CN113067287B - A cable wire pay-off rack with adjustable height and angle - Google Patents
A cable wire pay-off rack with adjustable height and angle Download PDFInfo
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- CN113067287B CN113067287B CN202110243249.5A CN202110243249A CN113067287B CN 113067287 B CN113067287 B CN 113067287B CN 202110243249 A CN202110243249 A CN 202110243249A CN 113067287 B CN113067287 B CN 113067287B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
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Abstract
一种高度角度可调的电缆线放线架,包括一组电缆盘、电缆盘支撑装置、张紧力调节装置一、张紧力调节装置二、电缆线输送导向装置和支撑平台,所述一组电缆盘设置在电缆盘支撑装置上,所述一组电缆盘上的电缆依次经过张紧力调节装置一、张紧力调节装置二、电缆线输送导向装置。本发明所述的高度角度可调的电缆线放线架,结构设计合理,使用方便,通过设置的气缸能够调节一组电缆盘的角度,配合设置的张紧力调节装置一和张紧力调节装置二能够在牵引电缆的时候进行张紧力调节,起到张力自动调整的效果;此结构的放线架适用于小卷的电缆使用,能够同时进行多股电缆同时放线,能够极大的提高作业效率。
A cable pay-off rack with adjustable height and angle, comprising a set of cable reels, a cable reel support device, a tension adjustment device, a tension adjustment device II, a cable conveying guide device and a support platform. A group of cable reels is arranged on the cable reel support device, and the cables on the group of cable reels pass through the first tensioning force adjusting device, the second tensioning force adjusting device, and the cable wire conveying guide device in sequence. The cable pay-off rack with adjustable height and angle of the present invention has reasonable structural design and convenient use. The angle of a group of cable reels can be adjusted by the provided air cylinder, and the tension adjusting device 1 and the tension adjusting device can be adjusted in coordination with the provided air cylinder. The device 2 can adjust the tension force when pulling the cable, which has the effect of automatic tension adjustment; the pay-off frame of this structure is suitable for the use of small coils of cables, and can simultaneously pay off multiple strands of cables at the same time. Improve work efficiency.
Description
技术领域technical field
本发明属于电缆生产制造技术领域,具体地,涉及一种高度角度可调的电缆线放线架。The invention belongs to the technical field of cable production and manufacture, and in particular relates to a cable wire pay-off rack with adjustable height and angle.
背景技术Background technique
电缆放线架是在电缆布设施工过程中,用来给电缆放线的支架,可以增加放线速度,降低工作人员的劳动强度。The cable pay-off rack is a bracket used to pay off the cable during the cable laying construction process, which can increase the pay-off speed and reduce the labor intensity of the staff.
如公开号为CN105429056A的中国发明专利申请公开了一种可调节电缆放线架装置,该装置由两对称布置的与电缆盘相配合的三角体支架组成;三角体支架中,T形底座和多根斜撑构成的三角体中部固定安装有竖向可调节轴杆,竖向可调节轴杆内嵌于竖向套管内,竖向可调节轴杆下段内套接有螺杆,可调节轴杆外固定安装有手柄,竖向可调节轴杆顶部设置有托板,托板内放置有支撑电缆盘的水平轴。该专利申请提供的可调节电缆放线架装置,通过三角体支架中部设置的可调节轴杆调整其上部水平轴的高度,可以适应不同直径电缆盘,解决不同直径电缆盘放线需要制作不同电缆放线架的问题。For example, the Chinese invention patent application with publication number CN105429056A discloses an adjustable cable pay-off rack device, which is composed of two symmetrically arranged triangular brackets that are matched with cable trays; in the triangular brackets, a T-shaped base and a multi- A vertical adjustable shaft rod is fixedly installed in the middle of the triangle body formed by the diagonal braces. A handle is fixedly installed, a support plate is arranged on the top of the vertical adjustable shaft, and a horizontal shaft for supporting the cable tray is placed in the support plate. The adjustable cable pay-off rack device provided by the patent application can adjust the height of the upper horizontal axis through the adjustable shaft set in the middle of the tripod bracket, which can adapt to different diameter cable reels, and solve the need to make different cables for different diameter cable reels. The issue with the wire rack.
但是,上述结构中的放线架只能进行高度的调节,不能通过角度调节来适应不同的电缆,调节张紧力,造成电缆线支架在使用过程中存在卡滞的问题。However, the pay-off rack in the above structure can only be adjusted in height, and cannot adapt to different cables by adjusting the angle and adjust the tension force, which causes the problem of jamming of the cable support during use.
发明内容SUMMARY OF THE INVENTION
发明目的:本发明的目的是提供一种高度角度可调的电缆线放线架,解决了现有技术中的电缆线放线架结构设计不合理,造成电缆放线过程中张紧力调节有限,不利于放线的问题。Purpose of the invention: The purpose of the present invention is to provide a cable pay-off rack with adjustable height and angle, which solves the unreasonable structural design of the cable pay-off rack in the prior art, resulting in limited tension adjustment during the cable pay-off process. , which is not conducive to the problem of laying out the line.
技术方案:本发明提供了一种高度角度可调的电缆线放线架,包括一组电缆盘、电缆盘支撑装置、张紧力调节装置一、张紧力调节装置二、电缆线输送导向装置和支撑平台,所述电缆盘支撑装置、张紧力调节装置一和张紧力调节装置二均设置在支撑平台上,所述电缆线输送导向装置设置在支撑平台的一侧,所述一组电缆盘设置在电缆盘支撑装置上,所述一组电缆盘上的电缆依次经过张紧力调节装置一、张紧力调节装置二、电缆线输送导向装置;其中,所述电缆盘支撑装置包括角度调节气缸、角度调节支撑座、Y型连接板和竖直支撑板一,所述支撑平台上设有铰接支撑座一,所述角度调节气缸的一端和铰接支撑座一铰接,并且角度调节气缸的活塞杆和Y型连接板的一端铰接,所述Y型连接板的另外两端分别与角度调节支撑座和竖直支撑板一铰接,所述一组电缆盘设置在竖直支撑板一上。Technical solution: The present invention provides a cable pay-off rack with adjustable height and angle, which includes a set of cable reels, a cable reel support device, a tension adjusting device, a
进一步的,上述的高度角度可调的电缆线放线架,所述电缆盘包括支撑架体和一组电缆卷撑杆组件,所述支撑架体和竖直支撑板一连接,所述一组电缆卷撑杆组件设置在支撑架体上,并且一组电缆卷撑杆组件按照环形阵列的方式设置。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the cable reel includes a support rack body and a set of cable roll strut assemblies, the support rack body and the vertical support plate are connected once, and the set of The cable roll strut assemblies are arranged on the support frame body, and a group of cable roll strut assemblies are arranged in an annular array.
进一步的,上述的高度角度可调的电缆线放线架,所述电缆卷撑杆组件包括固定支撑杆、滑块一、上压紧弹簧、下压紧弹簧、限位档杆、盖板、螺母一、螺栓一、旋钮一和耐磨块一,所述固定支撑杆设置在支撑架体上,并且固定支撑杆远离支撑架体的侧壁上沿竖直方向设有滑槽一,所述滑块一设置在滑槽一内,所述上压紧弹簧和下压紧弹簧均位于滑槽一内,并且滑块一位于上压紧弹簧和下压紧弹簧之间,所述限位档杆固定设置在滑块一上,并且限位档杆的一端伸出滑槽一,所述盖板固定设置在固定支撑杆的上端部上,所述螺母一固定设置在盖板的上端面上,所述螺栓一和螺母一螺纹连接,并且螺栓一的下端部穿过盖板伸入滑槽一内,所述旋钮一设置在螺栓一的上端部上,所述耐磨块一设置在螺栓一的伸入滑槽一的下端部和上压紧弹簧的上端部之间。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the cable roll support rod assembly includes a fixed support rod, a sliding block, an upper compression spring, a lower compression spring, a limit stop rod, a cover plate, Nut 1, bolt 1, knob 1 and wear-resistant block 1, the fixed support rod is arranged on the support frame body, and the side wall of the fixed support rod away from the support frame body is provided with a chute 1 along the vertical direction. The first slider is arranged in the first chute, the upper compression spring and the lower compression spring are located in the first chute, and the first slider is located between the upper compression spring and the lower compression spring, the limit gear The rod is fixed on the slider one, and one end of the limit lever protrudes from the chute one, the cover plate is fixed on the upper end of the fixed support rod, and the nut one is fixed on the upper end surface of the cover plate , the bolt 1 and the nut 1 are threadedly connected, and the lower end of the bolt 1 protrudes into the chute 1 through the cover plate, the knob 1 is arranged on the upper end of the bolt 1, and the wear-resistant block 1 is arranged on the bolt 1 One extends between the lower end of the first chute and the upper end of the upper compression spring.
进一步的,上述的高度角度可调的电缆线放线架,所述支撑架体包括螺柱支撑座、螺柱、一组锁紧螺母一和支撑盘,所述螺柱支撑座和竖直支撑板一连接,所述螺柱的下端部设置在螺柱支撑座上,所述一组锁紧螺母一和支撑盘均与螺柱螺纹连接,所述一组锁紧螺母一可将支撑盘锁紧在螺柱上,所述支撑盘呈圆盘状,并且支撑盘的外圆周壁上设有一组转接套筒一,所述一组转接套筒一以支撑盘的中心为圆心按照环形阵列的方式设置,所述转接套筒一远离支撑盘的端部上设有第一凹槽,所述转接套筒一的径向设有一组紧固螺钉一,所述第一凹槽内设有第一支撑杆,所述一组紧固螺钉一的端部穿过转接套筒一与第一支撑杆的外壁相抵,所述固定支撑杆的下端部设有转接套筒二,所述转接套筒二套设在第一支撑杆上,所述转接套筒二上设有一组紧固螺钉二,所述一组紧固螺钉二的端部穿过转接套筒二与第一支撑杆的外壁相抵。Further, in the above-mentioned cable pay-off frame with adjustable height and angle, the support frame body includes a stud support seat, a stud, a set of locking nuts and a support plate, and the stud support seat and the vertical support The first plate is connected, the lower end of the stud is arranged on the stud support seat, the first set of locking nuts and the support plate are both threadedly connected with the stud, and the first set of locking nuts can lock the support plate Tightly on the stud, the support plate is in the shape of a disc, and a group of adapter sleeves 1 are arranged on the outer circumferential wall of the support plate. The first groove is provided on the end of the adapter sleeve 1 away from the support plate, and a set of fastening screws 1 is arranged in the radial direction of the adapter sleeve 1. The first groove There is a first support rod inside, the end of the first set of fastening screws passes through the adapter sleeve 1 and abuts against the outer wall of the first support rod, and the lower end of the fixed support rod is provided with
进一步的,上述的高度角度可调的电缆线放线架,所述竖直支撑板一上设有电缆导向辊二和一组两两对称设置的电缆导向辊一。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the first vertical support plate is provided with two cable guide rollers and a set of two symmetrically arranged cable guide rollers.
进一步的,上述的高度角度可调的电缆线放线架,所述张紧力调节装置一包括竖直支撑板二、两条竖直导向滑轨、滑板一、电缆固定辊、电缆活动辊和电缆导向辊三,所述两条竖直导向滑轨固定设置在竖直支撑板二的竖直面上,所述滑板一和竖直导向滑轨滑动连接,所述电缆固定辊通过转轴设置在竖直支撑板二上,所述电缆活动辊通过转轴设置在滑板一上,并且电缆活动辊和电缆固定辊处于同一竖直线上,所述电缆固定辊和电缆活动辊之间可缠绕电线,所述电缆导向辊三设置在竖直支撑板二远离电缆盘的一侧。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the tension adjusting device 1 includes two vertical support plates, two vertical guide rails, a sliding plate, a cable fixed roller, a cable movable roller and
进一步的,上述的高度角度可调的电缆线放线架,所述张紧力调节装置二包括下固定板、两根竖直导向柱、上连接板和导向滑块,所述下固定板固定设置在支撑平台上,所述两根竖直导向柱的下端部固定设置在下固定板上,所述上连接板和两根竖直导向柱的上端部连接,所述导向滑块和两根竖直导向柱滑动连接,所述导向滑块上设有通孔一,所述电缆盘上的电缆可穿过通孔一。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the second tension adjustment device includes a lower fixing plate, two vertical guide columns, an upper connecting plate and a guide slider, and the lower fixing plate is fixed. Set on the support platform, the lower ends of the two vertical guide columns are fixed on the lower fixed plate, the upper connecting plate is connected with the upper ends of the two vertical guide columns, and the guide slider is connected to the two vertical guide columns. The straight guide column is slidably connected, the guide slider is provided with a through hole 1, and the cable on the cable tray can pass through the through hole 1.
进一步的,上述的高度角度可调的电缆线放线架,所述电缆线输送导向装置包括水平驱动组件、U型支撑架、电线导向辊一、电线导向辊二、电线导向辊二支撑架、一组弹簧、一组连接杆和导向支撑平台,所述水平驱动组件设置在导向支撑平台上,所述U型支撑架的下端部固定设置在水平驱动组件上,所述电线导向辊一通过转轴设置在U型支撑架上,所述电线导向辊二通过转轴设置在电线导向辊二支撑架上,并且电线导向辊二位于电线导向辊一的正下方,所述电线导向辊二支撑架和一组连接杆穿过U型支撑架的下端部连接,所述一组弹簧和一组连接杆一一对应设置,并且弹簧套设在连接杆上,所述连接杆的上端部设有弹簧螺母,所述弹簧位于U型支撑架的上端面和弹簧螺母的下端面之间。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the cable conveying guide device includes a horizontal drive assembly, a U-shaped support frame, one wire guide roller, two wire guide rollers, two wire guide roller support frames, A set of springs, a set of connecting rods and a guide support platform, the horizontal drive assembly is set on the guide support platform, the lower end of the U-shaped support frame is fixed on the horizontal drive assembly, and the wire guide roller passes through the rotating shaft. Set on the U-shaped support frame, the wire guide roller two is arranged on the wire guide roller two support frame through the rotating shaft, and the wire guide roller two is located directly under the wire guide roller one, the wire guide roller two support frame and the first wire guide roller. A set of connecting rods is connected through the lower end of the U-shaped support frame, the set of springs and a set of connecting rods are arranged in a one-to-one correspondence, and the springs are sleeved on the connecting rods, and the upper end of the connecting rods is provided with a spring nut, The spring is located between the upper end face of the U-shaped support frame and the lower end face of the spring nut.
进一步的,上述的高度角度可调的电缆线放线架,所述水平驱动组件包括水平驱动电机、水平驱动转轴一、主动轮一、传动链、从动轮一、水平驱动丝杆、一组丝杆螺母、两个对称设置的丝杆支撑座和导向水平支撑板,所述水平驱动电机和水平驱动转轴一连接,所述主动轮一套设在水平驱动转轴一上,并且主动轮一通过传动链和从动轮一连接,所述从动轮一套设在水平驱动丝杆上,所述水平驱动丝杆设置在两个对称设置的丝杆支撑座上,所述一组丝杆螺母和水平驱动丝杆螺纹连接,所述导向水平支撑板和一组丝杆螺母固定连接,所述U型支撑架固定设置在导向水平支撑板的上端面上。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, the horizontal drive assembly includes a horizontal drive motor, a horizontal drive shaft, a driving wheel, a transmission chain, a driven wheel, a horizontal drive screw, a set of wires. A rod nut, two symmetrically arranged screw support bases and a guide horizontal support plate, the horizontal drive motor is connected to the horizontal drive shaft, the driving wheel is set on the horizontal drive shaft, and the driving wheel is driven by The chain is connected with the driven wheel, the driven wheel is set on the horizontal driving screw, the horizontal driving screw is set on two symmetrically arranged screw support seats, the set of screw nuts and the horizontal driving The lead screw is threadedly connected, the guide horizontal support plate is fixedly connected with a group of lead screw nuts, and the U-shaped support frame is fixedly arranged on the upper end surface of the guide horizontal support plate.
进一步的,上述的高度角度可调的电缆线放线架,所述导向支撑平台上设有两条水平导轨,所述两条水平导轨和水平驱动丝杆平行设置,并且两条水平导轨位于水平驱动丝杆的两侧,所述水平导轨上设有水平滑块,所述导向水平支撑板和水平滑块固定连接。Further, in the above-mentioned cable pay-off rack with adjustable height and angle, two horizontal guide rails are provided on the guide support platform, the two horizontal guide rails and the horizontal driving screw rod are arranged in parallel, and the two horizontal guide rails are located at the horizontal level. On both sides of the driving screw rod, the horizontal guide rail is provided with a horizontal sliding block, and the guiding horizontal support plate and the horizontal sliding block are fixedly connected.
上述技术方案可以看出,本发明具有如下有益效果:本发明所述的高度角度可调的电缆线放线架,结构设计合理,使用方便,通过设置的气缸能够调节一组电缆盘的角度,配合设置的张紧力调节装置一和张紧力调节装置二能够在牵引电缆的时候进行张紧力调节,起到张力自动调整的效果;此结构的放线架适用于小卷的电缆使用,能够同时进行多股电缆同时放线,使用起来多快好省、自由灵活,能够极大的提高作业效率,缩短工期。It can be seen from the above technical solutions that the present invention has the following beneficial effects: the cable pay-off rack with adjustable height and angle according to the present invention has a reasonable structure design and is easy to use, and the angle of a group of cable reels can be adjusted by the provided air cylinder, The tension adjusting device 1 and the
附图说明Description of drawings
图1为本发明所述高度角度可调的电缆线放线架的结构示意图;Fig. 1 is the structural representation of the cable wire pay-off rack with adjustable height and angle according to the present invention;
图2为本发明所述电缆盘的结构示意图一;FIG. 2 is a schematic structural diagram 1 of the cable drum according to the present invention;
图3为本发明所述电缆盘的结构示意图二;FIG. 3 is a second structural schematic diagram of the cable tray according to the present invention;
图4为本发明所述电缆盘的局部结构示意图;Fig. 4 is the partial structure schematic diagram of the cable drum of the present invention;
图5为本发明所述张紧力调节装置二的结构示意图;5 is a schematic structural diagram of the second tensioning force adjusting device according to the present invention;
图6为本发明所述电缆线输送导向装置的结构示意图;6 is a schematic structural diagram of the cable conveying guide device according to the present invention;
图7为本发明所述水平驱动组件的结构示意图。FIG. 7 is a schematic structural diagram of the horizontal drive assembly according to the present invention.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. The orientation or positional relationship shown in the figures is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. Invention limitations.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more, unless otherwise expressly defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例Example
如图1所示的高度角度可调的电缆线放线架,包括一组电缆盘1、电缆盘支撑装置2、张紧力调节装置一3、张紧力调节装置二4、电缆线输送导向装置5和支撑平台6,所述电缆盘支撑装置2、张紧力调节装置一3和张紧力调节装置二4均设置在支撑平台6上,所述电缆线输送导向装置5设置在支撑平台6的一侧,所述一组电缆盘1设置在电缆盘支撑装置2上,所述一组电缆盘1上的电缆依次经过张紧力调节装置一3、张紧力调节装置二4、电缆线输送导向装置5;其中,所述电缆盘支撑装置2包括角度调节气缸21、角度调节支撑座22、Y型连接板23和竖直支撑板一24,所述支撑平台6上设有铰接支撑座一,所述角度调节气缸21的一端和铰接支撑座一铰接,并且角度调节气缸21的活塞杆和Y型连接板23的一端铰接,所述Y型连接板23的另外两端分别与角度调节支撑座22和竖直支撑板一24铰接,所述一组电缆盘1设置在竖直支撑板一24上。As shown in Figure 1, the cable pay-off rack with adjustable height and angle includes a set of cable reels 1, cable
如图2-4所示的电缆盘1包括支撑架体11和一组电缆卷撑杆组件12,所述支撑架体11和竖直支撑板一24连接,所述一组电缆卷撑杆组件12设置在支撑架体11上,并且一组电缆卷撑杆组件12按照环形阵列的方式设置。The cable reel 1 shown in Figs. 2-4 includes a
上述结构中,所述电缆卷撑杆组件12包括固定支撑杆121、滑块一122、上压紧弹簧123、下压紧弹簧124、限位档杆125、盖板126、螺母一127、螺栓一128、旋钮一129和耐磨块一1210,所述固定支撑杆121设置在支撑架体11上,并且固定支撑杆121远离支撑架体11的侧壁上沿竖直方向设有滑槽一1211,所述滑块一122设置在滑槽一1211内,所述上压紧弹簧123和下压紧弹簧124均位于滑槽一1211内,并且滑块一122位于上压紧弹簧123和下压紧弹簧124之间,所述限位档杆125固定设置在滑块一122上,并且限位档杆125的一端伸出滑槽一1211,所述盖板126固定设置在固定支撑杆121的上端部上,所述螺母一127固定设置在盖板126的上端面上,所述螺栓一128和螺母一127螺纹连接,并且螺栓一128的下端部穿过盖板126伸入滑槽一1211内,所述旋钮一129设置在螺栓一128的上端部上,所述耐磨块一1210设置在螺栓一128的伸入滑槽一1211的下端部和上压紧弹簧123的上端部之间。所述支撑架体11包括螺柱支撑座111、螺柱112、一组锁紧螺母一113和支撑盘114,所述螺柱支撑座111和竖直支撑板一24连接,所述螺柱112的下端部设置在螺柱支撑座111上,所述一组锁紧螺母一113和支撑盘114均与螺柱112螺纹连接,所述一组锁紧螺母一113可将支撑盘114锁紧在螺柱112上,所述支撑盘114呈圆盘状,并且支撑盘114的外圆周壁上设有一组转接套筒一115,所述一组转接套筒一115以支撑盘114的中心为圆心按照环形阵列的方式设置,所述转接套筒一115远离支撑盘114的端部上设有第一凹槽1151,所述转接套筒一115的径向设有一组紧固螺钉一1152,所述第一凹槽1151内设有第一支撑杆1153,所述一组紧固螺钉一1152的端部穿过转接套筒一115与第一支撑杆1153的外壁相抵,所述固定支撑杆121的下端部设有转接套筒二1212,所述转接套筒二1212套设在第一支撑杆1153上,所述转接套筒二1212上设有一组紧固螺钉二1213,所述一组紧固螺钉二1213的端部穿过转接套筒二1212与第一支撑杆1153的外壁相抵。In the above structure, the cable coil
此外,所述竖直支撑板一24上设有电缆导向辊二242和一组两两对称设置的电缆导向辊一241。In addition, the first
如图1所示的张紧力调节装置一3包括竖直支撑板二31、两条竖直导向滑轨32、滑板一33、电缆固定辊34、电缆活动辊35和电缆导向辊三36,所述两条竖直导向滑轨32固定设置在竖直支撑板二31的竖直面上,所述滑板一33和竖直导向滑轨32滑动连接,所述电缆固定辊34通过转轴设置在竖直支撑板二31上,所述电缆活动辊35通过转轴设置在滑板一33上,并且电缆活动辊35和电缆固定辊34处于同一竖直线上,所述电缆固定辊34和电缆活动辊35之间可缠绕电线,所述电缆导向辊三36设置在竖直支撑板二31远离电缆盘1的一侧。The tension adjusting device one 3 shown in FIG. 1 includes a vertical support plate two 31, two
如图5所示的张紧力调节装置二4包括下固定板41、两根竖直导向柱42、上连接板43和导向滑块44,所述下固定板41固定设置在支撑平台6上,所述两根竖直导向柱42的下端部固定设置在下固定板41上,所述上连接板43和两根竖直导向柱42的上端部连接,所述导向滑块44和两根竖直导向柱42滑动连接,所述导向滑块44上设有通孔一45,所述电缆盘1上的电缆可穿过通孔一45。As shown in FIG. 5 , the second
如图6所示的电缆线输送导向装置5包括水平驱动组件51、U型支撑架52、电线导向辊一53、电线导向辊二54、电线导向辊二支撑架55、一组弹簧56、一组连接杆57和导向支撑平台58,所述水平驱动组件51设置在导向支撑平台58上,所述U型支撑架52的下端部固定设置在水平驱动组件51上,所述电线导向辊一53通过转轴设置在U型支撑架52上,所述电线导向辊二54通过转轴设置在电线导向辊二支撑架55上,并且电线导向辊二54位于电线导向辊一53的正下方,所述电线导向辊二支撑架55和一组连接杆57穿过U型支撑架52的下端部连接,所述一组弹簧56和一组连接杆57一一对应设置,并且弹簧56套设在连接杆57上,所述连接杆57的上端部设有弹簧螺母59,所述弹簧56位于U型支撑架52的上端面和弹簧螺母59的下端面之间。The cable conveying
如图7所示的水平驱动组件51包括水平驱动电机511、水平驱动转轴一512、主动轮一513、传动链514、从动轮一515、水平驱动丝杆516、一组丝杆螺母517、两个对称设置的丝杆支撑座518和导向水平支撑板519,所述水平驱动电机511和水平驱动转轴一512连接,所述主动轮一513套设在水平驱动转轴一512上,并且主动轮一513通过传动链514和从动轮一515连接,所述从动轮一515套设在水平驱动丝杆516上,所述水平驱动丝杆516设置在两个对称设置的丝杆支撑座518上,所述一组丝杆螺母517和水平驱动丝杆516螺纹连接,所述导向水平支撑板519和一组丝杆螺母517固定连接,所述U型支撑架52固定设置在导向水平支撑板519的上端面上。所述导向支撑平台58上设有两条水平导轨581,所述两条水平导轨581和水平驱动丝杆516平行设置,并且两条水平导轨581位于水平驱动丝杆516的两侧,所述水平导轨581上设有水平滑块582,所述导向水平支撑板519和水平滑块582固定连接。The
本发明高度角度可调的电缆线放线架的工作原理为:The working principle of the cable wire pay-off rack with adjustable height and angle of the present invention is as follows:
以设置三个电缆盘1为例,将电缆卷放置在电缆盘1上,分别拉动电缆的末端,穿过两两对称设置的电缆导向辊一241之间,再将电缆逃过电缆导向辊二242的上端面,然后在电缆固定辊34和电缆活动辊35之间缠绕电缆,再将电缆的末端穿过通孔一45,最后将电缆的末端穿过电线导向辊一53和电线导向辊二54之间,将电缆的末端与电缆牵引装置连接,放线时,电缆牵引装置拉动电缆,由于滑板一33和竖直导向滑轨32滑动连接,导向滑块44和两根竖直导向柱42滑动连接,当电缆释放时,在电缆活动辊35重力作用下,滑板一33沿竖直导向滑轨32向下移动,导向滑块44在重力作用下沿着竖直导向柱42向下移动,调节电缆的张紧。Take three cable reels 1 as an example, place the cable reel on the cable reel 1, pull the ends of the cables respectively, pass between the two symmetrically arranged cable guide rollers 1 241, and then escape the cables through the second cable guide rollers. 242, then wrap the cable between the
基于上述结构的基础上,本发明高度角度可调的电缆线放线架的工作方法,包括如下步骤:On the basis of the above-mentioned structure, the working method of the cable wire pay-off rack with adjustable height and angle of the present invention comprises the following steps:
S1、将一组锁紧螺母一(113)旋松,调节支撑盘(114)至螺柱(112)的合适位置,再将一组锁紧螺母一(113)锁紧;S1. Loosen a group of locking nuts (113), adjust the support plate (114) to the proper position of the stud (112), and then tighten a group of locking nuts (113);
S2、将一组紧固螺钉二(1213)旋松,调节转接套筒二(1212)至第一支撑杆(1153)靠近支撑盘(114)的位置;S2. Loosen the second set of fastening screws (1213), and adjust the second adapter sleeve (1212) to the position where the first support rod (1153) is close to the support plate (114);
S3、将电缆线盘套设在固定支撑杆(121)上,移动转接套筒二(1212),使得一组固定支撑杆(121)分别与电缆线盘的内壁相接触,锁紧一组紧固螺钉二(1213),此时电缆线盘被限位档杆(125)限制在固定支撑杆(121)上;S3. Set the cable reel on the fixed support rod (121), and move the second adapter sleeve (1212), so that a group of fixed support rods (121) are in contact with the inner wall of the cable reel respectively, locking a group of Tighten the second screw (1213), at this time the cable spool is restricted on the fixed support rod (121) by the limit lever (125);
S4、重复上述步骤S1~ S3,在一组电缆盘(1)上均放置电缆线盘;S4. Repeat the above steps S1 to S3, and place cable reels on a set of cable reels (1);
S5、拉动一组电缆盘(1)其中之一的电缆线,使得电缆线穿过两个对称设置的电缆导向辊一(241)之间;S5. Pull the cable of one of the cable trays (1), so that the cable passes between the two symmetrically arranged cable guide rollers (241);
S6、然后拉动电缆线,将电缆线缠绕过电缆导向辊二(242)的上表面;S6. Then pull the cable and wrap the cable around the upper surface of the second cable guide roller (242);
S7、继续拉动电缆线,使得电缆先缠绕经过电缆活动辊(35)和电缆固定辊(34),在电缆活动辊(35)和电缆固定辊(34)之间往复缠绕电缆线;S7. Continue to pull the cable, so that the cable is first wound through the cable movable roller (35) and the cable fixing roller (34), and the cable is reciprocatingly wound between the cable movable roller (35) and the cable fixing roller (34);
S8、将经过电缆活动辊(35)的电缆线缠绕经过电缆导向辊三(36);S8. Winding the cable passing through the cable movable roller (35) through the cable guide roller three (36);
S9、继续拉动电缆线,使得电缆线穿过导向滑块(44)上的通孔一(45),继续拉动电缆线,使得电缆线末端穿过电线导向辊一(53)和电线导向辊二(54)之间;S9. Continue to pull the cable so that the cable passes through the first through hole (45) on the guide slider (44), and continue to pull the cable so that the end of the cable passes through the first wire guide roller (53) and the second wire guide roller (54) between;
S10、重复上述步骤S5~ S9,将一组电缆盘(1)均穿过电线导向辊一(53)和电线导向辊二(54)之间;S10. Repeat the above steps S5 to S9, and pass a group of cable reels (1) through between the first wire guide roller (53) and the second wire guide roller (54);
S11、角度调节气缸(21)的活塞杆伸出,推动Y型连接板(23)绕着角度调节支撑座(22)旋转,从而将竖直支撑板一(24)调节到合适角度;S11. The piston rod of the angle adjustment cylinder (21) extends, and pushes the Y-shaped connecting plate (23) to rotate around the angle adjustment support seat (22), so as to adjust the vertical support plate one (24) to an appropriate angle;
S12、拉动位于电线导向辊一(53)和电线导向辊二(54)一侧电缆电的末端,进行电缆线的放线使用;S12. Pull the end of the cable located on one side of the wire guide roller (53) and the second wire guide roller (54) to pay off the cable;
S13、拉动一组电缆线的过程中,根据电缆线张紧力的松紧,电缆活动辊(35)可以沿着竖直导向滑轨(32)滑动,导向滑块(44)沿着两根竖直导向柱(42)上下移动;S13. During the process of pulling a group of cables, according to the tightness of the cable tension, the cable movable roller (35) can slide along the vertical guide rails (32), and the guide sliders (44) along the two vertical The straight guide column (42) moves up and down;
S14、根据电线线的使用方向,水平驱动电机(511)启动,通过主动轮一(513)、传动链(514)、从动轮一(515)的传动,带动水平驱动丝杆(516)旋转,一组丝杆螺母(517)沿着水平驱动丝杆(516)的轴线方向移动,从而带动电线导向辊一(53)和电线导向辊二(54)沿着水平方向移动,水平驱动电机(511)的正反转切换,能够使得电线导向辊一(53)和电线导向辊二(54)沿着水平方向往复移动。S14. According to the use direction of the wire, the horizontal driving motor (511) is started, and the horizontal driving screw (516) is driven to rotate through the transmission of the driving wheel one (513), the transmission chain (514), and the driven wheel one (515). A set of screw nuts (517) move along the axis of the horizontal drive screw (516), thereby driving the wire guide roller one (53) and the wire guide roller two (54) to move in the horizontal direction, and the horizontal drive motor (511) ) forward and reverse switching can make the wire guide roller one (53) and the wire guide roller two (54) reciprocate along the horizontal direction.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进,这些改进也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements can be made without departing from the principles of the present invention, and these improvements should also be regarded as the present invention. the scope of protection of the invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110243249.5A CN113067287B (en) | 2021-03-05 | 2021-03-05 | A cable wire pay-off rack with adjustable height and angle |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110243249.5A CN113067287B (en) | 2021-03-05 | 2021-03-05 | A cable wire pay-off rack with adjustable height and angle |
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| Publication Number | Publication Date |
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| CN117650459B (en) * | 2024-01-30 | 2024-04-02 | 国网山东省电力公司阳谷县供电公司 | Power supply cable installation equipment convenient to adjust |
| CN119297677B (en) * | 2024-12-12 | 2025-03-04 | 山东国信电力科技有限公司 | Multi-interface cable auxiliary device for high-voltage capacitor |
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