CN113043537B - Vertical injection molding device for automobile part production and use method - Google Patents
Vertical injection molding device for automobile part production and use method Download PDFInfo
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- CN113043537B CN113043537B CN202110391432.XA CN202110391432A CN113043537B CN 113043537 B CN113043537 B CN 113043537B CN 202110391432 A CN202110391432 A CN 202110391432A CN 113043537 B CN113043537 B CN 113043537B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a vertical injection molding device for automobile part production and a use method thereof, the vertical injection molding device for automobile part production comprises a base, the top of the base is provided with a transmission mechanism, and the top of the base is provided with a clapboard at the side of the transmission mechanism, the side of the clapboard is provided with a turnover mechanism, the top of the clapboard is provided with a top plate, one end of the top plate is rotationally connected with a dust-proof plate, the vertical injection molding device for producing the automobile parts and the use method thereof have strong practicability, can screen materials when in use, filter impurities through a filter screen, realize automatic feeding through a transmission mechanism, after the material shaping is finished, the shaped material can be ejected out through the transmission mechanism, when the mould is not needed, in order to prevent the dust from being infected by dust, the dust-proof plate can be controlled by the turnover mechanism to carry out dust-proof treatment on the die.
Description
Technical Field
The invention relates to the technical field of automobile part production, in particular to a vertical injection molding device for automobile part production and a using method thereof.
Background
In recent years, the sales income and profit sum of the manufacturing industry of automobile parts and accessories in China show a high-speed increase situation, the industrial view degree is greatly increased, the industrial benefit is greatly increased, the automobile parts are used as parts necessary for drivers and passengers to get on or off the automobile, the appearance consistency and style unification of inner and outer decoration parts are met while the bearing requirement is met, the existing automobile part parts are generally formed by insert injection, the metal insert is firstly formed, and then a metal part is finally wrapped by a metal insert injection mold, so that the appearance requirement of a plastic material is met.
Through search, the invention discloses a Chinese patent with the application number of CN106881828A, which relates to the technical field of machinery and discloses a high-performance injection molding automobile part, comprising: the die comprises a die body and a die cover plate arranged above the die body; a downward sunken die cavity is formed in the middle of the die body, and injection molding openings are formed in two sides of the die cavity; the injection molding opening is connected with an injection molding pump through an injection molding pipe, and the injection molding pump is connected with the material tank; the middle part of the cover plate of the mold is provided with the exhaust hole, so that the injection molded automobile part is not easy to generate bubbles, and the injection molding quality of the automobile part is increased.
In the patent, when the high-performance injection molding automobile part is used for injection molding the automobile part, materials cannot be screened, if impurities exist in the materials, a processed mold can influence normal use, and therefore the vertical injection molding device and the using method for automobile part production are provided.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, when automobile parts are subjected to injection molding, materials cannot be screened, and if impurities exist in the materials, the normal use of a processed mold is influenced, and provides a vertical injection molding device for automobile part production and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a vertical injection molding device for automobile part production comprises a base, wherein a transmission mechanism is arranged at the top of the base, a partition plate is arranged at the top of the base and positioned on the side surface of the transmission mechanism, a turnover mechanism is arranged on the side surface of the partition plate, a top plate is arranged at the top of the partition plate, one end of the top plate is rotatably connected with a dust separation plate, a connecting gear is arranged on the surface of the dust separation plate, an inclination mechanism is arranged at the top of the top plate, a first vibration plate which is rotatably connected with the top plate is arranged at one end of the top plate positioned on the inclination mechanism, a connecting plate is arranged at the top of the first vibration plate, a first spring is arranged on the side surface of the connecting plate, a second vibration plate is arranged on the side surface of the first spring, a second spring is arranged inside the second vibration plate, a material storage plate is arranged at the top of the second spring, a filter screen is arranged inside the material storage plate, the side swivelling joint that the inside of second vibrations board is located the second spring has the rotary disk, and the side that the top of roof is located the second vibrations board is provided with the processing stove, the bottom of processing stove is provided with the main part of moulding plastics, drive mechanism's side is provided with the second driving plate, and the bottom laminating of second driving plate has the push pedal, the top fixedly connected with baffle of push pedal, the top laminating of baffle has the mould with baffle fixed connection, and the one end that the bottom of baffle is located the push pedal is provided with the third spring.
Preferably, drive mechanism includes spacing ring, drive gear, first mounting panel, first fly leaf, second fly leaf, third fly leaf, limiting plate and ejector pad, first mounting panel sets up in the inside of base, and the rotatory surperficial of first mounting panel is connected with the motion board, the rotatory surperficial of motion board is connected with drive gear, and drive gear's side meshing have with first mounting panel fixed connection's spacing ring, drive gear's rotatory surperficial is connected with first fly leaf, and the rotatory surperficial of first fly leaf is connected with the second fly leaf, the second fly leaf has the third fly leaf about the other end swivelling joint of first fly leaf, the afterbody swivelling joint of third fly leaf has the ejector pad with base sliding connection, and the surface of first mounting panel is located the below fixedly connected with limiting plate of spacing ring.
Preferably, the inner ring of the limiting ring is provided with tooth posts which are symmetrical about the circle center of the inner ring, the length of the moving plate is the distance between the circle centers of the limiting ring and the transmission gear, and the moving plate enables the transmission gear to rotate around the inner ring of the limiting ring through rotation.
Preferably, the second movable plate is embedded into the limiting plate and is in sliding connection with the limiting plate, the push block is fixedly connected with the second transmission plate, and the push block enables the second transmission plate to be matched with the third spring through sliding to drive the baffle to form a lifting structure.
Preferably, tilting mechanism includes that driving gear, driven gear, first drive plate, first link up ring, transfer line, swing board, second link up ring and meshing gear, driving gear swivelling joint is in the left side of baffle, and the top meshing of driving gear has driven gear, driven gear's first drive plate of fixed surface connection, and the first ring that links up of surface swivelling joint of first drive plate, the first top fixedly connected with transfer line that links up the ring, and the first ring that links up of top fixedly connected with of transfer line, the first side swivelling joint that links up the ring has swing board, and the side fixedly connected with meshing gear of swing board.
Preferably, the first connecting ring is arranged on the right side surface of the first transmission plate, the second connecting ring is arranged at the central point of the swinging plate, and the driven gear is matched with the transmission rod through the first transmission plate to drive the swinging plate to form a swinging structure.
Preferably, tilt mechanism includes second mounting panel, half-gear, rack, hang plate, backup pad, driving plate and embedding pole, the second mounting panel sets up in the top of baffle, and the surperficial swivelling joint of second mounting panel has the driving plate, the fixed surface of driving plate is connected with the embedding pole, and the surperficial sliding connection of embedding pole has the hang plate, the afterbody fixedly connected with half-gear of hang plate, the bottom meshing of half-gear has the rack, and the side fixedly connected with second mounting panel of rack.
Preferably, the embedding pole is deviated from the centre of a circle setting in the driving disc, the second mounting panel is embedded in the slope slide inside and rather than sliding connection of first vibrations board surface setting, and the embedding pole makes the rack drive the second mounting panel through the rotation and constitutes sliding construction in first vibrations board surface slope form recess inside.
Preferably, the rotating disc is arranged at the center of the second vibrating plate and is arranged in a semicircular shape, and the rotating disc enables the material storage plate to form a vibrating state through rotation.
The scheme also provides a using method of the vertical injection molding device for producing the automobile parts, which comprises the following steps:
s1, carry out the operation of material screening, at first control the rotary disk rotation through the motor, because the rotary disk is the semicircle setting, and set up in the central point of second vibrations board, after the rotary disk is rotatory, the second vibrations board can be rocked about the effect of first spring is realized, the second vibrations board can lead to the fact after rocking to rock under the drive storage board of second spring, when the storage board rocks, can come out through the filter screen with the inside impurity separation of material, avoid the impurity to cause the influence to processing.
S2, the material is transported, after the material screening is finished, the transmission disc is rotated through controlling, after the transmission disc is rotated, the embedding rod deviates from the circle center of the transmission disc and is embedded into the inclined plate, the embedding rod can drive the half gear to swing through the rotation of the transmission disc, when the transmission disc swings, the rack meshed with the embedding rod can be driven to move, then the second mounting plate fixedly connected with the rack can slide along with the second mounting plate, the second mounting plate is embedded into the inclined plane slide arranged on the surface of the first vibration plate, the first vibration plate is rotatably connected with the top plate, the first vibration plate can form inclination along with the sliding of the second mounting plate, the material in the storage plate is poured into the processing furnace, and then the material can enter the mold through the injection molding main body.
S3, returning the material, taking out the workpiece from the die after the material processing is finished, firstly controlling the motion plate to rotate, driving the transmission gear to rotate around the inner ring of the limiting ring after the motion plate rotates, driving the second movable plate to slide in the limiting plate through the first movable plate which is rotatably connected with the transmission gear after the transmission gear rotates, and applying thrust to the third movable plate which is rotatably connected with the second movable plate through sliding to enable the third movable plate to push the push block to move forwards.
S4, performing dustproof operation, and when the device is not needed to be used, in order to avoid dust contamination in the die, controlling the driving gear to rotate through the motor, then rotating the driven gear, driving the first transmission plate to swing after the driven gear rotates, driving the swing plate which is rotationally connected with the top plate to swing up and down through the transmission rod when the first transmission plate swings, and driving the meshing gear meshed with the connecting gear to swing through the swing plate, so that the connecting gear drives the dust separation plate to turn over, and the dust separation plate is in a closed state.
Compared with the prior art, the invention provides a vertical injection molding device for automobile part production, which has the following beneficial effects:
1. this a vertical device of moulding plastics for automobile parts production, through setting up tilting mechanism, when the material transportation that finishes will screening advances the processing stove, the accessible control transmission dish is rotatory, can drive the swing through embedding pole and the rack with self eccentric settings after the transmission dish is rotatory, the half gear can drive the inclined plane recess that the second mounting panel set up on first vibrations board through the rack with self meshing afterwards and slide to this reaches the purpose of storage flitch slope.
2. This a vertical device of moulding plastics for automobile parts production, through setting up drive mechanism, when the material that will finish processing is ejecting, accessible motion plate control drive gear moves around the inner ring of spacing ring, and drive gear can control the second fly leaf and slide in limiting plate inside afterwards, and the second fly leaf can drive the material release in the baffle with the mould through the ejector pad when limiting plate inside slides.
3. This a vertical injection moulding device for automobile parts production, through setting up tilting mechanism, in order to prevent that the mould from being infected with the dust when not using and bringing unnecessary clearance, can make the motor drive driven gear rotatory through the driving gear, first linkage plate can cooperate through driven gear's rotation and with the transfer line afterwards and drive the swing board and incline, can drive the rotation of linking gear through the meshing gear after the swing board slope, reach the purpose that the dust removal board overturns with this, play dustproof effect.
4. This a vertical injection moulding device for automobile parts production, the practicality is strong, can filter the material when using, filters impurity through the filter screen, and accessible drive mechanism realizes autoloading afterwards, and after the moulding completion of material, accessible drive mechanism is ejecting with the moulding material that finishes, when need not use the mould, in order to prevent that it is infected with the dust, accessible tilting mechanism will control the dust guard and carry out dustproof processing to the mould.
Drawings
Fig. 1 is a schematic overall structure diagram of a vertical injection molding device for producing automobile parts according to the present invention.
FIG. 2 is a schematic diagram of the internal structure of a vertical injection molding device for producing automobile parts according to the present invention.
FIG. 3 is a schematic diagram of a tilting mechanism of a vertical injection molding apparatus for producing automobile parts according to the present invention.
FIG. 4 is a schematic diagram of a transmission mechanism of a vertical injection molding device for producing automobile parts according to the present invention.
Fig. 5 is a schematic diagram of a turnover mechanism of a vertical injection molding device for producing automobile parts, which is provided by the invention.
Fig. 6 is a partially enlarged schematic view of a vertical injection molding device for producing automobile parts according to the present invention.
FIG. 7 is a schematic diagram of a push plate structure of a vertical injection molding device for producing automobile parts according to the present invention.
In the figure: 1. a base; 2. a transmission mechanism; 201. a limiting ring; 202. a transmission gear; 203. a first mounting plate; 204. a first movable plate; 205. a second movable plate; 206. a third movable plate; 207. a limiting plate; 208. a push block; 209. a motion plate; 3. a partition plate; 4. a turnover mechanism; 401. a driving gear; 402. a driven gear; 403. a first drive plate; 404. a first adapter ring; 405. a transmission rod; 406. a swing plate; 407. a second adaptor ring; 408. a meshing gear; 5. a top plate; 6. a dust barrier; 7. engaging the gears; 8. a tilting mechanism; 801. a second mounting plate; 802. a half gear; 803. a rack; 804. an inclined plate; 805. a support plate; 806. a drive plate; 807. an embedded rod; 9. a first vibration plate; 10. a connector tile; 11. a first spring; 12. a second vibration plate; 13. a material storage plate; 14. filtering with a screen; 15. rotating the disc; 16. a second spring; 17. a second drive plate; 18. a processing furnace; 19. injection molding the main body; 20. a mold; 21. a baffle plate; 22. a third spring; 23. a push plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-7, a vertical injection molding device for automobile parts production, comprising a base 1, a transmission mechanism 2 is arranged on the top of the base 1, a partition plate 3 is arranged on the side of the transmission mechanism 2 on the top of the base 1, a turnover mechanism 4 is arranged on the side of the partition plate 3, a top plate 5 is arranged on the top of the partition plate 3, a dust-proof plate 6 is rotatably connected to one end of the top plate 5, a connecting gear 7 is arranged on the surface of the dust-proof plate 6, an inclined mechanism 8 is arranged on the top of the top plate 5, a first vibration plate 9 rotatably connected with the top plate 5 is arranged on the end of the top plate 5 on the inclined mechanism 8, a connecting plate 10 is mounted on the top of the first vibration plate 9, a first spring 11 is arranged on the side of the connecting plate 10, a second vibration plate 12 is arranged on the side of the first spring 11, a second spring 16 is arranged inside the second vibration plate 12, and a material storage plate 13 is arranged on the top of the second spring 16, the inside of storage flitch 13 is provided with filter screen 14, the side swivelling joint that the inside of second vibrations board 12 is located second spring 16 has rotary disk 15, and the side that the top of roof 5 is located second vibrations board 12 is provided with processing stove 18, the bottom of processing stove 18 is provided with the main part 19 of moulding plastics, the side of drive mechanism 2 is provided with second driving plate 17, and the bottom laminating of second driving plate 17 has push pedal 23, the top fixedly connected with baffle 21 of push pedal 23, the top laminating of baffle 21 has the mould 20 with 3 fixed connection of baffle, and the one end that the bottom of baffle 21 is located push pedal 23 is provided with third spring 22.
Further, the transmission mechanism 2 includes a limiting ring 201, a transmission gear 202, a first mounting plate 203, a first movable plate 204, a second movable plate 205, a third movable plate 206, a limiting plate 207 and a pushing block 208, the first mounting plate 203 is disposed inside the base 1, a movable plate 209 is rotatably connected to the surface of the first mounting plate 203, the transmission gear 202 is rotatably connected to the surface of the movable plate 209, the limiting ring 201 fixedly connected to the first mounting plate 203 is engaged with the side surface of the transmission gear 202, the first movable plate 204 is rotatably connected to the surface of the transmission gear 202, the second movable plate 205 is rotatably connected to the surface of the first movable plate 204, a third movable plate 206 is rotatably connected to the second movable plate 205 relative to the other end of the first movable plate 204, a pushing block 208 slidably connected to the base 1 is rotatably connected to the tail of the third movable plate 206, and the limiting plate 207 is fixedly connected to the surface of the first mounting plate 203 below the limiting ring 201, by arranging the transmission mechanism 2, after material processing can be completed, a workpiece needs to be taken out of the die 20, the motion plate 209 is controlled to rotate, after the motion plate 209 rotates, the transmission gear 202 is driven to rotate around the inner ring of the limit ring 201, after the transmission gear 202 rotates, the first movable plate 204 rotationally connected with the transmission gear 202 drives the second movable plate 205 to slide in the limit plate 207, then the second movable plate 205 applies thrust to the third movable plate 206 rotationally connected with the transmission gear by sliding, so that the third movable plate 206 pushes the push block 208 to move forward, and since the contact surface of the push plate 23 and the second transmission plate 17 is an inclined surface, when the second transmission plate 17 moves rightward, the push plate 23 enables the baffle 21 to extend into the die 20 under the action of the third spring 22, and the workpiece is ejected.
Further, the inner ring of the limiting ring 201 is provided with tooth posts symmetrical about the center of the self, the length of the moving plate 209 is the distance between the centers of the limiting ring 201 and the transmission gear 202, and the moving plate 209 rotates to enable the transmission gear 202 to rotate around the inner ring of the limiting ring 201, by arranging the moving plate 209, after the moving plate 209 rotates, the transmission gear 202 is driven to rotate around the inner ring of the limiting ring 201, after the transmission gear 202 rotates, the first moving plate 204 rotationally connected with the second moving plate 205 is driven to slide in the limiting plate 207, and then the second moving plate 205 applies thrust to the third moving plate 206 rotationally connected with the second moving plate 205 through sliding, so that the third moving plate 206 pushes the push block 208 to move forward.
Further, the second movable plate 205 is embedded into the limiting plate 207 and is slidably connected with the limiting plate, the push block 208 is fixedly connected with the second transmission plate 17, and the push block 208 enables the second transmission plate 17 to be matched with the third spring 22 through sliding to drive the baffle 21 to form a lifting structure, by arranging the second transmission plate 17, since the contact surface between the push plate 23 and the second transmission plate 17 is an inclined surface, when the second transmission plate 17 moves rightwards, the push plate 23 can enable the baffle 21 to extend into the die 20 under the action of the third spring 22, and the workpiece is ejected.
Further, the turnover mechanism 4 includes a driving gear 401, a driven gear 402, a first driving plate 403, a first engaging ring 404, a driving rod 405, a swinging plate 406, a second engaging ring 407, and an engaging gear 408, the driving gear 401 is rotatably connected to the left side of the partition plate 3, the driven gear 402 is engaged with the top of the driving gear 401, the first driving plate 403 is fixedly connected to the surface of the driven gear 402, the first engaging ring 404 is rotatably connected to the surface of the first driving plate 403, the driving rod 405 is fixedly connected to the top of the first engaging ring 404, the first engaging ring 404 is fixedly connected to the top of the driving rod 405, the swinging plate 406 is rotatably connected to the side of the first engaging ring 404, and the engaging gear 408 is fixedly connected to the side of the swinging plate 406, by providing the turnover mechanism 4, in order to avoid dust contamination in the mold 20 when the apparatus is not used, the driving gear 401 is controlled to rotate by a motor, the driven gear 402 will rotate with it, the driven gear 402 will drive the first driving plate 403 to swing, then the first driving plate 403 will drive the swing plate 406 connected with the top plate 5 to swing up and down through the driving rod 405, and then the swing plate 406 will drive the engaging gear 408 engaged with the engaging gear 7 to swing, so that the engaging gear 7 will drive the dust-proof plate 6 to turn over, and the dust-proof plate 6 will be closed.
Further, a first engaging ring 404 is disposed on a right side surface of the first driving plate 403, a second engaging ring 407 is disposed at a central point of the swing plate 406, and the driven gear 402 drives the swing plate 406 to form a swing structure by the first driving plate 403 cooperating with the driving rod 405, and by disposing the first driving plate 403, the driven gear 402 rotates to drive the first driving plate 403 to swing, and then the first driving plate 403 drives the swing plate 406 rotatably connected to the top plate 5 to swing up and down by the driving rod 405 during swinging.
Further, the tilting mechanism 8 includes a second mounting plate 801, a half gear 802, a rack 803, a tilting plate 804, a support plate 805, a transmission disc 806 and an embedded rod 807, the second mounting plate 801 is disposed on the top of the partition board 3, the transmission disc 806 is rotatably connected to the surface of the second mounting plate 801, the embedded rod 807 is fixedly connected to the surface of the transmission disc 806, the tilting plate 804 is slidably connected to the surface of the embedded rod 807, the half gear 802 is fixedly connected to the tail of the tilting plate 804, the rack 803 is engaged to the bottom of the half gear 802, the second mounting plate 801 is fixedly connected to the side surface of the rack 803, by providing the tilting mechanism 8, after the material is screened, the transmission disc 806 can be controlled to rotate, after the transmission disc 806 rotates, because the embedded rod 807 is disposed at a position deviated from the center of the transmission disc 806, and the embedded rod 807 is embedded inside the tilting plate 804, the embedded rod 807 can drive the half gear 802 to swing through the rotation of the transmission disc 806, when the material storage plate swings, the rack 803 meshed with the material storage plate is driven to move, then the second mounting plate 801 fixedly connected with the rack 803 also slides along with the rack, and because the second mounting plate 801 is embedded in an inclined slide way arranged on the surface of the first vibration plate 9, and the first vibration plate 9 is rotatably connected with the top plate 5, the first vibration plate 9 forms an inclined structure along with the sliding of the second mounting plate 801, the material in the material storage plate 13 is poured into the processing furnace 18, and then the material enters the mold 20 through the injection molding body 19.
Further, embedding rod 807 is arranged in a manner of deviating from the circle center of transmission disc 806, second mounting plate 801 is embedded into the inclined slide arranged on the surface of first vibration plate 9 and is connected with the inclined slide in a sliding manner, and embedding rod 807 rotates to enable rack 803 to drive second mounting plate 801 to form a sliding structure in the inclined groove formed in the surface of first vibration plate 9, and embedding rod 807 is arranged in a manner of deviating from the circle center of transmission disc 806 and is embedded into inclined plate 804, so that embedding rod 807 can drive half gear 802 to swing through the rotation of transmission disc 806, and when swinging, rack 803 meshed with itself can be driven to move, and power is applied to the inclination of storage plate 13.
Further, rotary disk 15 sets up in the central point of second vibrations board 12, and rotary disk 15 is half circular setting, rotary disk 15 makes storage plate 13 constitute the vibration state through the rotation, through setting up rotary disk 15, because rotary disk 15 is half circular setting, and set up in the central point of second vibrations board 12, after rotary disk 15 is rotatory, second vibrations board 12 can constitute and control to rock under the effect of first spring 11, second vibrations board 12 can drive storage plate 13 through second spring 16 and constitute and rock after rocking, when storage plate 13 rocks, can separate out the inside impurity of material through filter screen 14, avoid the impurity to cause the influence to processing.
The embodiment also provides a using method of the vertical injection molding device for producing the automobile parts, which adopts the device and comprises the following steps:
s1, carry out the operation of material screening, at first control the rotary disk 15 through the motor and rotate, because rotary disk 15 is the semicircle setting, and set up in the central point of second vibrations board 12, after rotary disk 15 is rotatory, second vibrations board 12 can be rocked about the realization under the effect of first spring 11, second vibrations board 12 can drive storage plate 13 through second spring 16 after rocking and cause the rocking under, when storage plate 13 rocked, can come out through the inside impurity separation of filter screen 14 with the material, avoid the impurity to cause the influence to processing.
S2, transferring the materials, controlling the transmission disc 806 to rotate after the materials are screened, controlling the transmission disc 806 to rotate, since the embedding rod 807 is disposed offset from the center of the driving plate 806, and the embedding rod 807 is embedded inside the inclined plate 804, the embedding rod 807 swings the half gear 802 by the rotation of the transmission disc 806, when the vibration plate swings, the rack 803 meshed with the vibration plate is driven to move, then the second mounting plate 801 fixedly connected with the rack 803 also slides along with the rack, and because the second mounting plate 801 is embedded in the inclined slide way arranged on the surface of the first vibration plate 9, and the first vibration plate 9 is rotatably connected with the top plate 5, the first vibration plate 9 is inclined as the second mounting plate 801 slides, and the material inside the storage plate 13 is poured into the processing furnace 18, and then the material enters the mold 20 through the injection molding body 19.
S3, performing a material returning operation, when the material processing is completed, taking out the workpiece from the mold 20, first controlling the moving plate 209 to rotate, after the moving plate 209 rotates, driving the transmission gear 202 to rotate around the inner ring of the limiting ring 201, after the transmission gear 202 rotates, driving the second moving plate 205 to slide in the limiting plate 207 through the first moving plate 204 rotationally connected to the transmission gear, and then applying a pushing force to the third moving plate 206 rotationally connected to the transmission gear by the second moving plate 205 through sliding, so that the third moving plate 206 pushes the pushing block 208 to move forward, and since the contact surface of the pushing plate 23 and the second transmission plate 17 is an inclined surface, when the second transmission plate 17 moves rightward, the pushing plate 23 will extend the blocking plate 21 into the mold 20 under the action of the third spring 22, and eject the workpiece.
S4, performing a dustproof operation, when the device is not needed, in order to prevent the mold 20 from being contaminated with dust, the driving gear 401 is controlled by the motor to rotate, and then the driven gear 402 rotates along with the driving gear, the driven gear 402 rotates to drive the first driving plate 403 to swing, and then the first driving plate 403 drives the swing plate 406 rotatably connected to the top plate 5 through the driving rod 405 to swing up and down, and then the swing plate 406 drives the engaging gear 408 engaged with the engaging gear 7 to swing, so that the engaging gear 7 drives the dust-separating plate 6 to turn over, and the dust-separating plate 6 is in a closed state.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (5)
1. The utility model provides a vertical device of moulding plastics for automobile parts production, includes base (1), its characterized in that: the top of the base (1) is provided with a transmission mechanism (2), the side, located at the transmission mechanism (2), of the top of the base (1) is provided with a partition plate (3), the side of the partition plate (3) is provided with a turnover mechanism (4), the top of the partition plate (3) is provided with a top plate (5), one end of the top plate (5) is rotatably connected with a dust separation plate (6), the surface of the dust separation plate (6) is provided with a connecting gear (7), the top of the top plate (5) is provided with an inclined mechanism (8), one end, located at the inclined mechanism (8), of the top plate (5) is provided with a first vibration plate (9) which is rotatably connected with the top plate (5), the top of the first vibration plate (9) is provided with a connecting plate (10), the side of the connecting plate (10) is provided with a first spring (11), and the side of the first spring (11) is provided with a second vibration plate (12), a second spring (16) is arranged in the second vibration plate (12), a material storage plate (13) is arranged at the top of the second spring (16), a filter screen (14) is arranged in the material storage plate (13), a rotary disc (15) is rotatably connected to the side surface of the second spring (16) in the second vibration plate (12), and the top of the top plate (5) is positioned at the side surface of the second vibration plate (12) and is provided with a processing furnace (18), an injection molding main body (19) is arranged at the bottom of the processing furnace (18), a second transmission plate (17) is arranged on the side surface of the transmission mechanism (2), a push plate (23) is attached to the bottom of the second transmission plate (17), a baffle plate (21) is fixedly connected to the top of the push plate (23), the top of the baffle (21) is attached with a mould (20) fixedly connected with the clapboard (3), a third spring (22) is arranged at one end of the bottom of the baffle plate (21) positioned at the push plate (23);
the transmission mechanism (2) comprises a limiting ring (201), a transmission gear (202), a first mounting plate (203), a first movable plate (204), a second movable plate (205), a third movable plate (206), a limiting plate (207) and a pushing block (208), the first mounting plate (203) is arranged inside the base (1), the surface of the first mounting plate (203) is rotatably connected with a moving plate (209), the surface of the moving plate (209) is rotatably connected with the transmission gear (202), the side surface of the transmission gear (202) is meshed with the limiting ring (201) fixedly connected with the first mounting plate (203), the surface of the transmission gear (202) is rotatably connected with the first movable plate (204), the surface of the first movable plate (204) is rotatably connected with the second movable plate (205), the second movable plate (205) is rotatably connected with the third movable plate (206) relative to the other end of the first movable plate (204), the tail part of the third movable plate (206) is rotatably connected with a push block (208) which is connected with the base (1) in a sliding way, and the surface of the first mounting plate (203) is positioned below the limiting ring (201) and is fixedly connected with a limiting plate (207);
the inner ring of the limiting ring (201) is provided with tooth columns which are symmetrical about the circle center of the inner ring, the length of the moving plate (209) is the distance between the circle centers of the limiting ring (201) and the transmission gear (202), and the moving plate (209) enables the transmission gear (202) to rotate around the inner ring of the limiting ring (201) through rotation;
the second movable plate (205) is embedded into the limiting plate (207) and is in sliding connection with the limiting plate, the push block (208) is fixedly connected with the second transmission plate (17), and the push block (208) enables the second transmission plate (17) to be matched with the third spring (22) through sliding to drive the baffle (21) to form a lifting structure;
the tilting mechanism (8) comprises a second mounting plate (801), a half gear (802), a rack (803), a tilting plate (804), a support plate (805), a transmission disc (806) and an embedded rod (807), wherein the second mounting plate (801) is arranged at the top of the partition plate (3), the surface of the second mounting plate (801) is rotatably connected with the transmission disc (806), the surface of the transmission disc (806) is fixedly connected with the embedded rod (807), the surface of the embedded rod (807) is slidably connected with the tilting plate (804), the tail of the tilting plate (804) is fixedly connected with the half gear (802), the bottom of the half gear (802) is meshed with the rack (803), and the side surface of the rack (803) is fixedly connected with the second mounting plate (801);
embedding rod (807) skew is set up in the centre of a circle of driving plate (806), second mounting panel (801) are embedded in the slope slide inside and rather than sliding connection that first vibrations board (9) surface set up, and embedding rod (807) make rack (803) drive second mounting panel (801) constitute sliding structure in first vibrations board (9) surface slope form recess through the rotation.
2. The vertical injection molding apparatus for the production of automotive parts according to claim 1, wherein: the turnover mechanism (4) comprises a driving gear (401), a driven gear (402), a first transmission plate (403), a first connecting ring (404), a transmission rod (405), a swinging plate (406), a second connecting ring (407) and a meshing gear (408), the driving gear (401) is rotatably connected to the left side of the partition plate (3), the top of the driving gear (401) is engaged with a driven gear (402), the surface of the driven gear (402) is fixedly connected with a first transmission plate (403), and a first coupling ring (404) is rotatably connected to the surface of the first driving plate (403), the top of the first connecting ring (404) is fixedly connected with a transmission rod (405), and the top of the transmission rod (405) is fixedly connected with a first connecting ring (404), the side surface of the first connecting ring (404) is rotatably connected with a swinging plate (406), and the side surface of the swinging plate (406) is fixedly connected with a meshing gear (408).
3. The vertical injection molding apparatus for the production of automobile parts according to claim 2, wherein: the first connecting ring (404) is arranged on the right side surface of the first transmission plate (403), the second connecting ring (407) is arranged at the central point of the swinging plate (406), and the driven gear (402) is matched with the transmission rod (405) through the first transmission plate (403) to drive the swinging plate (406) to form a swinging structure.
4. The vertical injection molding apparatus for producing automobile parts according to claim 3, wherein: the rotating disc (15) is arranged at the center point of the second vibration plate (12), the rotating disc (15) is arranged in a semicircular shape, and the rotating disc (15) enables the material storage plate (13) to form a vibration state through rotation.
5. The use method of the vertical injection molding device for producing the automobile parts as claimed in any one of claims 2 to 4, characterized by comprising the following steps:
s1, performing material screening operation, firstly controlling the rotation of the rotating disc (15) through a motor, wherein the rotating disc (15) is arranged in a semicircle and is arranged at the central point of the second vibration plate (12), after the rotating disc (15) rotates, the second vibration plate (12) can swing left and right under the action of the first spring (11), the second vibration plate (12) can drive the material storage plate (13) to swing through the second spring (16) after swinging, and when the material storage plate (13) swings, impurities in the material can be separated through the filter screen (14);
s2, transferring the materials, after the materials are screened, rotating the transmission disc (806) by controlling the transmission disc (806), after the transmission disc (806) rotates, because the embedding rod (807) deviates from the circle center of the transmission disc (806) and is embedded in the inclined plate (804), the embedding rod (807) can drive the half gear (802) to swing by the rotation of the transmission disc (806), when the half gear swings, the half gear drives the rack (803) meshed with the embedding rod to move, then the second installation plate (801) fixedly connected with the rack (803) can slide along with the second installation plate (801), and because the second installation plate (801) is embedded in the inclined slide way arranged on the surface of the first vibration plate (9), and the first vibration plate (9) is rotationally connected with the top plate (5), the first vibration plate (9) can form inclination along with the sliding of the second installation plate (801), pouring the material inside the storage plate (13) into a processing furnace (18), and then the material enters the interior of a mold (20) through an injection molding body (19);
s3, material returning operation is carried out, when material processing is finished, a workpiece needs to be taken out from a die (20), firstly, a moving plate (209) is controlled to rotate, after the moving plate (209) rotates, a transmission gear (202) is driven to rotate around an inner ring of a limiting ring (201), after the transmission gear (202) rotates, a first moving plate (204) rotationally connected with the transmission gear can drive a second moving plate (205) to slide in a limiting plate (207), then the second moving plate (205) can apply thrust to a third moving plate (206) rotationally connected with the transmission gear through sliding, so that the third moving plate (206) pushes a push block (208) to move forwards, and as the contact surface of the push plate (23) and a second transmission plate (17) is an inclined surface, when the second transmission plate (17) moves rightwards, the push plate (23) can enable a baffle plate (21) to extend into the die (20) under the action of a third spring (22), ejecting the workpiece;
s4, performing dustproof operation, wherein when the device is not needed, in order to avoid dust contamination in the mold (20), the driving gear (401) is controlled to rotate by the motor, then the driven gear (402) also rotates along with the driving gear, the driven gear (402) drives the first transmission plate (403) to swing after rotating, then the first transmission plate (403) drives the swing plate (406) which is rotatably connected with the top plate (5) to swing up and down through the transmission rod (405) during swinging, and then the swing plate (406) drives the meshing gear (408) which is meshed with the connecting gear (7) to swing, so that the connecting gear (7) drives the dust separation plate (6) to turn over, and the dust separation plate (6) is in a closed state.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110391432.XA CN113043537B (en) | 2021-04-13 | 2021-04-13 | Vertical injection molding device for automobile part production and use method |
| CN202111540005.XA CN114368107B (en) | 2021-04-13 | 2021-04-13 | Using method of injection molding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110391432.XA CN113043537B (en) | 2021-04-13 | 2021-04-13 | Vertical injection molding device for automobile part production and use method |
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| CN202111540005.XA Division CN114368107B (en) | 2021-04-13 | 2021-04-13 | Using method of injection molding device |
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| CN113043537B true CN113043537B (en) | 2021-12-28 |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN113043537A (en) | 2021-06-29 |
| CN114368107A (en) | 2022-04-19 |
| CN114368107B (en) | 2023-11-28 |
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Denomination of invention: A vertical injection molding device for automobile parts production and its application method Effective date of registration: 20221201 Granted publication date: 20211228 Pledgee: Bank of Jiangsu Limited by Share Ltd. Yixing branch Pledgor: WUXI ANSENYUAN COMMUNICATION COMPONENTS Co.,Ltd. Registration number: Y2022980024324 |