CN113059850B - Seven-layer corrugated carton production control system and control method - Google Patents
Seven-layer corrugated carton production control system and control method Download PDFInfo
- Publication number
- CN113059850B CN113059850B CN202110343721.2A CN202110343721A CN113059850B CN 113059850 B CN113059850 B CN 113059850B CN 202110343721 A CN202110343721 A CN 202110343721A CN 113059850 B CN113059850 B CN 113059850B
- Authority
- CN
- China
- Prior art keywords
- controller
- industrial paper
- paper roll
- distribution system
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/006—Controlling; Regulating; Measuring; Improving safety
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/10—Feeding or positioning webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/60—Electric or hybrid propulsion means for production processes
Abstract
The application relates to a seven-layer corrugated case production control system, which relates to the technical field of corrugated case production methods and comprises a distribution system and a conveying system, wherein the distribution system comprises a plurality of lifting mechanisms, the lifting mechanisms are used for storing and lifting industrial paper rolls, the distribution system is provided with a plurality of conveying systems, the conveying system is used for receiving and conveying the industrial paper rolls, the distribution system and the conveying system are provided with control systems, and the control systems are used for controlling the distribution system to automatically lift the industrial paper rolls and controlling the conveying system to move to the distribution system. This application has the effect on the station that conveniently transports the industry scroll to needs industry scroll fast.
Description
Technical Field
The application relates to the technical field of corrugated case production methods, in particular to a seven-layer corrugated case production control system and a seven-layer corrugated case production control method.
Background
Corrugated box is the carton product that has better structural strength who uses corrugated container board to make, and corrugated box wide application is in retail product and express delivery packaging industry's packing. The corrugated board is composed of at least one layer of wavy core paper interlayer and one layer of paper board, and users can increase the number of the core paper and the paper board in the corrugated board, so that the corrugated boards with different structures such as three layers, five layers, seven layers and the like are formed.
The related corrugated carton production control system comprises a paperboard production system and a slotting and bending mechanism, a plurality of rotary rollers and a plurality of guide rollers are arranged on the paperboard production system, the length directions of the rotary rollers and the guide rollers are horizontal and parallel, the rotary rollers are used for fixing industrial paper rolls, the rotary rollers drive the industrial paper rolls to rotate, so that the industrial paper rolls continuously discharge, the industrial paper is transmitted through the guide rollers and mutually adhered, thereby forming corrugated boards, a user puts the corrugated boards into the slotting and bending mechanism after cutting, the corrugated boards are pressed out of slotted holes, and the corrugated boards are bent and pressed out of creases, so that the assembled cartons are manufactured.
The above prior art solutions have the following drawbacks: the multi-layer corrugated board needs a plurality of rolls of corrugated boards to produce, the demand of industrial paper rolls is large, and the process of carrying the industrial paper rolls wastes time and energy, so that inconvenience is caused.
Disclosure of Invention
In order to conveniently and rapidly transport the industrial paper roll to a station requiring the industrial paper roll, the application provides a seven-layer corrugated carton production control system.
The application provides a seven layers corrugated box production control system adopts following technical scheme:
the utility model provides a seven layers of corrugated box production control system, includes distribution system and transport system, and distribution system includes a plurality of lifting mechanisms, and the lifting mechanism is used for depositing and lifting industry scroll, and distribution system is provided with a plurality ofly, and transport system is used for receiving and transmits industry scroll, is provided with control system on distribution system and the transport system, and control system is arranged in controlling distribution system to lift up industry scroll automatically and control transport system and remove to distribution system.
Through adopting above-mentioned technical scheme, through setting up lifting mechanism, make lifting mechanism can lift the industrial paper roll of placing in distribution system, through setting up the conveying system, make the conveying system can remove to the industrial paper roll below that lifts up, when lifting mechanism whereabouts, lifting mechanism can place the industrial paper roll on the conveying system, through setting up control system on the conveying system, make the conveying system can transport the industrial paper roll to the station that needs the industrial paper roll automatically, have the effect on the station that convenient and fast transports the industrial paper roll to needs the industrial paper roll.
Optionally, the lifting mechanism comprises a lifting frame, a reinforcing plate and a driving mechanism, a first ground groove is formed in the ground, the driving mechanism is fixed in the first ground groove, the reinforcing plate is arranged on the lifting frame, the driving mechanism is connected with the reinforcing plate, the driving mechanism is used for driving the lifting frame to vertically move, and the lifting frame is used for lifting the industrial paper roll and collecting the industrial paper roll into the first ground groove.
Through adopting above-mentioned technical scheme, through offering geosyncline one subaerial, set up actuating mechanism at geosyncline one, make actuating mechanism can drive gusset plate and lifting frame vertical migration to make a plurality of lifting frames can lift up the industry scroll and fall.
Optionally, the correcting mechanism comprises a power mechanism and a top roller, a ground groove II is formed in the ground, the power mechanism is obliquely arranged and fixed in the ground groove II, the top roller is rotatably connected to the power mechanism, the power mechanism drives the top roller to move, and the top roller is used for abutting against the industrial paper roll.
Through adopting above-mentioned technical scheme, through offering geosyncline two subaerial, set up power unit in geosyncline two, make power unit can drive the kicking roller top on the industrial paper roll, through making the kicking roller top on the industrial paper roll to reduce the probability that correctional agency lacerated or rubbed the industrial paper roll, through making a plurality of correctional agency tops on the industrial paper roll, thereby reduce the industrial paper roll probability of sliding subaerial.
Optionally, the inner wall of the second geosyncline is rotatably connected with a cover plate, the cover plate is used for plugging the second geosyncline, and the top roller is used for pushing the cover plate.
Through adopting above-mentioned technical scheme, through set up the apron on geosyncline two, make apron shutoff geosyncline two to reduce the probability that debris fell in geosyncline two, reduce the probability that geosyncline two stumbled the user of walking.
Optionally, the conveying system includes the AGV dolly, and the width of AGV dolly is less than a geosyncline interval, and the AGV dolly is used for moving to industry scroll below, and lifting mechanism is used for driving industry scroll whereabouts and places the industry scroll on the AGV dolly.
Through adopting above-mentioned technical scheme, the width through making the AGV dolly is less than the interval of geosyncline one, makes the AGV dolly can remove to between two geosyncline ones through control system, stretches out the back when the lifting frame stretches out from geosyncline one, and the AGV dolly can slide to the industry scroll below between the actuating mechanism who stretches out.
Optionally, the control system comprises a gravity sensor, a first controller and a second controller, the gravity sensor is electrically connected with the second controller, the first controller and the second controller form interaction, the first controller is used for controlling the AGV to move, an object placing plate is arranged between the first ground grooves, the object placing plate is connected to the ground in a sliding mode, and the gravity sensor is arranged below the object placing plate.
Through adopting above-mentioned technical scheme, through setting up at subaerial and putting the thing board, set up gravity sensor in putting thing board below, make gravity sensor can detect the object quality of putting on the thing board, connect through making gravity sensor and controller two, make controller two can detect through gravity sensor and put object quality and judge the object kind on the thing board, when the industry scroll is placed on putting the thing board, controller two can learn the industry scroll that remains to use in this distribution system through gravity sensor, and then make controller two can send the instruction through the controller to the AGV dolly earlier on, make the AGV dolly remove to this distribution system and receive the industry scroll.
Optionally, a wireless transmission module is arranged between the first controller and the second controller, and the first controller and the second controller form interaction through the wireless transmission module.
By adopting the technical scheme, the wireless transmission module is arranged between the first controller and the second controller, so that the first controller and the second controller can wirelessly interact with each other through the wireless transmission module, the AGV trolley can start receiving the instruction of the second controller when moving, and the first controller can send feedback to the second controller through the wireless transmission module, so that the second controller can conveniently receive data.
Optionally, a storage unit is arranged on the AGV, the storage unit interacts with the second controller, the second controller is electrically connected with an interaction module, and the interaction module is configured to display data received by the second controller and send an instruction to the second controller.
By adopting the technical scheme, the storage unit is arranged on the AGV car, so that the storage unit can store paths from different distribution systems to different stations, the storage unit and the controller form interaction, the storage unit can send the paths to the controller II, the controller II controls the AGV car to move through the controller I, and when the gravity sensor in the controller II distribution system detects that no industrial paper roll to be used in the distribution system exists, the controller II can send an instruction to the storage unit, so that the storage unit sends the moving paths of other distribution units.
The application also provides a control method of the seven-layer corrugated carton production control system, which comprises the following steps:
s1, a user places the industrial paper roll on a storage plate in the distribution system;
s2, the user sends out an instruction to the second controller through the interactive module;
s3, the storage unit transmits the path information to the second controller;
s4, detecting the mass of the industrial paper roll on the object placing plate by the gravity sensor and sending an electric signal to the second controller;
s5: the controller II judges whether an industrial paper roll is stored in a distribution system on the current moving path through a gravity sensor, and transmits the path in which the industrial paper roll is stored to the controller I through the wireless transmission module;
s6: the AGV trolley moves according to the moving path, and the second controller controls a lifting mechanism in the distribution system on the moving path to lift up the industrial paper roll;
s7: when the AGV trolley moves onto the object placing plate, the gravity sensor detects that the weight is the self weight of the AGV trolley, and the second controller controls the lifting mechanism to fall;
s8: the gravity sensor detects that the weight is the sum of the dead weight of the AGV trolley and the industrial paper roll, the controller II sends an instruction to the controller through the wireless transmission module, and the controller I controls the AGV trolley to move to the station according to the moving path.
To sum up, the beneficial technical effect of this application does:
1. the lifting mechanism can lift the industrial paper roll placed in the distribution system, the conveying system can move to the position below the lifted industrial paper roll by arranging the conveying system, when the lifting mechanism falls down, the lifting mechanism can place the industrial paper roll on the conveying system, and the conveying system can automatically convey the industrial paper roll to a station needing the industrial paper roll by arranging the control system on the conveying system, so that the effect of conveniently and quickly conveying the industrial paper roll to the station needing the industrial paper roll is achieved;
2. the article placing plate is arranged on the ground, the gravity sensor is arranged below the article placing plate, the gravity sensor can detect the mass of an object on the article placing plate, the gravity sensor is connected with the second controller, the second controller can detect the mass of the object on the article placing plate through the gravity sensor and judge the type of the object, when an industrial paper roll is placed on the article placing plate, the second controller can know the industrial paper roll to be used in the distribution system through the gravity sensor, and then the second controller can send an instruction to the AGV through the second controller, so that the AGV moves to the distribution system and receives the industrial paper roll;
3. the storage unit is arranged on the AGV trolley and can store paths from different distribution systems to different stations, the storage unit and the controller form interaction, the storage unit can send the paths to the controller II, the controller II controls the AGV trolley to move through the controller I, and when the gravity sensor in the controller II detects that no industrial paper roll to be used in the distribution system exists, the controller II can send instructions to the storage unit, and the storage unit sends the moving paths of other distribution units.
Drawings
Fig. 1 is a schematic diagram showing the overall configuration of a seven-layer corrugated box production control system according to an embodiment of the present application.
FIG. 2 is a schematic cross-sectional view taken along plane A-A of FIG. 1 in accordance with an embodiment of the present application.
Fig. 3 is a schematic view of the overall structure of the lifting mechanism according to the embodiment of the present application.
FIG. 4 is a schematic diagram of the overall configuration of an AGV according to an embodiment of the present application.
Fig. 5 is a schematic positional relationship diagram of the object placing plate according to the embodiment of the present application.
Fig. 6 is a logic block diagram of a control system according to an embodiment of the present application.
Reference numerals: 01. a first geosyncline; 02. a second geosyncline; 1. a distribution system; 11. a lifting mechanism; 111. a lifting frame; 112. a reinforcing plate; 113. a drive mechanism; 12. a correction mechanism; 121. a power mechanism; 122. a top roll; 123. a cover plate; 21. an AGV trolley; 211. a motor; 3. a storage plate; 41. a gravity sensor; 51. a first controller; 52. a second controller; 6. a wireless transmission module; 71. a first relay; 72. a second relay; 8. a storage unit; 9. and an interaction module.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses seven layers of corrugated box production control system. Referring to fig. 1, a distribution system 1 and a transportation system are included, and both the distribution system 1 and the transportation system are disposed in a plant. The distribution system 1 is used for placing industrial paper rolls, the conveying system is used for automatically conveying the industrial paper rolls to stations needing the industrial paper rolls for processing, the distribution system 1 and the conveying system are both connected with a control system in a communication mode, and the control system is used for controlling the conveying system to move to the distribution system 1 and receive the industrial paper rolls.
Referring to fig. 1 and 2, the distribution system 1 includes two lifting mechanisms 11 and a plurality of straightening mechanisms 12, two first trenches 01 and a plurality of second trenches 02 are formed on the ground, one lifting mechanism 11 is disposed in one first trench 01, and one straightening mechanism 12 is disposed in one second trench 02. The first geosyncline 01 is vertically arranged, and the length directions of the first geosyncline 01 are parallel to each other. The industrial paper roll is placed on the ground between the two ground grooves I01, and the length direction of the industrial paper roll is parallel to the length direction of the ground grooves I01. The geosyncline two 02 is divided into two groups, the two groups of geosynclines two 02 are respectively arranged on the outer side of the geosyncline one 01, the geosyncline two 02 are obliquely arranged, the upper end of the geosyncline two 02 is close to the geosyncline one 01, the bottom end of the geosyncline two 02 is far away from the geosyncline one 01, and each group of geosyncline two 02 is sequentially arranged along the length direction of the geosyncline one 01 at intervals. The straightening mechanisms 12 are arranged in two groups, and one group of straightening mechanisms 12 is arranged in the second group of ground grooves 02.
Referring to fig. 3, the lifting mechanism 11 includes a lifting frame 111, a plurality of reinforcing plates 112, and a plurality of driving mechanisms 113, wherein the lifting frame 111 is horizontally disposed and has a length direction parallel to a length direction of the first trench 01. Reinforcing plate 112 sets up in one side that lifting frame 111 is close to ground, reinforcing plate 112's length direction is parallel with lifting frame 111 length direction, actuating mechanism 113 can select for use to be the pneumatic cylinder, the vertical setting of pneumatic cylinder and the cylinder body of pneumatic cylinder are fixed in geosyncline 01, the pneumatic cylinder sets up along geosyncline 01 length direction interval in proper order, the piston rod of a pneumatic cylinder is connected on a reinforcing plate 112, user of service passes through control actuating mechanism 113 and stretches out and draws back, can make the vertical removal of lifting frame 111. When the driving mechanism 113 stretches, the lifting frame 111 can be retracted into the first floor groove 01, so that a user can place the industrial paper roll above the first floor groove 01 conveniently. When the driving mechanism 113 extends, the lifting frame 111 is lifted, so that the two lifting frames 111 can abut against the two sides of the lower bottom of the industrial paper roll respectively, at the moment, the two lifting frames 111 are at the same height, and the two lifting frames 111 are located on the two sides of the central line of the industrial paper roll respectively. The effect of lifting the industrial paper roll is achieved. The arc surface is formed in the lifting frame 111 and is used for abutting against the outer wall of the industrial paper roll, and therefore the probability that the industrial paper roll is scratched in the lifting process of the lifting frame 111 is reduced. The reinforcing plate 112 can reduce stress concentration on the lifting frame 111, thereby reducing the possibility that the lifting frame 111 is broken by the gravity of the industrial paper roll.
Referring to fig. 2, the correcting mechanism 12 includes a power mechanism 121 and a top roller 122, the power mechanism 121 may be a hydraulic cylinder, and a length direction of the hydraulic cylinder is parallel to a length direction of the second floor tub 02. The cylinder body of the hydraulic cylinder is fixed in the second geosyncline 02, and the piston rod of the hydraulic cylinder is arranged at one side close to the other group of power mechanisms 121. A piston rod of the hydraulic cylinder is provided with a shaft seat, and the hydraulic cylinder is rotatably connected with the top roller 122 through the shaft seat. The rotation axis of the top roller 122 is parallel to the length direction of the first geosyncline 01. The user can extend and contract the top roller 122 from the second floor groove 02 by controlling the power mechanism 121 to abut against the industrial paper roll, so that the industrial paper roll is placed on the ground statically, and the probability of rolling and shifting of the industrial paper roll is reduced.
Referring to fig. 1 and 2, a cover plate 123 is rotatably connected to the second floor trough 02, the cover plate 123 is rotatably connected to the inner wall of the second floor trough 02, and the cover plate 123 is used for blocking the second floor trough 02, so that a user can walk conveniently, and the user is prevented from being caught by the second floor trough 02. The top roller 122 is used for pushing the cover plate 123, when the power mechanism 121 extends, the top roller 122 can push the cover plate 123 to enable the cover plate 123 to rotate, and when the power mechanism 121 retracts, the top roller 122 is retracted into the second floor trough 02, and the cover plate 123 can automatically rotate to cover the second floor trough 02.
Referring to fig. 4, the conveying system includes an AGV trolley 21, a plurality of power wheels are rotatably connected to the lower bottom surface of the AGV trolley 21, the AGV trolley 21 can run on the ground along a specified navigation path, a rechargeable battery is arranged on the AGV trolley 21, a motor 211 is arranged on the AGV trolley 21, the motor 211 is electrically connected with the battery, and the battery is used for supplying power to the motor 211. The motor 211 is fixed on the AGV dolly 21, and the output shaft of motor 211 is on the power wheel, and the motor 211 can control AGV dolly 21 and move.
Referring to fig. 1 and 4, the width of the AGV 21 is smaller than the distance between two first 01 grooves, when the industrial paper roll is lifted by the lifting mechanism 11, the AGV 21 can move to the lower part of the industrial paper roll along the length direction of the first 01 grooves, and at the moment, the center line of the AGV 21 coincides with the center line of the industrial paper roll in the vertical direction. The arc groove has been seted up on the AGV dolly 21 upper surface, and the direction of seting up of arc groove is parallel with AGV dolly 21 length direction, and the arc groove is used for laminating industry scroll outer wall to reduce the probability of industry scroll landing from AGV dolly 21 when AGV dolly 21 removes.
Referring to fig. 5 and 6, the control system includes a gravity sensor 41, a first controller 51 and a second controller 52, the first controller 51 is disposed on the AGV cart 21, and an output end of the gravity sensor 41 is electrically connected to an input end of the second controller 52. Be provided with between two geosyncline 01 and put thing board 3, put thing board 3 sliding connection subaerial, the slip direction of putting thing board 3 is vertical direction. The gravity sensor 41 is arranged between the object placing plate 3 and the ground, when a user places the industrial paper roll on the object placing plate 3, the object placing plate 3 moves downwards and presses the gravity sensor 41, the gravity sensor 41 can transmit an electric signal, and the second controller 52 receives the electric signal. The output end of the second controller 52 is electrically connected with a first relay 71, the first relay 71 is arranged on a power circuit where the driving mechanism 113 is located, and the second controller 52 can control the driving mechanism 113 to extend through the first relay 71, so that the effect that the lifting mechanism 11 lifts the industrial paper roll is achieved.
Referring to fig. 6, a wireless transmission module 6 is arranged between the second controller 52 and the first controller 51, a transmitting end and a receiving end are arranged between the first controller 51 and the second controller 52, two transmitting ends and two receiving ends are arranged on the wireless transmission module 6, the first controller 51 can transmit an electric signal through the transmitting end, the wireless transmission module 6 receives the electric signal of the first controller 51 through the receiving end and transmits the electric signal through the transmitting end, and the second controller 52 can receive the electric signal transmitted by the wireless transmission module 6 through the receiving end. The second controller 52 can transmit an electrical signal through the transmitting end, the wireless transmission module 6 can receive the electrical signal of the second controller 52 through the receiving end and transmit the electrical signal through the transmitting end, and the first controller 51 can receive the electrical signal transmitted by the wireless transmission module 6 through the receiving end. By arranging the wireless transmission module 6 between the first controller 51 and the second controller 52, the wireless transmission module 6 has an effect of enabling the first controller 51 and the second controller 52 to interact with each other.
Referring to fig. 6, a second relay 72 is arranged on the first controller 51, the second relay 72 is connected to a power circuit of a motor 211 of the AGV cart 21, and the first controller 51 can control the AGV cart 21 to move below the industrial paper roll through the second relay 72, so that the AGV cart 21 can receive the industrial paper roll.
Referring to fig. 6, after the industrial paper roll is lifted by the lifting mechanism 11, the mass detected by the gravity sensor 41 below the object placing plate 3 is the self weight of the object placing plate 3, at this time, the second controller 52 receives the electrical signal of the gravity sensor 41 and knows that the industrial paper roll is completely suspended, and the second controller 52 sends an instruction to the first controller 51 to enable the first controller 51 to control the AGV cart 21 to move below the suspended industrial paper roll. When the AGV dolly 21 moves to putting on the thing board 3, the quality that gravity sensor 41 detected is the dead weight of AGV dolly 21, and controller two 52 can learn through gravity sensor 41 that AGV dolly 21 is located under the industrial paper roll, and controller two 52 make lifting mechanism 11 income to geosyncline 01 through relay one 71 this moment, can place the automatic AGV dolly 21 of placing of unsettled industrial paper roll on lifting frame 111 decline in-process.
Referring to fig. 6, when the gravity detected by the gravity sensor 41 is the sum of the self weight of the AGV 21 and the mass of the industrial paper roll, which indicates that the industrial paper roll is already placed on the AGV 21, the second controller 52 receives the electric signal from the gravity sensor 41 and sends a command to the first controller 51 to transport the AGV 21.
Referring to fig. 1 and 6, the distribution system 1 is provided with a plurality of distribution systems, one object placing plate 3 and one gravity sensor 41 are arranged in one distribution system 1, and the gravity sensors 41 are all electrically connected to the input end of the second controller 52. The AGV trolley 21 is provided with a storage unit 8 for storing the moving path, and the storage unit 8 is electrically connected with the second controller 52 and forms interaction. The storage unit 8 can number a plurality of distribution systems 1, the storage unit 8 electrically transmits the path between the distribution systems 1 and the loading end point to the second controller 52, and the second controller 52 transmits an instruction to the first controller 51 through the wireless transmission module 6, so that the first controller 51 can control the AGV trolley 21 to move along a preset path.
Referring to fig. 6, when the storage unit 8 transmits the moving path to the second controller 52, the gravity sensor 41 in the dispensing system 1 at the starting point of the moving path transmits an electric signal to the second controller 52, and when the second controller 52 detects that no industrial paper roll exists in the dispensing system 1, the second controller 52 sends an electric signal to the storage unit 8, so that the storage unit 8 sends another moving path to the second controller 52 until the second controller 52 detects the dispensing system 1 with the industrial paper roll stored through the gravity sensor 41. At this time, the second controller 52 can transmit the moving path recorded in the storage unit 8 to the first controller 51, and the second controller 52 simultaneously controls the lifting mechanism 11 to lift the industrial paper roll, so that automatic loading and unloading are completed.
Referring to fig. 6, the second controller 52 is electrically connected with the interactive module 9, interaction is formed between the interactive module 9 and the second controller 52, a user can send an instruction to the second controller 52 through the interactive module 9, and after the second controller 52 knows that the industrial paper roll needs to be moved to a station, the second controller 52 can send a signal to the first controller 51 through the wireless transmission module 6, so that the first controller 51 controls the AGV trolley 21 to move. The user can receive the signal of the second controller 52 through the interaction module 9, so that the number of the industrial paper rolls to be used in the dispensing system 1 can be known, and the user can conveniently transport enough industrial paper rolls to the dispensing system 1.
The implementation principle of the embodiment of the application is as follows: by arranging the lifting mechanism 11 in the first floor trough 01 and the correcting mechanism 12 in the second floor trough 02, the industrial paper rolls can wait for the conveying system to arrive in the distribution system 1, the conveying system can move the industrial paper rolls to the AGV trolley 21 through the lifting mechanism 11 and convey the industrial paper rolls, by arranging control systems on the distribution system 1 and the conveying system, the control system can automatically detect whether the industrial paper roll is to be used in the distribution system 1 or not through the gravity sensor 41, the second controller 52 is interacted with the first controller 51 through the wireless transmission module 6, thereby enabling the first controller 51 to control the automatic movement of the AGV cart 21 along the path in the storage unit 8 into the target distribution system 1, the effect of automatic industrial paper roll conveying is achieved, a user places a plurality of industrial paper rolls in different distribution systems 1 respectively, and the conveying system can automatically feed materials.
The application also discloses a control method of the seven-layer corrugated case production control system, which comprises the following steps:
s1, a user places the industrial paper roll on the object placing plate 3 in the distribution system 1;
s2, the user sends an instruction to the second controller 52 through the interaction module 9;
s3, the storage unit 8 transmits the path information to the second controller 52;
s4, the gravity sensor 41 detects the mass of the industrial paper roll on the object placing plate 3 and sends an electric signal to the second controller 52;
s5: the second controller 52 judges whether an industrial paper roll is stored in the distribution system 1 on the current moving path through the gravity sensor 41, and transmits the path in which the industrial paper roll is stored to the first controller 51 through the wireless transmission module 6;
s6: the AGV trolley 21 moves according to the moving path, and the second controller 52 controls the lifting mechanism 11 in the distribution system 1 on the moving path to lift the industrial paper roll;
s7: when the AGV trolley 21 moves onto the storage plate 3, the gravity sensor 41 detects that the weight is the self weight of the AGV trolley 21, and the second controller 52 controls the lifting mechanism 11 to fall;
s8: the gravity sensor 41 detects that the weight is the sum of the self weight of the AGV trolley 21 and the industrial paper roll, the second controller 52 sends an instruction to the first controller 51 through the wireless transmission module 6, and the first controller 51 controls the AGV trolley 21 to move to a station according to a moving path.
The embodiments of the present invention are preferred embodiments of the present application, and the scope of protection of the present application is not limited by the embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (1)
1. A control method of a seven-layer corrugated case production control system is characterized in that:
the seven-layer corrugated carton production control system comprises a distribution system (1) and a conveying system, wherein the distribution system (1) comprises a plurality of lifting mechanisms (11) and a plurality of correction mechanisms (12), the lifting mechanisms (11) are used for storing and lifting industrial paper rolls, the distribution system (1) is provided with a plurality of conveying systems, the conveying system is used for receiving and conveying the industrial paper rolls, the distribution system (1) and the conveying system are provided with control systems, and the control systems are used for controlling the distribution system (1) to automatically lift the industrial paper rolls and controlling the conveying system to move into the distribution system (1);
the lifting mechanism (11) comprises a lifting frame (111), a reinforcing plate (112) and a driving mechanism (113), the conveying system comprises an AGV trolley (21), the width of the AGV trolley (21) is smaller than the distance between a first groove (01) and a second groove (01), the AGV trolley (21) is used for moving to the lower part of an industrial paper roll, the lifting mechanism (11) is used for driving the industrial paper roll to fall down and placing the industrial paper roll on the AGV trolley (21), the control system comprises a gravity sensor (41), a first controller (51) and a second controller (52), the gravity sensor (41) is electrically connected with the second controller (52), the first controller (51) and the second controller (52) form interaction, the first controller (51) is used for controlling the AGV trolley (21) to move, an object placing plate (3) is arranged between the first groove (01), the object placing plate (3) is connected to the ground in a sliding mode, the gravity sensor (41) is arranged below the object placing plate (3), a wireless transmission module (6) is arranged between the first controller (51) and the second controller (52), the first controller (51) and the second controller (52) form interaction through the wireless transmission module (6), a storage unit (8) is arranged on the AGV trolley (21), the storage unit (8) and the second controller (52) form interaction, the second controller (52) is electrically connected with an interaction module (9), and the interaction module (9) is used for displaying data received by the second controller (52) and sending an instruction to the second controller (52);
the lifting device is characterized in that a first ground groove (01) is formed in the ground, a driving mechanism (113) is fixed in the first ground groove (01), a reinforcing plate (112) is arranged on a lifting frame (111), the driving mechanism (113) is connected with the reinforcing plate (112), the driving mechanism (113) is used for driving the lifting frame (111) to vertically move, the lifting frame (111) is used for lifting an industrial paper roll and taking the industrial paper roll into the first ground groove (01), the correcting mechanism (12) comprises a power mechanism (121) and a top roller (122), a second ground groove (02) is formed in the ground, the power mechanism (121) is obliquely arranged and fixed in the second ground groove (02), the top roller (122) is rotatably connected to the power mechanism (121), the power mechanism (121) drives the top roller (122) to move, and the top roller (122) is used for abutting against the industrial paper roll;
a plurality of second grooves (02) are formed in the ground, one correcting mechanism (12) is arranged in one second groove (02), a cover plate (123) is rotatably connected to the inner wall of the second groove (02), the cover plate (123) is used for sealing the second groove (02), and the top roller (122) is used for pushing the cover plate (123);
the method comprises the following steps:
s1, a user places the industrial paper roll on a storage plate (3) in the distribution system (1);
s2, the user sends an instruction to the second controller (52) through the interaction module (9);
s3, the storage unit (8) transmits the path information to the second controller (52);
s4, detecting the mass of the industrial paper roll on the object placing plate (3) by the gravity sensor (41) and sending an electric signal to the second controller (52);
s5: the second controller (52) judges whether an industrial paper roll is stored in the distribution system (1) on the current moving path through the gravity sensor (41), and transmits the path in which the industrial paper roll is stored to the first controller (51) through the wireless transmission module (6);
s6: the AGV trolley (21) moves according to the moving path, and the second controller (52) controls a lifting mechanism (11) in the distribution system (1) on the moving path to lift the industrial paper roll;
s7: when the AGV trolley (21) moves onto the object placing plate (3), the gravity sensor (41) detects that the weight is the self weight of the AGV trolley (21), and the second controller (52) controls the lifting mechanism (11) to fall;
s8: the gravity sensor (41) detects that the weight is the sum of the self weight of the AGV trolley (21) and the industrial paper roll, the second controller (52) sends an instruction to the first controller (51) through the wireless transmission module (6), and the first controller (51) controls the AGV trolley (21) to move to the station according to the moving path.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110343721.2A CN113059850B (en) | 2021-03-30 | 2021-03-30 | Seven-layer corrugated carton production control system and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110343721.2A CN113059850B (en) | 2021-03-30 | 2021-03-30 | Seven-layer corrugated carton production control system and control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113059850A CN113059850A (en) | 2021-07-02 |
| CN113059850B true CN113059850B (en) | 2022-08-16 |
Family
ID=76565207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110343721.2A Active CN113059850B (en) | 2021-03-30 | 2021-03-30 | Seven-layer corrugated carton production control system and control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113059850B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108608682A (en) * | 2018-03-28 | 2018-10-02 | 河南省新斗彩印刷有限公司 | The full-automatic paper supplying system of corrugated paper board production line |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10245658A1 (en) * | 2002-09-30 | 2004-04-15 | Koenig & Bauer Ag | Method and device for the automatic material supply of a processing machine as well as a control system and printing plant with a control system |
| CN205011097U (en) * | 2015-10-13 | 2016-02-03 | 广东佛斯伯智能设备有限公司 | Novel automatic paper of going up of former scroll device |
| CN207417841U (en) * | 2017-11-11 | 2018-05-29 | 浙江希望包装有限公司 | A kind of feed arrangement of splicer |
| DE102018205292A1 (en) * | 2018-04-09 | 2019-10-10 | Bhs Corrugated Maschinen- Und Anlagenbau Gmbh | corrugator |
| CN212075408U (en) * | 2019-12-06 | 2020-12-04 | 达成包装制品（苏州）有限公司 | Body paper conveying system for corrugated board assembly line |
-
2021
- 2021-03-30 CN CN202110343721.2A patent/CN113059850B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108608682A (en) * | 2018-03-28 | 2018-10-02 | 河南省新斗彩印刷有限公司 | The full-automatic paper supplying system of corrugated paper board production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113059850A (en) | 2021-07-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109573443B (en) | Warehouse sorting system | |
| CN108584271A (en) | Stereoscopic warehousing system | |
| CN110282441B (en) | Automatic stacking and transferring device and transferring method for packaging boxes | |
| CN210162598U (en) | Storage letter sorting system | |
| JP5497777B2 (en) | GLASS SHEET TRANSPORTING APPARATUS AND METHOD, COMPUTER PROGRAM WITH PROGRAM CODE FOR EXECUTING GLASS SHEET TRANSPORTING METHOD STEP AND MACHINE-READABLE RECORDING MEDIUM CONTAINING THE COMPUTER PROGRAM | |
| CN107416405A (en) | A kind of shuttle plate vertical library | |
| CN112340450B (en) | Three-dimensional conveying device and method for plate glass production line | |
| CN107234070A (en) | A kind of double sheets sorting device and its application method | |
| CN207121168U (en) | A kind of automation delivery system of material | |
| CN212862670U (en) | Vertical warehouse and three-dimensional warehouse system | |
| CN108557158A (en) | Full-automatic enamel-cover wire wrapping integrated system and its method | |
| CN109775286A (en) | A kind of loading system and loading method | |
| CN201485076U (en) | Waterproof coiled material stacking device | |
| CN207390468U (en) | A kind of glass intelligent distribution device | |
| CN207275503U (en) | A kind of shuttle plate vertical library | |
| CN113264318A (en) | Bag folding machine | |
| CN107720272A (en) | A kind of glass intelligent distribution device | |
| CN113059850B (en) | Seven-layer corrugated carton production control system and control method | |
| CN107444864B (en) | Multi-floor material distribution system | |
| CN204623902U (en) | A kind of automatic winding packing device | |
| CN212374155U (en) | Stacker and three-dimensional warehouse system | |
| CN108726073A (en) | The automatic recycling equipment of unloaded jig | |
| CN213230127U (en) | Automatic goods shelves system based on AGV | |
| CN112158509B (en) | Intelligent warehouse access system and method | |
| CN215204518U (en) | Transmission in-place detection system for battery transfer of battery replacement station |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |