CN210479175U - Liquid bag reagent package liquid filling machine - Google Patents
Liquid bag reagent package liquid filling machine Download PDFInfo
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- CN210479175U CN210479175U CN201921103164.1U CN201921103164U CN210479175U CN 210479175 U CN210479175 U CN 210479175U CN 201921103164 U CN201921103164 U CN 201921103164U CN 210479175 U CN210479175 U CN 210479175U
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Abstract
The utility model provides a liquid bag reagent bag filling machine, which comprises a frame, wherein a bubble cap forming mechanism, a filling mechanism, a steel bead adding mechanism, a heat sealing mechanism and a slicing mechanism are sequentially arranged on the frame; the machine frame is also provided with a forming aluminum film rack for placing a forming aluminum film and a heat-sealing aluminum film rack for placing a heat-sealing aluminum film, the forming aluminum film rack is positioned at one side of the bubble cap forming mechanism, and the heat-sealing aluminum film rack is positioned at one side of the heat-sealing mechanism; and the formed aluminum film on the formed aluminum film rack is sequentially subjected to bubble cap forming by a bubble cap forming mechanism, liquid adding by a filling mechanism, steel ball adding by a steel ball adding mechanism, heat sealing by a heat sealing mechanism and slicing by a slicing mechanism through a traction mechanism, and then discharged. Adopt the technical scheme of the utility model, realize that liquid bag reagent package irritates automated production, the productivity promotes by a wide margin, has saved a large amount of manpowers, and the cost is reduced has reduced the error rate, product stable quality.
Description
Technical Field
The utility model relates to a liquid bag reagent packing former especially relates to a liquid bag reagent package liquid filling machine.
Background
For the packaging of liquid bag reagents, at present, the production of molding, liquid filling, steel ball adding, heat sealing and slicing are generally divided into single procedures in China, the liquid filling depends on manual liquid transferring gun for liquid adding, and the steel ball adding depends on manual tweezers for putting. The production process and turnover of the single working procedure are relatively complicated, and the efficiency and the quality are difficult to control. Secondly, the manual liquid filling and steel bead adding are affected by human factors, the efficiency and the precision are unstable, and the customer complaints are often caused by less liquid filling, wrong adding and steel bead adding omission. In addition, the requirement on personnel is high depending on manual work, and at present, the work station generally has the defects of difficult recruitment and influence on the capacity expansion.
SUMMERY OF THE UTILITY MODEL
To the technical problem, the utility model discloses a liquid bag reagent package liquid filling machine realizes liquid bag reagent package shaping, irritates liquid, adds steel pearl, involution, section automated production, has improved production efficiency, has reduced the cost of labor.
To this end, the technical scheme of the utility model is that:
a liquid bag reagent pack filling machine comprises a rack, wherein a bubble cap forming mechanism, a filling mechanism, a steel bead adding mechanism, a heat sealing mechanism and a slicing mechanism are sequentially arranged on the rack; the machine frame is also provided with a forming aluminum film rack for placing a forming aluminum film and a heat-sealing aluminum film rack for placing a heat-sealing aluminum film, the forming aluminum film rack is positioned at one side of the bubble cap forming mechanism, and the heat-sealing aluminum film rack is positioned at one side of the heat-sealing mechanism;
and the formed aluminum film on the formed aluminum film rack is sequentially subjected to bubble cap forming by a bubble cap forming mechanism, liquid adding by a filling mechanism, steel ball adding by a steel ball adding mechanism, heat sealing by a heat sealing mechanism and slicing by a slicing mechanism through a traction mechanism, and then discharged.
By adopting the technical scheme, through the traction mechanism, the continuous production of liquid bag reagent bag forming, liquid filling, steel bead adding, sealing and slicing is realized, and the separate processing of each procedure is not needed, so that the production efficiency is improved.
As a further improvement, the bubble cap forming mechanism includes mould and shaping lower mould in the shaping of relative setting, the type aluminium membrane on the shaping aluminium membrane work or material rest passes between mould and the shaping lower mould from the shaping, the mould is connected with shaping stamping motor on the shaping, the shaping lower mould is connected with solid fixed cylinder.
As a further improvement, the upper die is connected with the forming stamping motor through a shaft coupling.
As a further improvement of the utility model, the filling mechanism comprises a filling support, the filling support is provided with a liquid adding fixing jig, an up-and-down moving driving mechanism and a product filling table for placing a formed aluminum film of a formed bubble cap, and the liquid adding fixing jig is positioned above the product filling table and connected with the up-and-down moving driving mechanism; the fixed tool of liquid feeding is equipped with the liquid feeding hole, and the syringe pump passes through infusion pipeline and liquid feeding hole intercommunication.
As a further improvement, the filling support is connected with the horizontal movement module, the both ends of the horizontal movement module are equipped with positioning mechanism.
As a further improvement, the injection pump includes that syringe, liquid shunt control motor and syringe are inhaled and are pushed the control motor, the liquid shunt is connected with liquid shunt control motor, the exit end of liquid shunt is connected with the liquid entry end of syringe, the syringe is inhaled with the syringe and is pushed the control motor and be connected. Further, the liquid shunt control motor and the injector suction and push control motor are connected with the injection control circuit board.
As a further improvement, the steel ball adding mechanism comprises a support frame and a steel ball storage groove, a lifting driving mechanism is arranged on the support frame, the lifting driving mechanism is connected with a steel ball suction head fixing jig used for absorbing steel balls, and the support frame is connected with a back-and-forth movement driving mechanism.
The back-and-forth movement driving mechanism drives the supporting frame to move back and forth, and the lifting driving mechanism drives the steel ball suction head fixing jig to move up and down, so that the steel ball suction head fixing jig is controlled to suck steel balls from the steel ball storage groove and place the steel balls at a specified position.
As a further improvement of the utility model, the heat-sealing mechanism comprises a heat-sealing support, wherein a heat-sealing upper die and a heat-sealing lower die which are arranged oppositely are arranged on the heat-sealing support, the heat-sealing upper die is connected with a heat-sealing upper and lower driving mechanism, a baffle is arranged between the heat-sealing upper die and the heat-sealing lower die, a formed aluminum film and a heat-sealing aluminum film which are added with liquid and steel balls in a bubble cap of a previous process pass through the baffle from the heat-sealing lower die, and the heat-sealing aluminum film is; and a die head of the lower heat-seal die passes through the vacancy avoidance position to move towards the lower heat-seal die under the driving of an upper heat-seal driving mechanism and a lower heat-seal driving mechanism, so that the heat-seal aluminum film and the formed aluminum film are attached together.
Further, the heat-sealing lower die is connected with a heat-sealing lower die fixing cylinder; the heat-sealing upper die is connected with a heat-sealing upper and lower driving mechanism through a coupler.
As a further improvement of the utility model, the traction mechanism is positioned between the bubble cap forming mechanism and the filling mechanism and between the heat sealing mechanism and the slicing mechanism. Further, the traction mechanism comprises a traction roller. Furthermore, the traction mechanism comprises 4 groups of traction rollers arranged on the machine frame, wherein two groups of traction rollers are positioned between the bubble cap forming mechanism and the filling mechanism, and two groups of traction rollers are positioned between the heat sealing mechanism and the slicing mechanism.
Compared with the prior art, the beneficial effects of the utility model are that:
by adopting the technical scheme of the utility model and combining the existing automation technology, the automatic production of forming, filling, adding steel beads, sealing and slicing of the liquid sac reagent bag is realized, the productivity is greatly improved, a large amount of manpower is saved, and the cost is favorably reduced; the product can be controlled to be produced in a relatively clean small space, and the cleanliness is high; the production process is automatically controlled by a computer, so that the error rate is reduced, and the product quality is stable.
Drawings
Fig. 1 is a schematic structural diagram of a liquid bag reagent pack filling machine according to the present invention.
Fig. 2 is a schematic flow chart of the liquid bag reagent pack filling machine according to the present invention.
Fig. 3 is a schematic structural diagram of the forming mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the filling mechanism of the present invention.
Fig. 5 is a schematic structural diagram of the injection mechanism of the present invention.
Fig. 6 is a schematic structural diagram of the steel bead adding mechanism of the present invention.
Fig. 7 is a schematic structural view of the heat sealing mechanism of the present invention.
The reference numerals include:
1-a frame, 2-a formed aluminum film rack, 3-a bubble cap forming mechanism, 4-a filling mechanism, 5-a steel bead adding mechanism, 6-a heat sealing mechanism, 7-a slicing mechanism, 8-a heat sealing aluminum film rack, 9-a formed aluminum film, 10-a heat sealing aluminum film and 11-a traction mechanism;
31-forming an upper die, 32-forming a lower die, 33-a lower die fixing cylinder, 34-a first coupler and 35-forming a stamping motor;
41-filling support, 42-liquid adding fixing jig, 43-up-and-down moving servo motor, 44-product filling table, 45-liquid adding hole, 46-injection pump, 47-horizontal moving module and 48-positioning mechanism;
461-injector, 462-liquid shunt, 463-liquid shunt control motor, 464-injector suction and push control motor, 465-injection control circuit board;
51-support frame, 52-steel ball storage groove, 53-lifting driving stepping motor, 54-steel ball suction head fixing jig, 55-forward and backward moving stepping motor;
61-heat-seal support, 62-heat-seal upper die, 63-heat-seal lower die, 64-heat-seal upper and lower driving motor, 65-baffle, 66-heat-seal lower die fixing cylinder and 67-second coupling.
Detailed Description
Preferred embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 and 2, a liquid bag reagent bag filling machine comprises a frame 1, wherein a blister forming mechanism 3, a filling mechanism 4, a steel bead adding mechanism 5, a heat sealing mechanism 6 and a slicing mechanism 7 are sequentially arranged on the frame 1; the machine frame 1 is also provided with a forming aluminum film 9 rack 2 for placing a forming aluminum film 9 and a heat-sealing aluminum film rack 8 for placing a heat-sealing aluminum film 10, the forming aluminum film 9 rack 2 is positioned at one side of the bubble cap forming mechanism 3, and the heat-sealing aluminum film rack 8 is positioned at one side of the heat-sealing mechanism 6;
the formed aluminum film 9 on the formed aluminum film rack 2 is sequentially subjected to bubble forming by a bubble forming mechanism 3, liquid adding by a filling mechanism 4, steel ball adding by a steel ball adding mechanism 5, heat sealing by a heat sealing mechanism 6 and slicing by a slicing mechanism 7 through a traction mechanism 11, and then discharged.
The traction mechanism 11 is positioned between the blister forming mechanism 3 and the filling mechanism 4 and between the heat sealing mechanism 6 and the slicing mechanism 7. Further, the traction mechanism 11 includes a traction roller. Further, the traction mechanism 11 comprises 4 groups of traction rollers arranged on the frame 1, wherein two groups of traction rollers are positioned between the bubble cap forming mechanism 3 and the filling mechanism 4, and two groups of traction rollers are positioned between the heat sealing mechanism 6 and the slicing mechanism 7.
As shown in fig. 3, the blister forming mechanism 3 includes the relative shaping of setting up mould 31 and shaping lower mould 32, the aluminium mould film on the shaping aluminium film 9 work or material rest 2 passes between mould 31 and the shaping lower mould 32 from the shaping, mould 31 is connected with shaping punching motor 35 through first shaft coupling 34 on the shaping, shaping lower mould 32 is connected with fixed cylinder. The lower die fixing cylinder 33 is used for fixing the forming lower die 32, and the forming stamping motor 35 controls the forming upper die 31 to be pressed downwards to extrude a required shape.
As shown in fig. 4, the filling mechanism 4 includes a filling support 41, the filling support 41 is provided with a liquid adding fixing jig 42, an up-and-down moving servo motor 43, and a product filling table 44 for placing the formed aluminum film 9 of the formed blister, and the liquid adding fixing jig 42 is located above the product filling table 44 and connected with an up-and-down moving driving mechanism; the liquid adding fixing jig 42 is provided with a liquid adding hole 45, and the injection pump 46 is communicated with the liquid adding hole 45 through a liquid conveying pipeline. The filling support 41 is connected with a horizontal moving module 47, and two ends of the horizontal moving module 47 are provided with positioning mechanisms 48 for limiting. The injection pump 46 is connected with the liquid adding fixing jig 42 through a liquid conveying pipeline, the liquid adding fixing jig 42 is moved to a specified position under the combined action of the up-and-down moving servo motor 43 and the horizontal moving module 47, and quantitative liquid is added to the specified position through the injection pump 46.
As shown in fig. 5, the syringe pump 46 includes a syringe 461, a fluid shunt 462, a fluid shunt control motor 463, and a syringe suction/push control motor 464, wherein the fluid shunt 462 is connected to the fluid shunt control motor 463, an outlet end of the fluid shunt 462 is connected to a fluid inlet end of the syringe 461, and the syringe 461 is connected to the syringe suction/push control motor 464. Further, the liquid diversion control motor 463 and the syringe suction and push control motor 464 are connected with an injection control circuit board 465. Further, the syringe 461 is a glass syringe 461. The syringe 461 and syringe pump control motor 464 together determine the amount of fluid pumped/injected. The liquid shunt 462 and the liquid shunt control motor 463 jointly determine different passages, and the two mechanisms complete the action of sucking a certain amount of liquid from one passage and filling the liquid into the other passage under the control of the circuit board.
As shown in fig. 6, the steel ball adding mechanism 5 includes a support frame 51 and a steel ball storage groove 52, a lifting driving stepping motor 53 is provided on the support frame 51, the lifting driving stepping motor 53 is connected with a steel ball suction head fixing jig 54 for sucking steel balls, and the support frame 51 is connected with a forward and backward moving stepping motor 55. The forward and backward movement stepping motor 55 drives the support frame 51 to move forward and backward, and the lifting driving stepping motor 53 drives the steel ball sucker fixing jig 54 to move up and down, so that the steel ball sucker fixing jig 54 is controlled to suck steel balls from the steel ball storage groove 52 and place the steel balls at a specified position.
As shown in fig. 7, the heat-sealing mechanism 6 includes a heat-sealing support 61, the heat-sealing support 61 is provided with a heat-sealing upper die 62 and a heat-sealing lower die 63 which are oppositely arranged, the heat-sealing upper die 62 is connected with a heat-sealing up-down driving motor 64 through a second coupling 67, a baffle 65 is arranged between the heat-sealing upper die 62 and the heat-sealing lower die 63, a formed aluminum film 9 and a heat-sealing aluminum film 10 which are filled with liquid and steel balls in a bubble cap in the previous process pass through the space between the heat-sealing lower die 63 and the baffle 65, and the heat-sealing aluminum film 10; and a vacancy avoiding position is arranged in the middle of the baffle 65, and the die head of the lower heat-sealing die 63 moves towards the lower heat-sealing die 63 through the vacancy avoiding position under the driving of the upper heat-sealing driving motor 64 and the lower heat-sealing driving motor, so that the heat-sealing aluminum film 10 and the formed aluminum film 9 are attached together. Further, the heat-seal lower die 63 is connected to a heat-seal lower die fixing cylinder 66.
The above-mentioned embodiments are the preferred embodiments of the present invention, and the scope of the present invention is not limited to the above-mentioned embodiments, and the scope of the present invention includes and is not limited to the above-mentioned embodiments, and all equivalent changes made according to the shape and structure of the present invention are within the protection scope of the present invention.
Claims (10)
1. The utility model provides a liquid bag reagent package liquid filling machine which characterized in that: the automatic packaging machine comprises a rack, wherein a bubble cap forming mechanism, a filling mechanism, a steel bead adding mechanism, a heat sealing mechanism and a slicing mechanism are sequentially arranged on the rack; the machine frame is also provided with a forming aluminum film rack for placing a forming aluminum film and a heat-sealing aluminum film rack for placing a heat-sealing aluminum film, the forming aluminum film rack is positioned at one side of the bubble cap forming mechanism, and the heat-sealing aluminum film rack is positioned at one side of the heat-sealing mechanism;
and the formed aluminum film on the formed aluminum film rack is sequentially subjected to bubble cap forming by a bubble cap forming mechanism, liquid adding by a filling mechanism, steel ball adding by a steel ball adding mechanism, heat sealing by a heat sealing mechanism and slicing by a slicing mechanism through a traction mechanism, and then discharged.
2. The liquid sac reagent pack filling machine of claim 1, wherein: bubble cap forming mechanism goes up mould and shaping lower mould including the shaping that sets up relatively, the aluminium mould on the shaping aluminium membrane work or material rest passes between mould and the shaping lower mould from the shaping, mould and shaping stamping motor are connected on the shaping, the shaping lower mould is connected with fixed cylinder.
3. The liquid sac reagent pack filling machine of claim 2, wherein: the upper forming die is connected with a forming stamping motor through a coupler.
4. The liquid sac reagent pack filling machine of claim 1, wherein: the filling mechanism comprises a filling support, the filling support is provided with a liquid adding fixing jig, an up-and-down moving driving mechanism and a product filling table for placing a formed aluminum film of a formed bubble cap, and the liquid adding fixing jig is positioned above the product filling table and is connected with the up-and-down moving driving mechanism; the fixed tool of liquid feeding is equipped with the liquid feeding hole, and the syringe pump passes through infusion pipeline and liquid feeding hole intercommunication.
5. The machine of claim 4, wherein: the filling support is connected with the horizontal moving module, and two ends of the horizontal moving module are provided with positioning mechanisms.
6. The machine of claim 4, wherein: the injection pump comprises an injector, a liquid shunt control motor and an injector suction and push control motor, the liquid shunt is connected with the liquid shunt control motor, the outlet end of the liquid shunt is connected with the liquid inlet end of the injector, and the injector is connected with the injector suction and push control motor.
7. The liquid sac reagent pack filling machine of claim 1, wherein: the steel ball feeding mechanism comprises a support frame and a steel ball storage groove, a lifting driving mechanism is arranged on the support frame, the lifting driving mechanism is connected with a steel ball suction head fixing jig used for sucking steel balls, and the support frame is connected with a front-back movement driving mechanism.
8. The liquid sac reagent pack filling machine according to any one of claims 1-7, wherein: the heat-sealing mechanism comprises a heat-sealing support, wherein a heat-sealing upper die and a heat-sealing lower die which are oppositely arranged are arranged on the heat-sealing support, the heat-sealing upper die is connected with a heat-sealing upper and lower driving mechanism, a baffle is arranged between the heat-sealing upper die and the heat-sealing lower die, a formed aluminum film which is added with liquid and steel balls in a bubble cap in the previous process and the heat-sealing aluminum film penetrate through the space between the heat-sealing lower die and the baffle, and the heat-sealing; and a die head of the lower heat-seal die passes through the vacancy avoidance position to move towards the lower heat-seal die under the driving of the upper heat-seal driving mechanism and the lower heat-seal driving mechanism, so that the heat-seal aluminum film and the formed aluminum film are attached together.
9. The machine of claim 8, wherein: the heat-sealing lower die is connected with a heat-sealing lower die fixing cylinder; the heat-sealing upper die is connected with a heat-sealing upper and lower driving mechanism through a coupler.
10. The machine of claim 8, wherein: the traction mechanism is positioned between the bubble cap forming mechanism and the filling mechanism and between the heat sealing mechanism and the slicing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921103164.1U CN210479175U (en) | 2019-07-15 | 2019-07-15 | Liquid bag reagent package liquid filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921103164.1U CN210479175U (en) | 2019-07-15 | 2019-07-15 | Liquid bag reagent package liquid filling machine |
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| Publication Number | Publication Date |
|---|---|
| CN210479175U true CN210479175U (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921103164.1U Active CN210479175U (en) | 2019-07-15 | 2019-07-15 | Liquid bag reagent package liquid filling machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113022919A (en) * | 2021-03-05 | 2021-06-25 | 凡亚坤 | Automatic capsule plate-loading hot-pressing device for medical industry |
| CN113173276A (en) * | 2021-04-16 | 2021-07-27 | 深圳市合川医疗科技有限公司 | Full-automatic biological reagent liquid bag injection packaging equipment and method |
| CN113290137A (en) * | 2021-04-16 | 2021-08-24 | 深圳市合川医疗科技有限公司 | Aluminum foil distribution punch forming device and method |
| CN114889900A (en) * | 2022-05-18 | 2022-08-12 | 浙江瑞安华联药机科技有限公司 | Automatic blister packaging machine of improved generation convenient to material loading |
-
2019
- 2019-07-15 CN CN201921103164.1U patent/CN210479175U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113022919A (en) * | 2021-03-05 | 2021-06-25 | 凡亚坤 | Automatic capsule plate-loading hot-pressing device for medical industry |
| CN113173276A (en) * | 2021-04-16 | 2021-07-27 | 深圳市合川医疗科技有限公司 | Full-automatic biological reagent liquid bag injection packaging equipment and method |
| CN113290137A (en) * | 2021-04-16 | 2021-08-24 | 深圳市合川医疗科技有限公司 | Aluminum foil distribution punch forming device and method |
| CN114889900A (en) * | 2022-05-18 | 2022-08-12 | 浙江瑞安华联药机科技有限公司 | Automatic blister packaging machine of improved generation convenient to material loading |
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