CN113084033A

CN113084033A - Intelligent conveying device

Info

Publication number: CN113084033A
Application number: CN202110376362.0A
Authority: CN
Inventors: 不公告发明人
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-04-02
Filing date: 2021-04-02
Publication date: 2021-07-09

Abstract

The invention discloses an intelligent conveying device which comprises a conveying mechanism and a placing mechanism, wherein the conveying mechanism comprises a first conveying section, a second conveying section and a transition table arranged between the first conveying section and the second conveying section, the inlet of the first conveying section is matched with the outlet of a stamping device, the placing mechanism comprises a third conveying section connected with the outlet of the second conveying section and a water platform arranged below the third conveying section and vertical to the third conveying section in the conveying direction, a placing plate is conveyed on the water platform, and a push plate mechanism, a lifting mechanism and a material pushing mechanism are arranged on the water platform. Realize the orderly conveying to the part through transport mechanism, realize putting the part to placing the board through putting the mechanism at last to carry out orderly putting and place the function of board in the automation, whole process automation degree is high, whole intelligent monitoring detects and puts to putting of work piece.

Description

Intelligent conveying device

Technical Field

The invention relates to the field of intelligent manufacturing and assembling, in particular to an intelligent conveying device.

Background

In the prior art, two collection modes are generally adopted in the production process of stamping parts. First, a collection basket is placed under the punch press, and the stampings enter the collection basket directly after punching is completed, but those stampings with higher precision requirements are not suitable for this method because the parts are easily damaged during dropping to the collection basket. And secondly, a conveyor belt is arranged at the outlet of the punch press, a collecting rotating disc is arranged at the tail end of the conveyor belt, the stamping parts enter the collecting rotating disc through the conveyor belt to be stacked, and finally, the stamping parts are placed in order and put into a warehouse through manual work.

Above-mentioned second collection mode has overcome the risk that the part probably is damaged by the collision, nevertheless collects the warehouse entry in-process carrying out the part, still needs the manual work to put, and intelligent degree is not high, and personnel's work still exists the liberation space.

Disclosure of Invention

In view of the above, the present invention provides an intelligent conveying device capable of automatically collecting and placing parts.

In order to achieve the purpose, the method is realized by the following technical means: an intelligent conveying device is characterized by comprising a conveying mechanism and a placing mechanism, wherein the conveying mechanism comprises a first conveying section, a second conveying section and a transition table arranged between the first conveying section and the second conveying section, an inlet of the first conveying section is matched with an outlet of stamping equipment, the placing mechanism comprises a third conveying section connected with an outlet of the second conveying section and a water flowing table arranged below the third conveying section and vertical to the third conveying section in the conveying direction, a placing plate is conveyed on the water flowing table, and a push plate mechanism, a lifting mechanism and a material pushing mechanism are arranged on the water flowing table,

the lifting mechanism is arranged at the tail part of the conveying table and used for lifting the stacked placing plates to a setting position;

the push plate mechanism is matched with the lifting mechanism and used for pushing the uppermost plate of the stacked placing plates to the conveying table, and the placing plates are positioned below the pushing mechanism;

the pushing mechanism is matched with the third conveying section, after the third conveying section conveys the parts with the set number, the parts are conveyed to the pushing mechanism, and the pushing mechanism pushes the parts in the whole row into the placing plate.

Compared with the prior art, the invention has the advantages that: realize through the butt joint of first conveying section with stamping device, the part that comes out with the punching press conveys in succession, through second conveying section, realize interval conveying and the dust removal function to the part, through third conveying section, the part that realizes setting for quantity is automatic puts and conveys, at last through putting the mechanism, can realize putting in order of multirow part on placing the board, and the automatic transport of a plurality of boards of placing, a plurality of boards of placing that will present the order of putting at the transmission bench at last have a plurality of parts, only need the manual work will be put the board of placing of part and move the action can, whole process all has intelligent conveying and control to realize the function. .

Drawings

Fig. 1 is an overall schematic view of an intelligent conveyer according to an embodiment;

FIG. 2 is a schematic view of a transport mechanism according to an embodiment;

FIG. 3 is a schematic diagram of a placement mechanism according to an embodiment;

FIG. 4 is a schematic view of an embodiment of a lifting mechanism;

FIG. 5 is a schematic view of a pusher mechanism of an embodiment;

FIG. 6 is a schematic structural diagram of a third conveying section according to the embodiment;

FIG. 7 is a schematic view of a pusher mechanism according to an embodiment;

FIG. 8 is a schematic view of an assist mechanism of the embodiment;

FIG. 9 is a schematic view of the pusher mechanism of the embodiment;

fig. 10 is a schematic view of fig. 9 after omitting the third transfer segment.

In the figure, 11, a first conveyor belt; 12. a first sensor; 21. a transition table; 22. a first cylinder; 31. a second conveyor belt; 32. a second sensor; 41. a dust hood; 42. a dust collection pipe; 43. a dust collector; 44. a second cylinder; 45. positioning a plate; 46. a third cylinder; 47. a first motor; 48. a brush head; 51. a holder; 52. a fourth sensor; 53. a lifting motor; 61. a third conveyor belt; 62. a third sensor; 71. a rodless cylinder; 72. a third push plate; 73. a first mounting bracket; 81. a second motor; 82. a rack; 83. a guide bar; 84. a guide seat; 85. a second mounting bracket; 86. a first push plate; 91. a fourth cylinder; 92. a second push plate; p1, part; p2, placing board; p3, a press; p4, transfer table.

Detailed Description

The invention will be further described by means of specific embodiments, which are given by way of illustration only and are not intended to limit the scope of the invention.

Examples

An intelligent conveying device, see fig. 1, which is an overall schematic diagram of a conveying device, includes a conveying mechanism and a placing mechanism, wherein the conveying mechanism includes a first conveying section and a second conveying section, the first conveying section is used in cooperation with a punching device in the prior art, and this part is not modified in the prior art.

Referring to fig. 2, the first conveying section includes a first conveyor belt 11 which is continuously conveyed, and a first sensor 12 which is arranged at an outlet of the first conveyor belt 11, and a part P1 which comes out of the punching device is continuously fed onto the first conveyor belt 11 and then into the transition table 21. When the part P1 passes through the exit of the first conveyor belt 11, the first sensor 12 detects a signal and is controlled by the PLC so that the first cylinder 22 provided on the transition table 21 is actuated to push the part P1 entering the transition table 21 into the second conveying section. The second conveyor section comprises a second conveyor belt 31 and a second sensor 32, and when the first detector detects a signal, and the second conveyor belt 31 is also operated until the second sensor 32 detects the part P1, the second conveyor belt 31 stops conveying.

When the second conveyor belt 31 stops conveying, the part P1 located at the second sensor 32 position enters the dust removing device position, the second air cylinder 44 operates to press the part P1 to the positioning plate 45 to clamp and position the part P1, the third air cylinder 46 operates to drive the first motor 47 and the brush head 48 to descend, and the brush head 48 performs a cleaning operation on the part P1 under the driving of the first motor 47. The dust brushed down is located in the dust removing cover 41, and the dust in the dust removing cover 41 is sucked away by the dust suction machine 43 and the dust suction pipe 42. The second conveyor belt 31 will perform the spaced conveying action under the cooperation of the first sensor 12 and the second sensor 32.

Referring to fig. 3-10, the placing mechanism first includes a third conveying section matched with the second conveying section, the third conveying section includes a third conveying belt 61 and a third sensor 62, when the third sensor 62 detects that a part P1 enters, the third conveying belt 61 steps by a distance of a part P1, and after detecting a second part P1, the third conveying belt 61 also steps by a distance of a part P1, until an nth part P1 is detected, where N is a set value, and the third conveying belt 61 steps a row of N parts P1 to a position of the material pushing mechanism, and logic programs of this part can be implemented by a PLC. The pushing mechanism comprises a second mounting bracket 85 fixed on the conveying table P4, a guide seat 84 and a second motor 81 are arranged on the second mounting bracket 85, a gear is fixed on a rotating shaft of the second motor 81, a rack 82 is bonded on the gear, the guide seat 84 is matched with a guide rod 83, the guide rod 83 and the rack 82 are integrally arranged through a connecting plate, and a first pushing plate 86 is fixed on the connecting plate facing one side of the third conveying belt 61. When the third conveyor belt 61 conveys the entire row of N parts P1 to the pusher position, the second motor 81 will act and drive the first pusher 86 to push the entire row of parts P1 onto the resting plate P2 located below the third conveyor belt 61.

In order to place a plurality of rows of parts P1 on the placing plate P2, the pushing mechanism is further matched with an auxiliary mechanism, the auxiliary mechanism comprises a second pushing plate 92, the second pushing plate 92 is located between a third conveying section and the placing plate P2, a third fixing support is fixed on the feeding table, a fourth air cylinder 91 is arranged on the third fixing support, the fourth air cylinder 91 drives the second pushing plate 92 to advance and retreat, when the second motor 81 is started, the fourth air cylinder 91 also acts simultaneously, the second pushing plate 92 pushes the whole row of parts P1 on the placing plate P2 to step forwards by one step pitch, and the first pushing plate 86 can conveniently push the whole row of parts P1 on the third conveying belt 61 to the placing plate P2 continuously.

The conveying platform P4 is provided with a double row of row wheels, the placing plate P2 is positioned above the row wheels, and the placing plate can be pushed to advance by the push plate mechanism along the direction of the conveying platform P4. The push plate mechanism is matched with a lifting mechanism, the lifting mechanism is arranged at the tail of the conveying table P4 and comprises a vertically arranged retainer 51, a plurality of stacked placing plates P2 are arranged in the retainer 51, a lifting motor 53 is arranged below the retainer 51, a lifting plate is arranged at the bottom of the retainer 51, the lifting motor 53 drives the lifting plate to move up and down, a fourth sensor 52 is arranged above the retainer 51, and when the fourth sensor 52 detects a P2 signal of the placing plate, the lifting motor 53 stops acting. The push plate mechanism comprises a first mounting bracket 73 arranged on the conveying table P4, a rodless cylinder 71 assembly is arranged on the first mounting bracket 73, a third push plate 72 is driven by the rodless cylinder 71, and the third push plate 72 can push a placing plate P2 which is positioned at the position of the lifting mechanism and is positioned at the uppermost position. Setting each placing plate P2 to be able to place X rows of parts P1, when the third sensor 62 detects the bottom XN parts P1, the rodless cylinder 71 is activated, the third pushing plate 72 will push the empty placing plate P2 to move along the direction of the transfer table P4 and move the empty placing plate P2 to the pushing mechanism, the placing plate P2 which was previously full of parts P1 is pushed forward, the empty placing plate P2 will be under the third transfer belt 61, then the rodless cylinder 71 is reset, and after the rodless cylinder 71 is reset, the lifting motor 53 is activated to lift the stacked placing plate P2 until the fourth sensor 52 detects the signal, and the lifting motor 53 stops working. At the moment, a circular feeding and material placing action is completed, the operation is repeated in sequence, and workers only need to take away the placing plate P2 on the conveying table P4, wherein the placing plate P1 is full of orderly parts, so that manual output is greatly reduced.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims

1. An intelligent conveying device is characterized by comprising a conveying mechanism and a placing mechanism, wherein the conveying mechanism comprises a first conveying section, a second conveying section and a transition table (21) arranged between the first conveying section and the second conveying section, the inlet of the first conveying section is matched with the outlet of a stamping device, the placing mechanism comprises a third conveying section connected with the outlet of the second conveying section and a water flowing table arranged below the third conveying section and vertical to the third conveying section in the conveying direction, a placing plate (P2) is conveyed on the water flowing table, and a push plate mechanism, a lifting mechanism and a material pushing mechanism are arranged on the water flowing table,

the lifting mechanism is arranged at the tail part of the conveying table (P4) and is used for lifting the stacked placing plate (P2) to a setting position;

the push plate mechanism is matched with the lifting mechanism and is used for pushing the uppermost plate of the stacked placing plates (P2) to the conveying table (P4) and enabling the placing plate (P2) to be positioned below the pushing mechanism;

the pushing mechanism is matched with the third conveying section, when the third conveying section conveys a set number of parts (P1), the parts are conveyed to the pushing mechanism, and the pushing mechanism pushes the whole row of parts (P1) onto the placing plate (P2).

2. A smart conveyor as claimed in claim 1, characterised in that said first conveyor section is continuously conveyed with its inlet in engagement with the outlet of the punching device and its outlet in engagement with the transition table (21), in that the transition table (21) is provided with a first cylinder (22), in that a first sensor (12) is provided at the outlet of the first conveyor section, in that the first sensor (12) sends a signal to the first cylinder (22) after the part (P1) has been conveyed past the outlet of the first conveyor section, and in that the first cylinder (22) upon receiving the signal pushes the part (P1) introduced into the transition table (21) towards the second conveyor section.

3. A smart conveyor as claimed in claim 2, characterised in that the second conveyor section is provided with dust extraction means and a second sensor (32) is provided between the dust extraction means and the entrance to the second conveyor section, the second conveyor section being arranged to carry out the conveying action when the first sensor (12) is activated and to stop the conveying action when the second sensor (32) is activated.

4. An intelligent conveying device as claimed in claim 3, wherein the dust removing device comprises a clamping mechanism and a dust collector (43), the clamping mechanism comprises a second air cylinder (44) and a positioning plate (45), the second air cylinder (44) is arranged on the side surface of the second conveying section, the positioning plate (45) is arranged on the opposite side of the second air cylinder (44), and when the second conveying section stops, the second air cylinder (44) acts to press the part (P1) on the second conveying section against the positioning plate (45); the dust removal mechanism comprises a dust hood (41) arranged above the second conveying section and a dust collector (43) matched with the dust hood (41), the dust collector (43) is communicated with the dust hood (41) to form a dust collection pipe (42), a dust brushing mechanism is arranged in the dust hood (41), the dust brushing mechanism comprises a first motor (47), a brush head (48) and a third cylinder (46), the first motor (47) drives the brush head (48) to rotate, the third cylinder (46) drives the first motor (47) and the brush head (48) to lift up and down, when a part (P1) is pressed on the positioning plate (45), the third cylinder (46) drives the first motor (47) and the brush head (48) to lift down, and the brush head (48) acts on the part (P1); when the first sensor (12) is triggered, the second air cylinder (44) and the third air cylinder (46) are reset.

5. An intelligent conveying device according to claim 1, wherein the placing mechanism comprises a running water table, a row wheel is arranged on the running water table, the placing plate is arranged above the row wheel, a third conveying section with a conveying direction perpendicular to the row wheel is arranged above the running water table, an inlet of the third conveying section is connected with an outlet of the second conveying section, a third sensor (62) is arranged at an inlet of the third conveying section, when a part (P1) is introduced, the third conveying section steps by a conveying amount of a distance of one part (P1), N parts (P1) can be placed in each row of the placing plate (P2), and when the third sensor (62) detects the N part (P1), the third conveying section conveys the set distance to enable the whole row of parts (P1) to be in a matching position of the pushing mechanism.

6. A smart conveyor as claimed in claim 5, characterised in that the pusher mechanism comprises a first pusher (86) vertically disposed on one side of the third conveyor section and a first pusher (86) driving mechanism for driving the first pusher (86) towards the other side of the third conveyor section, wherein when the third conveyor section conveys the entire row of parts (P1) in the pusher position, the first pusher (86) driving mechanism is actuated once to drop the entire row of parts (P1) onto the placing plate (P2).

7. A smart conveying device according to claim 6, characterised in that the pushing mechanism is further associated with an auxiliary mechanism, the auxiliary mechanism comprises a second push plate (92), the second push plate (92) is located between the third conveying section and the placing plate (P2), the second push plate (92) is driven by the second push plate (92) driving mechanism, and the moving direction of the second push plate (92) is consistent with the conveying direction of the placing plate (P2), after the second push plate (92) is driven by the second push plate (92) driving mechanism, the part (P1) located on the placing plate (P2) is pushed by the second push plate (92) to move forward by one step, and when the third conveying section conveys the whole row of parts (P1) to the pushing mechanism position, the second push plate (92) driving mechanism is operated once.

8. A smart conveyor as claimed in claim 5, characterised in that the lifting mechanism comprises a holder (51) for placing the stacked laying board (P2) and a lifting motor (53) arranged below the holder (51), the bottom of the holder (51) is provided with a lifting board, the lifting motor (53) drives the lifting board to move up and down, a fourth sensor (52) is arranged above the holder (51), and when the fourth sensor (52) detects the signal of the laying board (P2), the lifting motor (53) stops.

9. A smart conveyor as claimed in claim 8 wherein the pusher mechanism comprises a rodless cylinder (71) with a sliding direction parallel to the conveying direction of the flow bench, the rodless cylinder (71) driving a third pusher (72), said third push plate (72) cooperating with the uppermost one of the stacked resting plates (P2), when the rodless cylinder (71) receives signals to work, the third push plate (72) pushes the placing plate (P2) to move along the conveying direction of the water table, and drives the placing plate (P2) to a position below the third conveying section and pushes the placing plate (P2) in front by one step, the rodless cylinder (71) is triggered by a third sensor (62) to set each placing plate (P2) to place X rows of parts (P1), when the third sensor (62) detects the bottom XN parts (P1), the rodless cylinder (71) operates once.