CN113050484A - Equipment monitoring system based on industrial internet - Google Patents
Equipment monitoring system based on industrial internet Download PDFInfo
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- CN113050484A CN113050484A CN202110267208.XA CN202110267208A CN113050484A CN 113050484 A CN113050484 A CN 113050484A CN 202110267208 A CN202110267208 A CN 202110267208A CN 113050484 A CN113050484 A CN 113050484A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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Abstract
The invention discloses an equipment monitoring system based on an industrial internet, which comprises an electricity consumption monitoring module, a yield monitoring module, an image monitoring module, a duration detection module, a temperature monitoring module, a data receiving module, a data processing module, a master control module and an information sending module, wherein the electricity consumption monitoring module is used for monitoring the output of an industrial internet; the power consumption monitoring module is used for monitoring power consumption information of equipment, the yield monitoring module is used for monitoring yield information of the equipment, the image monitoring module is used for monitoring image information of the equipment during operation, the duration monitoring module is used for monitoring long-term information of the equipment during operation, and the temperature monitoring module is used for monitoring temperature information of the equipment during operation; the data receiving module is used for receiving electric quantity information of equipment, yield information of the equipment, image information of the equipment in operation, long information of the equipment in operation and temperature information of the equipment in operation. The invention can better monitor the equipment and is more worthy of popularization and application.
Description
Technical Field
The invention relates to the field of equipment monitoring, in particular to an equipment monitoring system based on an industrial internet.
Background
The essence of the industrial internet is that equipment, a production line, a factory, suppliers, products and customers are tightly connected and fused through an open and global industrial-level network platform, various element resources in industrial economy are efficiently shared, so that the cost is reduced and the efficiency is increased through an automatic and intelligent production mode, the manufacturing industry is helped to prolong the industrial chain, the transformation development of the manufacturing industry is promoted, satisfied equipment can be monitored and processed through the industrial internet, and when enterprise equipment is monitored, an equipment monitoring system is required to be used.
The existing equipment monitoring system is single in monitored equipment information, so that equipment managers cannot be reminded timely when equipment is abnormally sent, and certain influence is brought to the use of the equipment monitoring system.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: how to solve current equipment monitoring system, the equipment information of control is comparatively single, can't be timely when leading to equipment to send unusually reminds equipment management personnel, has brought the problem of certain influence for equipment monitoring system's use, provides an equipment monitoring system based on industry internet.
The invention solves the technical problems through the following technical scheme, and the device comprises an electricity utilization monitoring module, a yield monitoring module, an image monitoring module, a duration detection module, a temperature monitoring module, a data receiving module, a data processing module, a master control module and an information sending module;
the power consumption monitoring module is used for monitoring power consumption information of equipment, the yield monitoring module is used for monitoring yield information of the equipment, the image monitoring module is used for monitoring image information of the equipment during operation, the duration monitoring module is used for monitoring long-term information of the equipment during operation, and the temperature monitoring module is used for monitoring temperature information of the equipment during operation;
the data receiving module is used for receiving the electric quantity information of the equipment, the yield information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation, and sending the electric quantity information of the equipment, the yield information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation to the data processing module;
the data processing module processes the received electric quantity information of the equipment, the output information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation to generate electricity utilization abnormal information, output abnormal information, duration alarm information and fire alarm information;
the power utilization abnormity information, the yield abnormity information, the duration alarm information and the fire alarm information are sent to a master control module, and the master control module converts the power utilization abnormity information, the yield abnormity information, the duration alarm information and the fire alarm information into a power utilization abnormity instruction, a yield abnormity instruction, a duration alarm instruction and a fire alarm instruction;
the power utilization abnormal instruction, the yield abnormal instruction, the duration alarm instruction and the fire alarm instruction are sent to the information sending module, and the information sending module sends the power utilization abnormal instruction, the yield abnormal instruction, the duration alarm instruction and the fire alarm instruction to a preset receiving terminal.
Preferably, the specific processing procedure of the electricity consumption abnormality information is as follows:
the method comprises the following steps: continuously acquiring power consumption information of the equipment for x times within a preset time length, and marking the power consumption information as Mx, wherein x is more than or equal to 5;
step two: by the formula (M1+ M2+ … … Mx)/x ═ MAre all made ofObtaining the basic electricity consumption M of the equipmentAre all made of；
Step three: extracting real-time electricity consumption information M acquired in real timeFruit of Chinese wolfberryCalculating the real-time power consumption information MFruit of Chinese wolfberryWith basic electricity consumption MAre all made ofDifference value M betweenDifference (D)When M isDifference (D)When the power consumption is larger than the preset value A1 or smaller than the preset value A2, the power consumption abnormity information is generated, and the preset value A1 is larger than the preset value A2.
Preferably, the specific processing procedure of the yield anomaly information is as follows:
s1: continuously acquiring the equipment yield information of the equipment for x times within a preset time length, and marking the equipment yield information as Gx, wherein x is more than or equal to 5;
s2: by the formula (G1+ G2+ … … Gx)/x ═ GAre all made ofObtaining the base yield G of the plantAre all made of；
S3: extracting real-time equipment yield information G acquired in real timeFruit of Chinese wolfberryCalculating real-time equipment yield information GFruit of Chinese wolfberryAnd base yield GAre all made ofDifference G betweenDifference (D)When G isDifference (D)And generating yield abnormity information when the yield is less than a preset value.
Preferably, the specific processing procedure of the duration alarm information is as follows: setting a preset equipment operation time length threshold Q1 and a shutdown maintenance time length Q2, and setting the operation time length Q of the equipmentFruit of Chinese wolfberryWhen the time length of the equipment is greater than the threshold Q1, the time length alarm information is generated, when the equipment starts to be overhauled, the overhaul time length of the equipment is recorded, and when the overhaul time length Q is greaterDetection ofThe time length alarm information is generated when the time length is less than the downtime maintenance time length Q2.
Preferably, the specific processing procedure of the fire alarm information is as follows:
SS 1: extracting image information acquired by an image monitoring module during the operation of the equipment, and performing brightness identification processing on the image information;
SS 2: when the information that the brightness exceeds the preset brightness is identified, extracting the real-time temperature information of the equipment acquired by the temperature monitoring module, and marking the real-time temperature information as WFruit of Chinese wolfberry；
SS 3: a fire alarm threshold value W is setThreshold(s)When the real-time temperature information WFruit of Chinese wolfberryGreater than the fire alarm threshold WThreshold(s)And generating fire alarm information when the light spot with the brightness exceeding the preset brightness exists in the image information acquired by the image monitoring module during the operation of the equipment.
Compared with the prior art, the invention has the following advantages: this equipment monitoring system based on industry internet, the electricity monitoring module has been set up, output monitoring module, image monitoring module, time detection module and temperature monitoring module are used for supervisory equipment's different information, and carry out the power consumption abnormal information that comprehensive information spare processing generated the correspondence to the information of monitoring, output abnormal information, time alarm information and conflagration alarm information, this kind of setting can be when equipment takes place different abnormal conditions timely sends alarm information and reminds equipment managers to handle equipment, the effectual unexpected emergence of having avoided equipment to unusually lead to, let this system be worth using widely more.
Drawings
FIG. 1 is a system block diagram of the present invention.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.
As shown in fig. 1, the present embodiment provides a technical solution: an equipment monitoring system based on industrial internet comprises a power consumption monitoring module, a yield monitoring module, an image monitoring module, a duration detection module, a temperature monitoring module, a data receiving module, a data processing module, a master control module and an information sending module;
the power consumption monitoring module is used for monitoring power consumption information of equipment, the yield monitoring module is used for monitoring yield information of the equipment, the image monitoring module is used for monitoring image information of the equipment during operation, the duration monitoring module is used for monitoring long-term information of the equipment during operation, and the temperature monitoring module is used for monitoring temperature information of the equipment during operation;
the data receiving module is used for receiving the electric quantity information of the equipment, the yield information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation, and sending the electric quantity information of the equipment, the yield information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation to the data processing module;
the data processing module processes the received electric quantity information of the equipment, the output information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation to generate electricity utilization abnormal information, output abnormal information, duration alarm information and fire alarm information;
the power utilization abnormity information, the yield abnormity information, the duration alarm information and the fire alarm information are sent to a master control module, and the master control module converts the power utilization abnormity information, the yield abnormity information, the duration alarm information and the fire alarm information into a power utilization abnormity instruction, a yield abnormity instruction, a duration alarm instruction and a fire alarm instruction;
the power utilization abnormal instruction, the yield abnormal instruction, the duration alarm instruction and the fire alarm instruction are sent to the information sending module, and the information sending module sends the power utilization abnormal instruction, the yield abnormal instruction, the duration alarm instruction and the fire alarm instruction to a preset receiving terminal.
The specific processing process of the electricity utilization abnormal information is as follows:
the method comprises the following steps: continuously acquiring power consumption information of the equipment for x times within a preset time length, and marking the power consumption information as Mx, wherein x is more than or equal to 5;
step two: by the formula (M1+ M2+ … … Mx)/x ═ MAre all made ofObtaining the basic electricity consumption M of the equipmentAre all made of；
Step three: extracting real-time electricity consumption information M acquired in real timeFruit of Chinese wolfberryCalculating the real-time power consumption information MFruit of Chinese wolfberryWith basic electricity consumption MAre all made ofDifference value M betweenDifference (D)When M isDifference (D)When the power consumption is larger than the preset value A1 or smaller than the preset value A2, the power consumption abnormity information is generated, and the preset value A1 is larger than the preset value A2.
The specific processing process of the yield abnormal information is as follows:
s1: continuously acquiring the equipment yield information of the equipment for x times within a preset time length, and marking the equipment yield information as Gx, wherein x is more than or equal to 5;
s2: by the formula (G1+ G2+ … … Gx)/x ═ GAre all made ofObtaining the base yield G of the plantAre all made of；
S3: extracting real-time equipment yield information G acquired in real timeFruit of Chinese wolfberryCalculating real-time equipment yield information GFruit of Chinese wolfberryAnd base yield GAre all made ofDifference G betweenDifference (D)When G isDifference (D)And generating yield abnormity information when the yield is less than a preset value.
Preferably, the specific processing procedure of the duration alarm information is as follows: setting a preset equipment operation time length threshold Q1 and a shutdown maintenance time length Q2, and setting the operation time length Q of the equipmentFruit of Chinese wolfberryWhen the time length of the equipment is greater than the threshold Q1, the time length alarm information is generated, when the equipment starts to be overhauled, the overhaul time length of the equipment is recorded, and when the overhaul time length Q is greaterDetection ofThe time length alarm information is generated when the time length is less than the downtime maintenance time length Q2.
The specific processing procedure of the fire alarm information is as follows:
SS 1: extracting image information acquired by an image monitoring module during the operation of the equipment, and performing brightness identification processing on the image information;
SS 2: when the information that the brightness exceeds the preset brightness is identified, extracting the real-time temperature information of the equipment acquired by the temperature monitoring module, and marking the real-time temperature information as WFruit of Chinese wolfberry；
SS 3: a fire alarm threshold value W is setThreshold(s)When the real-time temperature information WFruit of Chinese wolfberryGreater than the fire alarm threshold WThreshold(s)And generating fire alarm information when the light spot with the brightness exceeding the preset brightness exists in the image information acquired by the image monitoring module during the operation of the equipment.
In summary, when the power consumption monitoring module is used for monitoring power consumption information of the equipment, the power consumption monitoring module monitors output information of the equipment, the image monitoring module monitors image information of the equipment in operation, the duration monitoring module monitors long time information of the equipment in operation, the temperature monitoring module monitors temperature information of the equipment in operation, the data receiving module receives power information of the equipment, output information of the equipment, image information of the equipment in operation, long time information of the equipment in operation and temperature information of the equipment in operation, and sends the power information of the equipment, the output information of the equipment, the image information of the equipment in operation, the long time information of the equipment in operation and the temperature information of the equipment in operation to the data processing module, and the data processing module receives the power information of the equipment, the output information of the equipment, the image information of the equipment in operation, the temperature information of the equipment in operation, the equipment operation long information and the equipment operation temperature information are processed to generate electricity utilization abnormal information, output abnormal information, duration alarm information and fire alarm information, the electricity utilization abnormal information, the output abnormal information, the duration alarm information and the fire alarm information are sent to a master control module, the master control module converts the electricity utilization abnormal information, the output abnormal information, the duration alarm information and the fire alarm information into an electricity utilization abnormal instruction, an output abnormal instruction, a duration alarm instruction and a fire alarm instruction, the electricity utilization abnormal instruction, the output abnormal instruction, the duration alarm instruction and the fire alarm instruction are sent to an information sending module, the information sending module sends the electricity utilization abnormal instruction, the output abnormal instruction, the duration alarm instruction and the fire alarm instruction to a preset receiving terminal, and the equipment is provided with an electricity monitoring module, an output monitoring module, an image monitoring module, a computer and a computer The time length detection module and the temperature monitoring module are used for monitoring different information of the equipment, monitored information is subjected to comprehensive information piece processing to generate corresponding electricity utilization abnormal information, yield abnormal information, time length alarm information and fire alarm information, the alarm information can be timely sent out when the equipment is in different abnormal conditions to remind an equipment manager to process the equipment, accidents caused by equipment abnormality are effectively avoided, and the system is more worthy of popularization and use.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (5)
1. An equipment monitoring system based on an industrial internet is characterized by comprising an electricity consumption monitoring module, a yield monitoring module, an image monitoring module, a duration detection module, a temperature monitoring module, a data receiving module, a data processing module, a master control module and an information sending module;
the power consumption monitoring module is used for monitoring power consumption information of equipment, the yield monitoring module is used for monitoring yield information of the equipment, the image monitoring module is used for monitoring image information of the equipment during operation, the duration monitoring module is used for monitoring long-term information of the equipment during operation, and the temperature monitoring module is used for monitoring temperature information of the equipment during operation;
the data receiving module is used for receiving the electric quantity information of the equipment, the yield information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation, and sending the electric quantity information of the equipment, the yield information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation to the data processing module;
the data processing module processes the received electric quantity information of the equipment, the output information of the equipment, the image information of the equipment in operation, the long information of the equipment in operation and the temperature information of the equipment in operation to generate electricity utilization abnormal information, output abnormal information, duration alarm information and fire alarm information;
the power utilization abnormity information, the yield abnormity information, the duration alarm information and the fire alarm information are sent to a master control module, and the master control module converts the power utilization abnormity information, the yield abnormity information, the duration alarm information and the fire alarm information into a power utilization abnormity instruction, a yield abnormity instruction, a duration alarm instruction and a fire alarm instruction;
the power utilization abnormal instruction, the yield abnormal instruction, the duration alarm instruction and the fire alarm instruction are sent to the information sending module, and the information sending module sends the power utilization abnormal instruction, the yield abnormal instruction, the duration alarm instruction and the fire alarm instruction to a preset receiving terminal.
2. The industrial internet-based device monitoring system of claim 1, wherein: the specific processing process of the electricity utilization abnormal information is as follows:
the method comprises the following steps: continuously acquiring power consumption information of the equipment for x times within a preset time length, and marking the power consumption information as Mx, wherein x is more than or equal to 5;
step two: by the formula (M1+ M2+ … … Mx)/x ═ MAre all made ofObtaining the basic electricity consumption M of the equipmentAre all made of；
Step three: extracting real-time electricity consumption information M acquired in real timeFruit of Chinese wolfberryCalculating the real-time power consumption information MFruit of Chinese wolfberryWith basic electricity consumption MAre all made ofDifference value M betweenDifference (D)When M isDifference (D)When the power consumption is larger than the preset value A1 or smaller than the preset value A2, the power consumption abnormity information is generated, and the preset value A1 is larger than the preset value A2.
3. The industrial internet-based device monitoring system of claim 1, wherein: the specific processing process of the yield abnormal information is as follows:
s1: continuously acquiring the equipment yield information of the equipment for x times within a preset time length, and marking the equipment yield information as Gx, wherein x is more than or equal to 5;
s2: by the formula (G1+ G2+ … … Gx)/x ═ GAre all made ofObtaining the base yield G of the plantAre all made of；
S3: extracting real-time equipment yield information G acquired in real timeFruit of Chinese wolfberryCalculating real-time equipment yield information GFruit of Chinese wolfberryAnd base yield GAre all made ofDifference G betweenDifference (D)When G isDifference (D)And generating yield abnormity information when the yield is less than a preset value.
4. The industrial internet-based device monitoring system of claim 1, wherein: the specific processing procedure of the time length alarm information is as follows: setting a preset equipment operation time length threshold Q1 and a shutdown maintenance time length Q2, and setting the operation time length Q of the equipmentFruit of Chinese wolfberryWhen the time length of the equipment is greater than the threshold Q1, the time length alarm information is generated, when the equipment starts to be overhauled, the overhaul time length of the equipment is recorded, and when the overhaul time length Q is greaterDetection ofThe time length alarm information is generated when the time length is less than the downtime maintenance time length Q2.
5. The industrial internet-based device monitoring system of claim 1, wherein: the specific processing procedure of the fire alarm information is as follows:
SS 1: extracting image information acquired by an image monitoring module during the operation of the equipment, and performing brightness identification processing on the image information;
SS 2: when the information that the brightness exceeds the preset brightness is identified, extracting the real-time temperature information of the equipment acquired by the temperature monitoring module, and marking the real-time temperature information as WFruit of Chinese wolfberry；
SS 3: a fire alarm threshold value W is setThreshold(s)When the real-time temperature information WFruit of Chinese wolfberryGreater than the fire alarm threshold WThreshold(s)And generating fire alarm information when the light spot with the brightness exceeding the preset brightness exists in the image information acquired by the image monitoring module during the operation of the equipment.
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Cited By (1)
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| CN114241730A (en) * | 2021-12-13 | 2022-03-25 | 任晓龙 | Substation equipment monitoring and early warning system based on data acquisition |
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| CN111724075A (en) * | 2020-06-23 | 2020-09-29 | 缙云县曦田节能科技有限公司 | Big data-based electric power electricity-saving effect analysis system |
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Application publication date: 20210629 |