CN113068638A - High-efficient automatic egg product belt cleaning device - Google Patents
High-efficient automatic egg product belt cleaning device Download PDFInfo
- Publication number
- CN113068638A CN113068638A CN202110387111.2A CN202110387111A CN113068638A CN 113068638 A CN113068638 A CN 113068638A CN 202110387111 A CN202110387111 A CN 202110387111A CN 113068638 A CN113068638 A CN 113068638A
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- Prior art keywords
- belt
- brush
- belt wheel
- egg
- air injection
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 45
- 235000013601 eggs Nutrition 0.000 claims abstract description 68
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 238000003466 welding Methods 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000005507 spraying Methods 0.000 claims description 13
- 238000005406 washing Methods 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000012266 salt solution Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 239000008399 tap water Substances 0.000 claims description 4
- 235000020679 tap water Nutrition 0.000 claims description 4
- 241000700605 Viruses Species 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 230000000844 anti-bacterial effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 244000144977 poultry Species 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000000968 intestinal effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; CARE OF BIRDS, FISHES, INSECTS; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K43/00—Testing, sorting or cleaning eggs ; Conveying devices ; Pick-up devices
- A01K43/005—Cleaning, washing of eggs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a high-efficiency automatic egg product cleaning device which comprises a welding frame, a conveying belt, an air injection device, a shower device, a front large V belt wheel, a rolling brush device, a middle triangular belt, a middle large V belt wheel, a rear triangular belt, a bucket brush assembly, a rear large V belt wheel, a rear motor set, a front triangular belt, a small bearing assembly, a large bearing assembly, a supporting frame, a stirring rod and a stirring bucket. The device cleans eggs with massive attachments once and cleans eggs with water for three times through a simple device, and has obvious effect. The invention has the beneficial effects that: the egg cleaning device has the advantages that the air injection device, the shower device, the rolling brush device and the barrel brush assembly are added into the egg cleaning equipment, so that the egg cleaning device has wider applicability, simple structure, flexible operation, low production cost and high reliability.
Description
Technical Field
The invention relates to the field of egg product processing, in particular to a high-efficiency automatic egg product cleaning device.
Background
According to investigation, the surface of the egg is attached with a plurality of intestinal microorganisms, a large number of pathogenic bacteria can be infected under a general environment, the quality of the egg can be seriously affected if the egg is not cleaned, and the health of eaters is threatened. At present, eggs in a plurality of poultry farms in rural areas are cleaned manually, the whole process is time-consuming and labor-consuming, the treatment effect is not particularly ideal, a large amount of human resources are wasted, the production efficiency is reduced, and the production cost is increased. The large-scale egg cleaning machine is difficult to popularize in rural areas, on the contrary, the sprouts of the small efficient automatic egg cleaning device germinate only in recent years, and the cleaning device occupies smaller space, is simple to use, has lower cost and higher working efficiency and has wide development prospect. In order to solve the difficult problems of difficult cleaning and high egg breaking rate, a novel efficient automatic egg product cleaning device needs to be designed to realize mechanization, and the original manual operation is replaced, so that the automation degree of rural egg product cleaning is improved.
Disclosure of Invention
The invention aims to research and design the integral structure of an automatic egg washing device, hopefully realize mechanization and automation in the egg washing process, and can ensure that the high-efficiency automatic egg washing device obtains higher cleaning efficiency in the aspect of washing eggs in rural poultry farms, reduce labor intensity and save cost by properly improving and innovating the existing egg washing equipment. The invention adopts the technical scheme that the efficient automatic egg product cleaning device comprises a welding frame, a conveying belt, an air injection device, a shower device, a front large V belt wheel, a rolling brush device, a middle triangular belt, a middle large V belt wheel, a rear triangular belt, a barrel brush assembly, a rear large V belt wheel, a rear motor set, a front triangular belt, a small bearing assembly, a large bearing assembly, a support frame, a stirring rod and a stirring barrel.
The welding frame is a six-leg supporting leg frame structure, a motor supporting plate is welded above a supporting leg fixing rod in the middle of the welding frame, the conveying belt is located above the welding frame and used for conveying eggs, an air injection device is located above the conveying belt and fixed at the bottom of an iron plate above the welding frame, an air transmission port is connected with an air transmission pipe and used for conveying gas to an air injection port through an air transmission channel, the air injection port faces downwards and is used for injecting gas and removing partial attachments, a shower device is fixed at a distance behind the air injection device and is parallel to the conveying belt in the vertical direction, a water inlet is connected with a water tap, water is conveyed to a spraying hole through the shower channel, the spraying hole faces downwards and is used for spraying tap water for cleaning the egg attachments for the first time, and a front large V belt wheel is driven by a front triangular belt to transmit power, the roller brush device is driven to rotate by the front large V-shaped belt wheel through a transmission shaft so as to drive the brush to rotate anticlockwise and is used for cleaning egg attachment for the second time and pushing egg to advance, the brush support and the hexagonal tube support play a role in connecting the brush, the middle triangular belt is used for connecting the transmission shaft at the roller brush device with the middle large V-shaped belt wheel so as to achieve the purpose of power transmission, the middle large V-shaped belt wheel is positioned between the middle triangular belt and the rear triangular belt and is fixed on the welding frame in a bolt connection mode through the large bearing assembly, the rear triangular belt drive device is used for cleaning again, the barrel brush assembly comprises a barrel brush support and a barrel brush head, the barrel brush support is fixed on the welding frame in a bolt connection mode, the barrel brush head is fixed and is used for cleaning the egg for the third time, the big V band pulley of back passes through the V area by on the big V band pulley of back the little V band pulley provides power, wherein little V band pulley passes through the shaft coupling with the motor is connected, and then drive with big V band pulley of back is connected the puddler is rotatory, thereby drives salt solution in the agitator rotates, and wherein salt solution can make the egg float to reach the effect of virus killing and bacteriostasis, preceding motor unit passes through preceding V band pulley does preceding big V band pulley provides power, and then drives follow-up belt cleaning device's operation, little bearing assembly passes through the bearing frame will preceding big V band pulley is fixed with bolted connection's mode on the weld holder, the support frame is used for fixed and strutting arrangement.
The invention has the beneficial effects that: the egg cleaning device has the advantages that the egg cleaning device is added with the air injection device, the shower device, the rolling brush device and the barrel brush assembly, the egg cleaning device has wider applicability under the condition of not influencing the overall size and weight, the structure is simple, the operation is flexible, the production cost is low, the reliability is high, and the problem of low working efficiency caused by the fact that the conventional egg cleaning device cannot be popularized in rural areas can be solved.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an efficient automatic egg cleaning device.
Fig. 2 is a schematic structural diagram of an air injection device of the efficient automatic egg cleaning device.
Fig. 3 is a schematic structural diagram of a shower device of the efficient automatic egg cleaning device.
Fig. 4 is a schematic structural diagram of a rolling brush device of the efficient automatic egg cleaning device.
Fig. 5 is a schematic structural diagram of a barrel brush assembly of the efficient automatic egg cleaning device.
Fig. 6 is a schematic structural diagram of a rear motor unit of the efficient automatic egg cleaning device.
Fig. 7 is a schematic structural diagram of a small bearing assembly of the efficient automatic egg cleaning device.
In the figure: 1. welding frame 2, transmission belt 3, air injection device 4, shower device 5, front large V belt wheel 6, rolling brush device 7, middle triangular belt 8, middle large V belt wheel 9, rear triangular belt 10, barrel brush component 11, rear large V belt wheel 12, rear motor set 13, front motor set 14, front triangular belt 15, small bearing component 16, large bearing component 17, support frame 18, stirring rod 19 and stirring barrel
Detailed Description
Referring to fig. 1, 2, 3, 4, 5, 6 and 7, an efficient automatic egg washing device includes: the device comprises a welding frame (1), a conveying belt (2), an air spraying device (3), a shower device (4), a front large V belt wheel (5), a rolling brush device (6), a middle triangular belt (7), a middle large V belt wheel (8), a rear triangular belt (9), a barrel brush component (10), a rear large V belt wheel (11), a rear motor set (12), a front motor set (13), a front triangular belt (14), a small bearing component (15), a large bearing component (16), a support frame (17), a stirring rod (18) and a stirring barrel (19), wherein the air spraying device (3) comprises an air transmission port (301), an air transmission channel (302) and an air spraying port (303), the shower device (4) comprises an liquid inlet (401), a shower channel (402) and a spraying hole (403), the rolling brush device (6) comprises a brush (601), a brush support (602) and a hexagonal pipe support (603), the bucket brush assembly (10) is composed of a bucket brush support (1001) and a bucket brush head (1002), the rear motor set (12) is composed of a small V-shaped belt wheel (1201), a shaft coupling (1202) and a motor (1203), and the small bearing assembly (15) is composed of a bearing seat (1501), a bearing (1502) and a thrust ring (1503).
The welding frame (1) is a six-leg supporting leg frame structure, a motor supporting plate is welded above a supporting leg fixing rod in the middle of the welding frame (1), the conveyor belt (2) is located above the welding frame (1) and used for transporting eggs, the air injection device (3) is located above the conveyor belt (2) and fixed at the bottom of an iron plate above the welding frame (1), the air transmission port (301) is connected with an air transmission pipe and used for conveying air to the air injection port (303) through the air transmission channel (302), the air injection port (303) faces downwards and is used for injecting air and removing partial attachments, the shower device (4) is fixed at a distance behind the air injection device (3) and is parallel to the conveyor belt (2) in the vertical direction, the liquid inlet (401) is connected with a water tap, and water is conveyed to the spraying hole (403) through the shower channel (402), the spraying holes (403) face downwards, tap water is sprayed for primarily cleaning egg attachments, the front large V belt wheel (5) is driven by the front triangular belt (14) to transmit power, the rolling brush device (6) is driven by the front large V belt wheel (5) to rotate through a transmission shaft, so that the brush (601) is driven to rotate anticlockwise and is used for secondarily cleaning the egg attachments and pushing the eggs to advance, the brush support (602) and the hexagonal pipe support (603) play a role in connecting the brush (601), the middle triangular belt (7) is used for connecting the transmission shaft at the rolling brush device (6) with the middle large V belt wheel (8) to achieve the purpose of transmitting power, the middle large V belt wheel (8) is positioned between the middle triangular belt (7) and the rear triangular belt (9) and is fixed on the welding frame (1) in a bolt connection mode through the large bearing assembly (16), back V belt (9) drive arrangement, it is clean once more, bucket brush subassembly (10) include bucket brush support (1001) with bucket brush head (1002) two parts, bucket brush support (1001) are fixed with bolted connection's mode on weld holder (1), bucket brush head (1002) are fixed for wash egg article the third time, back big V band pulley (11) pass through the V-arrangement by on back motor group (12) little V band pulley (1201) provide power, wherein little V band pulley (1201) pass through shaft coupling (1202) with motor (1203) are connected, and then drive with back big V band pulley (11) are connected puddler (18) are rotatory, thereby drive salt solution in agitator (19) is rotated, and wherein salt solution can make egg article float, and reach virus killing antibacterial effect, preceding motor group (13) pass through preceding V belt (14) do for preceding big V band pulley (5) provide and move And force is applied to drive the subsequent cleaning device to operate, the small bearing assembly (15) fixes the front large V-shaped belt wheel (5) on the welding frame (1) in a bolt connection mode through the bearing seat (1501), and the support frame (17) is used for fixing and supporting the device.
The specific operation mode is as follows: firstly, the power supply is switched on, the rear motor set (12) and the front motor set (13) rotate, the automatic egg product washing device starts to operate, egg products are placed at the front end of the conveyor belt (2), the middle of the conveyor belt (2) is separated by a partition plate, two rows of egg products can be washed simultaneously, in operation, the egg products are conveyed along the conveyor belt (2), bulk attachment cleaning is carried out through the air injection device (3), specifically, gas is switched on through the air input port (301), cleaning gas is injected from the air injection port (303) through the air transmission channel (302) so as to remove partial attachments, then, the egg product attachments are washed for the first time through the shower device (4), specifically, a water tap is connected through the liquid inlet (401), water is conveyed to the spray holes (403) through the shower channel (402), and the spray holes (403) face downwards, spraying tap water, washing eggs, then passing through the rolling brush device (6), driving the front large V belt wheel (5) by the front triangular belt (14) and transmitting power to the rolling brush device (6), finally performing rotary secondary cleaning on the eggs by the brush (601), continuously advancing the cleaned eggs along with the conveying belt (2), repeatedly cleaning by the cleaning device, wherein the middle large V belt wheel (8) is positioned between the middle triangular belt (7) and the rear triangular belt (9) and used for transmitting the power provided by the front motor set (13), driving the device to work, and finally sliding the eggs subjected to secondary cleaning into the stirring barrel (19) filled with saline water with proper concentration, at the moment, the rear large V belt wheel (11) is powered by the small V belt wheel (1201) on the rear motor set (12) through a V-shaped belt, and then the stirring rod (18) connected with the rear large V-shaped belt wheel (11) is driven to rotate, so that the saline water in the stirring barrel (19) is driven to rotate at a proper speed, the saline water can enable the eggs to float, the effects of sterilization and bacteriostasis are achieved, the eggs are contacted with the barrel brush component (10) under the rotating action, the barrel brush head (1002) is used for cleaning for three times, and finally the cleaned eggs are salvaged.
Claims (2)
1. The utility model provides a high-efficient automatic egg product belt cleaning device which characterized in that: comprises a welding frame (1), a conveyor belt (2), an air injection device (3), a shower device (4), a front large V belt wheel (5), a rolling brush device (6), a middle triangular belt (7), a middle large V belt wheel (8), a rear triangular belt (9), a barrel brush component (10), a rear large V belt wheel (11), a rear motor set (12), a front motor set (13), a front triangular belt (14), a small bearing component (15), a large bearing component (16), a support frame (17), a stirring rod (18) and a stirring barrel (19), wherein the air injection device (3) consists of an air transmission port (301), an air transmission channel (302) and an air injection port (303), the shower device (4) consists of an liquid inlet (401), a shower channel (402) and a spraying hole (403), the rolling brush device (6) consists of a brush (601), a brush support (602) and a hexagonal pipe support (603), the bucket brush assembly (10) is composed of a bucket brush support (1001) and a bucket brush head (1002), the rear motor set (12) is composed of a small V-shaped belt wheel (1201), a shaft coupling (1202) and a motor (1203), and the small bearing assembly (15) is composed of a bearing seat (1501), a bearing (1502) and a thrust ring (1503).
2. An efficient automated egg washing device as recited in claim 1, wherein: the welding frame (1) is a six-leg supporting leg frame structure, a motor supporting plate is welded above a supporting leg fixing rod in the middle of the welding frame (1), the conveyor belt (2) is located above the welding frame (1) and used for transporting eggs, the air injection device (3) is located above the conveyor belt (2) and fixed at the bottom of an iron plate above the welding frame (1), the air transmission port (301) is connected with an air transmission pipe and used for conveying air to the air injection port (303) through the air transmission channel (302), the air injection port (303) faces downwards and is used for injecting air and removing partial attachments, the shower device (4) is fixed at a distance behind the air injection device (3) and is parallel to the conveyor belt (2) in the vertical direction, the liquid inlet (401) is connected with a water tap, and water is conveyed to the spraying hole (403) through the shower channel (402), the spraying holes (403) face downwards, tap water is sprayed for primarily cleaning egg attachments, the front large V belt wheel (5) is driven by the front triangular belt (14) to transmit power, the rolling brush device (6) is driven by the front large V belt wheel (5) to rotate through a transmission shaft, so that the brush (601) is driven to rotate anticlockwise and is used for secondarily cleaning the egg attachments and pushing the eggs to advance, the brush support (602) and the hexagonal pipe support (603) play a role in connecting the brush (601), the middle triangular belt (7) is used for connecting the transmission shaft at the rolling brush device (6) with the middle large V belt wheel (8) to achieve the purpose of transmitting power, the middle large V belt wheel (8) is positioned between the middle triangular belt (7) and the rear triangular belt (9) and is fixed on the welding frame (1) in a bolt connection mode through the large bearing assembly (16), back V belt (9) drive arrangement, it is clean once more, bucket brush subassembly (10) include bucket brush support (1001) with bucket brush head (1002) two parts, bucket brush support (1001) are fixed with bolted connection's mode on weld holder (1), bucket brush head (1002) are fixed for wash egg article the third time, back big V band pulley (11) pass through the V-arrangement by on back motor group (12) little V band pulley (1201) provide power, wherein little V band pulley (1201) pass through shaft coupling (1202) with motor (1203) are connected, and then drive with back big V band pulley (11) are connected puddler (18) are rotatory, thereby drive salt solution in agitator (19) is rotated, and wherein salt solution can make egg article float, and reach virus killing antibacterial effect, preceding motor group (13) pass through preceding V belt (14) do for preceding big V band pulley (5) provide and move And force is applied to drive the subsequent cleaning device to operate, the small bearing assembly (15) fixes the front large V-shaped belt wheel (5) on the welding frame (1) in a bolt connection mode through the bearing seat (1501), and the support frame (17) is used for fixing and supporting the device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110387111.2A CN113068638B (en) | 2021-04-07 | 2021-04-07 | High-efficient automatic egg product belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110387111.2A CN113068638B (en) | 2021-04-07 | 2021-04-07 | High-efficient automatic egg product belt cleaning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113068638A true CN113068638A (en) | 2021-07-06 |
| CN113068638B CN113068638B (en) | 2022-07-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110387111.2A Active CN113068638B (en) | 2021-04-07 | 2021-04-07 | High-efficient automatic egg product belt cleaning device |
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| CN (1) | CN113068638B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04176377A (en) * | 1990-11-07 | 1992-06-24 | Tatsuta Electric Wire & Cable Co Ltd | Cleaning device |
| KR20110029615A (en) * | 2009-09-16 | 2011-03-23 | 최관수 | Washer of eggs |
| CN202285839U (en) * | 2011-09-15 | 2012-07-04 | 海安县婷婷农副产品有限公司 | Egg product cleaning sterilizer |
| CN102524109A (en) * | 2012-01-04 | 2012-07-04 | 陈文凯 | Multi-row egg washing mechanism with egg protecting plates |
| CN105875437A (en) * | 2016-04-14 | 2016-08-24 | 宿松县乡园禽业贸易有限责任公司 | Device for clearing egg products |
| CN105961220A (en) * | 2014-09-29 | 2016-09-28 | 湖南工业大学 | Fresh duck egg cleaning method |
| CN106106257A (en) * | 2016-08-19 | 2016-11-16 | 冯小林 | A kind of egg cleaning device |
| CN206367622U (en) * | 2016-11-09 | 2017-08-01 | 青岛科技大学 | A kind of novel grain sack-filling device |
| CN208657668U (en) * | 2018-05-02 | 2019-03-29 | 深圳市振野蛋品智能设备股份有限公司 | Egg cleaner |
| CN110583529A (en) * | 2019-09-28 | 2019-12-20 | 福建省然利食品有限公司 | Sterilization and disinfection equipment for poultry eggs |
| CN112106724A (en) * | 2020-09-22 | 2020-12-22 | 青岛科技大学 | Aquaculture pond integration management equipment |
-
2021
- 2021-04-07 CN CN202110387111.2A patent/CN113068638B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04176377A (en) * | 1990-11-07 | 1992-06-24 | Tatsuta Electric Wire & Cable Co Ltd | Cleaning device |
| KR20110029615A (en) * | 2009-09-16 | 2011-03-23 | 최관수 | Washer of eggs |
| CN202285839U (en) * | 2011-09-15 | 2012-07-04 | 海安县婷婷农副产品有限公司 | Egg product cleaning sterilizer |
| CN102524109A (en) * | 2012-01-04 | 2012-07-04 | 陈文凯 | Multi-row egg washing mechanism with egg protecting plates |
| CN105961220A (en) * | 2014-09-29 | 2016-09-28 | 湖南工业大学 | Fresh duck egg cleaning method |
| CN105875437A (en) * | 2016-04-14 | 2016-08-24 | 宿松县乡园禽业贸易有限责任公司 | Device for clearing egg products |
| CN106106257A (en) * | 2016-08-19 | 2016-11-16 | 冯小林 | A kind of egg cleaning device |
| CN206367622U (en) * | 2016-11-09 | 2017-08-01 | 青岛科技大学 | A kind of novel grain sack-filling device |
| CN208657668U (en) * | 2018-05-02 | 2019-03-29 | 深圳市振野蛋品智能设备股份有限公司 | Egg cleaner |
| CN110583529A (en) * | 2019-09-28 | 2019-12-20 | 福建省然利食品有限公司 | Sterilization and disinfection equipment for poultry eggs |
| CN112106724A (en) * | 2020-09-22 | 2020-12-22 | 青岛科技大学 | Aquaculture pond integration management equipment |
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| Publication number | Publication date |
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| CN113068638B (en) | 2022-07-15 |
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