CN113078769B - Pumping unit motor adjuster convenient for maintenance of pumping unit - Google Patents
Pumping unit motor adjuster convenient for maintenance of pumping unit Download PDFInfo
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- CN113078769B CN113078769B CN202110543388.XA CN202110543388A CN113078769B CN 113078769 B CN113078769 B CN 113078769B CN 202110543388 A CN202110543388 A CN 202110543388A CN 113078769 B CN113078769 B CN 113078769B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/26—Means for adjusting casings relative to their supports
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Abstract
The invention belongs to the field of pumping unit equipment, and particularly relates to a pumping unit motor adjuster convenient for maintenance of a pumping unit, which comprises an upper plate, a lower plate, a lead screw and a wedge-shaped assembly; one end of the screw rod is provided with a rotary sleeve through a clamp spring, and the other end of the screw rod is fixedly provided with a hand wheel; one end parts of the upper plate and the lower plate are respectively hinged to the upper side and the lower side of the rotary sleeve; the wedge-shaped assembly is slidably mounted between the upper plate and the lower plate, and moves between the upper plate and the lower plate under the driving of the screw rod, so that the size of an included angle between the upper plate and the lower plate is adjusted. According to the motor base, through structural innovation, according to different requirements of two works of replacing a belt and adjusting the tension of the belt on the position adjustment of the motor, the motor base which is simple, practical and ingenious in structure is designed, the belt maintenance requirement is well met, and the reliable support of the motor is guaranteed.
Description
Technical Field
The invention belongs to the field of pumping unit equipment, and particularly relates to a pumping unit motor regulator convenient for maintenance of a pumping unit.
Background
In the pumping unit, a motor is a power source for the operation of the pumping unit, and the motor is connected with a speed reducer positioned at the next stage of the motor through a belt transmission mechanism. The belt maintenance is an important content of daily maintenance work of the oil pumping unit, and specifically comprises two aspects of work of belt replacement and belt tension adjustment, and the two aspects of work are realized by moving a motor. However, in the prior art, the motors are directly installed on the base of the pumping unit, at least 4 large bolts need to be unscrewed firstly when the motors are moved, and then the motors are pried by a crow bar. The operation mode is time-consuming and labor-consuming, and the motor cannot be ensured to be in the correct position after adjustment, so that the belt is abraded in an accelerated manner.
Disclosure of Invention
The invention provides a pumping unit motor adjuster convenient for maintenance of a pumping unit, which aims to solve the problems in the background technology.
The technical problem solved by the invention is realized by adopting the following technical scheme: the invention provides a pumping unit motor adjuster convenient for maintenance of a pumping unit, which comprises an upper plate, a lower plate, a lead screw and a wedge-shaped assembly, wherein the upper plate is fixedly connected with the lower plate;
one end of the screw rod is provided with a rotary sleeve through a clamp spring, and the other end of the screw rod is fixedly provided with a hand wheel;
one end parts of the upper plate and the lower plate are respectively hinged to the upper side and the lower side of the rotary sleeve;
the wedge-shaped assembly is arranged between the upper plate and the lower plate in a sliding mode and moves between the upper plate and the lower plate under the driving of the lead screw, so that the size of an included angle between the upper plate and the lower plate is adjusted;
the wedge-shaped assembly further comprises an upper shell, a lower shell, an upper support arm, a lower support arm, a nut A and a nut B, wherein two sections of different threads are processed on the screw rod and respectively called conventional threads and reciprocating threads, the conventional threads and the reciprocating threads are single-head threads and have the same thread pitch, the nut A is installed in a section where the conventional threads are located, the nut B is installed in a section where the reciprocating threads are located, one end parts of the upper shell and the lower shell are respectively hinged to the upper side and the lower side of the nut A, the upper shell and the lower shell are respectively in sliding fit with the upper plate and the lower plate through planes, two ends of the upper support arm are respectively hinged to the upper side of the nut B and the lower side of the upper shell, and two ends of the lower support arm are respectively hinged to the lower side of the nut B and the upper side of the lower shell;
a sliding ring and a spring for supporting the sliding ring are arranged on the lead screw corresponding to the conventional thread;
through forked tail cooperation structure sliding fit between upper plate and the last casing, through dovetail and forked tail sand grip sliding fit between hypoplastron and the lower casing.
As a further technical scheme, one end of the upper support arm corresponding to the nut B is in sliding fit with the lower side of the upper shell through a dovetail fit structure, and the upper shell is provided with a abdicating groove for the dovetail fit structure to be disengaged; correspondingly, a hinged shaft between the upper support arm and the upper shell is arranged in a strip-shaped hole, so that the upper support arm and the upper shell can slide relatively; when the nut B slides in the direction far away from the nut A, the binding effect of the dovetail matching structure on the upper support arm is released, so that the upper shell and the upper support arm can rotate relatively;
the connecting structure between the lower support arm and the lower shell is completely the same as the connecting structure between the upper support arm and the upper shell.
The invention has the beneficial effects that:
1. according to the motor base, through structural innovation, according to different requirements of two works of replacing a belt and adjusting the tension of the belt on the position adjustment of the motor, the motor base which is simple, practical and ingenious in structure is designed, the belt maintenance requirement is well met, and the reliable support of the motor is guaranteed. Specifically, the method comprises the following steps:
during installation, the lower plate is fixedly installed on a base of the oil pumping unit, and the motor is fixedly installed on the upper plate.
When the tension of the belt is adjusted, the movement amplitude required by the motor is small, under the condition, the angle adjusting mechanism based on the wedge-shaped assembly is designed, the wedge-shaped assembly slides between the upper plate and the lower plate by rotating the lead screw so as to adjust the included angle between the upper plate and the lower plate, and the position of the motor is finely adjusted in an angle adjusting mode, so that the tension of the belt is adjusted. In addition, in the invention, the upper side and the lower side of the wedge-shaped component are respectively in sliding fit with the upper plate and the lower plate through the large planes, so that the reliable support of the motor can be ensured in the adjusting process.
2. According to the invention, dovetail matching structures are respectively arranged between the wedge-shaped assembly and the upper plate and between the wedge-shaped assembly and the lower plate, and the upper plate and the lower plate are simultaneously pulled on the wedge-shaped assembly through the dovetail matching structures, so that the relative positions of the upper plate and the lower plate are more stable, and the position stability of the motor is further ensured. In addition, the stability of the motor is ensured, so that the adjustment process of the belt tension can be carried out under the running state of the pumping unit, and the adverse effect of the shutdown of the pumping unit on the production is avoided.
3. The upper support arm, the lower support arm and the nut B are arranged in the wedge-shaped structure, and the upper support arm and the lower support arm can be supported by moving the nut B on the lead screw, so that the change range of an included angle between the upper plate and the lower plate is enlarged, the adjustment range of the position of the motor is enlarged, and the requirement on the adjustment range of the motor in the process of replacing a belt is met.
4. In the process of adjusting the tension of the belt, the requirement on the position adjustment amplitude of the motor is low, and the requirement on the support stability of the motor is high; when the belt is replaced, the requirement on the position adjustment amplitude of the motor is high, and the requirement on the support stability of the motor is low. Based on the working conditions, the wedge-shaped wedge; the other is to support the upper plate by using an upper arm and a lower arm. The two modes can respectively meet the requirements of adjusting the tension force of the belt and the working condition when the belt is replaced, and simultaneously can complement each other in structure and act together, so that the belt changing machine is an organic whole with a compact structure.
5. The invention sets detachable dovetail matching structure on the outer side of the upper support arm and the lower support arm and the inner side of the upper shell and the lower shell, when adjusting the tension of the belt (namely the upper support arm and the lower support arm are not supported), the dovetail matching structure at the position can be used as a supporting point at the middle part of the upper shell to improve the supporting stability of the lower side of the upper shell, and meanwhile, the overturning of the upper support arm and the lower support arm can not be hindered when the belt is replaced.
In addition, the dovetail matching structure is arranged, so that a connecting point capable of bearing tensile force between the upper shell and the lower shell is changed from one position to two positions (the two positions are respectively located at the nut A and the nut B), and therefore the motor is more stable when bearing tensile force load applied by a belt, and vibration is smaller.
6. According to the invention, the core structural characteristic that the conventional thread and the reciprocating thread are simultaneously arranged on one screw rod is fully matched with two working conditions, and by utilizing the structural characteristic, the wedging action of the wedge-shaped component and the supporting action of the upper supporting arm and the lower supporting arm can be carried out in sequence without mutual interference. Particularly, the lead screw can not prop up the upper and lower support arms in the wedging process of the wedge-shaped assembly, and can prop up the upper and lower support arms after being wedged in place, and meanwhile, the arrangement of the spring and the sliding ring on the lead screw can enable the wedging assembly to stop wedging action, so that the adjustment of the tension force of the belt is ensured to be not interfered with the replacement of the belt.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the upper and lower housings of FIG. 1 after being engaged;
FIG. 3 is a schematic structural view of a dovetail mating structure;
FIG. 4 is a schematic structural diagram of another embodiment of the present invention;
fig. 5 is a schematic structural view of the upper case and the lower case of fig. 4 after being fastened.
In the figure: 1. the structure comprises a rotating sleeve, 2, an upper plate, 3, a lead screw, 4, a lower plate, 5, a spring, 6, a sliding ring, 7, a conventional thread, 8, a dovetail matching structure, 9, a reciprocating thread, 10, an upper shell, 11, a yielding groove, 12, an upper supporting arm, 13, a strip-shaped hole, 14, a hand wheel, 15, a lower supporting arm, 16, a lower shell, 17, nuts A and 18, nuts B and 19 and a ratchet.
Detailed Description
The first embodiment is as follows:
embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the present embodiment includes an upper plate 2, a lower plate 4, a lead screw 3, and a wedge assembly; one end of the screw rod 3 is provided with a rotary sleeve 1 through a clamp spring, and the other end of the screw rod 3 is fixedly provided with a hand wheel 14; one end parts of the upper plate 2 and the lower plate 4 are respectively hinged on the upper side and the lower side of the rotary sleeve 1; the wedge assembly is slidably mounted between the upper plate 2 and the lower plate 4, and the wedge assembly is driven by the lead screw 3 to move between the upper plate 2 and the lower plate 4. During installation, the lower plate 4 is fixedly installed on a base of the oil pumping unit, and the motor is fixedly installed on the upper plate 2. During the use, rotatory hand wheel 14 makes lead screw 3 rotatory, drives the motion of wedge subassembly then to adjust the contained angle of upper plate 2 and hypoplastron 4.
As shown in fig. 1, the wedge assembly further comprises an upper shell 10, a lower shell 16, an upper support arm 12, a lower support arm 15, a nut a17 and a nut B18, wherein two different threads, namely a conventional thread 7 and a reciprocating thread 9, are machined on the lead screw 3, the conventional thread 7 and the reciprocating thread 9 are both single-start threads and have the same pitch, a nut a17 is installed in the section where the conventional thread 7 is located, a nut B18 is installed in the section where the reciprocating thread 9 is located, one end portions of the upper shell 10 and the lower shell 16 are respectively hinged on the upper side and the lower side of the nut a17, the upper shell 10 and the lower shell 16 are respectively in sliding fit with the upper plate 2 and the lower plate 4 through planes, two ends of the upper support arm 12 are respectively hinged on the upper side of the nut B18 and the lower side of the upper shell 10, and two ends of the lower support arm 15 are respectively hinged on the lower side of the nut B18 and the upper side of the lower shell 16.
When the tension of the belt is adjusted, the movement amplitude required by the motor is small, under the condition, the wedge-shaped assembly-based angle adjusting mechanism is designed, the wedge-shaped assembly slides between the upper plate 2 and the lower plate 4 by rotating the lead screw 3, so that the included angle between the upper plate 2 and the lower plate 4 is adjusted, the position of the motor is finely adjusted in an angle adjusting mode, and the tension of the belt is adjusted. In addition, in the invention, the upper side and the lower side of the wedge-shaped component are respectively in sliding fit with the upper plate 2 and the lower plate 4 through the large planes, so that the reliable support of the motor can be ensured in the adjusting process.
It should be noted that the reciprocating screw thread 9 is a special screw thread for providing reciprocating motion, and belongs to the prior art. In the field of mechanical equipment, a screw 3 with a reciprocating thread 9 is generally called a reciprocating screw 3, and the screw 3 can reciprocate a slide block (in the invention, a nut B18 is equivalent to a slide block) on the screw 3 without changing the rotating direction of the screw 3. Whereas the conventional thread 7 described above generally refers to all common, standard or non-standard threads that cannot provide a reciprocating motion.
The working principle of the invention is as follows:
1. when adjusting the belt tensile force, rotate lead screw 3, the rotary motion of lead screw 3 passes through the linear motion that the screw thread converted into nut A17 and nut B18 to drive wedge subassembly global motion, the realization is to the regulation of contained angle between upper plate 2 and hypoplastron 4.
2. When the belt is replaced, the lead screw 3 is turned until the nut a17 moves to close to one end of the rotating sleeve 1 and disengages from the thread, at the same time as the nut B18 also moves to the left in fig. 1 to the limit position and starts moving in the opposite direction under the effect of the reciprocating thread 9. Thus, the relative movement of the nut B18 and the upper and lower cases 10 and 16 forces the upper and lower arms 12 and 15 to lift up, so that the upper plate 2 can be turned over at a large angle relative to the lower plate 4, thereby enlarging the moving range of the motor and facilitating the assembly and disassembly of the belt. It should be noted here that after the nut a17 is disengaged from the threads, it still needs to slide to the left in fig. 1 during the process of lifting the upper and lower arms, so as to ensure that the included angle between the upper shell 10 and the lower shell 16 is smoothly increased.
After the belt is replaced, the screw rod 3 is continuously rotated in the same direction, so that the nut B18 turns back again, the upper support arm 12 and the lower support arm 15 are gradually retracted, the upper support arm 12 and the lower support arm 15 are restored to the position state shown in FIG. 1 again, if the belt is still in a loose state at the moment, the screw rod 3 can be continuously rotated in the reverse direction, and then the nut A17 is screwed on the conventional thread 7 again under the pressing of the spring 5 and the sliding ring 6, so that the belt is tensioned.
As shown in fig. 1, the upper plate 2 and the upper shell 10 are slidably engaged with each other through a dovetail-shaped engagement structure 8, and the lower plate 4 and the lower shell 16 are slidably engaged with each other through a dovetail groove and a dovetail rib. Draw upper plate 2 and hypoplastron 4 simultaneously on the wedge subassembly through forked tail cooperation structure 8, make the relative position of upper plate 2 and hypoplastron 4 more stable to further guarantee the stability of motor position. In addition, the stability of the motor is ensured, so that the adjustment process of the belt tension can be carried out under the running state of the pumping unit, and the adverse effect of the shutdown of the pumping unit on the production is avoided. The dovetail matching structure 8 not only plays a role in connection, but also can provide a sliding matching pair, and is a common precision transmission mechanism on a machine tool, and details are not repeated here, so that for convenience of understanding, please refer to fig. 3.
As a further technical solution, as shown in fig. 1, one end of the upper arm 12 corresponding to the nut B18 is in sliding fit with the lower side of the upper housing 10 through a dovetail fit structure 8, and the upper housing 10 is provided with a relief groove 11 for the dovetail fit structure 8 to disengage; correspondingly, the hinge shaft between the upper support arm 12 and the upper shell 10 is installed in a strip-shaped hole 13, so that the upper support arm 12 and the upper shell 10 can slide relatively; when the nut B18 slides away from the nut A17, the binding action of the dovetail matching structure 8 on the upper support arm 12 is released, so that the upper shell 10 and the upper support arm 12 can rotate relatively; the coupling structure between the lower arm 15 and the lower case 16 is identical to the coupling structure between the upper arm 12 and the upper case 10. The detachable dovetail matching structure 8 is arranged on the outer sides of the upper support arm 12 and the lower support arm 15 and the inner sides of the upper shell 10 and the lower shell 16, and when the tension of a belt is adjusted (namely the upper support arm 12 and the lower support arm 15 are not supported), the dovetail matching structure 8 at the position can be used as a supporting point at the middle part of the upper shell 10 to improve the supporting stability of the lower side of the upper shell 10 and simultaneously prevent the upper support arm 12 and the lower support arm 15 from being overturned when the belt is replaced.
In specific implementation, a locking device which is locked in a normal state can be arranged between the upper shell 10 and the lower shell 16, and the locking is kept when the tension is adjusted, so that the position stability between the upper shell 10 and the lower shell 16 is improved, and the locking device can be unlocked when the upper support arm and the lower support arm are supported.
Example two:
as shown in fig. 4 and 5, the present embodiment is different from the first embodiment in that a strip-shaped hole 13 is added to a nut B18, and a ratchet 19 is added at the junction of the upper case 10 and the lower case 16.
The above modification makes the upper casing 10 hooked on the lower casing 16 by the ratchet 19 before the upper and lower arms are erected, which is advantageous for securing the positional stability between the upper and lower plates 2 and 4, and the upper and lower arms are erected at the initial stage, the upper and lower casings 10 and 16 are dislocated so that they can be separated to erect the upper and lower arms. It should be noted that, in order to shift the upper casing 10 and the lower casing 16, the length of the strip-shaped hole 13 on the lower casing 16 must be larger than the length of the strip-shaped hole 13 on the upper casing 10.
After improvement, the upper support arm and the lower support arm are sequentially supported instead of being simultaneously supported.
Claims (2)
1. The utility model provides a beam-pumping unit motor adjuster convenient to beam-pumping unit is maintained which characterized in that: comprises an upper plate (2), a lower plate (4), a screw rod (3) and a wedge-shaped component;
one end of the screw rod (3) is provided with a rotary sleeve (1) through a clamp spring, and the other end of the screw rod (3) is fixedly provided with a hand wheel (14);
one end parts of the upper plate (2) and the lower plate (4) are respectively hinged to the upper side and the lower side of the rotary sleeve (1);
the wedge-shaped assembly is slidably mounted between the upper plate (2) and the lower plate (4), and moves between the upper plate (2) and the lower plate (4) under the driving of the lead screw (3), so that the size of an included angle between the upper plate (2) and the lower plate (4) is adjusted;
the wedge-shaped assembly further comprises an upper shell (10), a lower shell (16), an upper supporting arm (12), a lower supporting arm (15), a nut A (17) and a nut B (18), wherein two sections of different threads are processed on the lead screw (3) and respectively called a conventional thread (7) and a reciprocating thread (9), the conventional thread (7) and the reciprocating thread (9) are both single-head threads, the thread pitches of the conventional thread and the reciprocating thread are the same, the nut A (17) is installed in the section where the conventional thread (7) is located, the nut B (18) is installed in the section where the reciprocating thread (9) is located, one end portions of the upper shell (10) and the lower shell (16) are respectively hinged to the upper side and the lower side of the nut A (17), the upper shell (10) and the lower shell (16) are respectively in sliding fit with the upper plate (2) and the lower plate (4) through planes, and two ends of the upper supporting arm (12) are respectively hinged to the upper side of the nut B (18) and the lower side of the upper shell (10), the two ends of the lower support arm (15) are respectively hinged to the lower side of the nut B (18) and the upper side of the lower shell (16);
a sliding ring (6) and a spring (5) for supporting the sliding ring (6) are arranged on the screw rod (3) corresponding to the conventional thread (7);
go up between board (2) and the last casing (10) through forked tail cooperation structure (8) sliding fit, go up between board (4) and the lower casing (16) through dovetail and forked tail sand grip sliding fit.
2. The motor adjuster of a pumping unit for facilitating maintenance of the pumping unit according to claim 1, wherein: one end of the upper support arm (12) corresponding to the nut B (18) is in sliding fit with the lower side of the upper shell (10) through a dovetail fit structure (8), and the upper shell (10) is provided with a yielding groove (11) for the dovetail fit structure (8) to be separated; correspondingly, a hinged shaft between the upper support arm (12) and the upper shell (10) is arranged in a strip-shaped hole (13), so that the upper support arm (12) and the upper shell (10) can slide relatively; when the nut B (18) slides in the direction away from the nut A (17), the dovetail matching structure (8) releases the constraint action on the upper support arm (12) so that the upper shell (10) and the upper support arm (12) can rotate relatively;
the connecting structure between the lower support arm (15) and the lower shell (16) is completely the same as the connecting structure between the upper support arm (12) and the upper shell (10).
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CN202110543388.XA CN113078769B (en) | 2021-05-19 | 2021-05-19 | Pumping unit motor adjuster convenient for maintenance of pumping unit |
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CN202110543388.XA CN113078769B (en) | 2021-05-19 | 2021-05-19 | Pumping unit motor adjuster convenient for maintenance of pumping unit |
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CN113078769B true CN113078769B (en) | 2021-08-27 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102537244A (en) * | 2012-02-10 | 2012-07-04 | 周彦 | Belt tightness degree automatically-adjusting device by virtue of petroleum pumping unit belt transmission |
CN110943570A (en) * | 2020-02-25 | 2020-03-31 | 青州市春晖科技发展有限公司 | Automatic adjusting device for belt of oil pumping unit |
CN111188880A (en) * | 2020-01-19 | 2020-05-22 | 佳木斯电机股份有限公司 | Belt tension adjusting device |
-
2021
- 2021-05-19 CN CN202110543388.XA patent/CN113078769B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102537244A (en) * | 2012-02-10 | 2012-07-04 | 周彦 | Belt tightness degree automatically-adjusting device by virtue of petroleum pumping unit belt transmission |
CN111188880A (en) * | 2020-01-19 | 2020-05-22 | 佳木斯电机股份有限公司 | Belt tension adjusting device |
CN110943570A (en) * | 2020-02-25 | 2020-03-31 | 青州市春晖科技发展有限公司 | Automatic adjusting device for belt of oil pumping unit |
Non-Patent Citations (2)
Title |
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可调位电机安装座的研制与应用;燕列进等;《能源与环境》;20200228(第01期);全文 * |
抽油机电机快速升降装置的研制与应用;杨红涛等;《中国石油和化工标准与质量》;20131125(第22期);全文 * |
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