CN113043462B - Manufacturing system and method for preparing high-strength ecological concrete by using sludge - Google Patents
Manufacturing system and method for preparing high-strength ecological concrete by using sludge Download PDFInfo
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- CN113043462B CN113043462B CN202110291588.0A CN202110291588A CN113043462B CN 113043462 B CN113043462 B CN 113043462B CN 202110291588 A CN202110291588 A CN 202110291588A CN 113043462 B CN113043462 B CN 113043462B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000010802 sludge Substances 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 136
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000002156 mixing Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 239000002351 wastewater Substances 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 10
- 238000002360 preparation method Methods 0.000 claims abstract description 8
- 238000007790 scraping Methods 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 45
- 238000007599 discharging Methods 0.000 claims description 31
- 238000005086 pumping Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract 1
- 239000002585 base Substances 0.000 description 25
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
- 239000012615 aggregate Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000003651 drinking water Substances 0.000 description 3
- 235000020188 drinking water Nutrition 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000008635 plant growth Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- MIDXCONKKJTLDX-UHFFFAOYSA-N 3,5-dimethylcyclopentane-1,2-dione Chemical compound CC1CC(C)C(=O)C1=O MIDXCONKKJTLDX-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013736 caramel Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/18—Mixing in containers to which motion is imparted to effect the mixing
- B28C5/26—Mixing in containers to which motion is imparted to effect the mixing rotating about a vertical or steeply inclined axis during the mixing, e.g. comprising a flat bottomplate rotating about a vertical axis, co-operating with blades or stirrers
- B28C5/32—Mixing in containers to which motion is imparted to effect the mixing rotating about a vertical or steeply inclined axis during the mixing, e.g. comprising a flat bottomplate rotating about a vertical axis, co-operating with blades or stirrers with driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
- B28C5/006—Methods for mixing involving mechanical aspects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0887—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing provided with sieves or filters
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a manufacturing system and method for preparing high-strength ecological concrete by using sludge, and the manufacturing system comprises a bottom plate, a mixing drum and a base fixedly connected to the top of the bottom plate, wherein the top of the base is rotatably connected with a rotating drum, a water spraying mechanism is arranged inside the rotating drum, and a scraping mechanism is arranged inside the mixing drum. This utilize manufacturing system and method of silt preparation high strength ecological concrete, can realize striking off the caking material of churn inner wall adhesion and in time utilize the clear water to carry out the high pressure to wash, fast and effectual the caking material of cleaing away, avoid simply washing the problem that causes the clearance incomplete and waste more water resource, and carry out filtration treatment to the mixture of cleaing away the getting off containing waste water and caking, discharge waste water, collect the caking, the caking can carry out follow-up utilization, the output of concrete is improved, make the material obtain make full use of, accord with the production demand.
Description
Technical Field
The invention relates to the technical field of ecological concrete manufacturing, in particular to a manufacturing system and a manufacturing method for preparing high-strength ecological concrete by using sludge.
Background
Ecological concrete, called vegetation concrete for short, also called vegetation concrete, greening concrete, ecological reverse filtration vegetation concrete and the like, a large number of disorderly professional terms appearing in the industry are not defined clearly, even confused; the porous planting concrete is also called ecological concrete and greening concrete, can realize safety protection and ecological planting at the same time, is a novel slope protection material capable of well combining engineering protection and ecological restoration, is formed by wrapping an ecological cementing material (because cement has strong alkalinity and needs the ecological cementing material for preparation) and aggregate by taking the aggregate with a specific particle size as a supporting framework as a main body, has a certain pore structure and strength, and has three characteristics that the strength is high, and the material has the strength equivalent to that of common concrete; secondly, the structure is unique, the structure has a skeleton similar to 'caramel treats', and the structure has more communicated pores, so that conditions can be provided for the penetrating growth of plants; and thirdly, in a low-alkali environment, the planting concrete is low in alkalinity and suitable for plant growth, and is laid to a slope surface, so that the integration of safety protection and ecological greening can be realized under a suitable condition, and the effect of triple protection is achieved.
Refer to chinese patent publication No. CN112428431A a concrete mixer of difficult caking material, through the scavenging pump, water pump control line start solenoid valve controller, and then start first solenoid valve through first control line, make the outlet pipe with the water discharge in the scavenging pipe and the high pressure ring pipe, spout this internal washing of agitator tank through shunt tubes and porous shower nozzle, thereby prevent to clear up and lead to this internal concrete caking of agitator tank and influence next use in untimely, this reference patent still has following not enoughly yet:
1) in the process of stirring concrete, partial pug remains on the inner wall of a machine body to form caking, and the flowing pug can only be washed clean by adopting simple clear water washing in the patent, but the caking material cannot be thoroughly removed, an external tool is required to be used for cleaning, more water resources are wasted, the working strength of personnel is increased, and great potential safety hazard exists;
2) the mixture that contains waste water and caking after the clearance is scraped off is not further collected the processing, leads to the material not fully to obtain the utilization, has reduced the output of concrete, does not conform to the production demand.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a manufacturing system and a manufacturing method for preparing high-strength ecological concrete by using sludge, which solve the problems that the flowing sludge can only be washed clean by adopting simple clear water washing, the caking materials cannot be thoroughly removed, an external tool is required for cleaning, more water resources are wasted, and the mixture containing wastewater and caking is not further collected and treated, so that the materials are not fully utilized.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an utilize manufacturing system of silt preparation high strength ecological concrete, includes bottom plate, churn and fixed connection in the base at bottom plate top, the top of base is rotated and is connected with and is rotated a section of thick bamboo, and rotates the inside of a section of thick bamboo and be provided with water spray mechanism, the inside of churn is provided with strikes off the mechanism.
The scraping mechanism comprises a fixed block, a movable groove is arranged inside the fixed block, a movable plate is movably connected inside the movable groove, the top of the movable plate is fixedly connected with an electric push rod, the surface of the movable plate is rotatably connected with a connecting rod, the two sides, the front and the back of the fixed block are respectively provided with a mounting groove, and a sliding plate is connected between the two sides of the inner wall of the mounting groove in a sliding manner, one end of the connecting rod penetrates through the movable groove and the mounting groove in sequence and extends to the inside of the mounting groove, one end of the connecting rod extending into the mounting groove is rotatably connected with the top of the sliding plate, one side of the sliding plate is fixedly connected with a spring rod, the one end fixedly connected with puddler that the sliding plate one side was kept away from to the spring beam, the one end of puddler runs through the mounting groove and extends to the outside of mounting groove, the fixed surface of puddler is connected with the scraper.
The water spraying mechanism comprises a water outlet barrel, a water outlet hole is formed in the surface of the water outlet barrel, a first motor is fixedly connected to one side of the inner wall of the rotating barrel, a first belt pulley is fixedly connected to one end of an output shaft of the first motor through a coupler, and a fixing frame is fixedly connected between the bottom and the top of the inner wall of the rotating barrel.
Preferably, the bottom of a rotating cylinder inner wall is connected with the dwang through the bearing rotation, and the top fixedly connected with lead screw of dwang, the top of lead screw is rotated with the top of mount inner wall through the bearing and is connected, the surperficial threaded connection of lead screw has the sliding block, and the bottom fixed connection of one side of the sliding block and play water drum surface, the fixed surface of dwang is connected with the second belt pulley, and the surface transmission of the second belt pulley is passed through the belt and is connected with the surface transmission of first belt pulley.
Preferably, the other side of sliding block and one side sliding connection of mount inner wall, the top of play water drum runs through a section of thick bamboo and a churn in proper order and extends to the inside of churn.
Preferably, the standing groove has been seted up to the inside of base, and the bottom of standing groove inner wall is through connecting block fixedly connected with water pump, the delivery port intercommunication of water pump has the outlet pipe, the inside that standing groove, rotary drum and play water drum and extend to the play water drum is run through in proper order to the top of outlet pipe, the water inlet intercommunication of water pump has the drinking-water pipe, the bottom of drinking-water pipe runs through standing groove and base in proper order and extends to the bottom of base.
Preferably, both sides of the surface of the mixing drum are communicated with discharge pipes, and the interior of each discharge pipe is fixedly connected with an electromagnetic valve.
Preferably, the equal fixedly connected with in both sides of base inside goes out the feed cylinder, and goes out fixedly connected with filter screen between one side of feed cylinder inner wall and the bottom of inner wall, the bottom intercommunication on feed cylinder surface has the standpipe, the bottom of standpipe runs through the base and extends to the outside of base.
Preferably, the top of the base and the back of the rotating cylinder are fixedly connected with a second motor, one end of an output shaft of the second motor is fixedly connected with a first gear through a coupler, and the surface of the rotating cylinder is fixedly connected with a second gear meshed with the first gear.
Preferably, the top of base is through support frame fixedly connected with driving motor, and the one end of driving motor output shaft passes through shaft coupling fixedly connected with movable rod, the inside of churn and extension to churn is run through to the bottom of movable rod, the movable rod extends to the inside one end of churn and the top fixed connection of fixed block.
The invention also discloses a manufacturing method for preparing the high-strength ecological concrete by using the sludge, which specifically comprises the following steps:
s1, firstly, conveying the ecological cementing material, coarse aggregate, sludge and water to the inside of a mixing drum by a worker, starting a driving motor to drive a movable rod to rotate by the driving motor, then rotating a fixed block, stirring the materials in the mixing drum by the rotation of a stirring rod, starting a second motor, driving the whole mixing drum to rotate by the second motor through a first gear and a second gear, wherein the rotation direction is opposite to that of the stirring rod, finally preparing the high-strength ecological concrete, opening an electromagnetic valve, and discharging the materials through a discharging pipe and a discharging drum;
s2, when the interior of the mixing drum needs to be cleaned, starting a first motor, enabling the first motor to drive a rotating rod to rotate through a first belt pulley and a second belt pulley, enabling the rotating rod to drive a screw rod to rotate, enabling the screw rod to rotate and drive a water outlet drum to move upwards through a sliding block, when the water outlet drum moves into the mixing drum and the sliding block cannot ascend any more, closing the first motor, starting a water pump, conveying water into the water outlet drum through a water suction pipe and a water outlet pipe, and spraying the water onto the inner wall surface of the mixing drum through a water outlet hole in the surface of the water outlet drum;
s3, simultaneously starting the electric push rod, wherein the extending end of the electric push rod drives the movable plate to move downwards, and the movable plate is rotationally connected with the sliding plate through the connecting rod, so that the movable plate moves downwards and simultaneously drives the sliding plate to move along the mounting groove in a direction away from the movable plate, and then the stirring rod drives the scraper to be close to the inner wall of the stirring cylinder through the elasticity of the spring rod;
s4, along with the rotation of the stirring rod, the scraper also starts to rotate so as to scrape the residual caking on the inner wall of the stirring cylinder, and then the residual caking is matched with the high-pressure washing of water, so that the wastewater is mixed with the caking and enters the discharging cylinder through the discharging pipe;
s5, the waste water in the block is filtered by the filter screen and then discharged through the vertical pipe, and the block is discharged from the discharging barrel.
Preferably, a sealing ring is arranged at the top end of the rotating barrel and on the surface of the water outlet barrel.
(III) advantageous effects
The invention provides a manufacturing system and a method for preparing high-strength ecological concrete by using sludge. The method has the following beneficial effects:
(1) the scraping mechanism comprises a fixed block, a movable groove is formed in the fixed block, a movable plate is movably connected in the movable groove, an electric push rod is fixedly connected to the top of the movable plate, a connecting rod is rotatably connected to the surface of the movable plate, mounting grooves are formed in the two sides, the front surface and the back surface of the fixed block, a sliding plate is slidably connected between the two sides of the inner wall of the mounting groove, one end of the connecting rod sequentially penetrates through the movable groove and the mounting groove and extends into the mounting groove, one end of the connecting rod extending into the mounting groove is rotatably connected with the top of the sliding plate, a spring rod is fixedly connected to one side of the sliding plate, a stirring rod is fixedly connected to one end of the spring rod, which is far away from one side of the sliding plate, one end of the stirring rod penetrates through the mounting groove and extends out of the mounting groove, and a scraper is fixedly connected to the surface of the stirring rod, the water spraying mechanism comprises a water outlet barrel, a water outlet hole is formed in the surface of the water outlet barrel, a first motor is fixedly connected to one side of the inner wall of the rotating barrel, a first belt pulley is fixedly connected to one end of an output shaft of the first motor through a coupler, a fixing frame is fixedly connected between the bottom and the top of the inner wall of the rotating barrel, a rotating rod is rotatably connected to the bottom of the inner wall of the rotating barrel through a bearing, a lead screw is fixedly connected to the top end of the rotating rod, the top end of the lead screw is rotatably connected to the top of the inner wall of the fixing frame through a bearing, a sliding block is in threaded connection with the surface of the lead screw, one side of the sliding block is fixedly connected to the bottom of one side of the surface of the water outlet barrel, a second belt pulley is fixedly connected to the surface of the rotating rod, the surface of the second belt pulley is in transmission connection with the surface of the first belt pulley through a belt, the other side of the sliding block is in sliding connection with one side of the inner wall of the fixing frame, and the top end of the water outlet barrel sequentially penetrates through the rotating barrel and the stirring barrel and extends into the stirring barrel, the standing groove has been seted up to the inside of base, and the bottom of standing groove inner wall is through connecting block fixedly connected with water pump, the delivery port intercommunication of water pump has the outlet pipe, the top of outlet pipe runs through the standing groove in proper order, a section of thick bamboo and a play urceolus extend to the inside of a play urceolus, the water inlet intercommunication of water pump has the drinking-water pipe, can realize striking off the caking material of churn inner wall adhesion and in time utilize the clear water to carry out high-pressure washing, quick and effectual caking material of cleaing away, avoid simply washing the problem that causes the clearance thoroughly and extravagant more water resource, and carry out filtration treatment to the mixture of cleaing away the getting off containing waste water and caking, discharge waste water, collect the caking, the caking can carry out follow-up utilization, the output of concrete is improved, make the material obtain make full use of, accord with the production demand.
(2) The movable groove is formed in the fixed block, the movable plate is movably connected in the movable groove, the electric push rod is fixedly connected to the top of the movable plate, the connecting rod is rotatably connected to the surface of the movable plate, mounting grooves are formed in the two sides, the front side and the back side of the fixed block, a sliding plate is slidably connected between the two sides of the inner wall of the mounting groove, one end of the connecting rod sequentially penetrates through the movable groove and the mounting groove and extends into the mounting groove, one end of the connecting rod extending into the mounting groove is rotatably connected with the top of the sliding plate, a spring rod is fixedly connected to one side of the sliding plate, one end of the spring rod, which is far away from one side of the sliding plate, is fixedly connected with a stirring rod, and when a scraper is not required to scrape agglomeration on the inner wall of the stirring cylinder, the rotation of the stirring rod can realize uniform mixing and stirring of preparation materials in the stirring cylinder, creates good conditions for preparing high-strength ecological concrete.
(3) This utilize manufacturing system and method of silt preparation high strength ecological concrete, both sides through churn surface all communicate there is the discharging pipe, and the inside fixedly connected with solenoid valve of discharging pipe, the equal fixedly connected with in both sides of base inside goes out the feed cylinder, and go out fixedly connected with filter screen between the bottom of one side of feed cylinder inner wall and inner wall, the bottom intercommunication that goes out the feed cylinder surface has the standpipe, the bottom of standpipe runs through the base and extends to the outside of base, can realize the ejection of compact of the inside material of the churn of being convenient for, get back to initial position after the churn rotation stops, the bottom of discharging pipe is located the top of a feed cylinder, at this moment, open the solenoid valve, the material alright follow discharging pipe and play feed cylinder and discharge, high convenience and quickness, and can filter the unnecessary moisture in the material.
(4) The water outlet of the water pump is communicated with a water outlet pipe, the top end of the water outlet pipe sequentially penetrates through the placing groove, the rotating cylinder and the water outlet cylinder and extends into the water outlet cylinder, and when the water outlet cylinder rotates along with the rotating cylinder, the water outlet pipe is rotationally connected with the water outlet cylinder, so that normal water outlet of the water outlet pipe is not hindered, and a foundation is laid for high-pressure washing of the inner wall of the subsequent mixing cylinder.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a cross-sectional view of the structure of the present invention;
FIG. 3 is a cross-sectional view of a rotary cylinder structure of the present invention;
FIG. 4 is a cross-sectional view of the cartridge design of the present invention;
FIG. 5 is a side view of the first and second gear structures of the present invention;
FIG. 6 is a top view of the internal structure of the mounting block of the present invention;
FIG. 7 is a cross-sectional view of the discharge cylinder construction of the present invention;
FIG. 8 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 9 is an enlarged view of a portion of the invention at B in FIG. 2;
fig. 10 is an enlarged view of a portion of the invention at C in fig. 2.
In the figure: 1-bottom plate, 2-stirring cylinder, 3-base, 4-rotating cylinder, 5-water spraying mechanism, 51-water outlet cylinder, 52-water outlet hole, 53-first motor, 54-first belt pulley, 55-fixed frame, 56-rotating rod, 57-screw rod, 58-sliding block, 59-second belt pulley, 510-placing groove, 511-water pump, 512-water outlet pipe, 513-water pumping pipe, 6-scraping mechanism, 61-fixed block, 62-movable groove, 63-movable plate, 64-electric push rod, 65-connecting rod, 66-mounting groove, 67-sliding plate, 68-spring rod, 69-stirring rod, 610-scraper, 7-discharging pipe, 8-electromagnetic valve, 9-discharging cylinder, 9-water outlet cylinder, etc, 10-filter screen, 11-standpipe, 12-second motor, 13-first gear, 14-second gear, 15-driving motor, 16-movable rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 10, an embodiment of the present invention provides a technical solution: the utility model provides an utilize silt preparation high strength ecological concrete's manufacturing system, can realize striking off the caking material of 2 inner wall adhesions of churn and in time utilize the clear water to carry out the high pressure to wash, fast and effectual the caking material of cleaing away, avoid simply washing the problem that causes the clearance incomplete and extravagant more water resource, and carry out filtration treatment to the mixture of cleaing away the getting off containing waste water and caking, discharge waste water, collect the caking, the caking can carry out follow-up utilization, the output of concrete is improved, make the material obtain make full use of, accord with the production demand, including bottom plate 1, churn 2 and fixed connection are in the base 3 at 1 top of bottom plate, the top of base 3 is rotated and is connected with a rotation section of thick bamboo 4, and the inside of a rotation section of thick bamboo 4 is provided with water spray mechanism 5, the inside of churn 2 is provided with strikes off mechanism 6.
In the embodiment of the present invention, the scraping mechanism 6 includes a fixed block 61, a movable groove 62 is formed inside the fixed block 61, a movable plate 63 is movably connected inside the movable groove 62, an electric push rod 64 is fixedly connected to the top of the movable plate 63, a connecting rod 65 is rotatably connected to the surface of the movable plate 63, mounting grooves 66 are formed on both sides and the front and back of the fixed block 61, a sliding plate 67 is slidably connected between both sides of the inner wall of the mounting groove 66, one end of the connecting rod 65 sequentially penetrates through the movable groove 62 and the mounting grooves 66 and extends to the inside of the mounting groove 66, one end of the connecting rod 65 extending to the inside of the mounting groove 66 is rotatably connected to the top of the sliding plate 67, one side of the sliding plate 67 is fixedly connected to a spring rod 68, one end of the spring rod 68 far away from the sliding plate 67 is fixedly connected to a stirring rod 69, one end of the stirring rod 69 penetrates through the mounting groove 66 and extends to the outside of the mounting groove 66, the fixed surface of puddler 69 is connected with scraper 610, need not to use scraper 610 to strike off 2 inner walls of churn and agglomerate the time, puddler 69's rotation can realize carrying out the homogeneous mixing stirring to the preparation material of churn 2 inside, has created good condition for preparing high strength ecological concrete.
In the embodiment of the present invention, the water spraying mechanism 5 includes a water outlet barrel 51, a water outlet 52 is formed on the surface of the water outlet barrel 51, a first motor 53 is fixedly connected to one side of the inner wall of the rotating barrel 4, one end of an output shaft of the first motor 53 is fixedly connected to a first belt pulley 54 through a coupling, and a fixing frame 55 is fixedly connected between the bottom and the top of the inner wall of the rotating barrel 4.
In the embodiment of the invention, the bottom of the inner wall of the rotating cylinder 4 is rotatably connected with a rotating rod 56 through a bearing, the top end of the rotating rod 56 is fixedly connected with a screw rod 57, the top end of the screw rod 57 is rotatably connected with the top of the inner wall of the fixed frame 55 through a bearing, the surface of the screw rod 57 is in threaded connection with a sliding block 58, one side of the sliding block 58 is fixedly connected with the bottom of one side of the surface of the water outlet cylinder 51, the surface of the rotating rod 56 is fixedly connected with a second belt pulley 59, and the surface of the second belt pulley 59 is in transmission connection with the surface of the first belt pulley 54 through a belt.
In the embodiment of the present invention, the other side of the sliding block 58 is slidably connected to one side of the inner wall of the fixing frame 55, and the top end of the water outlet barrel 51 sequentially penetrates through the rotating barrel 4 and the mixing barrel 2 and extends into the mixing barrel 2.
In the embodiment of the invention, the base 3 is internally provided with the placing groove 510, the bottom of the inner wall of the placing groove 510 is fixedly connected with the water pump 511 through the connecting block, the water outlet of the water pump 511 is communicated with the water outlet pipe 512, when the water outlet barrel 51 rotates along with the rotating barrel 4, the water outlet pipe 512 is rotatably connected with the water outlet barrel 51, so that normal water outlet of the water outlet pipe 512 is not hindered, a foundation is laid for subsequent high-pressure washing of the inner wall of the mixing barrel 2, the top end of the water outlet pipe 512 sequentially penetrates through the placing groove 510, the rotating barrel 4 and the water outlet barrel 51 and extends to the inside of the water outlet barrel 51, the water inlet of the water pump 511 is communicated with the water pumping pipe 513, and the bottom end of the water pumping pipe 513 sequentially penetrates through the placing groove 510 and the base 3 and extends to the bottom of the base 3.
In the embodiment of the invention, both sides of the surface of the mixing drum 2 are communicated with the discharge pipes 7, and the electromagnetic valves 8 are fixedly connected inside the discharge pipes 7.
In the embodiment of the invention, the two sides of the inner part of the base 3 are fixedly connected with the discharging barrels 9, the filter screen 10 is fixedly connected between one side of the inner wall of the discharging barrel 9 and the bottom of the inner wall, the bottom of the surface of the discharging barrel 9 is communicated with the vertical pipe 11, the bottom end of the vertical pipe 11 penetrates through the base 3 and extends into the base 3, the material in the stirring barrel 2 can be conveniently discharged, the stirring barrel 2 returns to the initial position after the rotation is stopped, the bottom end of the discharging pipe 7 is positioned at the top end of the discharging barrel 9, the electromagnetic valve 8 is opened at the moment, the material can be discharged from the discharging pipe 7 and the discharging barrel 9, the operation is convenient and rapid, and the redundant moisture in the material can be filtered.
In the embodiment of the invention, a second motor 12 is fixedly connected to the top of the base 3 and the back of the rotary cylinder 4, one end of an output shaft of the second motor 12 is fixedly connected with a first gear 13 through a coupler, and a second gear 14 engaged with the first gear 13 is fixedly connected to the surface of the rotary cylinder 4.
In the embodiment of the invention, the top of the base 3 is fixedly connected with a driving motor 15 through a supporting frame, one end of an output shaft of the driving motor 15 is fixedly connected with a movable rod 16 through a coupler, the bottom end of the movable rod 16 penetrates through the stirring drum 2 and extends into the stirring drum 2, and one end of the movable rod 16 extending into the stirring drum 2 is fixedly connected with the top of the fixed block 61.
The invention also discloses a manufacturing method for preparing the high-strength ecological concrete by using the sludge, which specifically comprises the following steps:
s1, firstly, conveying the ecological cementing material, coarse aggregate, silt and water to the inside of the mixing drum 2 by a person, starting the driving motor 15 to enable the driving motor 15 to drive the movable rod 16 to rotate, then rotating the fixed block 61, stirring the material in the mixing drum 2 by the rotation of the mixing rod 69, starting the second motor 12, driving the whole mixing drum 2 to rotate by the second motor 12 through the first gear 13 and the second gear 14, and finally preparing the high-strength ecological concrete with the rotation direction opposite to that of the mixing rod 69, opening the electromagnetic valve 8, and discharging the material through the discharging pipe 7 and the discharging drum 9;
s2, when the interior of the mixing drum 2 needs to be cleaned, starting the first motor 53, so that the first motor 53 drives the rotating rod 56 to rotate through the first belt pulley 54 and the second belt pulley 59, the rotating rod 56 drives the screw rod 57 to rotate, the screw rod 57 rotates to drive the water outlet drum 51 to move upwards through the sliding block 58, when the water outlet drum 51 moves into the mixing drum 2 and the sliding block 58 cannot ascend any more, closing the first motor 53, starting the water pump 511, conveying water into the water outlet drum 51 through the water pumping pipe 513 and the water outlet pipe 512 by the water pump 511, and spraying the water onto the inner wall surface of the mixing drum 2 through the water outlet hole 52 on the surface of the water outlet drum 51;
s3, at the same time, the electric push rod 64 is started, the protruding end of the electric push rod 64 drives the movable plate 63 to move downward, and the movable plate 63 and the sliding plate 67 are rotatably connected through the connecting rod 65, so that the movable plate 63 moves downward and the sliding plate 67 is driven to move along the mounting groove 66 in a direction away from the movable plate 63, and then the stirring rod 69 drives the scraper 610 to be close to the inner wall of the stirring cylinder 2 through the elastic force of the spring rod 68;
s4, along with the rotation of the stirring rod 69, the scraper 610 also starts to rotate so as to scrape the residual caking on the inner wall of the stirring cylinder 2, and the residual caking is matched with the high-pressure washing of water, so that the wastewater is mixed with the caking and enters the discharging cylinder 9 through the discharging pipe 7;
s5, filtering the waste water in the caking through a filter screen 10, and discharging the caking through a vertical pipe 11, wherein the caking is discharged through a discharge barrel 9.
In the embodiment of the present invention, a sealing ring is disposed on the top end of the rotary cylinder 4 and on the surface of the water outlet cylinder 51.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides an utilize manufacturing system of silt preparation high strength ecological concrete, includes base plate (1), churn (2) and fixed connection in base (3) at base plate (1) top, its characterized in that: the top of the base (3) is rotatably connected with a rotating cylinder (4), a water spraying mechanism (5) is arranged inside the rotating cylinder (4), and a scraping mechanism (6) is arranged inside the stirring cylinder (2);
the scraping mechanism (6) comprises a fixed block (61), a movable groove (62) is formed in the fixed block (61), a movable plate (63) is movably connected inside the movable groove (62), an electric push rod (64) is fixedly connected to the top of the movable plate (63), a connecting rod (65) is rotatably connected to the surface of the movable plate (63), mounting grooves (66) are formed in the two sides, the front side and the back side of the fixed block (61), a sliding plate (67) is slidably connected between the two sides of the inner wall of each mounting groove (66), one end of the connecting rod (65) sequentially penetrates through the movable groove (62) and the mounting grooves (66) and extends into the mounting grooves (66), one end of the connecting rod (65) extending into the mounting grooves (66) is rotatably connected with the top of the sliding plate (67), and a spring rod (68) is fixedly connected to one side of the sliding plate (67), one end of the spring rod (68) far away from one side of the sliding plate (67) is fixedly connected with a stirring rod (69), one end of the stirring rod (69) penetrates through the mounting groove (66) and extends to the outside of the mounting groove (66), and a scraper (610) is fixedly connected to the surface of the stirring rod (69);
the water spraying mechanism (5) comprises a water outlet barrel (51), a water outlet hole (52) is formed in the surface of the water outlet barrel (51), a first motor (53) is fixedly connected to one side of the inner wall of the rotating barrel (4), one end of an output shaft of the first motor (53) is fixedly connected with a first belt pulley (54) through a coupler, and a fixing frame (55) is fixedly connected between the bottom and the top of the inner wall of the rotating barrel (4);
the bottom of the inner wall of the rotating cylinder (4) is rotatably connected with a rotating rod (56) through a bearing, the top end of the rotating rod (56) is fixedly connected with a screw rod (57), the top end of the screw rod (57) is rotatably connected with the top of the inner wall of the fixing frame (55) through a bearing, the surface of the screw rod (57) is in threaded connection with a sliding block (58), one side of the sliding block (58) is fixedly connected with the bottom of one side of the surface of the water outlet cylinder (51), the surface of the rotating rod (56) is fixedly connected with a second belt pulley (59), and the surface of the second belt pulley (59) is in transmission connection with the surface of the first belt pulley (54) through a belt;
the other side of the sliding block (58) is in sliding connection with one side of the inner wall of the fixed frame (55), and the top end of the water outlet barrel (51) sequentially penetrates through the rotating barrel (4) and the stirring barrel (2) and extends into the stirring barrel (2);
a placing groove (510) is formed in the base (3), a water pump (511) is fixedly connected to the bottom of the inner wall of the placing groove (510) through a connecting block, a water outlet of the water pump (511) is communicated with a water outlet pipe (512), the top end of the water outlet pipe (512) sequentially penetrates through the placing groove (510), the rotating cylinder (4) and the water outlet cylinder (51) and extends to the inside of the water outlet cylinder (51), a water inlet of the water pump (511) is communicated with a water pumping pipe (513), and the bottom end of the water pumping pipe (513) sequentially penetrates through the placing groove (510) and the base (3) and extends to the bottom of the base (3);
both sides of the surface of the mixing drum (2) are communicated with discharge pipes (7), and the interior of each discharge pipe (7) is fixedly connected with an electromagnetic valve (8);
both sides of the interior of the base (3) are fixedly connected with discharge barrels (9), a filter screen (10) is fixedly connected between one side of the inner wall of the discharge barrel (9) and the bottom of the inner wall, the bottom of the surface of the discharge barrel (9) is communicated with a vertical pipe (11), and the bottom end of the vertical pipe (11) penetrates through the base (3) and extends to the exterior of the base (3);
a second motor (12) is fixedly connected to the top of the base (3) and the back of the rotating cylinder (4), one end of an output shaft of the second motor (12) is fixedly connected with a first gear (13) through a coupler, and a second gear (14) meshed with the first gear (13) is fixedly connected to the surface of the rotating cylinder (4);
support frame fixedly connected with driving motor (15) is passed through at the top of base (3), and the one end of driving motor (15) output shaft passes through shaft coupling fixedly connected with movable rod (16), the inside of churn (2) and extension to churn (2) is run through to the bottom of movable rod (16), movable rod (16) extend to the top fixed connection of the inside one end of churn (2) and fixed block (61).
2. The manufacturing system for preparing high-strength eco-concrete using sludge according to claim 1, wherein: and a sealing ring is arranged at the top end of the rotating cylinder (4) and positioned on the surface of the water outlet cylinder (51).
3. The manufacturing method of manufacturing system for preparing high strength eco-concrete using sludge according to claim 1, wherein: the method specifically comprises the following steps:
s1, firstly, conveying the ecological cementing material, coarse aggregate, silt and water to the inside of a mixing drum (2) by a person, starting a driving motor (15) to enable the driving motor (15) to drive a movable rod (16) to rotate, then rotating a fixed block (61), stirring the material inside the mixing drum (2) by the rotation of a stirring rod (69), starting a second motor (12), driving the whole mixing drum (2) to rotate by the second motor (12) through a first gear (13) and a second gear (14), and finally preparing high-strength ecological concrete, opening an electromagnetic valve (8), and discharging the material through a discharging pipe (7) and a discharging drum (9);
s2, when the interior of the mixing drum (2) needs to be cleaned, starting a first motor (53), enabling the first motor (53) to drive a rotating rod (56) to rotate through a first belt pulley (54) and a second belt pulley (59), enabling the rotating rod (56) to drive a screw rod (57) to rotate, enabling the screw rod (57) to rotate to drive a water outlet drum (51) to move upwards through a sliding block (58), when the water outlet drum (51) moves to the interior of the mixing drum (2) and the sliding block (58) cannot ascend any more, closing the first motor (53), starting a water pump (511), enabling the water pump (511) to convey water to the interior of the water outlet drum (51) through a water pumping pipe (513) and a water outlet pipe (512), and spraying the water to the inner wall surface of the mixing drum (2) through a water outlet hole (52) on the surface of the water outlet drum (51);
s3, the electric push rod (64) is started at the same time, the extending end of the electric push rod (64) drives the movable plate (63) to move downwards, the movable plate (63) is rotatably connected with the sliding plate (67) through the connecting rod (65), the movable plate (63) is driven to move downwards while the sliding plate (67) is driven to move along the mounting groove (66) towards the direction far away from the movable plate (63), and then the stirring rod (69) drives the scraper (610) to be close to the inner wall of the stirring barrel (2) through the elasticity of the spring rod (68);
s4, along with the rotation of the stirring rod (69), the scraper (610) also starts to rotate so as to scrape off the residual caking on the inner wall of the stirring cylinder (2), and then the residual caking is matched with the high-pressure washing of water, so that the wastewater mixed with the caking enters the discharging cylinder (9) through the discharging pipe (7);
s5, the waste water in the caking is filtered by the filter screen (10) and then discharged through the vertical pipe (11), and the caking is discharged through the discharging barrel (9).
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| GB772856A (en) * | 1955-05-19 | 1957-04-17 | Edward Benton & Company Ltd | Improvements in or relating to apparatus for mixing concrete and other materials |
| CN107718306A (en) * | 2017-10-26 | 2018-02-23 | 黄波 | A kind of civil engineering construction construction concrete high-efficiency stirrer |
| CN207787223U (en) * | 2017-11-15 | 2018-08-31 | 西安思途米环保科技有限公司 | One kind being convenient for clean sewage-treatment plant |
| KR101892477B1 (en) * | 2017-11-24 | 2018-08-31 | 주식회사 반석테크 | Concrete Mixer with cleaner for preventing stiffness |
| CN207736506U (en) * | 2017-12-18 | 2018-08-17 | 张炳子 | One kind is laid bricks mortar stirring device |
| US11389990B2 (en) * | 2019-04-11 | 2022-07-19 | Donald A. Pope | Concrete mixing machine |
| CN210552134U (en) * | 2019-06-04 | 2020-05-19 | 丰城市复建高科有限公司 | Mixing system of concrete mixing plant |
| CN211104749U (en) * | 2019-07-11 | 2020-07-28 | 安徽汇辽新型装饰材料有限公司 | Cement mortar mixer with cleaning device |
| CN110355874A (en) * | 2019-07-22 | 2019-10-22 | 姜杰 | A kind of building mixed mud rabbling mechanism |
| CN211137667U (en) * | 2019-08-02 | 2020-07-31 | 中国建筑第二工程局有限公司 | Anti-caking concrete mixing device for constructional engineering |
| CN211333962U (en) * | 2019-12-18 | 2020-08-25 | 江西永宏新型建材有限公司 | High-efficient concrete mixing equipment |
| CN211993542U (en) * | 2019-12-23 | 2020-11-24 | 南安市弈诚机械科技有限公司 | Concrete mixer |
| CN111469275A (en) * | 2020-04-09 | 2020-07-31 | 张永辉 | Agitating unit is used in concrete circulation production |
| CN212370752U (en) * | 2020-04-30 | 2021-01-19 | 无锡聚源丰化工装备有限公司 | Liftable reation kettle belt cleaning device |
| CN112026004B (en) * | 2020-09-07 | 2021-11-23 | 中联湘谯建材有限公司 | Material mixing device for concrete production and material mixing method thereof |
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Effective date of registration: 20240403 Address after: 110000 Baohe Village, Lixiang Town, Hunnan District, Shenyang City, Liaoning Province Patentee after: Liaoning Hexiang Special Concrete Co.,Ltd. Country or region after: China Address before: 311200 Wen Yan Jie Dao Chang An Cun (Xiang Da Fang), Xiaoshan District, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU PENGCHENG CONCRETE Co.,Ltd. Country or region before: China |
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