CN218857263U

CN218857263U - Forming equipment for toilet water tank

Info

Publication number: CN218857263U
Application number: CN202223597500.7U
Authority: CN
Inventors: 张申
Original assignee: Tangshan Ogeshi Intelligent Sanitary Ware Co ltd
Current assignee: Tangshan Ogeshi Intelligent Sanitary Ware Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-04-14
Anticipated expiration: 2032-12-30

Abstract

The utility model relates to a former for toilet bowl water tank belongs to the technical field of house product production, and it includes the support frame, the inside type subassembly that moulds that is equipped with of support frame, the type subassembly includes moulds the piece and moulds the piece down, mould down and set up on the piece and supply the type groove of moulding that moulds the piece grafting, the inside wall in type groove with there is certain clearance between the lateral wall of last type piece of moulding, one side of support frame is equipped with accepts the subassembly, accept the subassembly include with support frame one side rotates the frame of accepting of connecting, it keeps away from to accept the frame one side of going up the type piece is rotated and is connected with the rotation pneumatic cylinder, the rotation pneumatic cylinder is close to the one end of support frame with the support frame rotates and connects. The application has the effect of reducing damage to the blank caused in the production process.

Description

Forming equipment for toilet water tank

Technical Field

The application relates to the technical field of household product production, in particular to a forming device for a toilet bowl water tank.

Background

At present, with the increasing living standard of people, the requirements of people on some basic life styles are greatly changed, and meanwhile, with the popularization of electronic equipment such as mobile phones, the time of people in toilets is gradually prolonged, so that the closestool becomes an indispensable household product for every family. The closestool generally adopts the mode that the water tank deposited water, when needs washed the inside foul of closestool, washed the closestool with the inside water of water tank according to certain flow direction and can realize the cleaning to the inside foul of closestool.

In the current industrial production, a method for producing the toilet water tank is generally adopted, wherein an upper molding block and a lower molding block are mutually inserted, then slurry is injected into a gap between the two molding blocks, and after the slurry is slightly dried, a blank of the toilet water tank is carried in a manual taking mode to enter the next step.

In view of the above related technologies, the inventor thinks that the blank is taken manually, which easily causes a lot of labor cost waste on one hand, and easily causes product waste in the production process due to the blank being damaged by unstable manual carrying on the other hand.

SUMMERY OF THE UTILITY MODEL

In order to reduce the damage that the idiosome caused in process of production, this application provides a former for toilet bowl water tank.

The application provides a forming equipment for toilet bowl water tank adopts following technical scheme:

the utility model provides a former for toilet bowl water tank, includes the support frame, the inside type subassembly of moulding that is equipped with of support frame, mould the type subassembly and include the type piece of moulding and mould the piece down, mould down and set up the type groove of moulding that supplies to mould the grafting of type piece on the type piece, mould the inside wall in type groove with there is certain clearance between the lateral wall of the type piece of moulding on going, one side of support frame is equipped with accepts the subassembly, accept the subassembly include with support frame one side rotates the support frame of connecting, it keeps away from to accept the frame one side of going up the type piece is rotated and is connected with the rotation pneumatic cylinder, the rotation pneumatic cylinder is close to the one end of support frame with the support frame rotates and connects.

By adopting the technical scheme, when the toilet water tank needs to be manufactured, the upper molding block is placed in the molding groove of the lower molding block, then slurry is filled into a gap between the upper molding block and the inner side wall of the molding groove, then the upper molding block is separated from the lower molding block, then the water tank blank rises under the driving of the upper molding block, the rotating hydraulic cylinder is started, the rotating hydraulic cylinder drives the bearing frame to rotate to the position below the upper molding block, then the water tank blank is separated from the upper molding block and falls onto the bearing frame, then the rotating hydraulic cylinder is started to drive the bearing frame to move to the initial position, the bearing frame is driven by the rotating hydraulic cylinder to bear the water tank blank, on one hand, the damage of the blank in the falling process is reduced, and on the other hand, the labor cost required by manual bearing of the water tank blank is saved.

Optionally, one end of the upper molding block, which is far away from the lower molding block, is provided with a lifting hydraulic cylinder for driving the upper molding block, and one end of the lifting hydraulic cylinder, which is far away from the upper molding block, is fixedly connected with the support frame.

By adopting the technical scheme, the lifting hydraulic cylinder drives the upper molding block to ascend and descend, so that the upper molding block can keep a relative position, and the phenomenon that the thickness of each side wall of the water tank is inconsistent with the expected thickness due to the shaking of the upper molding block is reduced.

Optionally, go up mould the type piece with be equipped with the limiting plate of connecting both between the hydraulic cylinder, the limiting plate is close to the both ends of support frame are all run through and sliding connection has the slide rail, the both ends of slide rail with support frame fixed connection.

Through adopting above-mentioned technical scheme, under last stopper is under hydraulic cylinder's drive, the in-process that reciprocates because the limiting plate removes along the slide rail to reduced because hydraulic cylinder fixes shakiness and leads to moulding the type piece and rock, influence the emergence of water tank finished product quality phenomenon on the shakiness.

Optionally, one side of the lower molding block is provided with a slurry tank, the slurry tank is connected with the molding groove through an injection pipeline, and the injection pipeline is communicated with an injection pump.

Through adopting above-mentioned technical scheme, when needs pour into mud to moulding the type inslot, start the filling pump for the filling pump pours into moulding the type inslot into with the inside mud of mud case, pours into mud into through the filling pump, can make mud be located moulding the type inslot portion more even, thereby has increased the quality of finished product water tank idiosome.

Optionally, a plurality of micro-pores are distributed on the outer side wall of the upper molding block, and the micro-pores are communicated with the demolding assembly.

Through adopting above-mentioned technical scheme, because the existence of the micropore on last type of moulding piece, can increase the frictional force and the adsorption affinity of last type of moulding piece surface to make the water tank idiosome can be more firm adsorb on last type of moulding piece's lateral wall.

Optionally, the demoulding assembly comprises an air pump located at one end of the upper moulding block, which is far away from the limiting plate, one end of the air pump is communicated with an air inlet pipe, and one end of the air pump, which is far away from the air inlet pipe, is communicated with the micro-pores.

By adopting the technical scheme, when the water tank blank is required to fall off from the upper plastic block, the air pump is opened, the air is discharged from the micro-air hole after being introduced into the air inlet pipe by the air pump, the water tank blank falls off under the action of air thrust, and the possibility of damaging the blank caused by the artificial falling of the water tank blank is reduced because the water tank blank falls off by the air pump.

Optionally, the receiving assembly further comprises a demolding sensor fixedly connected to the support frame, and a controller for controlling the rotary hydraulic cylinder and the lifting hydraulic cylinder is arranged on one side of the demolding sensor.

Through adopting above-mentioned technical scheme, when hydraulic cylinder drives the limiting plate and moves to drawing of patterns sensor department, the controller control rotates the pneumatic cylinder and rotates, rotates the pneumatic cylinder and drives and accept the frame and move to last limiting block below and be used for accepting the water tank idiosome to artificial observation has been reduced and the trouble of control drawing of patterns process.

Optionally, the demolding sensor is far away from one end of the lower molding block is further provided with a translation sensor, the translation sensor is fixedly connected with the support frame, and the translation sensor is electrically connected with the controller.

Through adopting above-mentioned technical scheme, after the water tank idiosome drops from last mould the type piece, hydraulic cylinder drives and moulds the type piece and continue the rebound, when the limiting plate removed to translation sensor department, the controller control rotated the pneumatic cylinder and drives and accept the frame and rotate to reduce because last mould the type piece and peg graft and move and accept the emergence that the frame leads to the water tank idiosome to damage the problem when inside the water tank idiosome.

Optionally, still be equipped with the subassembly of vibrating on the type piece of moulding down, the subassembly of vibrating includes that fixed connection moulds the motor of vibrating of type piece one side under, fixedly connected with cam on the output shaft of motor of vibrating, cam rotate in-process one end with mould the type piece butt down.

Through adopting above-mentioned technical scheme, when pouring into the type inslot portion with mud, start the motor that vibrates, the motor that vibrates drives the cam and beats the type piece of moulding down to reduce the inside gas of mud, thereby further increased the off-the-shelf quality of water tank idiosome.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the water tank blank body attached to the outer side wall of the upper molding block can be supported through the supporting frame under the driving of the rotary hydraulic cylinder, so that the damage caused in the process that the water tank blank body falls off the outer side wall of the upper molding block is reduced;

2. through the combined action of the lifting hydraulic cylinder, the limiting plate and the guide rail, the phenomenon that the upper molding block is obliquely arranged in the molding groove of the lower molding block due to the shaking of the upper molding block, so that the thickness of the side wall of the water tank blank body is not in line with the expected phenomenon can be reduced;

3. the motor that vibrates drives the cam and beats the lateral wall of moulding the type piece down to the air escape who mixes in will moulding the inside mud of type inslot, and then increased the off-the-shelf quality of water tank idiosome.

Drawings

Fig. 1 is a schematic overall structure diagram of an embodiment of the present application.

Fig. 2 is a half-sectional schematic view of the overall structure of the embodiment of the present application.

Fig. 3 is a schematic view of a connection relationship structure between the receiving assembly and the supporting frame according to an embodiment of the present application.

Fig. 4 is a schematic half-sectional structure diagram of a connection relationship between a lower molding block and a lower platform surface according to an embodiment of the present application.

Description of the reference numerals: 1. a support frame; 11. a column; 12. an upper platform surface; 13. a lower platform surface; 2. molding the assembly; 21. a lifting hydraulic cylinder; 211. a limiting plate; 2111. a slide rail; 212. a molding block is arranged; 22. a lower molding block; 221. a shaping groove; 222. a mud tank; 2221. an injection pipe; 2222. an injection pump; 3. a demolding component; 31. an air pump; 32. an air inlet pipe; 4. a receiving assembly; 41. a receiving frame; 411. connecting blocks; 42. rotating the hydraulic cylinder; 43. a de-molding sensor; 44. a translation sensor; 5. a vibrating assembly; 51. a vibrating motor; 52. a cam.

Detailed Description

The present application is described in further detail below with reference to figures 1-4.

The embodiment of the application discloses a former for toilet bowl water tank. Referring to fig. 1 and 2, a former for toilet bowl water tank includes support frame 1, and support frame 1 includes lower landing surface 13, and the relative position at lower landing surface 13 both ends all has stand 11, two stand 11 all with lower landing surface 13 perpendicular setting and with lower landing surface 13 fixed connection, stand 11 keeps away from the equal fixedly connected with upper landing surface 12 of one end of lower landing surface 13, upper landing surface 12 and lower landing surface 13 parallel arrangement.

Support frame 1 is inside to be equipped with the type subassembly 2 of moulding, the type subassembly 2 of moulding includes that fixed connection keeps away from the hydraulic cylinder 21 of support frame 1 lower platform face 13 one side at support frame 1 upper platform face 12, hydraulic cylinder 21 sets up with the upper platform face 12 of support frame 1 is perpendicular, hydraulic cylinder 21's piston rod runs through upper platform face 12 and with upper platform face 12 sliding connection, hydraulic cylinder 21's one end that hydraulic cylinder 21 was kept away from is equipped with and moulds type piece 212, and it reciprocates under hydraulic cylinder 21's drive to mould type piece 212 on, the intermediate position fixedly connected with of support frame 1's lower platform face 13 is used for accepting the lower type piece 22 of moulding type piece 212, mould down and offer on the type piece 22 and supply to mould the type groove 221 of moulding piece 212 grafting, and there is the clearance that supplies the mud to pour into between the inside wall of moulding the type groove 221 and the lateral wall of last type piece 212 of moulding.

A mud tank 222 is arranged on one side of the lower molding block 22, an injection pipeline 2221 is arranged between the mud tank 222 and the molding groove 221 of the lower molding block 22, and two ends of the injection pipeline 2221 are respectively communicated with the mud tank 222 and the molding groove 221 of the lower molding block 22. An injection pump 2222 is communicated with one end of the injection pipeline 2221 close to the mud tank 222.

When the toilet water tank needs to be manufactured, the lifting hydraulic cylinder 21 is started firstly, the lifting hydraulic cylinder 21 drives the upper molding block 212 to descend and be inserted into the molding groove 221 of the lower molding block 22, then the injection pump 2222 is started, the slurry in the slurry tank 222 is injected into a gap between the upper molding block 212 and the molding groove 221 by the injection pump 2222, and then after the gap is filled with the slurry, the injection pump 2222 is closed, so that the slurry in the gap can be statically solidified, and therefore primary production of a toilet water tank blank is achieved.

Mould type subassembly 2 still including being located the limiting plate 211 between the piston rod of last mould type piece 212 and hydraulic cylinder 21, the both sides of limiting plate 211 are respectively in last mould type piece 212 and hydraulic cylinder 21's piston rod fixed connection, the limiting plate 211 is close to the both ends of stand 11 and all is run through and sliding connection has slide rail 2111, two slide rails 2111 all with stand 11 parallel arrangement, and slide rail 2111's both ends respectively with one side fixed connection that upper landing face 12 and lower landing face 13 are close to each other.

When the lifting hydraulic cylinder 21 drives the upper molding block 212 to move up and down, the limiting plate 211 is driven by the lifting hydraulic cylinder 21 to move up and down along the sliding rail 2111, so that when the upper molding block 212 is inserted into the molding groove 221 on the lower molding block 22, the gap between the outer side wall of the upper molding block 212 and the inner side wall of the molding groove 221 is equal to the required thickness of the side wall of the water tank.

One side of limiting plate 211 that is kept away from lower shaping piece 22 is equipped with drawing of patterns subassembly 3, drawing of patterns subassembly 3 includes the air pump 31 of fixed connection in limiting plate 211 one side, and the intercommunication has intake pipe 32 on the air pump 31, and the one end that air pump 31 was kept away from to intake pipe 32 communicates with the inside of last shaping piece 212, has seted up a plurality of micropores on the lateral wall of last shaping piece 212, and the micropore is close to the inside one end of last shaping piece 212 and is linked together with intake pipe 32. The inner side wall of the plastic groove 221 is set to be a smooth inner side wall.

When the slurry in the molding groove 221 is solidified for a certain period of time, the lifting hydraulic cylinder 21 is started, and the micro-pores are formed on the outer surface of the upper molding block 212, so that in the process that the upper molding block 212 is driven by the lifting hydraulic cylinder 21 to move upwards, the water tank blank body positioned on the outer side of the upper molding block 212 can be adsorbed by the micro-pores on the upper molding block 212 and moves upwards along with the upper molding block 212, when the water tank blank body needs to be separated from the upper molding block 212, the air pump 31 is started, the air pump 31 blows air to the micro-pores through the air inlet pipe 32, and the air is discharged from the micro-pores to push the water tank blank body on the outer side of the upper molding block 212 to fall off.

Referring to fig. 1 and 3, the supporting frame 1 is further provided with a receiving assembly 4, the receiving assembly 4 includes a receiving frame 41 located on one side of the lower molding block 22 close to the upper molding block 212, the receiving frame 41 is perpendicular to the upright post 11 of the supporting frame 1, and one end of the receiving frame 41 is rotatably connected with the upright post 11. The middle position of the support frame 1 far away from one side of the upper shaping block 212 is fixedly connected with a connecting block 411, one end of the connecting block 411 far away from the bearing frame 41 is rotatably connected with a rotating hydraulic cylinder 42, and one end of the rotating hydraulic cylinder 42 far away from the connecting block 411 is rotatably connected with the upright post 11.

The receiving assembly 4 further includes a demolding sensor 43, the demolding sensor 43 is located on one side of the receiving frame 41 far away from the lower molding block 22 and is fixedly connected with the upright post 11, and one end of the demolding sensor 43 faces one side of the limiting plate 211. And a translation sensor 44 is arranged on one side of the demolding sensor 43, which is far away from the lower molding block 22, one end of the translation sensor 44 faces to a piston rod of the lifting hydraulic cylinder 21, and the translation sensor 44 is fixedly connected with the upright post 11.

One side of the supporting frame 1 is provided with a controller, which is not shown in the figure, for receiving electrical signals of the demolding sensor 43 and the translation sensor 44 and controlling the lifting hydraulic cylinder 21, the rotating hydraulic cylinder 42 and the air pump 31.

When needing to accept the water tank idiosome that drops from last shaping piece 212, earlier respond to limiting plate 211 by drawing of patterns sensor 43, when drawing of patterns sensor 43 does not sense limiting plate 211, drawing of patterns sensor 43 is with signal transmission to controller, controller control hydraulic cylinder 21 drives limiting plate 211 rebound, when limiting plate 211 moves suitable height and is responded to by drawing of patterns sensor 43, controller control hydraulic cylinder 21 stops, controller control rotation pneumatic cylinder 42 promotes and accepts frame 41 and rotates to the shaping piece 212 below, later controller control air pump 31 opens, make the water tank idiosome that adsorbs on last shaping piece 212 drop, thereby drop to accepting on the frame 41.

Then, the air pump 31 is turned off, the lifting hydraulic cylinder 21 drives the upper shaping block 212 to continue to move upwards, when the limiting plate 211 moves to the position of the translation sensor 44, the controller controls the lifting hydraulic cylinder 21 to be turned off, and then the controller controls the rotating hydraulic cylinder 42 to rotate, so that the bearing frame 41 and the water tank blank on the bearing frame are moved to the initial position.

Referring to fig. 2 and 4, a vibrating assembly 5 is further arranged on one side of the lower molding block 22, the vibrating assembly 5 includes a vibrating motor 51 fixedly connected to one side of the lower molding block 22, a central line of the vibrating motor 51 is parallel to a central line of the lower molding block 22, a cam 52 is fixedly connected to an output shaft of the vibrating motor 51, and the cam 52 is abutted to the outer side wall of the lower molding block 22 in the process of rotating under the driving of the vibrating motor 51.

When the mud is injected into the gap between the upper molding block 212 and the molding groove 221, the vibrating motor 51 is started, the vibrating motor 51 drives the cam 52 fixedly connected with the vibrating motor to rotate, and the cam 52 is continuously abutted against the outer side wall of the lower molding block 22 in the rotating process, so that the mud in the molding groove 221 is vibrated, and the air in the mud in the molding groove 221 is vibrated out.

The implementation principle of the forming equipment for the toilet water tank in the embodiment of the application is as follows: when the toilet water tank needs to be manufactured, the upper molding block 212 is firstly inserted into the molding groove 221 on the lower molding block 22, and then the injection pump 2222 is started to inject slurry into the gap between the upper molding block 212 and the molding groove 221.

After the slurry is solidified at one end of standing time, the lifting hydraulic cylinder 21 drives the upper shaping block 212 to move upwards, then the hydraulic cylinder 42 is rotated to drive the bearing frame 41 to rotate to the position below the upper shaping block 212, the air pump 31 is started to blow the water tank blank from the upper shaping block 212 onto the bearing frame 41, then the upper shaping block 212 is continuously moved to be far away from the bearing frame 41, and then the bearing frame 41 is rotated to an initial position.

When slurry is injected into the gap between the upper molding block 212 and the molding groove 221, the vibrating motor 51 is started, and the vibrating motor 51 drives the cam 52 to continuously beat the lower molding block 22, so that air in the slurry in the molding groove 221 is reduced.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a former for toilet bowl water tank which characterized in that: including support frame (1), support frame (1) inside is equipped with moulds type subassembly (2), mould type subassembly (2) including last mould type piece (212) and mould type piece (22) down, mould down and offer on type piece (22) and supply to mould type groove (221) of moulding that type piece (212) was pegged graft, mould the inside wall in type groove (221) with there is certain clearance between the lateral wall of last mould type piece (212), one side of support frame (1) is equipped with accepts subassembly (4), accept subassembly (4) include with support frame (1) one side rotates the support frame (41) of accepting of connecting, accept frame (41) and keep away from one side of last mould type piece (212) is rotated and is connected with and rotates pneumatic cylinder (42), it is close to rotate pneumatic cylinder (42) the one end of support frame (1) with support frame (1) rotates and connects.

2. The molding apparatus for a toilet bowl water tank as claimed in claim 1, wherein: go up and mould type piece (212) and keep away from the one end of moulding piece (22) down is equipped with the drive go up hydraulic cylinder (21) of moulding piece (212), hydraulic cylinder (21) are kept away from go up the one end of moulding piece (212) with support frame (1) fixed connection.

3. The molding apparatus for a toilet bowl water tank as claimed in claim 2, wherein: go up and mould type piece (212) with be equipped with between hydraulic cylinder (21) and connect limiting plate (211) between them, limiting plate (211) are close to the both ends of support frame (1) are all run through and sliding connection has slide rail (2111), the both ends of slide rail (2111) with support frame (1) fixed connection.

4. The molding apparatus for a toilet bowl water tank as claimed in claim 1, wherein: one side of the lower molding block (22) is provided with a mud tank (222), an injection pipeline (2221) for connecting the mud tank (222) and the molding groove (221) is arranged between the mud tank (222) and the molding groove (221), and the injection pipeline (2221) is communicated with an injection pump (2222).

5. The molding apparatus for a toilet bowl water tank as claimed in claim 3, wherein: a plurality of micro-pores are distributed on the outer side wall of the upper molding block (212), and the micro-pores are communicated with the demolding component (3).

6. The molding apparatus for a toilet bowl water tank as claimed in claim 5, wherein: drawing of patterns subassembly (3) is including being located limiting plate (211) is kept away from go up air pump (31) of moulding piece (212) one end, air pump (31) one end intercommunication has intake pipe (32), intake pipe (32) are kept away from the one end and a plurality of air pump (31) micropore intercommunication.

7. The molding apparatus for a toilet bowl water tank as claimed in claim 3, wherein: the bearing assembly (4) further comprises a demolding sensor (43) fixedly connected to the support frame (1), and a controller used for controlling the rotary hydraulic cylinder (42) and the lifting hydraulic cylinder (21) is further arranged on the support frame (1).

8. The molding apparatus for a toilet tank according to claim 7, wherein: the demolding sensor (43) is far away from one end of the lower molding block (22) is further provided with a translation sensor (44), the translation sensor (44) is fixedly connected with the support frame (1), and the translation sensor (44) is electrically connected with the controller.

9. The molding apparatus for a toilet tank according to claim 1, wherein: still be equipped with vibration subassembly (5) on moulding piece (22) down, vibration subassembly (5) are including fixed connection model piece (22) one side vibration motor (51) down, fixedly connected with cam (52) on the output shaft of vibration motor (51), cam (52) rotate in-process one end with mould model piece (22) butt down.