grooves, the side surfaces of each sliding block are fixedly connected with reset springs fixedly connected with the inner side surfaces of the sliding grooves, the three motor can enable the two dough extruding rollers to rotate in opposite directions through the contact of the cutters with the elliptical blocks, so that gluten groups can be extruded into long strips, the four motor can enable the elliptical blocks to rotate, the elliptical blocks rotate to enable the cutters to move towards a guide plate, so that the gluten groups are cut into sections, the sections of gluten groups can slide to a winding module through the guide plate, manual cutting of the gluten groups is not needed, uneven cutting conditions can be avoided when manual cutting is avoided, cutting of gluten groups does not need personnel, production difficulty is reduced, and the gluten groups are convenient to use.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic flow chart of a method for producing wet gluten according to the present invention;
FIG. 2 is a schematic structural view of a rib-beating and winding integrated machine in the invention;
FIG. 3 is a schematic diagram of the placement module and the reinforcement module according to the present invention;
FIG. 4 is a schematic view of a placement module according to the present invention;
FIG. 5 is a schematic view of a rolling barrel structure in the present invention;
FIG. 6 is a schematic view of the internal structure of the power box of the present invention;
FIG. 7 is a schematic view of a skateboard structure in accordance with the present invention;
FIG. 8 is a schematic view of a push plate according to the present invention;
FIG. 9 is a schematic view of a tendon beating module in the present invention;
FIG. 10 is a schematic view of the internal structure of the housing in the present invention;
FIG. 11 is a schematic view of the crank and rocker configuration of the present invention;
FIG. 12 is a schematic view of a winding module and a cutting module according to the present invention;
FIG. 13 is an interior side view of the connection housing of the present invention;
FIG. 14 is a schematic view of the cutter structure of the present invention;
fig. 15 is a top view of the interior of the support shell of the present invention.
In the figure: 100. winding a module; 110. a power shell; 120. a winding drum; 200. placing a module; 210. a rolling cylinder; 211. a baffle ring; 212. a toothed ring; 220. a side plate; 221. a first fixed block; 222. a pushing plate I; 223. a slide plate; 224. a shovel plate; 225. a cylinder; 226. a fixing seat; 227. a push rod I; 230. a side ring; 231. a second fixed block; 232. a pushing plate II; 233. a support block; 234. a second push rod; 240. a power box; 241. a first gear; 242. a first motor; 300. a rib beating module; 310. a housing; 320. a fixed case; 321. a second motor; 322. a transmission rod; 330. an L-shaped rod; 331. beating the rib blocks; 340. a support plate; 350. rotating the first rod; 360. a connecting rod; 370. a crank rocker; 380. a second rotating rod; 400. a cutting module; 410. a connection housing; 411. a baffle; 412. a rectangular plate; 413. a material guide plate; 420. a receiving hopper; 421. a support rod; 430. a support case; 431. a third motor; 440. a dough extruding roller; 441. a driving rod; 450. a connecting seat; 451. a fourth motor; 452. an elliptic block; 460. a cutter; 461. a sliding block; 462. a return spring; 470. and a second gear.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a method for producing wet gluten comprises the steps of dough kneading, dough proofing, face washing, molding, cooking and gluten cutting molding, and specifically comprises the following steps:
(1) Dough kneading: pouring a proper amount of flour into a dough kneading basin, and slowly adding water to make dough;
(2) Proofing surface: standing the dough for half an hour to wake up;
(3) Facial cleaning: placing the dough in a dense-pore sieve for water spraying, wherein starch flows away along with water during kneading, and protein which is stuck together in the dense-pore sieve is the wet gluten;
(4) And (3) forming: putting wet gluten into a gluten beating and winding integrated machine, beating the wet gluten through the gluten beating and winding integrated machine, after beating the wet gluten for a certain time, cutting the wet gluten into dough sheets with a certain length according to the need through the gluten beating and winding integrated machine, winding the dough sheets into silkworm chrysalis shapes, and finally extruding the silkworm chrysalis-shaped gluten out of the gluten beating and winding integrated machine;
(5) Boiling: preparing boiled water in one pot, putting the silkworm chrysalis-shaped gluten into the pot, boiling until the gluten floats, boiling for about 15 minutes again, fishing out the gluten, and putting the boiled gluten into cold water to be cooled thoroughly;
(6) Gluten cutting and modeling: putting the cooled gluten on a bamboo stick, rotating the gluten into strips like springs by a cutting knife, and then refrigerating and preserving the gluten.
The beating time of the gluten dough in the step (3) is more than half an hour, so that the gluten dough can be sufficiently beaten.
Referring to fig. 2-15, a rib beating and winding integrated machine comprises a winding module 100, wherein the winding module 100 is fixedly connected with a cutting module 400, the cutting module 400 is fixedly connected with a placement module 200 and a rib beating module 300, the placement module 200 comprises a rolling barrel 210, gluten can be put into the rolling barrel 210 for beating ribs, one side surface of the rolling barrel 210 is rotationally connected with a side plate 220, the other side surface of the rolling barrel 210 is rotationally connected with a side ring 230, the side plate 220 and the side ring 230 can block the gluten, the gluten is prevented from separating from the rolling barrel 210, two sides of the bottom of an arc-shaped side surface of the side plate 220 are fixedly connected with a first fixed block 221, two sides of the bottom of the arc-shaped side surface of the side ring 230 are fixedly connected with a second fixed block 231, the arc-shaped outer side surface of the rolling barrel 210 is rotationally connected with a baffle ring 211, the opposite sides of the first fixed block 221 and the second fixed block 231 can be fixedly connected with the side plate 220 and the side ring 230, the bottom surface of the second fixed block 231 is fixedly connected with a supporting block 233 which can be fixedly connected with the cutting module 400, and the module 200 can be placed on the supporting block 233;
the side plate 220 side surface one side fixedly connected with and the shovel 224 of rolling barrel 210 inside wall contact, the side plate 220 side is located shovel 224 bottom fixedly connected with slide 223, rolling barrel 210 outside wall is located baffle ring 211 inside fixedly connected with ring gear 212, side plate 220 and side ring 230 arc side bottom one side fixedly connected with and rolling barrel 210 side wall contact's power box 240, power box 240 side and baffle ring 211 side contact, power box 240 medial surface fixedly connected with fixed plate, fixed plate top surface fixedly connected with motor one 242, motor one 242 output fixed sleeve has with ring gear one 241 of ring gear 212 meshing transmission, motor one 242 can drive rolling barrel 210 through gear one 241 and ring gear 212 and rotate, the gluten can follow rolling barrel 210 and rotate to shovel plate 224, shovel plate 224 can slowly shovel the gluten onto slide 223, shovel 224 is after completely shoveling the gluten from rolling barrel 210 inner wall, the gluten can fall to rolling barrel 210 inner wall along slide 223, can beat the gluten group in this way, be convenient to beat each position of gluten group, be favorable to promote the effect of using, the convenience is beaten.
The rib beating module 300 comprises a shell 310, a supporting plate 340 fixedly connected with the cutting module 400 is fixedly connected to two outer side surfaces of the shell 310, a fixing shell 320 is fixedly connected to the outer side surface of the shell 310, a motor II 321 is fixedly connected to the inner side surface of the fixing shell 320, a transmission rod 322 is connected to the output end of the motor II 321 in a transmission way, the inner side surfaces of the shell 310 and the fixing shell 320 are rotationally connected with the side surface of the transmission rod 322, a transmission rod I350 is rotationally connected to the inner side surface of the shell 310, which faces away from the transmission rod 322, corresponding to the transmission rod 322, a crank rocker 370 is fixedly connected to one end of the transmission rod 322, which is opposite to the transmission rod I350, a connecting shaft is fixedly connected to the opposite surfaces of the two crank rockers 370, the axes of the transmission rod 322, the rotation rod I350 and the connecting shaft are positioned on the same axis, the motor II 321 can drive the two crank rockers 370 to rotate through the transmission rod 322, and the two crank rockers 370 are symmetrical by taking the connecting shaft as the center, the bottom of the inner side surface of the shell 310 is fixedly connected with a second rotating rod 380, the side surface of the second rotating rod 380 is rotationally connected with two L-shaped rods 330, the top surface of the L-shaped rods 330 is fixedly connected with a rotating seat, the inner side surface of the rotating seat is rotationally connected with a connecting rod 360 which is rotationally connected with the side surface of a corresponding crank rocker 370 through a shaft rod, the bottom of one end of the L-shaped rod 330 outside the shell 310 is fixedly connected with a rib beating block 331, the L-shaped rod 330 penetrates through a side ring 230, the rib beating block 331 is positioned inside the rolling barrel 210, when the crank rocker 370 rotates, the L-shaped rod 330 can be driven by the connecting rod 360 to reciprocate by taking the second rotating rod 380 as the center, so that the rib beating block 331 can beat gluten positioned inside the rolling barrel 210, the orientations of the two crank rockers 370 are different, meanwhile, the lengths of the two L-shaped rods 330 are different, so that the two rib beating blocks 331 can beat different positions of the gluten in turn, the effect and the speed of beating gluten are improved, is convenient to use.
The side plate 220 is fixedly connected with the first push plate 222 in a sliding manner, the second push plate 232 is fixedly connected to the side bottom of the side ring 230 in a sliding manner, the second push rod 234 is fixedly connected to two sides of the bottom surface of the second push plate 232, the first push rod 227 is fixedly connected to two sides of the side surface of the first push plate 222, which is away from the second push plate 232, and is fixedly connected with the first push rod 234, the side plate 220 is fixedly connected with the fixed seat 226 at the bottom of the side surface, the top surface of the fixed seat 226 is fixedly connected with the air cylinder 225, the output end of the air cylinder 225 is in transmission connection with the side surface of the first push plate 222, the air cylinder 225 can push gluten groups through the first push plate 222, the first push plate 222 can drive the second push plate 232 to move through the first push rod 227 and the second push rod 234, so gluten groups can be pushed out of the rolling cylinder 210 from the position of the first push plate 232, the gluten groups do not need to be taken out of the rolling cylinder 210 manually, the processing efficiency is improved, and the convenience is achieved.
The winding module 100 comprises a power shell 110, a winding drum 120 is fixedly connected to the side surface of the power shell 110, a power mechanism is arranged in the power shell 110, two winding rods in transmission connection with the power mechanism are arranged in the winding drum 120, the power mechanism can enable the winding rods to rotate, the cut gluten can fall into the winding drum 120 to be in contact with the winding rods through a feeding groove, the gluten can be rolled up by rotating the winding rods, a pushing block in transmission connection with the power mechanism is slidably connected to the side surface of the winding rods, after the gluten is wound, the pushing block can be driven to move through the power mechanism, the pushing block can push gluten groups out of the winding drum 120 to finish winding of the gluten, the top surface of the winding drum 120 is provided with the feeding groove, the cutting module 400 comprises a connecting shell 410, a supporting shell 430 in fixed connection with the top surface of the power shell 110 is fixedly connected to the side surface of the connecting shell 410, a receiving hopper 420 is fixedly connected to the top surface of the connecting shell 410, gluten falling from the rolling barrel 210 can fall into the receiving hopper 420, the bottom surfaces of the supporting block 233 and the supporting plate 340 are fixedly connected with the top surface of the receiving hopper 420, the receiving hopper 420 can support the gluten forming module 300 through the supporting plate 340, the inner side surface of the connecting shell 410 is correspondingly connected with two extruding surface rollers 440 in a rotating way, one end of each extruding surface roller 440 is fixedly connected with a driving rod 441, the inner side surfaces of the connecting shell 410 and the supporting shell 430 are respectively connected with the side surface of each driving rod 441 in a rotating way, one end of each driving rod 441 positioned in the supporting shell 430 is fixedly sleeved with a gear II 470, the inner bottom surface of the supporting shell 430 is fixedly connected with a motor III 431, the two gears II 470 are mutually meshed and transmitted, the output end of the motor III 431 is in transmission connection with one end of each driving rod 441, a guide plate 413 is fixedly connected between the inner side surfaces of the connecting shell 410 and the two extruding surface rollers 440, the motor III 431 can enable the two extruding surface rollers 440 to rotate in opposite directions through the driving rods 441 and the gears II 470, the gluten is extruded into a flat strip shape, and the gluten can move downwards along the material guide plate 413 after being extruded, so that gluten clusters do not need to be pressed into a flat shape manually, and the production is facilitated;
the equal fixedly connected with rectangular plate 412 of two side bottoms of coupling shell 410, the equal fixedly connected with round bar of two rectangular plates 412 opposite faces, the relative one end fixedly connected with connecting seat 450 of two round bars, the medial surface fixedly connected with motor four 451 of connecting seat 450, motor four 451 output and connecting seat 450 side rotate and be connected, and the oval piece 452 of motor four 451 output fixedly connected with, coupling shell 410 medial surface sliding connection has the cutting knife 460 with oval piece 452 side contact, motor four 451 can drive oval piece 452 rotation, oval piece 452 rotates the time, can extrude cutting knife 460, make cutting knife 460 remove to stock guide 413, like this cutting knife 460 can cut the gluten on the stock guide 413 into one section, do not need artifical cutting gluten group, when can avoiding artifical cutting, the inhomogeneous condition of cutting, and do not need personnel to exercise the cutting face rib, be favorable to reducing the production degree of difficulty, the use is all offered to coupling shell 410 two sides, 460 two sides are all fixedly connected with adjacent sliding connection's of sliding tray 461, 460 sliding tray 461 can be rotated to the side, 460 can be limited by the sliding tray 460, 460 can be rotated with the side of oval piece 460 and the side face can be rotated to the side of reset spring 460, can be kept under the fixed connection with the side of oval piece 460, the side face of the reset spring 460 can be kept to the side and the side of the oval piece 460 is rotated, can be rotated, the place of the side of the oval piece 460 is kept.
The side of the receiving hopper 420 is fixedly connected with a supporting rod 421 fixedly connected with the top surface of the supporting shell 430, the supporting rod 421 is favorable for increasing the stability of the receiving hopper 420, two sides of the inner side of the connecting shell 410 are fixedly connected with a baffle 411 contacted with the top of the side of the extruding roller 440, the top surface of the baffle 411 is contacted with the bottom surface of the receiving hopper 420, and the baffle 411 can block the gluten position, so that the gluten smoothly falls between the two extruding rollers 440. The length of the first push rod 227 is greater than the width of the roller tube 210 to ensure that the first push plate 222 can fully push dough out of the roller tube 210.
Working principle of a rib beating and winding integrated machine is as follows: when the gluten harvester is used, washed gluten is placed in the rolling barrel 210, then the motor II 321 and the motor II 321 can drive the crank rocker 370 to rotate through the transmission rod 322, when the crank rocker 370 rotates, the L-shaped rod 330 can be driven by the connecting rod 360 to reciprocate by taking the rotating rod II 380 as the center, so that the gluten beating block 331 can beat gluten in the rolling barrel 210, the motor I242 is started, the motor I242 can drive the rolling barrel 210 to rotate through the gear I241 and the toothed ring 212, the gluten can be adhered to the inner wall of the rolling barrel 210 after being beaten, so that the gluten can rotate along the rolling barrel 210 to the shovel plate 224, the shovel plate 224 can slowly shovel the gluten onto the sliding plate 223, the shovel plate 224 can completely shovel the gluten from the inner wall of the rolling barrel 210, the gluten can fall onto the inner wall of the rolling barrel 210 along the sliding plate 223, the gluten beating block 331 is closed, and then the gluten can be beaten by the gluten beating block 331, and the gluten beating is continuously carried out;
after gluten beating is completed, the motor I242 and the motor II 321 are stopped, so that the gluten beating block 331 stays at the original position, then the air cylinder 225 is started, the air cylinder 225 can push gluten balls through the push plate I222, the push plate I222 can drive the push plate II 232 to move through the push rod I227 and the push rod II 234, so that the gluten balls can be pushed out of the rolling cylinder 210 from the original position of the push plate II 232, the gluten balls can fall into the receiving hopper 420 and fall on the noodle extrusion roller 440, and then the push plate I222 and the push plate II 232 are moved to the original position;
starting a third motor 431, enabling the third motor 431 to enable the two dough extruding rollers 440 to rotate oppositely through a driving rod 441 and a second gear 470, enabling the dough extruding rollers 440 to extrude gluten groups into flat strips, enabling the strip gluten to move downwards along a material guiding plate 413, intermittently starting a fourth motor 451, enabling the fourth motor 451 to drive an elliptical block 452 to rotate, enabling a cutter 460 to be extruded when the elliptical block 452 rotates, enabling the cutter 460 to move towards the material guiding plate 413, enabling the cutter 460 to cut the gluten on the material guiding plate 413 into a section, enabling the cutter 460 to keep contact with the side face of the elliptical block 452 under the action of a reset spring 462, enabling the cutter 460 to move to the original position when the elliptical block 452 continues to rotate after cutting is completed, and enabling the dough extruding rollers 440 to continuously extrude the gluten for discharging;
the power mechanism in the power shell 110 is started, the power mechanism can enable the winding rod to rotate, the cut gluten can fall into the winding barrel 120 through the feeding groove to be in contact with the winding rod, the gluten can be rolled up through rotation of the winding rod, and after the gluten is rolled into a group, the gluten group can be pushed out of the winding barrel 120 through the push block, so that the gluten is wound.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.
Claims (8)
1. The wet gluten beating and winding integrated machine is characterized by comprising a winding module (100), wherein the winding module (100) is fixedly connected with a cutting module (400), the cutting module (400) is fixedly connected with a placement module (200) and a gluten beating module (300), the placement module (200) comprises a rolling barrel (210), one side surface of the rolling barrel (210) is rotationally connected with a side plate (220), the other side surface of the rolling barrel (210) is rotationally connected with a side ring (230), two sides of the bottom of an arc-shaped side surface of the side plate (220) are fixedly connected with a first fixed block (221), two sides of the bottom of the arc-shaped side surface of the side ring (230) are fixedly connected with a second fixed block (231), the arc-shaped outer side surface of the rolling barrel (210) is rotationally connected with a baffle ring (211), and the opposite surface of the first fixed block (221) and the second fixed block (231) is fixedly connected with a supporting block (233) fixedly connected with the cutting module (400);
side board (220) side one side fixedly connected with shovel board (224) with rolling tube (210) inside wall contact, side board (220) side is located shovel board (224) bottom fixedly connected with slide (223), rolling tube (210) lateral wall is located baffle ring (211) inside fixedly connected with ring gear (212), side board (220) and side ring (230) arc side bottom one side fixedly connected with power box (240) with rolling tube (210) lateral wall contact, power box (240) side and baffle ring (211) side contact, power box (240) medial surface fixedly connected with fixed plate, fixed plate top surface fixedly connected with motor one (242), motor one (242) output fixedly cup joint with ring gear (241) of tooth (212) meshing transmission.
2. The wet gluten beating and winding integrated machine according to claim 1, wherein the gluten beating module (300) comprises a housing (310), two outer side surfaces of the housing (310) are fixedly connected with a supporting plate (340) fixedly connected with a cutting module (400), an outer side surface of the housing (310) is fixedly connected with a fixing shell (320), an inner side surface of the fixing shell (320) is fixedly connected with a motor II (321), an output end of the motor II (321) is in transmission connection with a transmission rod (322), the inner side surfaces of the housing (310) and the fixing shell (320) are respectively connected with the side surfaces of the transmission rod (322) in a rotating manner, the inner side surfaces of the housing (310) facing away from the transmission rod (322) are respectively connected with a rotating rod (350), one end, opposite to the rotating rod (350), of the two outer side surfaces of the transmission rod (322) are respectively fixedly connected with a crank rocker (370), the inner side surfaces of the transmission rod (322) and the connecting shaft are respectively connected with a connecting shaft, the rotating rod II (380) are respectively positioned on the same axis of the connecting shaft, the two inner side surfaces of the transmission rod (322) and the two inner side surfaces of the transmission rod (310) are respectively connected with a rotating rod (380), the inner side surface of the rotating seat is rotationally connected with a connecting rod (360) which is rotationally connected with the side surface of a corresponding crank rocker (370) through a shaft rod, a rib beating block (331) is fixedly connected with the bottom of one end of the L-shaped rod (330) which is positioned outside the shell (310), the L-shaped rod (330) passes through the side ring (230), and the rib beating block (331) is positioned inside the rolling barrel (210).
3. The wet gluten beating and winding all-in-one machine according to claim 2, wherein a first push plate (222) is slidably connected to the bottom of the side face of the side plate (220), a second push plate (232) is slidably connected to the bottom of the side face of the side ring (230), a second push rod (234) is fixedly connected to two sides of the bottom face of the second push plate (232), a first push rod (227) fixedly connected with an adjacent second push rod (234) is fixedly connected to two sides of the side face of the first push plate (222) which is away from the second push plate (232), a fixing seat (226) is fixedly connected to the bottom of the side face of the side plate (220) which is away from the second push plate (232), a cylinder (225) is fixedly connected to the top face of the fixing seat (226), and an output end of the cylinder (225) is in transmission connection with the side face of the first push plate (222).
4. The wet gluten beating and winding integrated machine according to claim 3, wherein the winding module (100) comprises a power shell (110), a winding barrel (120) is fixedly connected to the side surface of the power shell (110), a power mechanism is arranged inside the power shell (110), two winding rods in transmission connection with the power mechanism are arranged inside the winding barrel (120), a pushing block in transmission connection with the power mechanism is slidingly connected to the side surface of the winding rod, a feeding groove is formed in the top surface of the winding barrel (120), the cutting module (400) comprises a connecting shell (410), a supporting shell (430) fixedly connected with the top surface of the power shell (110) is fixedly connected to the side surface of the connecting shell (410), a receiving hopper (420) is fixedly connected to the top surface of the connecting shell (410), two extruding rollers (440) are rotatably connected to the bottom of the corresponding receiving hopper (420) in the inner side surface of the connecting shell (410), one end of each extruding roller (440) is fixedly connected with a driving rod (441), two driving rods (470) are connected to the inner side surfaces of the driving rod (430) in a sleeved mode, the inner bottom surface of the supporting shell (430) is fixedly connected with a motor III (431), two gears II (470) are meshed with each other for transmission, the output end of the motor III (431) is in transmission connection with one end of a driving rod (441), and a guide plate (413) is fixedly connected between the inner side surface of the connecting shell (410) and the two extrusion surface rollers (440);
the bottom of two side surfaces of the connecting shell (410) is fixedly connected with a rectangular plate (412), the opposite surfaces of the two rectangular plates (412) are fixedly connected with round rods, the opposite ends of the two round rods are fixedly connected with a connecting seat (450), the inner side surface of the connecting seat (450) is fixedly connected with a motor IV (451), the output end of the motor IV (451) is rotationally connected with the side surface of the connecting seat (450), the output end of the motor IV (451) is fixedly connected with an elliptic block (452), the utility model discloses a cutting device, including connecting shell (410), cutter (460), slider (461), reset spring (462), slider (461) are connected with, cutter (460) are connected with in side sliding connection of elliptic piece (452), the sliding groove has all been seted up to connecting shell (410) both sides, slider (461) are connected with adjacent sliding groove sliding connection's slider (460) both sides, slider (461) side fixedly connected with and sliding groove medial surface fixed connection.
5. The wet gluten beating and winding integrated machine according to claim 4, wherein a support rod (421) is fixedly connected to the side surface of the receiving hopper (420) and is fixedly connected to the top surface of the supporting shell (430), baffles (411) contacting with the top of the side surface of the extruding roller (440) are fixedly connected to two sides of the inner side surface of the connecting shell (410), and the top surface of the baffles (411) contacts with the bottom surface of the receiving hopper (420).
6. A wet gluten-making and winding integrated machine according to claim 3, characterized in that the length of the push rod one (227) is greater than the width of the rolling barrel (210).
7. The production method of wet gluten is characterized by comprising the production steps of dough kneading, dough waking, dough washing, molding, cooking and gluten cutting and molding, and comprises the following specific steps:
(1) Dough kneading: pouring a proper amount of flour into the dough kneading basin, and slowly adding water and dough;
(2) Proofing surface: standing the dough after dough mixing for half an hour to wake up;
(3) Facial cleaning: placing the dough in a dense-pore sieve for water spraying, wherein starch flows away along with water during kneading, and protein which is stuck together in the dense-pore sieve is the wet gluten;
(4) And (3) forming: putting wet gluten into the wet gluten beating and winding integrated machine according to any one of claims 1-6, beating the wet gluten through the wet gluten beating and winding integrated machine, beating the wet gluten for a certain time, cutting the wet gluten into dough sheets with a certain length according to the requirement through the wet gluten beating and winding integrated machine, winding the dough sheets into silkworm chrysalis shapes, and finally extruding the silkworm chrysalis-shaped gluten out of the wet gluten beating and winding integrated machine;
(5) Boiling: preparing boiled water in one pot, putting the silkworm chrysalis-shaped gluten into the pot, boiling until the gluten floats, boiling for about 15 minutes again, fishing out the gluten, and putting the boiled gluten into cold water to be cooled thoroughly;
(6) Gluten cutting and modeling: putting the cooled gluten on a bamboo stick, rotating the gluten into strips like springs by a cutting knife, and then refrigerating and preserving the gluten.
8. The method of claim 7, wherein the beating time of the gluten dough in step (4) is more than half an hour.
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