CN113115855A - Production method of wet gluten and all-in-one machine for beating and winding wet gluten - Google Patents
Production method of wet gluten and all-in-one machine for beating and winding wet gluten Download PDFInfo
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- CN113115855A CN113115855A CN202110449990.7A CN202110449990A CN113115855A CN 113115855 A CN113115855 A CN 113115855A CN 202110449990 A CN202110449990 A CN 202110449990A CN 113115855 A CN113115855 A CN 113115855A
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- 108010068370 Glutens Proteins 0.000 title claims abstract description 187
- 235000021312 gluten Nutrition 0.000 title claims abstract description 187
- 238000004804 winding Methods 0.000 title claims abstract description 78
- 238000010009 beating Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims abstract description 53
- 238000005520 cutting process Methods 0.000 claims description 47
- 230000005540 biological transmission Effects 0.000 claims description 40
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 18
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 18
- 241001330002 Bambuseae Species 0.000 claims description 18
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 18
- 239000011425 bamboo Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 13
- 238000009835 boiling Methods 0.000 claims description 12
- 238000004898 kneading Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 210000003205 muscle Anatomy 0.000 claims description 11
- 241000255789 Bombyx mori Species 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 235000013312 flour Nutrition 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 5
- 235000018102 proteins Nutrition 0.000 claims description 5
- 108090000623 proteins and genes Proteins 0.000 claims description 5
- 102000004169 proteins and genes Human genes 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 241000251468 Actinopterygii Species 0.000 claims description 3
- 241000382353 Pupa Species 0.000 claims description 3
- 238000010411 cooking Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005336 cracking Methods 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 description 8
- 238000007790 scraping Methods 0.000 description 6
- 230000001737 promoting effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- HZWWPUTXBJEENE-UHFFFAOYSA-N 5-amino-2-[[1-[5-amino-2-[[1-[2-amino-3-(4-hydroxyphenyl)propanoyl]pyrrolidine-2-carbonyl]amino]-5-oxopentanoyl]pyrrolidine-2-carbonyl]amino]-5-oxopentanoic acid Chemical compound C1CCC(C(=O)NC(CCC(N)=O)C(=O)N2C(CCC2)C(=O)NC(CCC(N)=O)C(O)=O)N1C(=O)C(N)CC1=CC=C(O)C=C1 HZWWPUTXBJEENE-UHFFFAOYSA-N 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 1
- 108010061711 Gliadin Proteins 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/12—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from cereals, wheat, bran, or molasses
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/14—Vegetable proteins
- A23J3/18—Vegetable proteins from wheat
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention relates to the technical field of wet gluten production, in particular to a wet gluten production method and a gluten beating and winding integrated machine thereof. According to the gluten processing device, washed gluten can be placed on the placing module through the placing module and the gluten beating module of the gluten beating and winding integrated machine, then gluten balls are beaten through the gluten beating module, so that the toughness of the gluten balls is improved, wet gluten balls are more chewy, the taste of the gluten balls is improved, the gluten balls are not prone to cracking in subsequent processing, gluten processing is facilitated, the first gear meshed with the gear ring in a sleeved mode is fixed to the output end of the motor, the first motor can enable the rolling cylinder to rotate during processing, the gluten balls can be overturned when being beaten, each part of the gluten balls can be beaten conveniently, the gluten beating effect is improved, and the gluten beating device is convenient to use.
Description
Technical Field
The invention relates to the technical field of wet gluten production, in particular to a production method of wet gluten and a gluten forming and winding integrated machine thereof.
Background
Gluten is a vegetable protein, consisting of gliadins and glutenins. The process of processing wet gluten is the process of extracting coagulated protein from wheat flour. The common flour contains 8-12% of water, 60-80% of starch and 8-15% of protein, and 25 kg of wet gluten and 58 kg of wheat starch can be obtained per 100 kg of flour.
In the process of wet gluten processing, wash out the back with the gluten, directly put into next process with the gluten and process usually, but the gluten that just washes out is comparatively loose for easy fracture is processed into man-hour to the gluten, is unfavorable for going on of gluten processing.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a production method of wet gluten and a gluten beating and winding integrated machine thereof.
The purpose of the invention can be realized by the following technical scheme:
the production method of the wet gluten comprises the production steps of dough kneading, dough standing, dough washing, molding, cooking and gluten cutting and molding, and comprises the following specific steps:
(1) kneading: pouring a proper amount of flour into a dough kneading basin, and slowly adding water to obtain a dough;
(2) dough standing: standing the living dough for half an hour to perform dough leavening;
(3) washing the face: placing the dough into a dense-hole sieve for sprinkling water, wherein starch flows away along with the water during kneading and washing, and the protein which is left in the dense-hole sieve and is stuck together is wet gluten;
(4) molding: putting the wet gluten into a rib forming and winding integrated machine, beating the wet gluten through the rib forming and winding integrated machine, cutting the wet gluten into dough sheets with certain length according to the requirement through the rib forming and winding integrated machine after beating the wet gluten for a certain time, winding the dough sheets into a silkworm pupa shape, and finally extruding the silkworm pupa-shaped gluten out of the rib forming and winding integrated machine;
(5) boiling: preparing water for boiling in a pot, putting the silkworm chrysalis-shaped gluten into the pot, boiling until the gluten floats, then boiling for about 15 minutes to fish out the gluten, and putting the boiled gluten into cold water for cooling;
(6) cutting and molding gluten: on the gluten after will cool thoroughly wears the bamboo let, rotate the gluten through the cutting knife and cut into the same rectangular of spring, then can keep the gluten cold-stored.
Further, the method comprises the following steps: and (4) knocking time of the gluten balls in the step (3) is more than half an hour, so that the gluten balls can be knocked sufficiently.
A rib beating and winding all-in-one machine comprises a winding module, wherein the winding module is fixedly connected with a cutting module, the cutting module is fixedly connected with a placing module and a rib beating module, the placing module comprises a rolling barrel, ribs can be placed in the rolling barrel to beat, one side of the rolling barrel is rotatably connected with a side plate, the other side of the rolling barrel is rotatably connected with a side ring, the side plate and the side ring can block the ribs, the ribs are prevented from being separated from the rolling barrel, two sides of the bottom of the arc side surface of the side plate are fixedly connected with a first fixing block, two sides of the bottom of the arc side surface of the side ring are fixedly connected with a second fixing block, the arc outer side surface of the rolling barrel is rotatably connected with a baffle ring, the two opposite sides of the first fixing block and the two fixing blocks are fixedly connected with the outer side surface of the baffle ring, the, the bottom surface of the second fixed block is fixedly connected with a supporting block fixedly connected with the cutting module, and the cutting module can support the placing module through the supporting block;
the side plate side face one side fixedly connected with and rolling barrel inside wall contact's shovel board, the side plate side is located shovel board bottom fixedly connected with slide, the rolling barrel lateral wall is located and keeps off the ring inside fixedly connected with ring gear, curb plate and side ring arc side bottom one side fixedly connected with and rolling barrel lateral wall contact's power box, power box side and fender ring side contact, power box inside face fixedly connected with fixed plate, fixed plate top surface fixedly connected with motor one, motor one output end is fixed to be cup jointed with gear one with ring gear meshing transmission, motor one can drive the rolling barrel through gear one and ring gear and rotate, the gluten can follow the rolling barrel and rotate to the shovel board, the shovel board can slowly shovel the gluten to the slide, after the shovel board shovels the gluten from the rolling barrel inner wall completely, the gluten can fall to the rolling barrel inner wall along the slide, can be convenient for beat each position of gluten group with the gluten group upset like this, be favorable to promoting the gluten and beat the effect of muscle, convenient to use.
Further, the method comprises the following steps: the rib beating module comprises a shell, two outer side surfaces of the shell are fixedly connected with a supporting plate fixedly connected with a cutting module, the outer side surface of the shell is fixedly connected with a fixed shell, the inner side surface of the fixed shell is fixedly connected with a motor II, the output end of the motor II is in transmission connection with a transmission rod, the shell and the inner side surface of the fixed shell are both in rotation connection with the side surface of the transmission rod, the inner side surface of the shell, which deviates from the transmission rod, corresponds to the transmission rod and is in rotation connection with a rotating rod I, one end, opposite to the rotating rod I, of the transmission rod is fixedly connected with crank rockers, opposite surfaces of the two crank rockers are fixedly connected with connecting shafts, the axes of the transmission rod, the rotating rod I and the connecting shafts are positioned on the same axis, the, dwang two sides are rotated and are connected with two L type poles, L type pole top surface fixedly connected with rotates the seat, it rotates through the axostylus axostyle to rotate the connecting rod that is connected with and corresponds crank rocker side and rotate, L type pole is located the outer one end bottom fixedly connected with of shell and beats the muscle piece, L type pole passes the side ring, and beats the muscle piece and be located inside the rolling cylinder, and when the crank rocker rotates, can drive L type pole through the connecting rod and use dwang two to reciprocate to rotate as the center, can make like this beat the muscle piece and beat the gluten that is located the rolling cylinder, and the orientation of two crank rockers is different, and two L type poles length difference simultaneously can make two beat the muscle pieces like this and beat the different positions of gluten in proper order, are favorable to improving the effect and the speed of beating the muscle, convenient.
Further, the method comprises the following steps: curb plate side bottom sliding connection has push pedal one, side ring side bottom sliding connection has push pedal two, two bottom surface both sides of push pedal equal fixedly connected with push rod two, push pedal one deviates from the side both sides equal fixedly connected with of two one sides of push pedal and two adjacent push rod fixed connection's push rod one, the curb plate deviates from the side bottom fixedly connected with fixing base of push pedal two, fixing base top surface fixedly connected with cylinder, the cylinder output is connected with push pedal side transmission, and the cylinder can promote gluten groups through push pedal one, and push pedal one can drive push pedal two through push rod one and push rod two and remove, can release a roll section of thick bamboo from the position of original push pedal two with gluten groups like this, does not need the manual work to take out gluten groups from a roll section of thick bamboo, is favorable to promoting machining.
Further, the method comprises the following steps: the winding module comprises a power shell, a winding barrel is fixedly connected to the side of the power shell, a power mechanism is arranged inside the power shell, two winding rods connected with the power mechanism in a transmission mode are arranged inside the winding barrel, the power mechanism can enable the winding rods to rotate, gluten after cutting can fall into the winding barrel through a feeding groove to be in contact with the winding rods, the gluten can be rolled up through the rotation of the winding rods, a pushing block connected with the power mechanism in a transmission mode is slidably connected to the side of each winding rod, after the gluten is rolled up, the pushing block can be driven by the power mechanism to move, the pushing block can push the gluten groups out of the winding barrel, gluten winding of the gluten is completed, the feeding groove is formed in the top surface of the winding barrel, the cutting module comprises a connecting shell, a supporting shell fixedly connected with the side of the connecting shell and the top surface of the power shell is fixedly, gluten falling from the rolling cylinder can fall into the receiving hopper, the supporting block and the bottom surface of the supporting plate are fixedly connected with the top surface of the receiving hopper, the receiving hopper can support the gluten beating module through the supporting plate, the inner side surface of the connecting shell is rotatably connected with two dough squeezing rollers corresponding to the bottom of the receiving hopper, one end of each dough squeezing roller is fixedly connected with a driving rod, the inner side surfaces of the connecting shell and the supporting shell are rotatably connected with the side surface of the driving rod, one end of the driving rod, which is positioned inside the supporting shell, is fixedly sleeved with a second gear, the inner bottom surface of the supporting shell is fixedly connected with a third motor, the two second gears are in meshed transmission, the output end of the third motor is in transmission connection with one end of the driving rod, the inner side surface of the connecting shell is fixedly connected with a guide plate corresponding to the two dough squeezing rollers, the third motor can enable, the gluten can move downwards along the material guide plate after being extruded, and the gluten balls do not need to be pressed into a flat shape manually, so that the production is facilitated;
the bottom of two side surfaces of the connecting shell is fixedly connected with rectangular plates, the opposite surfaces of the two rectangular plates are fixedly connected with round rods, one end of each round rod, which is opposite to the other end of each round rod, is fixedly connected with a connecting seat, the inner side surface of the connecting seat is fixedly connected with a motor IV, the four output ends of the motor IV are rotatably connected with the side surfaces of the connecting seat, the four output ends of the motor IV are fixedly connected with an oval block, the inner side surface of the connecting shell is slidably connected with a cutter which is in contact with the side surface of the oval block, the motor IV can drive the oval block to rotate, when the oval block rotates, the cutter can be extruded to enable the cutter to move towards the guide plate, so that the cutter can cut gluten on the guide plate into one section, the gluten on the gluten lump without manual cutting, the condition of uneven cutting can be avoided, the gluten, the utility model discloses an oval piece of cutting, including the cutter, the equal sliding block of adjacent sliding tray sliding connection of two sides of cutter, the sliding block of sliding tray sliding connection of sliding block, the sliding block can restrict the moving direction of cutter, sliding block side fixedly connected with and sliding tray medial surface fixed connection's reset spring can make cutter and oval side keep in contact under reset spring's effect, like this after the cutting is accomplished, when oval piece continues to rotate, can make the cutter move original position.
Further, the method comprises the following steps: connect hopper side fixedly connected with and support shell top surface fixed connection bracing piece, the bracing piece is favorable to increasing the stability that connects the hopper, connect the baffle of the equal fixedly connected with in shell medial surface both sides and crowded face roller side top contact, and the baffle top surface with connect the contact of hopper bottom surface, the baffle can block the position of gluten, make the gluten fall smoothly between two crowded face rollers.
Further, the method comprises the following steps: the length of the first push rod is larger than the width of the rolling cylinder, so that the first push rod can completely extrude the dough out of the rolling cylinder.
The invention has the beneficial effects that:
1. through the placing module and the rib beating module of the rib beating and winding integrated machine, washed gluten can be placed on the placing module, and then the rib beating module beats gluten balls, so that the toughness of the gluten balls is improved, wet gluten balls are more rib-shaped, the taste of the gluten balls is improved, the gluten balls are not easy to break in subsequent processing, the processing of the gluten balls is facilitated, meanwhile, when the processing is carried out, a rolling cylinder can be rotated by a motor I, so that the gluten balls can be turned over when being beaten, the beating of all parts of the gluten balls is facilitated, the rib beating effect of the gluten balls is improved, and the rib beating device is convenient to use;
2. the first push rod fixedly connected with the second adjacent push rod is fixedly connected to two sides of one side face of the push plate, the output end of the air cylinder is in transmission connection with one side face of the push plate, after gluten is beaten, the air cylinder can be started, the first push plate can be pushed to the inside of the rolling cylinder by the air cylinder, meanwhile, the first push plate can drive the second push plate to move through the first push rod and the second push rod, and thus, gluten groups can be pushed to the side ring by the first push plate, so that the gluten groups are pushed out of the rolling cylinder, can fall to the cutting module, and do not need to be taken out of the rolling cylinder manually, thereby;
3. the four output ends of the motor are fixedly connected with an elliptical block, the inner side surface of the connecting shell is connected with a cutter in a sliding way, the cutter is contacted with the side surface of the elliptical block, sliding blocks which are connected with adjacent sliding grooves in a sliding manner are fixedly connected on two side surfaces of the cutter, a return spring which is fixedly connected with the inner side surface of the sliding groove is fixedly connected on the side surface of the sliding block, the third motor can make the two dough extruding rollers rotate oppositely through the contact of the cutter and the oval block, thus the gluten dough can be extruded into a strip shape, the fourth motor can make the oval block rotate, the rotation of the oval block can make the cutter move towards the guide plate, thereby cutting the gluten balls into a section, a section of gluten strips can slide to the winding module through the material guide plate, thus manual gluten ball cutting is not needed, when can avoid manual cutting, the inhomogeneous condition of cutting does not need personnel to practise the cutting plane rib, is favorable to reducing the production degree of difficulty, convenient to use.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic flow diagram of a process for producing wet gluten according to the invention;
FIG. 2 is a schematic structural view of the rib-forming and winding integrated machine of the present invention;
FIG. 3 is a schematic structural diagram of a placement module and a reinforcement module according to the present invention;
FIG. 4 is a schematic view of a placement module configuration in accordance with the present invention;
FIG. 5 is a schematic view of the rolling cylinder structure of the present invention;
FIG. 6 is a schematic view of the internal structure of the power cartridge of the present invention;
FIG. 7 is a schematic view of the construction of the slide plate of the present invention;
FIG. 8 is a schematic view of a push plate structure according to the present invention;
FIG. 9 is a schematic structural view of a ribbing module of the present invention;
FIG. 10 is a schematic view of the internal structure of the housing of the present invention;
FIG. 11 is a schematic view of the crank and rocker structure of the present invention;
FIG. 12 is a schematic view of the winding module and the cutting module according to the present invention;
FIG. 13 is a side view of the interior of the coupling housing of the present invention;
FIG. 14 is a schematic view of a cutter according to the present invention;
fig. 15 is a top view of the interior of the support housing of the present invention.
In the figure: 100. a winding module; 110. a power shell; 120. a winding drum; 200. placing a module; 210. a rolling cylinder; 211. a baffle ring; 212. a toothed ring; 220. a side plate; 221. a first fixed block; 222. pushing a first plate; 223. a slide plate; 224. a shovel plate; 225. a cylinder; 226. a fixed seat; 227. a first push rod; 230. a side ring; 231. a second fixed block; 232. a second push plate; 233. a support block; 234. a second push rod; 240. a power cartridge; 241. a first gear; 242. a first motor; 300. a rib forming module; 310. a housing; 320. a stationary case; 321. a second motor; 322. a transmission rod; 330. an L-shaped rod; 331. beating a rib block; 340. a support plate; 350. rotating the first rod; 360. a connecting rod; 370. a crank rocker; 380. rotating the second rod; 400. a cutting module; 410. a connecting shell; 411. a baffle plate; 412. a rectangular plate; 413. a material guide plate; 420. a receiving hopper; 421. a support bar; 430. a support housing; 431. a third motor; 440. a dough extruding roller; 441. a drive rod; 450. a connecting seat; 451. a fourth motor; 452. an elliptical block; 460. a cutter; 461. a slider; 462. a return spring; 470. and a second gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a method for producing wet gluten includes the steps of dough kneading, dough standing, face washing, molding, cooking, and gluten cutting and molding, and includes the following steps:
(1) kneading: pouring a proper amount of flour into a dough kneading basin, and slowly adding water to obtain a dough;
(2) dough standing: standing the living dough for half an hour to perform dough leavening;
(3) washing the face: placing the dough into a dense-hole sieve for sprinkling water, wherein starch flows away along with the water during kneading and washing, and the protein which is left in the dense-hole sieve and is stuck together is wet gluten;
(4) molding: putting the wet gluten into a rib forming and winding integrated machine, beating the wet gluten through the rib forming and winding integrated machine, cutting the wet gluten into dough sheets with certain length according to the requirement through the rib forming and winding integrated machine after beating the wet gluten for a certain time, winding the dough sheets into a silkworm pupa shape, and finally extruding the silkworm pupa-shaped gluten out of the rib forming and winding integrated machine;
(5) boiling: preparing water for boiling in a pot, putting the silkworm chrysalis-shaped gluten into the pot, boiling until the gluten floats, then boiling for about 15 minutes to fish out the gluten, and putting the boiled gluten into cold water for cooling;
(6) cutting and molding gluten: on the gluten after will cool thoroughly wears the bamboo let, rotate the gluten through the cutting knife and cut into the same rectangular of spring, then can keep the gluten cold-stored.
And (4) knocking time of the gluten balls in the step (3) is more than half an hour, so that the gluten balls can be knocked sufficiently.
Referring to fig. 2-15, a bar beating and winding integrated machine includes a winding module 100, the winding module 100 is fixedly connected with a cutting module 400, the cutting module 400 is fixedly connected with a placing module 200 and a bar beating module 300, the placing module 200 includes a rolling cylinder 210, gluten can be placed in the rolling cylinder 210 for beating bars, one side of the rolling cylinder 210 is rotatably connected with a side plate 220, the other side of the rolling cylinder 210 is rotatably connected with a side ring 230, the side plate 220 and the side ring 230 can block the gluten to prevent the gluten from separating from the rolling cylinder 210, both sides of the bottom of the arc side of the side plate 220 are fixedly connected with a first fixing block 221, both sides of the bottom of the arc side of the side ring 230 are fixedly connected with a second fixing block 231, the arc outer side of the rolling cylinder 210 is rotatably connected with a baffle ring 211, opposite surfaces of the first fixing block 221 and the second fixing block 231 are fixedly connected with the outer, the side plate 220 and the side ring 230 can be connected by the first fixing block 221 and the second fixing block 231, the bottom surface of the second fixing block 231 is fixedly connected with a supporting block 233 fixedly connected with the cutting module 400, and the cutting module 400 can support the placing module 200 through the supporting block 233;
a shovel plate 224 contacted with the inner side wall of the rolling cylinder 210 is fixedly connected to one side of the side surface 220, a sliding plate 223 is fixedly connected to the side surface of the side plate 220, which is positioned at the bottom of the shovel plate 224, a toothed ring 212 is fixedly connected to the inner side of the blocking ring 211, a power box 240 contacted with the side wall of the rolling cylinder 210 is fixedly connected to one side of the arc side surfaces of the side plate 220 and the side ring 230, the side surface of the power box 240 is contacted with the side surface of the blocking ring 211, a fixing plate is fixedly connected to the inner side surface of the power box 240, a first motor 242 is fixedly connected to the top surface of the fixing plate, a first gear 241 in meshing transmission with the toothed ring 212 is fixedly sleeved at the output end of the first motor 242, the first motor 242 can drive the rolling cylinder 210 to rotate through the first gear 241 and the toothed ring 212, gluten can rotate to the shovel plate 224 along with the rolling cylinder, the gluten can fall along slide 223 to rolling on the section of thick bamboo 210 inner wall, can overturn the gluten group like this, is convenient for beat each position of gluten group, is favorable to promoting the gluten and beats the effect of muscle, convenient to use.
The rib-beating module 300 comprises a shell 310, two outer side surfaces of the shell 310 are fixedly connected with supporting plates 340 fixedly connected with a cutting module 400, the outer side surface of the shell 310 is fixedly connected with a fixed shell 320, the inner side surface of the fixed shell 320 is fixedly connected with a second motor 321, the output end of the second motor 321 is in transmission connection with a transmission rod 322, the inner side surfaces of the shell 310 and the fixed shell 320 are in rotational connection with the side surface of the transmission rod 322, the inner side surface of the shell 310, which is far away from the transmission rod 322, is in rotational connection with a first rotating rod 350 corresponding to the transmission rod 322, one end of the transmission rod 322, which is opposite to the first rotating rod 350, is fixedly connected with crank rockers 370, opposite surfaces of the two crank rockers 370 are fixedly connected with connecting shafts, the axes of the transmission rod 322, the bottom of the inner side surface of the shell 310 is fixedly connected with a rotating rod II 380, the side surface of the rotating rod II 380 is rotatably connected with two L-shaped rods 330, the top surfaces of the L-shaped rods 330 are fixedly connected with a rotating seat, the inner side surface of the rotating seat is rotatably connected with a connecting rod 360 which is rotatably connected with the side surface of a corresponding crank rocker 370 through a shaft rod, the bottom of one end of the L-shaped rod 330, which is positioned outside the shell 310, is fixedly connected with a beating block 331, the L-shaped rod 330 passes through the side ring 230, the beating block 331 is positioned inside the rolling cylinder 210, when the crank rocker 370 rotates, the L-shaped rod 330 can be driven by the connecting rod 360 to rotate back and forth by taking the rotating rod II 380 as the center, so that the beating block 331 can beat gluten positioned in the rolling cylinder 210, the two crank rockers 370 are in different orientations, and the two L-shaped rods 330 are different in length, is convenient for use.
The winding module 100 comprises a power shell 110, a winding barrel 120 is fixedly connected to the side surface of the power shell 110, a power mechanism is arranged inside the power shell 110, two winding rods in transmission connection with the power mechanism are arranged inside the winding barrel 120, the power mechanism can enable the winding rods to rotate, cut gluten can fall into the winding barrel 120 through a feed chute to be in contact with the winding rods, the gluten can be rolled up through the rotation of the winding rods, a pushing block in transmission connection with the power mechanism is connected to the side surface of each winding rod in a sliding manner, after the gluten is rolled up, the pushing block can be driven by the power mechanism to move, the gluten can be pushed out of the winding barrel 120 through the pushing block, gluten winding is completed, the feed chute is formed in the top surface of the winding barrel 120, the cutting module 400 comprises a connecting shell 410, a supporting shell 430 fixedly connected to the side surface of the connecting shell 410 is fixedly, gluten falling from the rolling cylinder 210 can fall into the receiving hopper 420, the bottom surfaces of the supporting block 233 and the supporting plate 340 are fixedly connected with the top surface of the receiving hopper 420, the receiving hopper 420 can support the gluten beating module 300 through the supporting plate 340, the inner side surface of the connecting shell 410 is rotatably connected with two dough squeezing rollers 440 corresponding to the bottom of the receiving hopper 420, one end of each dough squeezing roller 440 is fixedly connected with a driving rod 441, the inner side surfaces of the connecting shell 410 and the supporting shell 430 are rotatably connected with the side surface of the driving rod 441, one end of the driving rod 441 positioned in the supporting shell 430 is fixedly connected with a gear II 470, the inner bottom surface of the supporting shell 430 is fixedly connected with a motor III 431, the two gear II 470 are mutually meshed for transmission, the output end of the motor III 431 is in transmission connection with one end of the driving rod 441, the guide plate 413 is fixedly connected between the two dough squeezing rollers 440 corresponding to the inner side surface of, the gluten is extruded into a flat strip shape, and the gluten can move downwards along the material guide plate 413 after being extruded, so that the gluten is not required to be manually pressed into a flat shape, and the production is facilitated;
the bottom of two sides of the connecting shell 410 is fixedly connected with the rectangular plate 412, the opposite surfaces of the two rectangular plates 412 are fixedly connected with the round rods, one end of each round rod opposite to the round rod is fixedly connected with the connecting base 450, the inner side of the connecting base 450 is fixedly connected with the motor four 451, the output end of the motor four 451 is rotatably connected with the side of the connecting base 450, the output end of the motor four 451 is fixedly connected with the elliptical block 452, the inner side of the connecting shell 410 is slidably connected with the cutter 460 contacted with the side of the elliptical block 452, the motor four 451 can drive the elliptical block 452 to rotate, when the elliptical block 452 rotates, the cutter 460 can be extruded, so that the cutter 460 can move towards the guide plate 413, so that the cutter 460 can cut gluten on the guide plate 413 into one section, manual gluten cutting is not needed, uneven cutting can be avoided, and people are not needed to, sliding grooves are formed in two side faces of the connecting shell 410, sliding blocks 461 adjacent to the sliding grooves and in sliding connection are fixedly connected to two side faces of the cutter 460, the sliding blocks 461 can limit the moving direction of the cutter 460, return springs 462 fixedly connected to the side faces of the sliding grooves are fixedly connected to the side faces of the sliding blocks 461, and under the action of the return springs 462, the cutter 460 can be kept in contact with the side faces of the elliptical block 452, so that after cutting is completed, when the elliptical block 452 continues to rotate, the cutter 460 can be moved to the original position.
The working principle of the rib forming and winding integrated machine is as follows: when the gluten scraping machine is used, washed gluten is placed inside the rolling barrel 210, then the motor II 321 can drive the crank rocker 370 to rotate through the transmission rod 322, when the crank rocker 370 rotates, the L-shaped rod 330 can be driven through the connecting rod 360 to rotate in a reciprocating mode by taking the rotating rod II 380 as the center, so that the gluten scraping block 331 can scrape gluten in the rolling barrel 210, the motor I242 is started, the motor I242 can drive the rolling barrel 210 to rotate through the gear I241 and the toothed ring 212, the gluten can be adhered to the inner wall of the rolling barrel 210 after being beaten, so that the gluten can rotate towards the scraping plate 224 along the rolling barrel 210, the scraping plate 224 can slowly scrape the gluten onto the sliding plate 223, after the scraping plate 224 completely removes the gluten from the inner wall of the rolling barrel 210, the gluten can fall onto the inner wall of the rolling barrel 210 along the sliding plate 223, the motor I242 is closed, at this time, the gluten can be beaten by the gluten scraping block 331, and the process is, beating gluten into ribs;
after the gluten is formed, stopping the first motor 242 and the second motor 321 to enable the gluten forming block 331 to stay at the original position, then starting the air cylinder 225, wherein the air cylinder 225 can push the gluten balls through the first push plate 222, and the first push plate 222 can drive the second push plate 232 to move through the first push rod 227 and the second push rod 234, so that the gluten balls can be pushed out of the rolling cylinder 210 from the original position of the second push plate 232, and can fall into the receiving hopper 420 and fall onto the dough extruding roller 440, and then moving the first push plate 222 and the second push plate 232 to the original position;
the third motor 431 is started, the third motor 431 can enable the two dough extruding rollers 440 to rotate oppositely through the driving rod 441 and the second gear 470, so that the dough extruding rollers 440 can extrude gluten balls into flat strips, the strip gluten can move downwards along the material guide plate 413, then the fourth motor 451 can be started intermittently, the fourth motor 451 can drive the elliptical block 452 to rotate, when the elliptical block 452 rotates, the cutter 460 can be extruded, the cutter 460 can move towards the material guide plate 413, so that the cutter 460 can cut the gluten on the material guide plate 413 into a section, under the action of the return spring 462, the cutter 460 can be kept in contact with the side face of the elliptical block 452, so that after the cutting is finished, when the elliptical block 452 continues to rotate, the cutter 460 can move to the original position, and the dough extruding rollers 440 can continue to extrude gluten balls for blanking;
start power unit in the power shell 110, power unit can make the winding pole rotate, and the gluten after the cutting can fall into winding section of thick bamboo 120 in through the feed chute and contact with the winding pole, and the rotation of winding pole can be rolled up the gluten like this, and the gluten is rolled up into a group back, can release winding section of thick bamboo 120 with the gluten group through the ejector pad, accomplishes the winding of gluten.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (8)
1. The production method of the wet gluten is characterized by comprising the production steps of dough kneading, dough standing, face washing, molding, cooking and gluten cutting and molding, and comprises the following specific steps:
(1) kneading: pouring a proper amount of flour into a dough kneading basin, and slowly adding water to obtain a dough;
(2) dough standing: standing the living dough for half an hour to perform dough leavening;
(3) washing the face: placing the dough into a dense-hole sieve for sprinkling water, wherein starch flows away along with the water during kneading and washing, and the protein which is left in the dense-hole sieve and is stuck together is wet gluten;
(4) molding: putting the wet gluten into a rib forming and winding integrated machine, beating the wet gluten through the rib forming and winding integrated machine, cutting the wet gluten into dough sheets with certain length according to the requirement through the rib forming and winding integrated machine after beating the wet gluten for a certain time, winding the dough sheets into a silkworm pupa shape, and finally extruding the silkworm pupa-shaped gluten out of the rib forming and winding integrated machine;
(5) boiling: preparing water for boiling in a pot, putting the silkworm chrysalis-shaped gluten into the pot, boiling until the gluten floats, then boiling for about 15 minutes to fish out the gluten, and putting the boiled gluten into cold water for cooling;
(6) cutting and molding gluten: on the gluten after will cool thoroughly wears the bamboo let, rotate the gluten through the cutting knife and cut into the same rectangular of spring, then can keep the gluten cold-stored.
2. A process for the production of wet gluten according to claim 1, characterized in that the beating time of the gluten lump of step (3) is more than half an hour.
3. The utility model provides a beat muscle, winding all-in-one, its characterized in that, includes winding module (100), winding module (100) fixedly connected with cutting module (400), cutting module (400) fixedly connected with place module (200) and beat muscle module (300), it includes a roll section of thick bamboo (210) to place module (200), a side of roll section of thick bamboo (210) rotates and is connected with curb plate (220), another side of roll section of thick bamboo (210) rotates and is connected with side ring (230), curb plate (220) arc side bottom both sides all fixedly connected with fixed block one (221), side ring (230) arc side bottom both sides all fixedly connected with fixed block two (231), roll section of thick bamboo (210) arc lateral surface rotates and is connected with fender ring (211), fixed block one (221) and fixed block two (231) opposite face all with fender ring (211) lateral surface fixed connection, the bottom surface of the second fixing block (231) is fixedly connected with a supporting block (233) fixedly connected with the cutting module (400);
curb plate (220) side one side fixedly connected with the shovel board (224) of a roll section of thick bamboo (210) inside wall contact, curb plate (220) side is located shovel board (224) bottom fixedly connected with slide (223), a roll section of thick bamboo (210) lateral wall is located fender ring (211) inside fixedly connected with ring gear (212), curb plate (220) and side ring (230) arc side bottom one side fixedly connected with power box (240) of a roll section of thick bamboo (210) lateral wall contact, power box (240) side and fender ring (211) side contact, power box (240) medial surface fixedly connected with fixed plate, fixed plate top surface fixedly connected with motor (242), motor (242) output end is fixed to be cup jointed with and is engaged with driven gear (241) with ring gear (212).
4. The integrated machine for beating ribs and winding according to claim 3, wherein the rib beating module (300) comprises a shell (310), two outer side surfaces of the shell (310) are fixedly connected with a supporting plate (340) fixedly connected with a cutting module (400), the outer side surfaces of the shell (310) are fixedly connected with a fixing shell (320), the inner side surface of the fixing shell (320) is fixedly connected with a second motor (321), the output end of the second motor (321) is in transmission connection with a transmission rod (322), the inner side surfaces of the shell (310) and the fixing shell (320) are in rotational connection with the side surface of the transmission rod (322), the inner side surface of the shell (310) departing from the transmission rod (322) is in rotational connection with a first rotating rod (350) corresponding to the transmission rod (322), and one end of the transmission rod (322) opposite to the first rotating rod (350) is fixedly connected with a, two crank rocker (370) opposite face fixedly connected with connecting axle, transfer line (322), dwang (350) are located the same axis with connecting axle three's axis, and two crank rocker (370) use the connecting axle as central symmetry, shell (310) medial surface bottom fixedly connected with dwang two (380), dwang two (380) side is rotated and is connected with two L type pole (330), L type pole (330) top surface fixedly connected with rotates the seat, it is connected with and corresponds crank rocker (370) side through the axostylus axostyle rotation and rotates connecting rod (360) of being connected, L type pole (330) are located the outer one end bottom fixedly connected with of shell (310) and beat muscle piece (331), L type pole (330) pass side ring (230), and beat muscle piece (331) and be located inside rolling section of thick bamboo (210).
5. The rib-beating and winding all-in-one machine as claimed in claim 4, wherein a first push plate (222) is connected to the bottom of the side surface of the side plate (220) in a sliding mode, a second push plate (232) is connected to the bottom of the side surface of the side ring (230) in a sliding mode, two push rods (234) are fixedly connected to two sides of the bottom surface of the second push plate (232), a first push rod (227) fixedly connected with an adjacent second push rod (234) is fixedly connected to two sides of the side surface of the first push plate (222) away from one side of the second push plate (232), a fixed seat (226) is fixedly connected to the bottom of the side surface of the side plate (220) away from the second push plate (232), an air cylinder (225) is fixedly connected to the top surface of the fixed seat.
6. The integrated machine for ribbing and winding as claimed in claim 5, wherein the winding module (100) comprises a power shell (110), a winding cylinder (120) is fixedly connected to the side surface of the power shell (110), a power mechanism is arranged inside the power shell (110), two winding rods in transmission connection with the power mechanism are arranged inside the winding cylinder (120), a pushing block in transmission connection with the power mechanism is connected to the side surfaces of the winding rods in a sliding manner, a feeding groove is formed in the top surface of the winding cylinder (120), the cutting module (400) comprises a connecting shell (410), a supporting shell (430) in transmission connection with the top surface of the power shell (110) is fixedly connected to the side surface of the connecting shell (410), a connecting hopper (420) is fixedly connected to the top surface of the connecting shell (410), and the bottom surfaces of the supporting block (233) and the supporting plate (340) are both in fixed connection with the top surface of the connecting hopper (420), the inner side surface of the connecting shell (410) is rotatably connected with two dough squeezing rollers (440) corresponding to the bottom of the material receiving hopper (420), one end of each dough squeezing roller (440) is fixedly connected with a driving rod (441), the inner side surfaces of the connecting shell (410) and the supporting shell (430) are rotatably connected with the side surface of the driving rod (441), one end, located inside the supporting shell (430), of the driving rod (441) is fixedly sleeved with a second gear (470), the inner bottom surface of the supporting shell (430) is fixedly connected with a third motor (431), the two second gears (470) are in meshing transmission, the output end of the third motor (431) is in transmission connection with one end of one driving rod (441), and a material guide plate (413) is fixedly connected between the inner side surface of the connecting shell (410) corresponding to the two dough squeezing rollers;
the bottoms of two side surfaces of the connecting shell (410) are fixedly connected with rectangular plates (412), opposite surfaces of the two rectangular plates (412) are fixedly connected with round rods, one opposite ends of the two round rods are fixedly connected with connecting seats (450), the inner side surface of the connecting base (450) is fixedly connected with a motor four (451), the output end of the motor four (451) is rotatably connected with the side surface of the connecting base (450), the output end of the motor IV (451) is fixedly connected with an elliptical block (452), the inner side surface of the connecting shell (410) is connected with a cutter (460) which is contacted with the side surface of the elliptical block (452) in a sliding way, two side surfaces of the connecting shell (410) are both provided with sliding grooves, two side surfaces of the cutter (460) are both fixedly connected with sliding blocks (461) which are adjacent to the sliding grooves and are in sliding connection, and the side surface of the sliding block (461) is fixedly connected with a return spring (462) fixedly connected with the inner side surface of the sliding groove.
7. The beading and winding all-in-one machine as claimed in claim 6, wherein the side surface of the receiving hopper (420) is fixedly connected with a supporting rod (421) fixedly connected with the top surface of the supporting shell (430), both sides of the inner side surface of the connecting shell (410) are fixedly connected with a baffle (411) contacted with the top of the side surface of the dough extruding roller (440), and the top surface of the baffle (411) is contacted with the bottom surface of the receiving hopper (420).
8. A ribbing and winding all-in-one machine as claimed in claim 5, wherein the length of the first push rod (227) is greater than the width of the rolling cylinder (210).
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| CN113712111A (en) * | 2021-08-04 | 2021-11-30 | 翁旭 | Gluten forming device for food processing |
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