CN113085204A - Heparin cap automation line - Google Patents
Heparin cap automation line Download PDFInfo
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- CN113085204A CN113085204A CN202110457411.3A CN202110457411A CN113085204A CN 113085204 A CN113085204 A CN 113085204A CN 202110457411 A CN202110457411 A CN 202110457411A CN 113085204 A CN113085204 A CN 113085204A
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- aluminum
- plastic
- conveying line
- heparin
- plastic panel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/26—Methods or devices for controlling the quantity of the material fed or filled
- B65B3/30—Methods or devices for controlling the quantity of the material fed or filled by volumetric measurement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
The invention discloses an automatic production line for heparin caps, which comprises an assembly conveying line and an aluminum-plastic plate conveying line, wherein the aluminum-plastic plate conveying line and the assembly conveying line run synchronously; the device comprises an assembly conveying line, a base feeding device, a rubber plug pressing device, a quantitative filling device and a heat sealing device, wherein the base feeding device, the rubber plug pressing device, the quantitative filling device and the heat sealing device are sequentially arranged along the conveying direction of the assembly conveying line; the invention constructs an automatic production line of the whole process of heparin cap production, is compatible with finished aluminum-plastic plates and aluminum-plastic plate coil materials for packaging materials, simultaneously considers the actual production requirements of various quantities, is suitable for reducing cost, improving quality and increasing efficiency of products, realizes full-automatic production, improves the product quality, improves the production efficiency, greatly saves labor cost, meets the requirements of modern production, improves the product competitiveness and saves the production cost.
Description
Technical Field
The invention relates to the technical field of medical equipment manufacturing, in particular to an automatic production line for a heparin cap.
Background
The heparin cap is the venous transfusion consumptive material, mainly comprises base and plug, as supplementary medical instrument, and the board packing is in the plastic-aluminum board usually, mainly provides passageway and injection port for the infusion, and the heparin cap mainly used vein is kept somewhere the pipe that seals that the needle goes on to reduce patient's medical expense, improve nurse's work efficiency.
At present, no better automatic production line exists in the market for the production of heparin caps, some simple single-machine equipment is only arranged in some local processes, the simple single-machine equipment only relates to a single process in the whole production link, the automation degree is lower, the improvement on the product quality and the production efficiency is very limited, the manual operation of mass production personnel is mainly used in the production process, the production quality is difficult to guarantee, the production efficiency is low, a large amount of labor cost is consumed, and the simple automatic production line is not suitable for the production requirements of modern enterprises.
Disclosure of Invention
The technical purpose is as follows: aiming at the defects of low automation degree, lack of a complete process manufacturing line and the like of the existing heparin cap production, the invention discloses an automatic heparin cap production line which can automatically produce heparin caps in a whole line and in a whole flow, improve the production quality and efficiency and reduce the labor cost.
The technical scheme is as follows: in order to achieve the technical purpose, the invention adopts the following technical scheme:
an automatic production line for heparin caps comprises an assembly conveying line for completing an assembly process of heparin caps and an aluminum-plastic plate conveying line for conveying aluminum-plastic plates, wherein the aluminum-plastic plate conveying line and the assembly conveying line run synchronously;
arranging a base feeding device used for placing a base on the assembly conveying line along the conveying direction of the assembly conveying line;
the rubber plug feeder is used for screening and sorting rubber plugs;
the rubber plug pressing device is used for picking up the rubber plug and pressing the rubber plug into the base;
a quantitative filling device for filling the disinfectant into the heparin cap;
the heat sealing device is used for heat sealing the filled heparin cap;
along the direction of delivery of aluminium-plastic panel transfer chain, set up the aluminium-plastic panel loading attachment who is used for carrying out the aluminium-plastic panel material loading to the aluminium-plastic panel transfer chain.
Preferably, the aluminum-plastic panel feeding device comprises a finished aluminum-plastic panel feeding device, the finished aluminum-plastic panel feeding device comprises a first transfer rack and a limiting bin, the first transfer rack is arranged on one side of an aluminum-plastic panel conveying line, and a finished aluminum-plastic panel is arranged in the limiting bin; the first transfer rack is provided with a cross beam perpendicular to the conveying direction of the aluminum-plastic plate conveying line, and a first transfer assembly used for transferring finished aluminum-plastic plates to the aluminum-plastic plate conveying line is arranged on the cross beam; the first subassembly of moving that moves includes the first sideslip pneumatic module with crossbeam along the direction of delivery sliding connection of perpendicular to aluminum plate transfer chain, sets up first lift cylinder at the slip end of first sideslip pneumatic module, and the action end of first lift cylinder is downward, is equipped with vacuum chuck at the drive end of first lift cylinder, absorbs the finished product plastic-aluminum board in the spacing feed bin through vacuum chuck.
Preferably, the limiting bin is fixed on one side of the aluminum-plastic plate conveying line, a concave structure is adopted, the opening end faces outwards, a screw rod lifter for ejecting the finished aluminum-plastic plate upwards is arranged below the limiting bin, a limiting cylinder for compressing the finished aluminum-plastic plate is arranged on the opening side of the limiting bin, the limiting cylinder is located on the upper edge of the limiting bin, and the finished aluminum-plastic plate below the uppermost finished aluminum-plastic plate is compressed in the limiting bin.
Preferably, the aluminum-plastic panel feeding device further comprises an aluminum-plastic panel forming device for hot-press forming of coiled aluminum-plastic panels, wherein the aluminum-plastic panel forming device comprises a coiling bin, a pressing roller and a hot-press forming machine which are sequentially arranged, the aluminum-plastic panels are shaped by the pressing roller and then pressed into finished aluminum-plastic panels by the hot-press forming machine, the coiled aluminum-plastic panels are placed on the coiling bin, and the coiling bin is provided with a rotating shaft and is provided with a driving mechanism for driving the rotating shaft to rotate.
Preferably, the rubber plug pressing device comprises a second transfer rack arranged on one side of the assembly conveying line, a second transfer assembly is arranged on the second transfer rack, the second transfer assembly has the same structure as the first transfer assembly and comprises a second transverse moving pneumatic module and a second lifting cylinder, a rubber plug pressing rod for pressing a rubber plug into the base is arranged at the driving end of the second lifting cylinder, and a suction hole is formed in the rubber plug pressing rod and connected with an external vacuum system.
Preferably, the loading device comprises a rack, wherein a transfer manipulator constructed by 2-degree-of-freedom electric modules is arranged on the rack, the transfer manipulator comprises a horizontal electric module and a vertical electric module, the vertical electric module is fixed at the sliding end of the horizontal electric module, and a material suction device for sucking the packaged heparin cap into the finished aluminum-plastic plate is arranged at the moving end of the vertical electric module.
Preferably, the horizontal electric module and the vertical electric module are driven by ball screw mechanisms and are provided with corresponding servo motors for driving the ball screws; the material suction device comprises a fixed plate, a pneumatic connecting rod mechanism and a material suction assembly, wherein the fixed plate is fixedly connected with the moving end of the vertical electric module and drives the fixed plate to move up and down through the vertical electric module; the pneumatic connecting rod mechanism is connected with the material sucking assembly and the fixing plate, and the material sucking assembly comprises a plurality of vacuum suction heads for sucking the heparin cap.
Preferably, the aluminum-plastic panel conveying line and the assembly conveying line adopt the same conveying structure, and are respectively provided with a conveying chain plate and a stepping motor for driving the conveying chain plate to operate, and the stepping motors on the aluminum-plastic panel conveying line and the assembly conveying line synchronously operate; and a following tool convenient for placing the base is arranged on the assembling conveying line.
Preferably, the base loading device provided by the invention adopts a vibrating hopper, an electromagnetic switch is arranged at the discharging position of the base by the vibrating hopper, the electromagnetic switch and a stepping motor of the assembly conveying line synchronously act, and when the assembly conveying line stops operating, the electromagnetic switch is started to place the base on a follow-up tool of the assembly conveying line.
Preferably, the rubber plug feeder adopts a swing rod vibration screening machine, and the quantitative filling device comprises a ceramic pump for conveying disinfectant and a servo electric cylinder for driving the ceramic pump to operate.
Has the advantages that: the automatic production line for the heparin cap provided by the invention has the following beneficial effects:
1. the aluminum-plastic panel feeding device comprises a finished aluminum-plastic panel feeding device and an aluminum-plastic panel forming device capable of hot-press forming coiled aluminum-plastic panels, and is compatible with two types of aluminum-plastic panel feeding, and the compatibility of a production line is improved.
2. According to the invention, the opening side of the limiting bin is provided with a limiting cylinder, the bottom of the limiting bin is provided with a screw rod lifter, when aluminum-plastic plates are loaded, a servo motor controls a worm gear screw rod lifter to ascend step by step after the materials are loaded, and the distance of each ascending is one aluminum-plastic plate thickness; and then the limiting cylinder extends out, other aluminum-plastic plates are clamped on the limiting bin except the uppermost aluminum-plastic plate, one plastic-aluminum plate is sucked at each time, and the precision is improved.
3. The aluminum-plastic plate feeding device is driven by the driving mechanism to drive the coiled materials to advance, the driving mechanism is preferably a stepping motor, the rotating speed is stable, the starting and stopping are accurate and rapid, and the aluminum-plastic plate feeding device is matched with an aluminum plate conveying line to operate.
4. According to the rubber plug pressing device, the rubber plug is automatically sucked and pressed in through the second transfer rack, the second transfer assembly and the second lifting cylinder, and the second lifting cylinder is provided with the stroke buffer device for controlling the pressing force; the automation degree is improved, and the production efficiency is improved.
5. The aluminum plate conveying line and the assembly conveying line adopt the same conveying structure, the stepping motors are arranged for driving, and the stepping motors on the two conveying lines run synchronously in a matched mode, so that the feeding accuracy, the starting and stopping speed and the matching degree are ensured, and the failure rate is reduced.
6. The assembly conveying line is provided with the following tool for positioning the base, so that the base is limited on the assembly conveying line, the positioning of subsequent processes is facilitated, and the accuracy and the production efficiency are improved.
7. The invention constructs an automatic production line of the whole process of heparin cap production, is compatible with finished aluminum-plastic plates and aluminum-plastic plate coil materials for packaging materials, simultaneously considers the actual production requirements of various quantities, is suitable for reducing cost, improving quality and increasing efficiency of products, realizes full-automatic production, improves the product quality, improves the production efficiency, greatly saves labor cost, meets the requirements of modern production, improves the product competitiveness and saves the production cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is an overall structural view of the present invention;
FIG. 2 is a block diagram of the assembled conveyor line of the present invention;
FIG. 3 is a structural diagram of the rubber plug pressing device of the present invention;
FIG. 4 is a structural diagram of a finished aluminum-plastic panel feeding device according to the present invention;
FIG. 5 is a schematic view of a molding apparatus for aluminum-plastic panels according to the present invention;
FIG. 6 is a block diagram of the charging device of the present invention;
wherein, the device comprises an assembly conveying line 1, an aluminum plastic plate conveying line 2, a charging device 3, a base 4, a rubber plug feeding device 5, a rubber plug pressing device 6, a quantitative filling device 7, a heat sealing device 8, an aluminum plastic plate feeding device 9, an aluminum plastic plate finished product feeding device 10, a first transfer rack 11, a limiting bin 12, an aluminum plastic plate finished product 13, a cross beam 14, a first transfer component 15, a first pneumatic transverse moving module 16, a first lifting cylinder 17, a screw rod lifter 18, a limiting cylinder 19, an aluminum plastic plate forming device 20, a coiling bin 21, a pressure roller 22, a hot press forming machine 23, a rotating shaft 24, a driving mechanism 25, a pressure roller 3, a pressure roller 25, a pressure roller 3, a rotating shaft 25, a pressure roller, 26-a second transfer rack, 27-a second transfer component, 28-a second transverse moving pneumatic module, 29-a second lifting cylinder, 30-a rubber plug compression bar, 31-a rack, 32-a horizontal electric module, 33-a vertical electric module, 34-a material suction device, 35-a fixed plate, 36-a pneumatic link mechanism, 37-a material suction component, 38-a vacuum suction head, 39-a follow-up tool, 40-an aluminum-plastic plate heat-sealing cutting device and 41-a vacuum sucker.
Detailed Description
The present invention will be more clearly and completely described below by way of a preferred embodiment in conjunction with the accompanying drawings, without thereby limiting the scope of the invention to the described embodiment.
Fig. 1 shows that the automatic production line for heparin caps provided by the present invention comprises an assembly conveying line 1 for completing an assembly process of heparin caps, and an aluminum-plastic plate conveying line 2 for conveying aluminum-plastic plates, wherein the aluminum-plastic plate conveying line 2 and the assembly conveying line 1 run synchronously, and a loading device 3 for placing heparin caps into the aluminum-plastic plates is arranged at a joint of the aluminum-plastic plate conveying line 2 and the assembly conveying line 1;
a base feeding device 4 used for placing a base on the assembly conveying line is arranged along the conveying direction of the assembly conveying line 1;
a rubber plug feeder 5 for screening and arranging rubber plugs;
the rubber plug pressing device 6 is used for picking up the rubber plug and pressing the rubber plug into the base;
a quantitative filling device 7 for filling the disinfectant into the heparin cap;
a heat sealing device 8 for heat sealing the filled heparin cap;
along the direction of delivery of plastic-aluminum board transfer chain 2, set up and be used for carrying out the plastic-aluminum board loading attachment 9 of plastic-aluminum board material loading and be used for the plastic-aluminum board heat-seal cutting device 40 that the plastic-aluminum board cut off to the plastic-aluminum board transfer chain.
As shown in fig. 2, the aluminum-plastic panel conveying line 2 and the assembly conveying line 1 of the present invention adopt the same conveying structure, both are provided with a conveying chain plate and a stepping motor for driving the conveying chain plate to operate, and the stepping motors on the aluminum-plastic panel conveying line 2 and the assembly conveying line 1 operate synchronously; set up the retinue frock 39 of being convenient for place the base on equipment transfer chain 1, the material loading of base is realized to base loading attachment 4 vibration fill, sets up 1 electromagnetic switch at the discharge gate that the vibration was fought, moves with base conveyer synchronization, and when the step motor of equipment transfer chain 1 stopped, when electromagnetic switch opened, the base fell on the retinue frock of equipment transfer chain 1.
Then the base moves to the rubber plug pressing device 6 along with the assembly conveying line, as shown in fig. 3, the rubber plug pressing device 6 of the present invention includes a second transfer rack 26 disposed at one side of the assembly conveying line 1, a second transfer component 27 is disposed on the second transfer rack 26, the second transfer component 27 has the same structure as the first transfer component 15, and includes a second traverse pneumatic module 28 and a second lifting cylinder 29, a rubber plug pressing rod 30 for pressing the rubber plug into the base is disposed at the driving end of the second lifting cylinder 29, and a suction hole is disposed on the rubber plug pressing rod 30 and connected to an external vacuum system.
The pressing process of the rubber plug pressing device 6 is that the rubber plug feeder 5 adopts a swing rod vibration screening machine to realize the sorting and material arranging of rubber plugs, the second transverse moving pneumatic module 28 drives the rubber plug pressing rod 30 to transversely move to a material taking position, the second lifting cylinder 29 drives the rubber plug pressing rod to downwards press, then a vacuum system operates, the rubber plug pressing rod sucks a rubber plug, the second lifting cylinder 29 drives the rubber plug pressing rod 30 to ascend, the second transverse moving pneumatic module 28 drives the rubber plug pressing rod 30 to transversely move to a pressing position, the second lifting cylinder 29 drives the rubber plug pressing rod 30 to descend with materials to complete the pressing and close the vacuum system, and then the rubber plug pressing rod 30 ascends and resets to repeatedly perform the next pressing.
After the pressing is completed, the heparin cap is moved to the quantitative filling device 7, the quantitative filling device 7 comprises a ceramic pump for conveying disinfectant and a servo electric cylinder for driving the ceramic pump to operate, the ceramic pump is driven by the servo electric cylinder to inject the disinfectant, and the accurate quantitative filling of 3-15ml of disinfectant can be realized according to requirements.
After the heparin cap is filled with the disinfectant, the heat sealing device 8 is used for carrying out heat sealing, and the heat sealing device 8 instantly generates high heat on an aluminum foil on the cap opening of the heparin cap by utilizing the principle of electromagnetic induction and then fuses the aluminum foil on the cap opening to achieve the sealing function and complete the heat sealing operation of the heparin cap.
Then the heparin cap moves to the joint of the assembly conveying line 1 and the aluminum plate conveying line 2, and the heparin cap is placed into the aluminum-plastic plate through the loading device 3 arranged at the joint.
An aluminum-plastic panel feeding device 9 is arranged on the aluminum plate conveying line 2, as shown in fig. 4, the aluminum-plastic panel feeding device 9 comprises a finished aluminum-plastic panel feeding device 10, the finished aluminum-plastic panel feeding device 10 comprises a first transfer rack 11 and a limiting bin 12, the first transfer rack is arranged on one side of the aluminum-plastic panel conveying line 2, and a finished aluminum-plastic panel 13 is arranged in the limiting bin 12; the first transfer rack 11 is provided with a beam 14 perpendicular to the conveying direction of the aluminum-plastic panel conveying line 2, and a first transfer assembly 15 for transferring the finished aluminum-plastic panel 13 to the aluminum-plastic panel conveying line 2 is arranged on the beam 14; the first moving assembly 15 comprises a first transverse moving pneumatic module 16 which is connected with the cross beam in a sliding mode along the conveying direction of the 14-perpendicular-to-aluminum-plate conveying line, a first lifting cylinder 17 is arranged at the sliding end of the first transverse moving pneumatic module 16, the action end of the first lifting cylinder 17 faces downwards, a vacuum suction cup 41 is arranged at the driving end of the first lifting cylinder 17, and a finished aluminum-plastic plate 13 in the limiting bin 12 is sucked through the vacuum suction cup 41.
The feeding process of the finished aluminum-plastic plate comprises the following steps:
the screw rod lifter 18 ascends step by step, and the ascending distance of each feeding is equal to the thickness of a finished product aluminum-plastic plate;
then the limit cylinder 19 extends out, and other aluminum-plastic plates except the uppermost aluminum-plastic plate are clamped on the limit bin 12;
the first transverse moving pneumatic module 16 is matched with the first lifting cylinder 17 to sequentially transversely move and descend to drive the vacuum chuck 41 to press down, and the vacuum system is opened to suck the uppermost finished aluminum-plastic panel;
the first transverse moving pneumatic module 16 and the first lifting cylinder 17 are matched to run, sequentially ascend and transversely move, and move the finished aluminum-plastic plate to the position above the material placing position;
then the first lifting cylinder 17 drives the finished aluminum-plastic panel to descend, the vacuum system is closed, and the aluminum-plastic panel is placed on the conveying belt of the aluminum-plastic panel conveying line.
When the aluminum-plastic panel is adopted as the material, the aluminum-plastic panel forming device 20 is adopted to carry out hot press forming on the coiled aluminum-plastic panel, as shown in fig. 5, the aluminum-plastic panel forming device 20 comprises a material coiling bin 21, a material pressing roller 22 and a hot press forming machine 23 which are sequentially arranged, the aluminum-plastic panel is shaped by the material pressing roller 22 and then is pressed into a finished aluminum-plastic panel by the hot press forming machine 23, the coiled aluminum-plastic panel is placed on the material coiling bin 21, and the material coiling bin 21 is provided with a rotating shaft 24 and is provided with a driving mechanism 25 for driving the rotating shaft to rotate.
The material rolling bin 21 is used for placing rolled aluminum-plastic plate materials, the diameter of the rotating shaft 24 is adjustable, the material rolling bin is compatible with a material roll with a main flow size, and the material changing structure is simple and rapid.
The driving mechanism 25 is used for driving the coil stock to advance, a stepping motor is adopted for driving, the rotating speed is stable, and the starting and stopping are accurate and rapid.
The nip rolls 22 are used to adjust the tension of the web during advancement and to shape the web.
The hot-press forming machine 23 presses the coil material into a shaped aluminum-plastic panel by using a heating and pressing manner.
When the aluminum-plastic plate moves to the joint of the assembly conveying line 1 and the aluminum plate conveying line 2, the heparin cap is placed into the finished aluminum-plastic plate by the loading device, as shown in fig. 6, the loading device 3 comprises a rack 31, a transfer manipulator constructed by 2-degree-of-freedom electric modules is arranged on the rack 31, the transfer manipulator comprises a horizontal electric module 32 and a vertical electric module 33, the vertical electric module 33 is fixed at the sliding end of the horizontal electric module 32, a material suction device 34 for sucking the packaged heparin cap into the finished aluminum-plastic plate is arranged at the moving end of the vertical electric module 33, and the horizontal electric module 32 and the vertical electric module 33 are driven by a ball screw mechanism and are provided with corresponding servo motors for driving the ball screws; the material suction device 34 comprises a fixed plate 35, a pneumatic link mechanism 36 and a material suction assembly 37, wherein the fixed plate 35 is fixedly connected with the moving end of the vertical electric module 33, and the vertical electric module 33 drives the fixed plate 35 to move up and down; the pneumatic connecting rod mechanism 36 is connected with the material sucking assembly 37 and the fixing plate 35, the material sucking assembly 37 comprises a plurality of vacuum suction heads 38 for sucking heparin caps, and the number of the vacuum suction heads 38 is consistent with that of cavities in the same row of the finished aluminum-plastic panel.
After the encapsulation of heparin cap and plastic-aluminum board, along with the operation of plastic-aluminum board production line to plastic-aluminum board heat-seal cutting device 40 department, plastic-aluminum board heat-seal cutting device has adopted the principle that heating pressfitting encapsulation and blade cut off, and plastic-aluminum board encapsulation module accomplishes in proper order the detection and the plastic of the plastic-aluminum board of dress heparin cap, the heat-seal of plastic-aluminum board. The aluminum-plastic plate cutting module is used for sequentially finishing the processing of the single-plate aluminum-plastic plate tearing opening and the cutting of the single aluminum-plastic plate, and finishing the production of the final heparin cap.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (10)
1. The utility model provides a heparin cap automation line which characterized in that: the heparin cap assembling device comprises an assembling conveying line (1) for completing the assembling process of a heparin cap and an aluminum-plastic plate conveying line (2) for conveying aluminum-plastic plates, wherein the aluminum-plastic plate conveying line (2) and the assembling conveying line (1) run synchronously, and a charging device (3) for placing the heparin cap into the aluminum-plastic plate is arranged at the joint of the aluminum-plastic plate conveying line (2) and the assembling conveying line (1);
a base feeding device (4) used for placing the base on the assembly conveying line is arranged along the conveying direction of the assembly conveying line (1);
a rubber plug feeder (5) for screening and sorting rubber plugs;
a rubber plug pressing device (6) for picking up the rubber plug and pressing the rubber plug into the base;
a quantitative filling device (7) for filling the disinfectant into the heparin cap;
a heat sealing device (8) for heat sealing the filled heparin cap;
along the direction of delivery of aluminium-plastic panel transfer chain (2), set up aluminium-plastic panel loading attachment (9) and the aluminium-plastic panel heat-seal cutting device (40) that are used for carrying out the aluminium-plastic panel material loading to the aluminium-plastic panel transfer chain.
2. The automatic production line of heparin caps as claimed in claim 1, wherein: the aluminum-plastic panel feeding device (9) comprises a finished aluminum-plastic panel feeding device (10), the finished aluminum-plastic panel feeding device (10) comprises a first transfer rack (11) and a limiting bin (12) which are arranged on one side of the aluminum-plastic panel conveying line (2), and a finished aluminum-plastic panel (13) is arranged in the limiting bin (12); the first transfer rack (11) is provided with a cross beam (14) perpendicular to the conveying direction of the aluminum-plastic plate conveying line (2), and a first transfer assembly (15) used for transferring a finished aluminum-plastic plate (13) to the aluminum-plastic plate conveying line (2) is arranged on the cross beam (14); the first subassembly (15) of moving that moves includes and follows the pneumatic module of conveying direction sliding connection's of (14) perpendicular to aluminum plate transfer chain first sideslip (16) with the crossbeam, sets up first lift cylinder (17) at the slip end of first sideslip pneumatic module (16), and the action end of first lift cylinder (17) is downward, is equipped with vacuum chuck (41) at the drive end of first lift cylinder (17), absorbs finished product plastic-aluminum board (13) in spacing feed bin (12) through vacuum chuck (41).
3. The automatic production line of heparin caps as claimed in claim 2, wherein: spacing feed bin (12) are fixed in one side of plastic-aluminum board transfer chain (2), adopt concave structure, the open end outwards, below setting up in spacing feed bin (12) is used for making progress ejecting lead screw lift (18) with finished product plastic-aluminum board (13), opening side at spacing feed bin (12) sets up spacing cylinder (19) that are used for compressing tightly finished product plastic-aluminum board (13), spacing cylinder (19) are located the last reason of spacing feed bin (12), compress tightly the finished product plastic-aluminum board of top finished product plastic-aluminum board below in spacing feed bin.
4. The automatic production line of heparin caps as claimed in claim 2, wherein: aluminium-plastic panel loading attachment (9) are still including being used for aluminium-plastic panel forming device (20) with lapping aluminium-plastic panel hot briquetting, aluminium-plastic panel forming device (20) are including coil stock storehouse (21), nip roll (22) and the hot briquetting machine (23) that set up in proper order, and the aluminium-plastic panel is through nip roll (22) plastic back, and the finished product aluminium-plastic panel is suppressed through hot briquetting machine (23) again, and the lapping aluminium-plastic panel is placed on coil stock storehouse (21), and coil stock storehouse (21) sets up pivot (24) to be furnished with and drive pivot pivoted actuating mechanism (25).
5. The automatic production line of heparin caps as claimed in claim 1, wherein: plug compression fittings (6) move the frame (26) including setting up the second in equipment transfer chain (1) one side, move and set up the second on frame (26) is moved to the second and move subassembly (27), the second is moved subassembly (27) and is the same with the first structure of moving subassembly (15), including second sideslip pneumatic module (28) and second lift cylinder (29), set up plug depression bar (30) that are used for impressing the plug into the base at the drive end of second lift cylinder (29), set up on plug depression bar (30) and absorb the hole to be connected with outside vacuum system.
6. The automatic production line of heparin caps as claimed in claim 1, wherein: the loading device (3) comprises a rack (31), a shifting manipulator constructed by 2-degree-of-freedom electric modules is arranged on the rack (31), the shifting manipulator comprises a horizontal electric module (32) and a vertical electric module (33), the vertical electric module (33) is fixed at the sliding end of the horizontal electric module (32), and a material sucking device (34) used for sucking a packaged heparin cap into a finished aluminum-plastic plate is arranged at the moving end of the vertical electric module (33).
7. The automatic production line of heparin caps as claimed in claim 6, wherein: the horizontal electric module (32) and the vertical electric module (33) are driven by ball screws and are provided with corresponding servo motors for driving the ball screws; the material suction device (34) comprises a fixed plate (35), a pneumatic connecting rod mechanism (36) and a material suction assembly (37), the fixed plate (35) is fixedly connected with the moving end of the vertical electric module (33), and the fixed plate (35) is driven to move up and down through the vertical electric module (33); the pneumatic connecting rod mechanism (36) is connected with the material sucking component (37) and the fixing plate (35), and the material sucking component (37) comprises a plurality of vacuum suction heads (38) for sucking the heparin cap.
8. The automatic production line of heparin caps as claimed in claim 1, wherein: the aluminum-plastic plate conveying line (2) and the assembly conveying line (1) adopt the same conveying structure, conveying chain plates and stepping motors for driving the conveying chain plates to operate are arranged, and the stepping motors on the aluminum-plastic plate conveying line (2) and the assembly conveying line (1) operate synchronously; a follow-up tool (39) convenient for placing a base is arranged on the assembly conveying line (1).
9. The automatic production line of heparin caps as claimed in claim 8, wherein: the base loading device (4) adopts a vibration hopper, an electromagnetic switch is arranged at the discharging position of the base through the vibration hopper, the electromagnetic switch and a stepping motor of the assembly conveying line synchronously act, when the assembly conveying line stops operating, the electromagnetic switch is started, and the base is placed on a follow-up tool of the assembly conveying line.
10. The automatic production line of heparin caps as claimed in claim 1, wherein: the rubber plug feeder (5) adopts a swing rod vibration screening machine, and the quantitative filling device (7) comprises a ceramic pump for conveying disinfectant and a servo electric cylinder for driving the ceramic pump to operate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110457411.3A CN113085204B (en) | 2021-04-27 | 2021-04-27 | Heparin cap automation line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110457411.3A CN113085204B (en) | 2021-04-27 | 2021-04-27 | Heparin cap automation line |
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| Publication Number | Publication Date |
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| CN113085204A true CN113085204A (en) | 2021-07-09 |
| CN113085204B CN113085204B (en) | 2022-04-29 |
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| CN202110457411.3A Active CN113085204B (en) | 2021-04-27 | 2021-04-27 | Heparin cap automation line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN203724462U (en) * | 2014-01-28 | 2014-07-23 | 沈阳市新合精密机械一厂 | Automatic medical rubber plug press-in device |
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| US20130199722A1 (en) * | 2010-10-26 | 2013-08-08 | Nxstage Medical, Inc. | Fluid conveyance safety devices, methods, and systems |
| CN203724462U (en) * | 2014-01-28 | 2014-07-23 | 沈阳市新合精密机械一厂 | Automatic medical rubber plug press-in device |
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| WO2016086833A1 (en) * | 2014-12-01 | 2016-06-09 | 邹卫平 | Indwelling needle sustained release positive pressure apparatus |
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| CN212286619U (en) * | 2019-12-31 | 2021-01-05 | 福建天成之星医疗科技有限公司 | Assembly device for heparin cap production |
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| CN113085204B (en) | 2022-04-29 |
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