CN113058760B - Plastic spraying equipment of transmission shaft and control method thereof - Google Patents
Plastic spraying equipment of transmission shaft and control method thereof Download PDFInfo
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- CN113058760B CN113058760B CN202110361771.3A CN202110361771A CN113058760B CN 113058760 B CN113058760 B CN 113058760B CN 202110361771 A CN202110361771 A CN 202110361771A CN 113058760 B CN113058760 B CN 113058760B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/14—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
- B05B7/1404—Arrangements for supplying particulate material
- B05B7/1431—Arrangements for supplying particulate material comprising means for supplying an additional liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/10—Arrangements for collecting, re-using or eliminating excess spraying material the excess material being particulate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/52—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter for removal of clogging particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/168—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed with means for heating or cooling after mixing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a plastic spraying device of a transmission shaft and a control method thereof, which have the characteristics of good spraying effect and capability of effectively recycling powder.
Description
Technical Field
The invention belongs to the technical field of transmission shaft production, and particularly relates to a plastic spraying device of a transmission shaft and a control method thereof.
Background
The existing agricultural machinery transmission shaft can be coated with a protective layer on the surface of the transmission shaft to play the functions of rust prevention and corrosion protection, the traditional coating mode is usually oil dip coating or oil spraying, which is not environment-friendly, and the powder coating is a coating which saves energy, resources, pollution and production efficiency, does not contain volatile organic solvent and has no problem of water-based coating wastewater treatment, and can be recycled, so that the spraying powder coating is the fastest environment-friendly coating developed in recent years, and therefore, the spraying equipment needs to be improved.
Disclosure of Invention
The invention aims to provide plastic spraying equipment for a transmission shaft and a control method thereof, which have the characteristics of good spraying effect and capability of effectively recycling powder.
The purpose of the invention is realized by the following steps: the utility model provides a spraying plastics equipment of transmission shaft, includes that the powder spouts attaches the device, its characterized in that: the powder spraying device comprises a spraying box and a dust collection box, a spraying cavity and a spray gun are arranged in the spraying box, the spray gun is arranged on the periphery of the spraying cavity in an annular and equidistant mode, a negative pressure cavity is arranged at the bottom of the spraying box, and a negative pressure channel communicated with the negative pressure cavity is arranged at the bottom of the spraying cavity.
The invention is further configured to: the spray gun comprises a feeding mixing area and a discharging mixing area, the feeding mixing area comprises a main material input channel, an auxiliary material input channel and a recycled material input channel, the main material input channel, the auxiliary material input channel and the recycled material input channel are sequentially arranged in a sleeved mode from inside to outside, a first necking channel is arranged on a discharge end of the main material input channel, a second necking channel is arranged on a discharge end of the auxiliary material input channel, a third necking channel is arranged on a discharge end of the recycled material input channel, the discharging mixing area comprises an air channel, a mixing cavity and a discharging channel, the mixing cavity is of a conical structure, a small end of the mixing cavity is communicated with the air channel, a large end of the mixing cavity is communicated with the discharging channel, the inner diameter of the discharging channel is smaller than that of the large end of the mixing cavity, the first necking channel is located in the air channel, an air inlet pipe communicated with the air channel is further arranged on the discharging mixing area, the air inlet pipe and the air channel are arranged in a tangential mode and supply air to the axial direction in an inclined mode, a flow distributing rod is arranged at the center of the discharging channel, and a heating wire is further arranged in the discharging channel.
The invention is further configured to: the powder spraying device comprises a powder spraying device, a negative pressure cavity, a powder spraying device and a powder spraying device, wherein the negative pressure cavity is provided with a first adsorption channel and a second adsorption channel;
a fourth necking channel is arranged between the first main channel and the second main channel, one end of the first sub-channel is communicated with the fourth necking channel on the first main channel, the other end of the first sub-channel is communicated with the negative pressure cavity, one end of the second sub-channel is communicated with the fourth necking channel on the second main channel, and the other end of the second sub-channel is communicated with the negative pressure cavity;
the vacuum pump is communicated with the vacuum tank through a first switch valve, the air pressure pump is communicated with the high-pressure tank through a second switch valve, the vacuum tank is communicated with the first main channel through a first electromagnetic valve, the vacuum tank is communicated with the second main channel through a second electromagnetic valve, the vacuum tank is communicated with the collecting box through a third electromagnetic valve, the high-pressure tank is communicated with the first main channel through a fourth electromagnetic valve, and the high-pressure tank is communicated with the second main channel through a fifth electromagnetic valve;
the head end of the first main channel is further provided with a first flow sensor for detecting the gas flow in the first main channel and a first filter bag for blocking dust, the head end of the second main channel is further provided with a second flow sensor for detecting the gas flow in the second main channel and a second filter bag for blocking dust, and opening and closing valves are arranged between the tail end of the first main channel and the dust collection box and between the tail end of the second main channel and the dust collection box.
The invention is further configured to: the tail end of the first main channel and the tail end of the second main channel are both provided with valve ports, the opening and closing valve comprises a valve core and an electromagnet for controlling the opening and closing of the valve core, the valve core comprises a valve rod and a valve plate which are connected, the valve plate is matched with the valve ports, a guide ring sleeved on the valve rod is further arranged in the opening and closing valve, and a return spring and an iron block are arranged on the valve rod; when the electromagnet is powered off, the valve plate rises to abut against the valve port to be closed under the action of the return spring, and when the electromagnet is powered on, the iron block is attracted to enable the valve plate to descend, so that the valve port is in an open state.
The invention is further configured to: spout the bottom that attaches the case and be equipped with the bin outlet, spout the bottom that attaches the chamber and be equipped with discharge device, spout the bottom that attaches the chamber and be equipped with the bottom of toper structure, the bottom with spout and attach and form negative pressure channel between the chamber, discharge device including set up scraper on the bottom upper surface, set up in the inside double-shaft motor of bottom and set up the conveying screw on the bin outlet, double-shaft motor's both ends motor shaft is connected with scraper and conveying screw respectively, still is connected with the powder collection box on the bin outlet.
A control method of plastic spraying equipment of a transmission shaft comprises a control unit, wherein the control unit comprises a timing module, a first alarm module and a second alarm module, and the plastic spraying process comprises the following control steps:
spray coating preparation stage: the vacuum pump is used for vacuumizing the vacuum tank to enable the vacuum tank to be in a vacuum state, and the air pressure pump is used for pressurizing the high-pressure tank to enable the high-pressure tank to be in a high-pressure state;
and (3) spraying and adhering:
l1, the powder spraying device is in a starting state;
l2, opening a first electromagnetic valve, and vacuumizing the negative pressure cavity by a first pipe group; simultaneously detecting by a first flow sensor; when the instantaneous flow detected by the first flow sensor is lower than a preset flow value, the step L3 is carried out;
l3, closing the first electromagnetic valve, opening the second electromagnetic valve, switching the fifth electromagnetic valve to a closed state, switching an opening and closing valve in the second main channel to a power-off state, vacuumizing the negative pressure cavity by the second tube group, closing the first electromagnetic valve, detecting by the second flow sensor, and entering the step L4 when the instantaneous flow detected by the second flow sensor is lower than a preset flow value;
meanwhile, in the opening process of the second electromagnetic valve, the fourth electromagnetic valve and an opening and closing valve in the first main channel are opened, the first main channel is supplied with air through the high-pressure tank, reverse dust removal is carried out on a filter bag in the first main channel, and when the first flow sensor detects that the instantaneous flow is not lower than a preset flow value, the fourth electromagnetic valve and the opening and closing valve in the first main channel are closed;
l4, the second electromagnetic valve and the fourth electromagnetic valve are switched to a closed state, and an opening and closing valve in the first main channel is switched to a power-off state; and returning to the step L2;
meanwhile, in the opening process of the first electromagnetic valve, the fifth electromagnetic valve and an opening and closing valve in the second main channel are opened, the second main channel is supplied with air through the high-pressure tank, reverse dust removal is carried out on a filter bag in the second main channel, and when the second flow sensor detects that the instantaneous flow is not lower than a preset flow value, the fifth electromagnetic valve and the opening and closing valve in the second main channel are closed;
the invention is further configured to: in the step L3, after the first electromagnetic valve is closed, the timing module records the single opening time of the first electromagnetic valve, if the single opening time is greater than a preset time value, the single opening time is normal, and if the single opening time is less than or equal to the preset time value, the second negative pressure channel is abnormal, and an alarm is given through the first alarm module;
in the step L4, after the second electromagnetic valve is closed, the timing module records a single opening time length of the second electromagnetic valve, if the single opening time length is greater than a preset time value, the single opening time length is normal, and when the single opening time length is less than or equal to the preset time value, the first negative pressure channel is abnormal, and an alarm is given through the second alarm module.
The invention is further configured to: the spray-attaching preparation stage also comprises a self-cleaning stage, and when the alarm of the first alarm module and the alarm of the second alarm module are continuously started in the spray-attaching process, the self-cleaning stage is started;
the self-cleaning stage comprises: in the T1 time, the fourth electromagnetic valve and the fifth electromagnetic valve are simultaneously opened, the first electromagnetic valve and the second electromagnetic valve are in a closed state, the first adsorption channel, the second adsorption channel and the spray box are subjected to spray cleaning, the double-shaft motor is started at the same time, whether the instantaneous flow detected by the first flow sensor and the instantaneous flow detected by the second flow sensor are not lower than a preset value or not is judged in the T1 time, if yes, C seconds are delayed, the fourth electromagnetic valve and the fifth electromagnetic valve are closed, D seconds are delayed, the double-shaft motor is closed, the spray preparation stage is finished, and the spray preparation stage is started; if not, namely the instantaneous flow detected by the first flow sensor is still lower than the preset value after T1 time, the first alarm device gives an alarm, and the instantaneous flow detected by the second flow sensor is still lower than the preset value after T1 time, the second alarm device gives an alarm;
a self-cleaning stage: in the T2 time, the fourth electromagnetic valve and the fifth electromagnetic valve are simultaneously opened, the first electromagnetic valve and the second electromagnetic valve are in a closed state, the double-shaft motor is started, whether the instantaneous flow detected by the first flow sensor and the instantaneous flow detected by the second flow sensor are not lower than a preset value is judged, if yes, the fourth electromagnetic valve and the fifth electromagnetic valve are closed after delaying the C second time, the double-shaft motor is closed after delaying the D second time, the self-cleaning stage is finished, and the spraying stage is entered again; if not, namely the instantaneous flow detected by the first flow sensor is still lower than the preset value after T1 time, the first alarm device continues to alarm, and the instantaneous flow detected by the second flow sensor is still lower than the preset value after T1 time, the second alarm device continues to alarm.
By adopting the technical scheme, the method has the following advantages: the powder spraying mode is adopted, and the powder can be recycled, so that the environmental protection property is good;
through improving the structure of the powder spray gun, the powder of each component can be effectively mixed, a good mixing effect can be achieved, and the spray uniformity is improved;
through the setting of two absorption passageways, can realize the alternative suction to the powder, and can realize removing dust and arrange stifled, excellent in use effect at the spraying in-process.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the spray box of the present invention;
FIG. 3 is a schematic view of the structure of the spray gun of the present invention;
FIG. 4 is a schematic view showing the structure of a first adsorption channel in the present invention;
FIG. 5 is an enlarged view of the portion A of FIG. 4 according to the present invention;
FIG. 6 is a control block diagram of the pneumatic control unit of the present invention;
FIG. 7 is a control logic diagram of the spray stage of the present invention.
The reference numbers in the figures are: 100. spraying the box; 200. a dust collection box; 101. a spray chamber; 102. a spray gun; 103. a negative pressure chamber; 104. a main material input channel; 105. an auxiliary material input channel; 106. a reclaimed material input channel; 107. a first throat channel; 108. a second throat channel; 109. a third throat channel; 110. an air duct; 111. a mixing chamber; 112. a discharge channel; 113. an air inlet pipe; 114. a diverter rod; 115. heating wires; 116. a first adsorption channel; 117. a second adsorption channel; 118. a first main channel; 119. a first subchannel; 120. a fourth throat channel; 121. a first flow sensor; 122. a first filter bag; 123. a valve stem; 124. an electromagnet; 125. a return spring; 126. an iron block; 127. a guide ring; 128. a valve plate; 130. a bottom cover; 131. a scraper; 132. a double-shaft motor; 133. a conveying screw; 134. and a powder recovery box.
Detailed Description
The invention is further described in the following by way of specific examples with reference to the accompanying drawings, in which reference is made to figures 1 to 7:
the utility model provides a spraying plastics equipment of transmission shaft, includes that the powder spouts attaches the device, its characterized in that: the powder spraying device comprises a spraying box 100 and a dust collection box 200, wherein a spraying cavity 101 and a spray gun 102 are arranged in the spraying box 100, the spray gun 102 is arranged on the periphery of the spraying cavity 101 in a circumferential and equidistant mode, a negative pressure cavity 103 is arranged at the bottom of the spraying box 100, and a negative pressure channel communicated with the negative pressure cavity 103 is arranged at the bottom of the spraying cavity 101.
The top of powder spraying device can set up the suspension type transfer chain, sends into the work piece axial when the suspension type transfer chain and spouts the annex case 100 back, along with reciprocating of work piece, and the spray gun 102 handles of dusting to the work piece surface, spouts annex case 100 bottom and has negative pressure chamber 103, can form the negative pressure effect, avoids the dust in the annex case 100 to overflow upwards, plays the collection effect.
The spray gun 102 comprises a feeding mixing area and a discharging mixing area, the feeding mixing area comprises a main material input channel 104, an auxiliary material input channel 105 and a reclaimed material input channel 106, the main material input channel 104, the auxiliary material input channel 105 and the reclaimed material input channel 106 are sequentially arranged from inside to outside in a sleeved mode, a first necking channel 107 is arranged at the discharging end of the main material input channel 104, a second necking channel 108 is arranged at the discharging end of the auxiliary material input channel 105, a third necking channel 109 is arranged at the discharging end of the reclaimed material input channel 106, the discharging mixing area comprises an air channel 110, a mixing cavity 111 and a discharging channel 112, the mixing cavity 111 is of a conical structure, the small end of the mixing cavity 111 is communicated with the air channel 110, the large end of the mixing cavity 111 is communicated with the discharging channel 112, the inner diameter of the discharging channel 112 is smaller than that of the large end of the mixing cavity 111, the first necking channel 107 is located in the air channel 110, an air inlet pipe 113 communicated with the air channel 110 is further arranged on the discharging mixing area, the air inlet pipe 113 is tangentially arranged and obliquely, and an air supply air to the axial direction, a shunting rod 114 is arranged in the discharging channel 112, and a heating wire 115 is further arranged in the discharging channel 112.
When the spray gun 102 is used, the main material input channel 104, the auxiliary material input channel 105 and the reclaimed material input channel 106 can be supplied by the conventional powder jet pump, and by adopting the structure of the spray gun 102, main powder, auxiliary powder and reclaimed powder can be directly mixed, wherein the main powder can be polyurethane powder, the auxiliary powder can be pigment, filler, auxiliary agent and the like, specific components can be selected according to actual requirements, and the reclaimed powder is powder reclaimed in spray equipment and is used for secondary utilization; various kinds of powder can be directly mixed through the spray gun 102, accelerated airflow can be generated when powder airflow passes through the second necking passage 108 and the third necking passage 109, but mixed flow is easily generated at the first necking passage 107 and the second necking passage 108 to realize premixing because a plurality of airflows cannot simultaneously and completely pass through the first necking passage 107; through the structural arrangement of the air inlet pipe, when the air inlet pipe is used for air inlet, rotary airflow can be generated, and premixed powder airflow is more uniform through the disturbance of the rotary airflow; when the powder passes through the mixing cavity 111, the rotational flow can be continued, and the rotating airflow can play a further role in mixing and diluting the powder airflow along with the increase of the space, so that the mixing uniformity is improved, and the condition that high-concentration airflow powder directly blows a steel belt can be avoided; when the rotating airflow swirls in the mixing cavity, part of the powder is sprayed out of the discharging channel 112 along with the airflow, and part of the powder is blocked by the inner end surface of the discharging channel 112 to fall back, but rises again along with the rotating airflow, and is continuously mixed and disturbed in the swirling airflow chamber, so that the mixing uniformity is improved; the function of reposition of redundant personnel pole 114 is mainly do, firstly, the powder air current that feedstock channel and blast pipe produced can be along with arc water conservancy diversion portion to week side water conservancy diversion, avoid the powder air current that feedstock channel produced to directly flow to discharging channel 112, secondly, play the drainage effect to the whirlwind air current in the compounding district, when mixing powder whirlwind radially striking reposition of redundant personnel pole 114, make it get into discharging channel 112, heater strip 115 is used for preheating the powder through discharging channel 112, preheating temperature is slightly less than powder melting temperature, when preheating the work piece surface of powder striking preheating, because work piece surface temperature is higher, can make the better melting of powder adhere in the surface of work piece.
The negative pressure cavity 103 is provided with a first adsorption channel 116 and a second adsorption channel 117, the powder spraying device further comprises a pneumatic control unit, the pneumatic control unit comprises a vacuum pumping pump, a vacuum tank, a vacuum pump and a high-pressure tank, the first adsorption channel 116 comprises a first main channel 118 and a first sub-channel 119, and the second adsorption channel 117 comprises a second main channel and a second sub-channel;
the middle of the first main channel 118 and the second main channel is provided with a fourth necking channel 120, one end of the first branch channel 119 is communicated with the fourth necking channel 120 on the first main channel 118, the other end of the first branch channel 119 is communicated with the negative pressure cavity 103, one end of the second branch channel is communicated with the fourth necking channel 120 on the second main channel, and the other end of the second branch channel is communicated with the negative pressure cavity 103.
The vacuum pump is used for vacuumizing the vacuum tank, the vacuum tank is maintained between certain pressure values, the air pressure pump is used for supplying air and pressurizing the high-pressure tank, the high-pressure tank is maintained between certain pressure values, and dust can be sucked or blown by supplying air; the first adsorption channel 116 and the second adsorption channel 117 form two groups of suction channels, so that powder can be sucked alternately, when the filter bags in one group of adsorption channels are difficult to vacuumize again due to dust adsorption, the other group of adsorption channels are started to vacuumize, the former group is subjected to back blowing dust removal and is collected by the collection box, and the collected powder can be reused for the second time; the two ends of the first main channel 118 and the second main channel are all equal-diameter through holes, the inner diameter of the middle section is smaller, when the first main channel 118 and the second main channel blow air, the collecting box is in an open state, the structures of the first main channel and the second main channel form a Venturi effect, the air flow is accelerated when passing through the fourth necking channel 120 or the fifth necking channel in the air blowing process, the pressure of the air flow can be reduced, the possibility that the high-pressure air flow enters the negative pressure cavity 103 through the first subchannel 119 and the second subchannel can be reduced, meanwhile, the collecting box is also in a negative pressure state, the possibility that the high-pressure air flow enters the negative pressure cavity 103 can be further reduced, and air flow disturbance to the negative pressure cavity 103 in the air blowing and dust removing processes can be avoided; wherein, the negative pressure cavity 103 is also provided with a mesh enclosure covering the inner ends of the first branch channel 119 and the second branch channel, the mesh enclosure can prevent large particle impurities in the negative pressure cavity 103 from being sucked into the first adsorption channel 116 and the second adsorption channel 117, so that the powder collected by the collection box is pure and fine, and can be directly recycled, and the recycled powder in the dust collection box 200 has more impurities and needs to be sieved again for recycling.
The vacuum pump is communicated with the vacuum tank through a first switch valve, the air pressure pump is communicated with the high-pressure tank through a second switch valve, the vacuum tank is communicated with the first main channel 118 through a first electromagnetic valve, the vacuum tank is communicated with the second main channel through a second electromagnetic valve, the vacuum tank is communicated with the collecting box through a third electromagnetic valve, the high-pressure tank is communicated with the first main channel 118 through a fourth electromagnetic valve, and the high-pressure tank is communicated with the second main channel through a fifth electromagnetic valve;
when the first switch valve is opened, the vacuum-pumping pump can carry out vacuum-pumping treatment on the vacuum tank; when the second switch valve is opened, the air pressure pump can supply pressure to the high-pressure tank; when the first solenoid valve is opened, the vacuum tank vacuumizes the first main passage 118; when the second electromagnetic valve is opened, the vacuum tank plays a role in vacuumizing the second main channel; when the third electromagnetic valve is opened, the vacuum tank plays a role in vacuumizing the collecting box, and the collecting box is in a vacuum state, so that powder can be conveniently collected; when the fourth solenoid is on, the high-pressure tank supplies air to the first main passage 118, and when the fourth and fifth solenoids are on, the high-pressure tank supplies air to the second main passage.
The head end of the first main channel 118 is further provided with a first flow sensor 121 for detecting the gas flow inside the first main channel 118 and a first filter bag 122 for blocking dust, the head end of the second main channel is further provided with a second flow sensor for detecting the gas flow inside the second main channel and a second filter bag for blocking dust, and open and close valves are respectively arranged between the tail end of the first main channel 118 and the dust collection box 200 and between the tail end of the second main channel and the dust collection box 200.
The first filter bag 122 and the second filter bag can prevent dust from directly entering the vacuum tank, and have a blocking effect on the dust; the first filter bag 122 and the second filter bag can be fixed on the head end of the corresponding main channel through the inner support frame; the first flow sensor 121 and the second flow sensor are used for detecting the flow in the corresponding main channel, and when the flow is lower than a preset value, which indicates that the first main channel 118 and the second main channel are possibly blocked, the flow can be fed back to the control unit through the first flow sensor 121 and the second flow sensor; the open-close valve is used for controlling the opening and closing between the tail end of the first main channel 118 and the dust box 200 and between the tail end of the second main channel and the dust box 200, and powder can enter the dust box 200 when the open-close valve is opened.
The tail end of the first main channel 118 and the tail end of the second main channel are both provided with valve ports, the opening and closing valve comprises a valve core and an electromagnet 124 for controlling the opening and closing of the valve core, the valve core comprises a valve rod 123 and a valve sheet 128 which are connected, the valve sheet 128 is matched with the valve ports, a guide ring 127 sleeved on the valve rod 123 is further arranged in the opening and closing valve, and the valve rod 123 is provided with a return spring 125 and an iron block 126; when the electromagnet 124 is powered off, the valve sheet 128 is lifted to abut against the valve port and close under the action of the return spring 125, and when the electromagnet 124 is powered on, the iron block 126 is attracted, so that the valve sheet 128 is lowered, and the valve port is in an open state.
The guide ring 127 and the iron block 126 can be fixed on the valve rod 123 in a snap spring or threaded connection mode, and an insulating glue layer needs to be coated outside the electromagnet 124 for improving the safety performance; the opening and closing of the valve port can be effectively controlled through the arrangement of the structure, and the opening and closing of the first main channel 118 and the second main channel are controlled through the control unit.
The bottom of spraying case 100 is equipped with the bin outlet, and the bottom of spraying chamber 101 is equipped with discharge device, and the bottom of spraying chamber 101 is equipped with the bottom 130 of toper structure, and bottom 130 and spraying chamber 101 form the negative pressure passageway between, and discharge device is including setting up scraper 131 on bottom 130 upper surface, setting up in the inside biax motor 132 of bottom 130 and setting up the conveying screw 133 on the bin outlet, and the both ends motor shaft of biax motor 132 is connected with scraper 131 and conveying screw 133 respectively, still is connected with powder collection box 134 on the bin outlet.
The bottom cover 130 is fixed in the spraying box 100 through a bracket, and an inner cavity is formed in the bottom cover 130 for installing a double-shaft motor 132, and the double-shaft motor 132 is used for driving the scraper 131 and the conveying screw 133 to rotate; because the possibility that the molten powder drops downwards may exist in the spray-attaching process, the surface of the bottom cover 130 can be cleaned through the scraper 131, and the influence of the molten powder accumulated on the bottom cover 130 to block a negative pressure channel is avoided; the conveying screw 133 facilitates the powder accumulated at the bottom of the spray box 100 to be conveyed into the powder recovery box 134; the powder in the powder recovery bin 134 may be subjected to additional secondary screening recovery.
A control method of plastic spraying equipment of a transmission shaft comprises a control unit, wherein the control unit comprises a timing module, a first alarm module and a second alarm module, and the plastic spraying process comprises the following control steps:
spraying and attaching preparation stage: the vacuum pump is used for vacuumizing the vacuum tank to enable the vacuum tank to be in a vacuum state, and the air pressure pump is used for pressurizing the high-pressure tank to enable the high-pressure tank to be in a high-pressure state;
and (3) spraying and adhering:
l1, the powder spraying device is in a starting state;
l2, opening a first electromagnetic valve, and vacuumizing the negative pressure cavity 103 by a first pipe group; at the same time, the first flow sensor 121 detects; when the instantaneous flow detected by the first flow sensor 121 is lower than the preset flow value A1, which indicates that the first adsorption passage 116 is blocked, the process goes to step L3;
l3, closing the first electromagnetic valve, opening the second electromagnetic valve, switching the fifth electromagnetic valve to a closed state, switching an opening and closing valve in the second main channel to a power-off state, vacuumizing the negative pressure cavity 103 by the second tube group, closing the first electromagnetic valve, detecting by the second flow sensor, and entering a step L4 if the instantaneous flow detected by the second flow sensor is lower than a preset flow value A2 and indicates that the second adsorption channel 117 is blocked;
meanwhile, in the opening process of the second electromagnetic valve, the fourth electromagnetic valve and the opening and closing valve in the first main channel 118 are opened, the first main channel 118 is supplied with air through the high-pressure tank, the filter bag in the first main channel 118 is subjected to reverse dust removal, and when the first flow sensor 121 detects that the instantaneous flow is not lower than a preset flow value B1, the blockage situation is cleared, and the fourth electromagnetic valve and the opening and closing valve in the first main channel 118 are closed; that is, in the opening process of the second electromagnetic valve, blockage removal can be realized, the fourth electromagnetic valve and the opening and closing valve in the first main channel 118 are closed in advance, and if blockage removal cannot be realized in the opening process of the second electromagnetic valve, the fourth electromagnetic valve and the opening and closing valve in the first main channel 118 are closed along with the closing of the second electromagnetic valve, so that adverse effects on the negative pressure cavity 103 are avoided;
l4, the second solenoid valve and the fourth solenoid valve are switched to a closed state, and the on-off valve in the first main passage 118 is switched to a power-off state; and returning to the step L2;
meanwhile, in the opening process of the first electromagnetic valve, the fifth electromagnetic valve and the opening and closing valve in the second main channel are opened, the second main channel is supplied with air through the high-pressure tank, the filter bag in the second main channel is subjected to reverse dust removal, and when the second flow sensor detects that the instantaneous flow is not lower than a preset flow value B2, the blockage situation is cleared, and the opening and closing valve in the fifth electromagnetic valve and the second main channel is closed; similarly, namely, in the opening process of the first electromagnetic valve, the blockage can be removed, the fifth electromagnetic valve and the opening and closing valve in the second main channel are closed in advance, and if the blockage can not be removed in the opening process of the first electromagnetic valve, the fifth electromagnetic valve and the opening and closing valve in the second main channel are closed along with the closing of the first electromagnetic valve, so that the negative pressure cavity 103 is prevented from being adversely affected;
in the step L3, after the first electromagnetic valve is closed, the timing module records a single opening time of the first electromagnetic valve, wherein the single opening time is the single time from the opening to the closing of the first electromagnetic valve, if the single opening time is greater than a preset time value, the single opening time is normal, and when the single opening time is less than or equal to the preset time value, the single opening time indicates that the second negative pressure channel is abnormal, such as easy short-time blockage and possible blockage removal abnormity, so that an alarm is given through the first alarm module, and an operator is prompted through alarm light or alarm sound;
in the step L4, similarly, after the second electromagnetic valve is closed, the timing module records the single opening time of the second electromagnetic valve, if the single opening time is greater than the preset time value, the single opening time is normal, and when the single opening time is less than or equal to the preset time value, it indicates that the first negative pressure channel is abnormal, and the second alarm module gives an alarm.
By the control method, the powder can be effectively collected in the spraying process, a double-channel alternate adsorption mode is adopted, self-adsorption and self-blockage removal can be realized, uninterrupted operation can be realized, and the using effect is better; the preset flow values A1, A2, B1, B2 may be set according to actual needs, and A1 and A2 may be the same, and B1 and B2 may be the same.
The control unit also comprises a third alarm module, the spray preparation stage also comprises a self-cleaning stage in the spray process of the fourth step, and the self-cleaning stage is started when the first alarm module alarms and the second alarm module alarms continuously in the spray process;
the self-cleaning stage comprises: in the time T1, the fourth electromagnetic valve and the fifth electromagnetic valve are simultaneously opened, the first electromagnetic valve and the second electromagnetic valve are in a closed state, the first adsorption channel 116, the second adsorption channel 117 and the spray box 100 are subjected to spray cleaning, meanwhile, the double-shaft motor 132 is started, so that sundries can be discharged downwards through the conveying screw 133, meanwhile, whether the instantaneous flow detected by the first flow sensor 121 and the second flow sensor is not lower than a preset value or not is judged in the time T1, if yes, after delaying for C seconds, the fourth electromagnetic valve and the fifth electromagnetic valve are closed, after delaying for D seconds, the double-shaft motor 132 is closed, through the delay, the sundries can be emptied as much as possible, then the spray preparation stage is completed, and the spray stage is started; if not, namely the instantaneous flow detected by the first flow sensor 121 is still lower than the preset value after the time T1, the first alarm device gives an alarm, and the instantaneous flow detected by the second flow sensor is still lower than the preset value after the time T1, the second alarm device gives an alarm, so that the normal spray stage cannot be entered;
when the powder spraying device is not used for a long time and is started for the first time, the powder spraying device enters a self-cleaning stage, spraying and dust removing treatment is carried out on the interior of the spraying box 100, impurities generated by spraying and blowing are discharged downwards through the conveying screw 133, the powder spraying device can be detected through the arrangement of the self-cleaning stage, and whether each adsorption channel is normal or not is detected; the values of T1, C and D can be set according to actual conditions, for example, T1 can be 2-5 minutes, and C and D can be 10-60 seconds.
A self-cleaning stage: in the time T2, the fourth electromagnetic valve and the fifth electromagnetic valve are opened simultaneously, the first electromagnetic valve and the second electromagnetic valve are in a closed state, the double-shaft motor 132 is started, whether the instantaneous flow detected by the first flow sensor 121 and the instantaneous flow detected by the second flow sensor are not lower than a preset value is judged simultaneously, if yes, the fourth electromagnetic valve and the fifth electromagnetic valve are closed after delaying the time C seconds, the double-shaft motor 132 is closed after delaying the time D seconds, the self-cleaning stage is finished, and the spraying stage is entered again; if not, namely the instantaneous flow detected by the first flow sensor 121 is still lower than the preset value after the time T1, the first alarm device continues to alarm, and the instantaneous flow detected by the second flow sensor is still lower than the preset value after the time T1, the second alarm device continues to alarm;
in the normal spraying stage, if the manual blockage removal is not carried out by an operator, namely the problem that the alarm of the first alarm device and the alarm of the second alarm device can simultaneously give an alarm is not solved, when the automatic spraying stage enters the self-cleaning stage, the control unit controls the suspension type conveying line and the spray gun 102 to be in a stop state, the blockage removal and dust removal are realized through the setting of the self-cleaning stage, if the blockage removal can be realized, the normal spraying stage is entered again, otherwise, the alarm is continued, and the suspension type conveying line and the powder spraying device are in a pause state; wherein, the values of T2, C and D can be set according to the actual situation, for example, T2 can be 2-5 minutes, and C and D can be 10-60 seconds.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, so: equivalent changes made according to the structure, shape and principle of the invention shall be covered by the protection scope of the invention.
Claims (7)
1. The utility model provides a spraying plastics equipment of transmission shaft, includes that the powder spouts attaches the device, its characterized in that: the powder spraying device comprises a spraying box (100) and a dust collecting box (200), wherein a spraying cavity (101) and a spray gun (102) are arranged in the spraying box (100), the spray gun (102) is annularly and equidistantly arranged on the periphery of the spraying cavity (101), a negative pressure cavity (103) is arranged at the bottom of the spraying box (100), and a negative pressure channel communicated with the negative pressure cavity (103) is arranged at the bottom of the spraying cavity (101);
the spray gun (102) comprises a feeding mixing area and a discharging mixing area, the feeding mixing area comprises a main material input channel (104), an auxiliary material input channel (105) and a reclaimed material input channel (106), the main material input channel (104), the auxiliary material input channel (105) and the reclaimed material input channel (106) are sequentially sleeved from inside to outside, a discharging end of the main material input channel (104) is provided with a first necking channel (107), a discharging end of the auxiliary material input channel (105) is provided with a second necking channel (108), a discharging end of the reclaimed material input channel (106) is provided with a third necking channel (109), the discharging mixing area comprises an air channel (110), a mixing cavity (111) and a discharging channel (112), the mixing cavity (111) is of a conical structure, a small end of the mixing cavity (111) is communicated with the air channel (110), a large end of the mixing cavity (111) is communicated with the discharging channel (112), and the inner diameter of the discharging channel (112) is smaller than the inner diameter of the large end of the mixing cavity (111), the first necking channel (107) is positioned in the air duct (110), an air inlet pipe (113) communicated with the air duct (110) is further arranged on the discharging mixing area, the air inlet pipe (113) and the air duct (110) are tangentially arranged and supply air to the axial direction in an inclined mode, a flow dividing rod (114) is arranged at the center of the discharging channel (112), and heating wires (115) are further arranged in the discharging channel (112).
2. The plastic injection apparatus of a drive shaft of claim 1, wherein: the powder spraying and adsorbing device is characterized in that a first adsorption channel (116) and a second adsorption channel (117) are arranged on the negative pressure cavity (103), the powder spraying and adsorbing device further comprises a pneumatic control unit, the pneumatic control unit comprises a vacuum pumping pump, a vacuum tank, an air pressure pump and a high pressure tank, the first adsorption channel (116) comprises a first main channel (118) and a first branch channel (119), and the second adsorption channel (117) comprises a second main channel and a second branch channel;
a fourth necking channel (120) is arranged between the first main channel (118) and the second main channel, one end of the first branch channel (119) is communicated with the fourth necking channel (120) on the first main channel (118), the other end of the first branch channel (119) is communicated with the negative pressure cavity (103), one end of the second branch channel is communicated with the fourth necking channel (120) on the second main channel, and the other end of the second branch channel is communicated with the negative pressure cavity (103);
the vacuum pump is communicated with the vacuum tank through a first switch valve, the air pressure pump is communicated with the high-pressure tank through a second switch valve, the vacuum tank is communicated with the first main channel (118) through a first electromagnetic valve, the vacuum tank is communicated with the second main channel through a second electromagnetic valve, the vacuum tank is communicated with the collection box through a third electromagnetic valve, the high-pressure tank is communicated with the first main channel (118) through a fourth electromagnetic valve, and the high-pressure tank is communicated with the second main channel through a fifth electromagnetic valve;
the head end of the first main channel (118) is further provided with a first flow sensor (121) used for detecting the gas flow in the first main channel (118) and a first filter bag (122) used for blocking dust, the head end of the second main channel is further provided with a second flow sensor used for detecting the gas flow in the second main channel and a second filter bag used for blocking dust, and opening and closing valves are arranged between the tail end of the first main channel (118) and the dust collection box (200) and between the tail end of the second main channel and the dust collection box (200).
3. The plastic injection apparatus of a drive shaft of claim 2, wherein: the tail end of the first main channel (118) and the tail end of the second main channel are both provided with valve ports, the opening and closing valve comprises a valve core and an electromagnet (124) for controlling the valve core to open and close, the valve core comprises a valve rod (123) and a valve plate (128) which are connected, the valve plate (128) is matched with the valve ports, a guide ring (127) sleeved on the valve rod (123) is further arranged in the opening and closing valve, and the valve rod (123) is provided with a return spring (125) and an iron block (126); when the electromagnet (124) is powered off, the valve sheet (128) is lifted to be abutted against and closed with the valve port under the action of the return spring (125), and when the electromagnet (124) is powered on, the iron block (126) is attracted, so that the valve sheet (128) is lowered, and the valve port is in an open state.
4. The plastic injection apparatus of a drive shaft of claim 3, wherein: the bottom of spouting attach case (100) is equipped with the bin outlet, the bottom of spouting attach chamber (101) is equipped with discharge device, the bottom of spouting attach chamber (101) is equipped with bottom (130) of toper structure, bottom (130) and spout and attach and form negative pressure channel between chamber (101), discharge device is including setting up scraper (131) on bottom (130) upper surface, set up in inside double-shaft motor (132) of bottom (130) and set up conveying screw (133) on the bin outlet, the both ends motor shaft of double-shaft motor (132) is connected with scraper (131) and conveying screw (133) respectively, still be connected with powder collection box (134) on the bin outlet.
5. A control method of a plastic injection apparatus for a drive shaft according to claim 4, characterized in that: the plastic spraying equipment comprises a control unit, the control unit comprises a timing module, a first alarm module and a second alarm module, and the plastic spraying process comprises the following control steps:
spray coating preparation stage: the vacuum pump is used for vacuumizing the vacuum tank to enable the vacuum tank to be in a vacuum state, and the air pressure pump is used for pressurizing the high-pressure tank to enable the high-pressure tank to be in a high-pressure state;
spraying and adhering stage:
l1, the powder spraying device is in a starting state;
l2, opening a first electromagnetic valve, and vacuumizing the negative pressure cavity (103) by a first pipe group; simultaneously, the first flow sensor (121) detects; when the instantaneous flow detected by the first flow sensor (121) is lower than a preset flow value, the step L3 is carried out;
l3, the first electromagnetic valve is closed, the second electromagnetic valve is opened, the fifth electromagnetic valve is switched to a closed state, an opening and closing valve in the second main channel is switched to a power-off state, the second tube group is used for vacuumizing the negative pressure cavity (103), then the first electromagnetic valve is closed, meanwhile the second flow sensor is used for detecting, and when the instantaneous flow detected by the second flow sensor is lower than a preset flow value, the step L4 is carried out;
meanwhile, in the opening process of the second electromagnetic valve, the fourth electromagnetic valve and an opening and closing valve in the first main channel (118) are opened, the first main channel (118) is supplied with air through the high-pressure tank, the filter bag in the first main channel (118) is subjected to reverse dust removal, and when the first flow sensor (121) detects that the instantaneous flow is not lower than a preset flow value, the fourth electromagnetic valve and the opening and closing valve in the first main channel (118) are closed;
l4, the second electromagnetic valve and the fourth electromagnetic valve are switched to a closed state, and an opening and closing valve in the first main channel (118) is switched to a power-off state; and returning to the step L2;
meanwhile, in the opening process of the first electromagnetic valve, the fifth electromagnetic valve and an opening and closing valve in the second main channel are opened, the second main channel is supplied with air through the high-pressure tank, the filter bag in the second main channel is subjected to reverse dust removal, and when the second flow sensor detects that the instantaneous flow is not lower than a preset flow value, the fifth electromagnetic valve and the opening and closing valve in the second main channel are closed.
6. The control method of the plastic injection equipment of the transmission shaft according to claim 5, characterized in that:
in the step L3, after the first electromagnetic valve is closed, the timing module records the single opening time length of the first electromagnetic valve, if the single opening time length is greater than a preset time value, the single opening time length is normal, and when the single opening time length is less than or equal to the preset time value, the second negative pressure channel is abnormal, and an alarm is given through the first alarm module;
in the step L4, after the second electromagnetic valve is closed, the timing module records the single opening time length of the second electromagnetic valve, if the single opening time length is greater than the preset time value, the single opening time length is normal, and when the single opening time length is less than or equal to the preset time value, the first negative pressure channel is abnormal, and the second alarm module gives an alarm.
7. The control method of the plastic injection equipment of the transmission shaft according to claim 6, characterized in that: the spray-attaching preparation stage also comprises a self-cleaning stage, and when the alarm of the first alarm module and the alarm of the second alarm module are continuously started in the spray-attaching process, the self-cleaning stage is started;
the self-cleaning phase comprises the following steps: in T1 time, the fourth electromagnetic valve and the fifth electromagnetic valve are simultaneously opened, the first electromagnetic valve and the second electromagnetic valve are in a closed state, the first adsorption channel (116), the second adsorption channel (117) and the spray box (100) are subjected to spray cleaning, the double-shaft motor (132) is started at the same time, whether the instantaneous flow detected by the first flow sensor (121) and the instantaneous flow detected by the second flow sensor are not lower than a preset value or not is judged in the T1 time, if yes, the fourth electromagnetic valve and the fifth electromagnetic valve are closed after C seconds are delayed, the double-shaft motor (132) is closed after D seconds are delayed, the spray preparation stage is finished, and the spray preparation stage enters a spray adsorption stage; if not, namely the instantaneous flow detected by the first flow sensor (121) is still lower than the preset value after T1 time, the first alarm device gives an alarm, and the instantaneous flow detected by the second flow sensor is still lower than the preset value after T1 time, the second alarm device gives an alarm;
a self-cleaning stage: in the T2 time, the fourth electromagnetic valve and the fifth electromagnetic valve are simultaneously opened, the first electromagnetic valve and the second electromagnetic valve are in a closed state, the double-shaft motor (132) is started, whether the instantaneous flow detected by the first flow sensor (121) and the instantaneous flow detected by the second flow sensor are not lower than a preset value is judged, if yes, the fourth electromagnetic valve and the fifth electromagnetic valve are closed after delaying the C second time, the double-shaft motor (132) is closed after delaying the D second time, the self-cleaning stage is finished, and the spraying stage is re-entered; if not, namely the instantaneous flow detected by the first flow sensor (121) is still lower than the preset value after T1 time, the first alarm device continues to alarm, and the instantaneous flow detected by the second flow sensor is still lower than the preset value after T1 time, the second alarm device continues to alarm.
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