CN113104522A

CN113104522A - Intelligent machine equipment suitable for workshop production line transportation and transportation method thereof

Info

Publication number: CN113104522A
Application number: CN202110515467.XA
Authority: CN
Inventors: 黄玉姣; 高卫永; 吉秀玲
Original assignee: Suzhou Qiduan Intelligent Technology Co ltd
Current assignee: Suzhou Qiduan Intelligent Technology Co ltd
Priority date: 2021-05-12
Filing date: 2021-05-12
Publication date: 2021-07-13

Abstract

The invention discloses intelligent machine equipment suitable for workshop production line transportation and a transportation method thereof, wherein the intelligent machine equipment comprises the following steps: workshop production line through a plurality of guide rails constitution, a plurality of guide rails include: the main line and the branch lines are provided with a revolving door which is suspended on the guide track through a support frame, a cross section is arranged between the main line and the branch lines, the main line and the branch lines at the cross section are parallel to each other, two side surfaces of the guide track are provided with a plurality of guide grooves which are parallel to each other, and the guide grooves are connected with a material carrying component; the material loading member comprises: the material loading hopper is arranged on the loading trolley, at least two electromagnetic valves are symmetrically arranged on two side surfaces of the loading trolley, a plurality of driving wheels are symmetrically arranged on the two side surfaces of the loading trolley, and the driving wheels are connected in the guide grooves in a sliding mode. The power-on quantity of the electromagnetic valves on the two sides of the loading trolley is controlled, so that the loading trolley can be rapidly changed to be transported on the guide rails of different transportation routes.

Description

Intelligent machine equipment suitable for workshop production line transportation and transportation method thereof

Technical Field

The invention relates to the technical field of intelligent robot manufacturing and the field of material transportation equipment, in particular to intelligent machine equipment suitable for workshop production line transportation and a transportation method thereof.

Background

The high-efficiency production characteristics of the workshop production line and the low-efficiency and complex logistics distribution become a bottleneck for restricting the smooth logistics in the factory. On a workshop production line, the use method of the logistics container is not standard, the packaging does not really realize standardization and standardization, and the stacking is still disordered. Although the material flow on the workshop production line can smoothly arrive at the workshop production line, a slight margin still exists, so that the accumulated margin of the material is increased, the subsequent material distribution is still influenced, and the production stop phenomenon on the workshop production line is still not generated in time. The products of different types with large volume and heavy weight cause low labor efficiency of workers and reduced product assembly quality on the production line of a workshop. In the thought recognition, the importance of logistics distribution on a workshop production line in a factory is not clear. The erroneous belief is that standardization is limited to container standardization and not to cognitive standardization, regulatory standardization and operational standardization. The timeliness of the distribution is discounted.

The main parameters are generally determined based on the requirements of the article handling system, the various conditions at the article loading and unloading site, the associated manufacturing processes and the characteristics of the articles. The transport capacity of a conveyor is the amount of articles transported per unit time, calculated as the mass or volume of articles transported per hour when transporting bulk articles, and calculated as the number of articles transported per hour when transporting finished articles. The conveying capacity can be improved by increasing the conveying speed. When the conveying belt is used as a traction member and the conveying length is long, the conveying speed is gradually increased. However, the belt conveyor running at high speed needs to pay attention to problems such as vibration, noise, start-up, and braking. For a conveyor with a chain as a traction member, the conveying speed is not excessively high so as to prevent the increase of power load. The conveyer has large conveying capacity and long conveying distance, and can complete a plurality of process operations simultaneously in the conveying process, so the application is very wide. The conveying speed of the conveyor which simultaneously carries out the process operation is determined according to the requirements of the production process. The component dimensions of the conveyor include conveyor belt width, slat width, hopper volume, pipe diameter, container size, and the like. These component dimensions all directly affect the conveying capacity of the conveyor. Meanwhile, the length and the inclination angle of the conveying line directly influence the total resistance and the required power of the conveyor.

In prior art, the conveyer carries out the transportation of material has obvious technical problem, be difficult to accomplish multiple orbital free transform, transport different target area with the material, and simultaneously, the conveyer transportation mainly uses the conveyer belt to carry out the transportation of material as main power, and then causes material transport efficiency lower, traditional conveyer belt is many to carry out the conveying of material with the mode of lying, the material is on the conveyer belt and inconvenient the transferring, and conveyer belt and material all are direct contact, also further restricted the material can't carry out quantitative conveying.

Disclosure of Invention

The invention overcomes the defects of the prior art and provides intelligent machine equipment suitable for workshop production line transportation and a transportation method thereof.

In order to achieve the purpose, the invention adopts the technical scheme that: an intelligent machine device suitable for workshop production line transportation and a transportation method thereof comprise: workshop production line through a plurality of guide rails constitution, a plurality of guide rails include: the main line and the branch line are both provided with a revolving door which is suspended on the guide track through a support frame, a cross section is arranged between the main line and the branch line, the main line and the branch line at the cross section are parallel to each other, two side surfaces of the guide track are both provided with a plurality of parallel guide grooves, and the guide grooves are connected with a material carrying component.

The material loading member includes: the loading trolley comprises a loading trolley and a loading hopper arranged on the loading trolley, wherein the loading hopper is connected above the loading trolley through a lifting column, at least two electromagnetic valves are symmetrically arranged on two side surfaces of the loading trolley, a plurality of driving wheels are symmetrically arranged on the two side surfaces of the loading trolley, and the driving wheels are slidably connected in the guide grooves.

In a preferred embodiment of the present invention, the revolving door is provided with a wheel-locking groove, and each wheel-locking groove is engaged with one of the guide grooves.

In a preferred embodiment of the present invention, a driving device is disposed above the supporting frame, and the driving device is coaxial with the revolving door.

In a preferred embodiment of the present invention, when the lifting column is fully extended, the bottom of the loading hopper is higher than the upper top surface of the guide rail, and the top surface of the loading hopper is lower than the lower end surface of the support frame.

In a preferred embodiment of the present invention, the plurality of guide rails are all vertically disposed on the ground, and the plurality of guide rails are all made of a magnetic metal material.

In a preferred embodiment of the present invention, the guide rail is disposed in one of a horizontal manner and an inclined manner along its own extending direction.

In a preferred embodiment of the invention, a motor is arranged in the loading trolley and used for driving the driving wheels to run, and the driving wheels are made of rubber materials.

In a preferred embodiment of the invention, universal wheels are arranged at the lower end of the loading trolley, and the universal wheels are in contact with the ground.

The second technical scheme adopted by the invention is as follows:

step S1: the loading trolley is placed at the position of the guide groove of the guide rail main line way, the electromagnetic valve is electrified to attract the guide rail, the driving wheel and the guide groove are mutually matched and slidably connected together, and quantitative materials to be transported are placed in the material loading hopper.

Step S2: the loading trolley moves to the cross-connection section all the time under the driving of the motor, when the loading trolley enters the cross-connection section, the power supply of the plurality of electromagnetic valves positioned on one side of the main pipeline is gradually reduced until the electromagnetic valves are not powered on any more, and the power supply of the plurality of electromagnetic valves positioned on one side of the branch pipeline is gradually increased to the maximum power.

Step S3: the loading trolley gradually departs from the guide groove of the main line way, and after the loading trolley leaves the cross-connecting section, the loading trolley is transferred into the guide groove of the branch line way to continue moving to the destination.

In a preferred embodiment of the invention, when the loading trolley moves to the side surface of the rotating door completely, the rotating door rotates until the loading trolley is turned to the other side surface of the guide track, and the rotating door is flush with the side surface of the guide track, so that the loading trolley completes the position conversion on the two side surfaces of the guide track.

The invention solves the defects in the background technology, and has the following beneficial effects:

(1) according to the invention, materials are transported in different directions along the guide track by utilizing the driving force of the loading trolley, so that the efficient operation of a workshop production line is realized, the electromagnetic valve on the loading trolley is utilized to change the track change of the loading trolley in a cross-over section, and the rapid distribution of the materials is efficiently and accurately realized, so that the transportation of the materials is multidirectional, meanwhile, the loading trolley can be rapidly changed to the other side surface of the guide track by utilizing the revolving doors arranged on the main line channel and the branch line channel, and the rapid change of the transportation direction and the transportation route in the loading trolley is realized, so that the operation efficiency of the workshop production line is further improved.

(2) According to the invention, the electromagnetic valves symmetrically arranged on the two side surfaces of the loading trolley are controlled to respectively change the energization amount of the electromagnetic valves on the two sides of the loading trolley, so that the attraction of the loading trolley to different guide rails in a cross-over section is quickly changed, and the loading trolley is quickly replaced to the guide rails needing a transmission route. Meanwhile, the traditional conveyor transportation is replaced by the transportation of the guide rails, the loading trolley is used for transporting materials flexibly, each loading component is in the transportation process, rigid connection does not exist between the loading component and the guide rails, and the manipulator can collect the materials loaded by the loading component quickly, so that the production efficiency is improved.

(3) According to the invention, the guide grooves arranged on the two side surfaces of the guide track and the driving wheels symmetrically arranged on the two side surfaces of the loading trolley are used, so that the matching precision between the loading trolley and the guide track can be effectively limited, the loading trolley is prevented from sliding in the vertical direction of the guide track, and the loading trolley can be accurately matched when the main track and the branch track are subjected to position conversion. On the other hand, the driving wheel made of rubber materials can increase the friction force between the loading trolley and the guide groove and prevent the driving wheel from slipping.

(4) According to the invention, the height of the material loading hopper can be changed as required through the lifting column arranged above the loading trolley, and the material is quantitatively conveyed by utilizing the material loading hopper, so that the material is more accurately conveyed, and the quality standard of workshop production is further ensured. Meanwhile, the rolling wheels arranged on the bottom surface of each loading trolley can further support the loading trolley to be transported on the conveyor belt, and further prevent the loading component from falling off from the matching groove due to the fact that the weight of the materials is large.

(5) According to the invention, the guide rails are vertically arranged on the ground, so that the loading trolley can better closely run, the guide rails are made of magnetic metal materials, and the electromagnetic valve on the loading trolley can directly change the adsorption force of the electromagnetic valve on the guide rails according to the self-electrification amount. Through carrying out different settings with horizontal mode, slope mode with the direction track along self extending direction, can realize that the material transports in the region of co-altitude not, solved traditional conveyer belt and can only be in the technical problem of coplanar transportation when setting up under vertical state, further richened transportation equipment's application occasion.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a perspective view of a preferred embodiment of the present invention;

FIG. 2 is a schematic plan view of a preferred embodiment of the present invention;

FIG. 3 is an enlarged schematic view of the preferred embodiment B of the present invention;

fig. 4 is an enlarged schematic view of the preferred embodiment a of the present invention.

Specifically, 110-main line, 111-guide groove, 120-branch line, 130-driving device, 140-revolving door, 141-clamping wheel groove, 150-support frame, 200-loading member, 210-loading trolley, 211-electromagnetic valve, 220-universal wheel, 230-loading hopper, 240-driving wheel and 250-lifting column.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

As shown in fig. 1, 2 and 3, an intelligent machine device suitable for workshop production line transportation and a transportation method thereof includes: workshop production line through a plurality of guide rails constitution, a plurality of guide rails include: the invention relates to a loading trolley, which comprises a plurality of branch lanes combined together through a main lane, wherein the main lane and the branch lanes are both provided with a rotating door 140, and the rotating door 140 is suspended on a guide track through a support frame 150. in a preferred embodiment of the loading trolley, a driving device 130 is arranged above the support frame 150, a motor can be selected as the driving device 130, the driving device 130 is coaxial with the rotating door 140, the driving device 130 drives the rotating door 140 to rotate, a cross section is arranged between the main lane and the branch lanes, the main lane and the branch lanes at the cross section are parallel to each other, so that the loading trolley 210 is ensured to be in smooth transition at the cross section, a plurality of guide grooves 111 which are parallel to each other are arranged on two side surfaces of the guide track, and the guide grooves 111.

As shown in fig. 4, the loading member 200 includes: the loading device comprises a loading trolley 210 and a loading hopper 230 arranged on the loading trolley 210, wherein the loading hopper 230 is connected above the loading trolley 210 through a lifting column 250, at least two electromagnetic valves 211 are symmetrically arranged on two sides of the loading trolley 210, a plurality of driving wheels 240 are symmetrically arranged on two sides of the loading trolley 210, and the driving wheels 240 are connected in a guide groove 111 in a sliding manner.

In a preferred embodiment of the present invention, when the lifting column 250 is fully extended, the bottom of the loading hopper 230 is higher than the upper top surface of the guide rail, and the top surface of the loading hopper 230 is lower than the lower end surface of the supporting frame 150, so as to ensure that the guide rail and the revolving door 140 do not affect the operation of the loading trolley 210, thereby ensuring the orderly operation of the steps during the material transportation of the loading trolley 210.

In a preferred embodiment of the present invention, a motor is disposed in the loading trolley 210, and the motor is used for driving the driving wheel 240 to operate, so as to transport materials along the guide track in different directions by using the driving force of the loading trolley 210, thereby realizing efficient operation of the workshop production line, and the electromagnetic valve 211 on the loading trolley 210 is used for changing the track change of the loading trolley 210 in the cross-over section, thereby efficiently and precisely realizing rapid distribution of the materials, so that the transportation of the materials presents multi-directionality, and meanwhile, the revolving doors 140 disposed on the main track and the branch tracks can be used for rapidly changing the loading trolley 210 to the other side surface of the guide track, thereby realizing rapid change of the transportation direction and the transportation route in the loading trolley 210, and further improving the operation efficiency of the workshop production line.

In a preferred embodiment of the present invention, the electromagnetic valves 211 symmetrically disposed on both sides of the loading trolley 210 are controlled to respectively change the power of the electromagnetic valves 211 on both sides of the loading trolley 210, so as to rapidly change the attraction force of the loading trolley 210 to different guide rails in the cross-over section, thereby rapidly replacing the loading trolley 210 to the guide rails requiring a transmission route. Meanwhile, the traditional conveyor transportation is replaced by the transportation of the guide rails, the loading trolley 210 is used for transporting materials flexibly, each loading member 200 is in the transportation process, and due to the fact that rigid connection does not exist between the loading member 200 and the guide rails, the manipulator can rapidly collect the materials loaded by the loading members 200, and further production efficiency is improved.

In a preferred embodiment of the present invention, the guide grooves 111 disposed on the two sides of the guide track and the driving wheels 240 symmetrically disposed on the two sides of the loading trolley 210 can effectively limit the matching precision between the loading trolley 210 and the guide track, prevent the loading trolley 210 from sliding in the vertical direction of the guide track, and further ensure that the loading trolley 210 can be accurately matched when the main track and the branch track are switched. On the other hand, the driving wheel 240 is made of rubber, and the driving wheel 240 made of rubber can increase the friction force between the loading trolley 210 and the guide groove 111, thereby preventing the driving wheel 240 from slipping.

In a preferred embodiment of the present invention, the height of the loading hopper 230 can be changed as required by the lifting column 250 disposed above the loading trolley 210, and the loading hopper 230 is used to quantitatively convey the material, so that the material is more accurately transported, thereby ensuring the quality standard of workshop production. Meanwhile, the loading trolleys 210 can be further supported to be transported on the conveyor belt through the rolling wheels arranged on the bottom surface of each loading trolley 210, and the loading components 200 are further prevented from falling from the guide grooves due to the fact that the weight of materials is large.

In a preferred embodiment of the present invention, the plurality of guide rails are vertically disposed on the ground, so that the loading trolley 210 can better closely run on the ground, and the plurality of guide rails are made of magnetic metal material, so that the electromagnetic valve 211 on the loading trolley 210 can directly change the attraction force of the electromagnetic valve on the guide rails according to the self-energizing amount. Through the universal wheel 220 that sets up at the loading trolley 210 lower extreme, and universal wheel 220 and ground contact can further play the supporting role to loading trolley 210, prevent to break away from the guide rail because of the year material is overweight.

In a preferred embodiment of the invention, the guide rails are arranged in a horizontal mode and an inclined mode along the extension direction of the guide rails, so that materials can be transported in areas with different heights, the technical problem that the traditional conveyor belt can only be transported on the same plane when arranged in a vertical state is solved, and the application occasions of the transportation equipment are further enriched.

In a preferred embodiment of the present invention, when the loading cart 210 is completely moved to the side of the revolving door 140, the revolving door 140 rotates until the loading cart 210 is turned over to the other side of the guide rail, and the revolving door 140 is flush with the side of the guide rail, and the loading cart 210 completes the position conversion on the two sides of the guide rail. The revolving door 140 is provided with the wheel clamping grooves 141, and each wheel clamping groove 141 is matched and connected with one guide groove 111, so that the loading trolley 210 can be further ensured to be smoothly transited to the revolving door 140, and the position conversion of the loading trolley 210 can be smoothly realized.

When the invention is used, the loading trolley 210 is placed at the position of the guide groove 111 of the main line way of the guide track, the electromagnetic valve 211 is electrified to attract the guide track, the driving wheel 240 and the guide groove 111 are mutually matched and slidably connected together, and a quantitative material to be transported is placed in the material loading hopper 230; the loading trolley 210 moves to the connection section all the time under the driving of the motor, when the loading trolley enters the connection section, the power supply of the plurality of electromagnetic valves 211 positioned on one side of the main pipeline is gradually reduced until the electromagnetic valves are not electrified any more, and the power supply of the plurality of electromagnetic valves 211 positioned on one side of the branch pipeline is gradually increased to the maximum power; the loading trolley 210 gradually gets out of the guide groove 111 of the main lane, and after the loading trolley 210 leaves the cross-over section, the loading trolley 210 is transferred into the guide groove 111 of the branch lane and continues to move to the destination area.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. An intelligent machine device suitable for workshop production line transportation, comprising: a workshop production line consisting of a plurality of guide rails is characterized in that,

the plurality of guide rails include: the main line and the branch line are both provided with a revolving door, the revolving door is suspended on the guide track through a support frame, a cross section is arranged between the main line and the branch line, the main line and the branch line at the cross section are parallel to each other, two side surfaces of the guide track are both provided with a plurality of parallel guide grooves, and the guide grooves are connected with a material carrying component;

2. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: the revolving door is provided with a clamping wheel groove, and each clamping wheel groove is matched and connected with one guide groove.

3. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: and a driving device is arranged above the support frame, and the driving device is coaxial with the revolving door.

4. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: when the lifting column is completely extended, the bottom of the material loading hopper is higher than the upper top surface of the guide rail, and the top surface of the material loading hopper is lower than the lower end surface of the support frame.

5. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: the guide rails are vertically arranged on the ground, and the guide rails are made of magnetic metal materials.

6. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: the guide rail is arranged in one of a horizontal manner and an inclined manner along the extending direction of the guide rail.

7. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: a motor is arranged in the loading trolley and used for driving the driving wheels to run, and the driving wheels are made of rubber materials.

8. The intelligent machine equipment suitable for workshop production line transportation according to claim 1, wherein: the lower end of the loading trolley is provided with universal wheels, and the universal wheels are in contact with the ground.

9. The transportation method of the intelligent machine equipment suitable for the workshop production line transportation according to claim 1, characterized by comprising the following steps:

step S1: placing a loading trolley at the position of a guide groove of a main line channel of a guide rail, electrifying an electromagnetic valve to attract the guide rail, matching and sliding connecting a driving wheel and the guide groove together, and placing quantitative materials to be transported in a material loading hopper;

step S2: the loading trolley moves to the cross-connection section all the time under the driving of the motor, when the loading trolley enters the cross-connection section, the power supply of the plurality of electromagnetic valves positioned on one side of the main pipeline is gradually reduced until the electromagnetic valves are not powered on any more, and the power supply of the plurality of electromagnetic valves positioned on one side of the branch pipeline is gradually increased to the maximum power;

10. The transportation method of intelligent machine equipment suitable for workshop production line transportation according to claim 9, wherein the transportation method comprises the following steps: when the loading trolley completely moves to the side face of the revolving door, the revolving door rotates until the loading trolley is turned over to the other side face of the guide track, the revolving door is flush with the side face of the guide track, and the loading trolley completes the conversion of the positions of the two side faces of the guide track.