CN113110296B - Cutter management method, system, equipment and storage medium based on intelligent processing station - Google Patents
Cutter management method, system, equipment and storage medium based on intelligent processing station Download PDFInfo
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- CN113110296B CN113110296B CN202110258124.XA CN202110258124A CN113110296B CN 113110296 B CN113110296 B CN 113110296B CN 202110258124 A CN202110258124 A CN 202110258124A CN 113110296 B CN113110296 B CN 113110296B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37616—Use same monitoring tools to monitor tool and workpiece
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Abstract
The invention discloses a cutter management method, a system, equipment and a storage medium based on an intelligent processing station, wherein the method comprises the following steps: acquiring preset cutter requirements and cutter inventory information, generating a cutter assembly instruction, and installing a cutter on a machine tool; identifying the cutter by using a cutter identification device to obtain cutter information; and acquiring the size of the tool by using a tool detection device, determining a tool replacement instruction when the difference value between the size of the tool and the standard size of the tool exceeds a preset first threshold value, searching for a matched new tool according to tool inventory information and a tool number, and replacing an old prop on the machine tool with the new tool. According to the embodiment of the application, a series of management processes from cutter demand scheduling to cutter replacement of the cutter by the intelligent workstation are realized, and effective guarantee is provided for the intelligent workstation to complete manufacturing sequence tasks.
Description
Technical Field
The application relates to the technical field of intelligent processing, in particular to a cutter management method, a system, equipment and a storage medium based on an intelligent processing station.
Background
An Intelligent processing station (IMS) technology integrates multiple processes and multiple stations of processing and Manufacturing units, and the Intelligent processing station combines a production management and control System integrated by a control center with KI information systems such as enterprise ERP, PLM, MES and the like to realize a complete Manufacturing sequence task from optimization scheduling, material preparation, processing and Manufacturing, quality inspection to finished product output. The intelligent processing station mainly aims at the machining requirements of small batch, multiple varieties, customization and flexibility, and can be used for machining and manufacturing actuators, valve body assemblies, blades and the like in the aerospace industry as an example. In the machining and manufacturing process, multiple cutters are required to be used for cutting and machining parts in the intelligent machining station, and therefore how to effectively manage the cutters is an urgent problem to be solved.
Disclosure of Invention
The present application is directed to solving, at least to some extent, one of the technical problems in the related art. To this end, the application provides a tool management method, a system, equipment and a storage medium based on an intelligent processing station.
In a first aspect, an embodiment of the present application provides a tool management method based on an intelligent processing station, including: acquiring a preset cutter requirement; acquiring inventory information of the cutter; determining a cutter assembly instruction according to the cutter inventory information and the cutter requirement; the tool assembly instructions are used for installing tools required by production on a machine tool; acquiring cutter information on the machine tool; the cutter information comprises a cutter number and a cutter standard size; obtaining the size of a cutter; when the difference value between the cutter size and the cutter standard size exceeds a preset first threshold value, determining a cutter replacement instruction; and replacing the cutter according to the cutter inventory information, the cutter number and the cutter replacing instruction.
Optionally, the tool information further includes a tool use duration, and the method further includes: and when the difference value between the using time length of the cutter and the preset cutting time length of the cutter exceeds a preset second threshold value, determining a cutter replacing instruction.
Optionally, the tool information further includes a number of times of use of the tool, and the method further includes: and when the difference value between the using times of the cutter and the preset cutting times of the cutter exceeds a preset third threshold value, determining a cutter replacing instruction.
Optionally, the tool information further comprises a tool maintenance interval, the method further comprising: and when the time length of the cutter maintenance interval exceeds a preset fourth threshold value, determining a cutter maintenance instruction.
In a second aspect, an embodiment of the present application provides a tool management system based on an intelligent processing station, including: tool magazine, tool recognition device, tool detection device and tool change device: the tool magazine is used for storing tools; the cutter identification device comprises a two-dimensional code reader, and the two-dimensional code reader is used for identifying a two-dimensional code on the cutter to obtain cutter information; the cutter detection device comprises a cutter setting gauge; the tool setting gauge is used for acquiring the size of a tool; the tool changer includes a robot arm; the mechanical arm is used for taking down the tool on the machine tool and replacing the tool with a new tool.
Optionally, the tool identification device includes a radio frequency identification reader for identifying a radio frequency identification chip on the tool.
In a third aspect, an embodiment of the present application provides a tool management system based on an intelligent processing station, including: the device comprises an acquisition module, an assembly instruction generation module, a replacement instruction generation module and a cutter replacement module; the acquisition module is used for acquiring preset cutter requirements, cutter inventory information, cutter information and cutter sizes; the assembly instruction generating module is used for determining a cutter assembly instruction according to the cutter inventory information and the cutter requirement; the replacement instruction generating module is used for determining a cutter replacement instruction when the difference value between the cutter size and the cutter standard size exceeds a preset first threshold value; and the cutter replacing module is used for replacing the cutter according to the cutter inventory information and the cutter replacing instruction.
In a fourth aspect, an embodiment of the present application provides an apparatus, including: at least one processor; at least one memory for storing at least one program; when the at least one program is executed by the at least one processor, the at least one processor is caused to implement the intelligent machining station-based tool management method according to the first aspect.
In a fifth aspect, embodiments of the present application provide a storage medium, in which a processor-executable program is stored, the processor-executable program being configured to implement the intelligent processing station-based tool management method according to the first aspect when executed by the processor.
The beneficial effects of the embodiment of the application are as follows: firstly, acquiring preset cutter requirements and cutter inventory information, and when the cutters in the cutter inventory meet the requirements of the current production, generating a cutter assembly instruction by a management and control system and installing the cutters on a machine tool; identifying the cutter by using a cutter identification device to obtain cutter information; obtaining the size of a cutter by using a cutter detection device, determining a cutter replacement instruction when the difference value between the size of the cutter and the standard size of the cutter exceeds a preset first threshold, and searching an area where the matched cutter is located according to cutter inventory information and cutter number; the mechanical arm detaches the tool on the machine tool and replaces the tool with a new tool taken out from the tool magazine. According to the method and the device, a series of management processes from tool demand scheduling to tool replacement of the intelligent workstation are achieved, the important link that the intelligent workstation completes product processing and manufacturing is achieved in cooperation, and effective guarantee is provided for the intelligent workstation to complete manufacturing sequence tasks.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the example serve to explain the principles of the invention.
FIG. 1 is a tool management system based on an intelligent processing station as provided in some embodiments of the present application;
FIG. 2 is a tool management method based on an intelligent machining station according to some embodiments of the present application;
FIG. 3 is a tool management system based on an intelligent machining station according to further embodiments of the present application;
fig. 4 is an apparatus provided in some embodiments of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more clearly understood, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of and not restrictive on the broad application.
It should be noted that although functional block divisions are provided in the system drawings and logical orders are shown in the flowcharts, in some cases, the steps shown and described may be performed in different orders than the block divisions in the systems or in the flowcharts. The terms first, second and the like in the description and in the claims, and the drawings described above, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
The embodiments of the present application will be further explained with reference to the drawings.
Referring to fig. 1, fig. 1 is a tool management system based on an intelligent processing station according to some embodiments of the present application, the system 100 belongs to a part of the intelligent processing station, and the system 100 includes a tool magazine 110, a tool recognition device 120, a tool detection device 130, and a tool replacement device 140. The tool magazine is used for storing tools, and various types of tools are stored in the tool magazine according to different processing requirements for different parts in the intelligent processing station. The cutter identification device comprises a two-dimensional code reader, the two-dimensional code reader is used for identifying a two-dimensional code on the cutter, and cutter information including but not limited to the serial number of the cutter, the standard size of the cutter, the service life of the cutter, the maintenance interval of the cutter and the like is stored in the two-dimensional code. The cutter detection device comprises a cutter setting gauge; the tool setting gauge can be used for adjusting the position of the tool and acquiring the size of the tool. The cutter replacing device comprises a mechanical arm; the mechanical arm is used for taking off the tool on the machine tool and replacing a new tool on the machine tool.
Optionally, the tool identification device may further include a radio frequency identification reader, where the radio frequency identification reader is configured to identify a radio frequency identification chip on the tool, and the radio frequency identification chip stores tool information.
Referring to fig. 2, fig. 2 is a tool management method based on an intelligent processing station according to some embodiments of the present application, which includes, but is not limited to, steps S200 to S260.
And step S200, acquiring a preset cutter requirement.
Specifically, the intelligent processing station generates different requirements according to different production plans, including but not limited to cutter requirements, material requirements, tooling fixture requirements, and the like. The tool requirements specifically include all tool types and quantities required for different processes in the production plan.
And step S210, acquiring tool inventory information.
Specifically, a user can check the inventory condition of the cutters in the cutter library through a management and control system of the intelligent machining station, and acquire the inventory information of the cutters.
And step S220, determining a tool assembly instruction according to the tool inventory information and the tool requirement.
Specifically, demand such as the kind of required cutter, quantity matches with cutter stock information, satisfies the required cutter demand of this production when cutter stock, and management and control system generates cutter assembly instruction, and cutter assembly instruction is used for installing the required cutter of production on the lathe, and cutter assembly work can be accomplished by the arm in the intelligent work station, also can be accomplished by the manual work.
Optionally, when the tool inventory information shows that the tool storage amount in the tool magazine is not enough to complete the production, a tool compensation instruction is generated to compensate for the tools lacking in the tool magazine.
And step S230, acquiring the tool information on the machine tool.
Specifically, all have identifiable two-dimensional code on the cutter that uses in the intelligent work station, the two-dimensional code all is used for storing cutter information, and cutter information includes but not limited to cutter serial number and cutter standard size. In the process of managing the cutter, the two-dimensional code reader in the cutter identification device can identify the two-dimensional code on the cutter to obtain the cutter information.
Optionally, the tool may further include a Radio Frequency Identification (RFID) chip, where the RFID chip is used to store tool information, and the RFID chip may be identified by a Radio Frequency Identification reader in the tool Identification device to obtain the tool information.
It should be noted that, in the embodiment of the present application, both the two-dimensional code and the RFID chip are used for storing tool information, and any one of the two-dimensional code and the RFID chip may be selected for use according to production requirements, or may be used in combination, and the tool identification device is also adjusted according to a specific tool information storage method.
Step S240, a tool size is acquired.
Specifically, the tool detection device in the intelligent workstation comprises a tool setting gauge, the tool setting gauge can measure the length, the diameter and other dimensions of the tool, and the tool size is obtained through the tool detection device.
And step S250, when the difference value between the size of the cutter and the standard size of the cutter exceeds a preset first threshold value, determining a cutter replacing instruction.
Specifically, the obtained cutter size is compared with the cutter standard size in the cutter information, the compared sizes include but are not limited to cutter length and cutter diameter, when the difference value between the cutter size and the cutter standard size exceeds a preset first threshold value, cutter abrasion is judged, the cutter cannot be used continuously, and a cutter replacement instruction is issued by a management and control system of the intelligent workstation. And the tool replacing command is used for inquiring the corresponding tool storage position in the tool magazine according to the tool number of the tool to be replaced, detaching the tool to be replaced from the machine tool, taking out a new tool from the tool magazine and replacing the new tool on the machine tool.
Optionally, the tool information further includes a tool use duration. The time when the cutter starts to be used and the time when the cutter finishes being used each time when entering the machine tool can be recorded in the cutter information, so that the service life of the cutter can be counted. Because the cutter has the service life, namely the cutting time of the cutter, when the difference value between the cutting time of the cutter and the preset cutting time of the cutter exceeds a preset second threshold value, the cutter is judged to reach the service life and cannot be used continuously, and then the control system of the intelligent workstation issues a cutter replacing instruction.
Optionally, the tool information further includes a number of times of tool use, and the number of times of tool use is increased by one for each time the tool is used. And the cutter is abraded, the cutting times are limited, the cutter information also comprises preset cutter cutting times, when the difference value between the cutter using times and the preset cutter cutting times exceeds a preset third threshold value, the cutter cutting times are judged to reach the limit, the cutter cannot be used continuously, and a control system of the intelligent workstation issues a cutter replacing instruction.
Optionally, the tool information further includes a tool maintenance interval, and the tool can increase the cutting times through proper maintenance, so as to prolong the service life of the tool. The date of maintenance is all noted in the cutter information to the cutter maintenance at every turn, and management and control system can count out the maintenance interval of cutter according to the date of last maintenance, and the time length when cutter maintenance interval exceeds the fourth threshold value of predetermineeing, then judges that the cutter needs to maintain, and then the management and control system of intelligent workstation confirms cutter maintenance instruction, and cutter maintenance instruction is used for controlling the arm and maintains the cutter, perhaps is used for reminding the user to carry out manual maintenance. When the maintenance is finished, the cutting times of the cutter can be properly increased, and the specific increase amplitude of the cutting times needs to be specifically set according to different cutter types.
And step S260, replacing the cutter according to the cutter inventory information and the cutter replacing instruction.
Specifically, when the management and control system of the intelligent workstation issues a tool change instruction, the region of the tool library, which stores the matched tools, is checked according to the tool inventory information, after the matched tools are found in the tool library according to the tool change instruction, the old track tool to be changed is detached by the mechanical arm, and the new track tool taken out of the tool library is changed to the machine tool, so that the tool change is completed.
Through the steps S200 to S260, firstly, preset cutter requirements and cutter inventory information are obtained, when the cutters in the cutter inventory meet the requirements of the current production, a control system generates a cutter assembly instruction, and the cutters are installed on a machine tool; identifying the cutter by using a cutter identification device to obtain cutter information; obtaining the size of a cutter by using a cutter detection device, determining a cutter replacement instruction when the difference value between the size of the cutter and the standard size of the cutter exceeds a preset first threshold, and searching an area where the matched cutter is located according to cutter inventory information and cutter number; the mechanical arm detaches the tool on the machine tool and replaces the tool with a new tool taken out from the tool magazine. In addition, the tool on the machine tool can be replaced according to the information such as the tool use duration, the tool use times and the like in the tool information; and performing regular maintenance on the cutter according to the maintenance interval in the cutter information. According to the embodiment of the application, a series of management processes from tool demand scheduling to tool replacement, tool maintenance and the like of the intelligent workstation are realized, the important link of product processing and manufacturing is completed by matching the intelligent workstation, and an effective guarantee is provided for the intelligent workstation to complete a complete manufacturing sequence task.
Referring to fig. 3, fig. 3 is a tool management system based on an intelligent processing station according to another embodiment of the present application, where the system 300 includes an obtaining module 310, an assembly instruction generating module 320, a replacement instruction generating module 330, and a tool replacing module 340; the acquisition module is used for acquiring preset cutter requirements, cutter inventory information, cutter information and cutter sizes; the assembly instruction generating module is used for determining a cutter assembly instruction according to the cutter inventory information and the cutter requirement; the tool changing instruction generating module is used for determining a tool changing instruction when the difference value between the tool size and the tool standard size exceeds a preset first threshold value; and the cutter replacing module is used for replacing the cutter according to the cutter inventory information and the cutter replacing instruction.
Referring to fig. 4, fig. 4 is an apparatus 400 provided in some embodiments of the present application, the apparatus 400 including at least one processor 410 and further including at least one memory 420 for storing at least one program; in fig. 4, a processor and a memory are taken as an example.
The processor and memory may be connected by a bus or other means, such as by a bus in FIG. 4.
The memory, as a non-transitory computer-readable storage medium, may be used to store non-transitory software programs as well as non-transitory computer-executable programs. Further, the memory may include high speed random access memory, and may also include non-transitory memory, such as at least one disk storage device, flash memory device, or other non-transitory solid state storage device. In some embodiments, the memory optionally includes memory located remotely from the processor, and these remote memories may be connected to the device over a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
Another embodiment of the present application also provides an apparatus, which may be used to perform the control method in any of the above embodiments, for example, performing the method steps S200 to S260 in fig. 2 described above.
The above described embodiments of the device are merely illustrative, wherein the units illustrated as separate components may or may not be physically separate, i.e. may be located in one place, or may also be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
The embodiment of the application also discloses a storage medium, wherein a program executable by a processor is stored, and the program executable by the processor is used for realizing the cutter management method based on the intelligent processing station when being executed by the processor.
One of ordinary skill in the art will appreciate that all or some of the steps, systems, and methods disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. Some or all of the physical components may be implemented as software executed by a processor, such as a central processing unit, digital signal processor, or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as is well known to those of ordinary skill in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, Digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can accessed by a computer. In addition, communication media typically embodies computer readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport mechanism and includes any information delivery media as known to those skilled in the art.
While the preferred embodiments of the present invention have been described, the present invention is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and such equivalent modifications or substitutions are to be included within the scope of the present invention defined by the claims.
Claims (8)
1. The cutter management method based on the intelligent processing station is characterized by comprising the following steps:
acquiring a preset cutter requirement;
acquiring inventory information of the cutter;
determining a cutter assembling instruction according to the cutter inventory information and the cutter requirement; the tool assembly instructions are used for installing tools required by production on a machine tool;
acquiring cutter information on the machine tool; the cutter information comprises a cutter number and a cutter standard size;
obtaining the size of a cutter;
when the difference value between the cutter size and the cutter standard size exceeds a preset first threshold value, determining a cutter replacement instruction;
replacing the cutter according to the cutter inventory information, the cutter number and the cutter replacement instruction;
the tool information further includes a tool maintenance interval, the method further comprising:
when the time length of the cutter maintenance interval exceeds a preset fourth threshold value, determining a cutter maintenance instruction;
the determining a tool assembly instruction according to the tool inventory information and the tool requirement includes:
matching with the tool inventory information according to the type and quantity requirements of the tools;
when the cutters in the cutter storehouse can meet the requirements of the types and the quantity of the cutters, generating a cutter assembly instruction;
when the storage capacity of the tools in the tool magazine does not meet the requirements of the types and the quantity of the tools, generating a tool compensation instruction to compensate the tools which are lacked in the tool magazine;
the acquiring of the tool information on the machine tool includes:
and identifying the two-dimensional code on the cutter to acquire the cutter information.
2. The intelligent machining station based tool management method of claim 1, wherein the tool information further includes a tool use duration, the method further comprising:
and when the difference value between the using time length of the cutter and the preset cutting time length of the cutter exceeds a preset second threshold value, determining a cutter replacing instruction.
3. The intelligent machining station based tool management method of claim 1, wherein the tool information further includes a number of tool uses, the method further comprising:
and when the difference value between the using times of the cutter and the preset cutting times of the cutter exceeds a preset third threshold value, determining a cutter replacing instruction.
4. Tool management system based on intelligent machining stations, characterized in that it is adapted to implement a tool management method according to any one of claims 1 to 3, said tool management system comprising: tool magazine, tool recognition device, tool detection device and tool change device:
the tool magazine is used for storing tools;
the cutter identification device comprises a two-dimensional code reader, and the two-dimensional code reader is used for identifying a two-dimensional code on the cutter to obtain cutter information; the two-dimensional code stores cutter information, wherein the cutter information comprises the serial number of a cutter, the standard size of the cutter, the service life of the cutter and the maintenance interval of the cutter;
the cutter detection device comprises a cutter setting gauge; the tool setting gauge is used for acquiring the size of a tool;
the tool changer includes a robot arm; the mechanical arm is used for taking down the tool on the machine tool and replacing the tool with a new tool.
5. The intelligent processing station based tool management system of claim 4, wherein the tool identification device comprises a radio frequency identification reader for identifying a radio frequency identification chip on the tool.
6. Tool management system based on intelligent machining stations, characterized in that it is adapted to implement a tool management method according to any one of claims 1 to 3, said tool management system comprising: the device comprises an acquisition module, an assembly instruction generation module, a replacement instruction generation module and a cutter replacement module;
the acquisition module is used for acquiring preset cutter requirements, cutter inventory information, cutter information and cutter sizes;
the assembly instruction generating module is used for determining a cutter assembly instruction according to the cutter inventory information and the cutter requirement;
the replacement instruction generating module is used for determining a cutter replacement instruction when the difference value between the cutter size and the cutter standard size exceeds a preset first threshold value;
and the cutter replacing module is used for replacing the cutter according to the cutter inventory information and the cutter replacing instruction.
7. An apparatus, comprising:
at least one processor;
at least one memory for storing at least one program;
when executed by the at least one processor, cause the at least one processor to implement the intelligent machining station based tool management method of any one of claims 1-3.
8. A storage medium having stored therein a processor-executable program, wherein the processor-executable program, when executed by the processor, is for implementing the intelligent machining station-based tool management method according to any one of claims 1 to 3.
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