CN111469275A - Agitating unit is used in concrete circulation production - Google Patents
Agitating unit is used in concrete circulation production Download PDFInfo
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- CN111469275A CN111469275A CN202010276183.5A CN202010276183A CN111469275A CN 111469275 A CN111469275 A CN 111469275A CN 202010276183 A CN202010276183 A CN 202010276183A CN 111469275 A CN111469275 A CN 111469275A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Food Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
本发明涉及混凝土制备技术领域,具体为一种混凝土循环生产用搅拌装置去,其可以对掉料的混凝土原料是清洗后使用的废水进行循环使用,减少资源浪费,便于制备后的混凝土向外排出,提高使用效率,提高实用性,包括支撑架、搅拌筒和储水箱,搅拌筒的底端四角位置均纵向连接有支腿,并且四个支腿的底端分别与支撑架顶端中部区域的四角位置连接,搅拌筒的顶端设置有进水管,支撑架的中部设置有上下贯穿的出料孔,并且搅拌筒的底端连通安装有排料斗,排料斗的底端穿过出料孔并伸出至支撑架的底端外界,排料斗的外壁与出料孔的内壁固定连接,搅拌筒内部设置有漏斗,漏斗的圆周外壁与搅拌筒的圆周内壁下侧区域固定连接。
The invention relates to the technical field of concrete preparation, in particular to a mixing device for concrete recycling production. , improve the use efficiency and improve the practicability, including the support frame, the mixing drum and the water storage tank. The four corners of the bottom end of the mixing drum are longitudinally connected with legs, and the bottom ends of the four legs are respectively connected with the four corners of the middle area of the top of the support frame. The top of the mixing drum is provided with a water inlet pipe, the middle part of the support frame is provided with a discharge hole that penetrates up and down, and the bottom end of the mixing drum is connected with a discharge hopper, and the bottom end of the discharge hopper passes through the discharge hole and protrudes out. To the outside of the bottom end of the support frame, the outer wall of the discharge hopper is fixedly connected with the inner wall of the discharge hole, a funnel is arranged inside the mixing drum, and the circumferential outer wall of the funnel is fixedly connected with the lower area of the circumferential inner wall of the mixing drum.
Description
技术领域technical field
本发明涉及混凝土制备技术领域,具体为一种混凝土循环生产用搅拌装置。The invention relates to the technical field of concrete preparation, in particular to a mixing device for cyclic production of concrete.
背景技术Background technique
众所周知,混凝土,简称为“砼(tóng)”:是指由胶凝材料将集料胶结成整体的工程复合材料的统称。通常讲的混凝土一词是指用水泥作胶凝材料,砂和石作集料与水(可含外加剂和掺合料)按一定比例配合,经搅拌而得的水泥混凝土,也称普通混凝土,它广泛应用于土木工程。As we all know, concrete, abbreviated as "concrete (tóng)": refers to the collective name of engineering composite materials that are cemented into a whole by cementitious materials. The term concrete usually refers to cement concrete, which is made of cement as cementing material, sand and stone as aggregate and water (which may contain admixtures and admixtures) in a certain proportion, and is also called ordinary concrete. , it is widely used in civil engineering.
混凝土生产用搅拌装置是一种把水泥、砂石骨料和水(可含外加剂和掺合料)持续混合搅拌拌制成混凝土混合料的机械设备,主要由拌筒、加料机构和卸料机构组成,其在混凝土制备的领域中得到了广泛的应用,现有的混凝土生产用搅拌装置在使用中发现,其在制备混凝土的过程中会浪费出较多的混凝土原料,由于该混凝土原料与水混合,到了一定的硬度,不便于再次直接放入置拌筒中再次使用,导致其不具备循环利用的功能,在一定程度上造成了混凝土原料的浪费,并且拌筒在长时间使用后需要定期清理,清理过程中使用的水直接排出至外界同样造成了水资源的浪费,再者,现有的混凝土生产用搅拌装置制备后的混凝土不便于排出,影响使用效率,为此,提出一种混凝土循环生产用搅拌装置。The mixing device for concrete production is a kind of mechanical equipment that continuously mixes and mixes cement, sand and gravel aggregates and water (which may contain admixtures and admixtures) into concrete mixtures. It is widely used in the field of concrete preparation. It is found in the use of the existing mixing device for concrete production that it will waste a lot of concrete raw materials in the process of preparing concrete. When the water is mixed with a certain hardness, it is inconvenient to directly put it into the mixing drum for reuse, which leads to its lack of recycling function, which causes waste of concrete raw materials to a certain extent, and the mixing drum needs to be regularly used after long-term use. Cleaning, the water used in the cleaning process is directly discharged to the outside world, which also causes waste of water resources. Furthermore, the concrete prepared by the existing concrete production mixing device is inconvenient to discharge, which affects the use efficiency. Therefore, a concrete Mixing device for recycling production.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种可以对掉料的混凝土原料是清洗后使用的废水进行循环使用,减少资源浪费,便于制备后的混凝土向外排出,提高使用效率,提高实用性的混凝土循环生产用搅拌装置。Aiming at the deficiencies of the prior art, the present invention provides a method that can recycle the waste water used for cleaning the discarded concrete raw materials, reduces waste of resources, facilitates the discharge of prepared concrete, improves use efficiency, and improves practicability Mixing device for concrete recycling production.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:一种混凝土循环生产用搅拌装置,包括支撑架、搅拌筒和储水箱,所述搅拌筒的底端四角位置均纵向连接有支腿,并且四个支腿的底端分别与所述支撑架顶端中部区域的四角位置连接,搅拌筒的顶端设置有进水管,所述支撑架的中部设置有上下贯穿的出料孔,并且搅拌筒的底端连通安装有排料斗,排料斗的底端穿过出料孔并伸出至支撑架的底端外界,排料斗的外壁与出料孔的内壁固定连接,所述搅拌筒内部设置有漏斗,漏斗的圆周外壁与搅拌筒的圆周内壁下侧区域固定连接,所述漏斗的底端通过连通管与排料斗的顶端连通,漏斗与搅拌筒之间形成腔室,并且腔室内安装有第一电机,第一电机的顶部输出轴穿过漏斗的侧壁并向搅拌筒内部延伸,所述搅拌筒的中部区域纵向设置有搅拌轴,搅拌轴的上端转动连接有固定架,固定架与搅拌筒的内壁上侧固定连接,搅拌轴的上侧区域设置有多组搅拌杆,并且搅拌轴的中部区域设置有第一齿轮,所述第一电机的顶部输出轴安装有第二齿轮,第一齿轮与第二齿轮通过第三齿轮传动连接,第三齿轮的底端转动连接有支撑轴,并且支撑轴的底端与所述漏斗的顶端连接,搅拌轴的下侧区域设置有螺旋搅拌叶,螺旋搅拌叶贯穿连通管与排料斗,所述排料斗的底端连通安装有排料阀,所述搅拌筒的外壁上侧连通安装有研磨装置,并且研磨装置包括研磨筒和研磨电机,所述研磨筒的外部下侧与搅拌筒的外部上侧通过输送管连通,所述支撑架的顶端左侧设置有第一支架,第一支架的顶端连接有第二支架,第二支架的顶端安装有所述研磨电机,研磨电机的顶部输出轴穿过研磨筒的底侧壁并伸入至研磨筒内部,研磨电机的顶部输出轴的外部设置有多组第一研磨尖,所述研磨筒的圆周内部上设置有多组第二研磨尖,多组第一研磨尖与多组第二研磨尖交错设置,所述输送管上设置有闸板,所述支撑架的底端右侧安装有过滤箱,并且过滤箱的顶端左侧与所述排料斗的右端下侧通过出水管连通,出水管上连通安装有排水阀,过滤箱的内部上侧横向设置有第一过滤网,并且第一过滤网的中部固定安装有第一抽液管,第一抽液管的底端安装有第一抽液泵,第一抽液泵位于第一过滤网的下侧,所述储水箱的底端与所述支撑架的顶端右侧连接,并且第一抽液管的顶端穿过过滤箱的顶侧壁绕过储水箱与储水箱的顶端连通,储水箱内部上侧横向设置有第二过滤网,并且第二过滤网的左端固定安装有第二抽液管,第二抽液管的顶端穿过储水箱的顶侧壁并穿过搅拌筒的顶侧壁与搅拌筒内部连通,第二抽液管的输出端安装有多管喷液嘴,并且多管喷液嘴位于搅拌筒内部,所述第二抽液管的底端安装有第二抽液泵,第二抽液泵位于第二过滤网的下侧区域,所述过滤箱的顶端和储水箱的顶端均设置有取料口,取料口上安装有取料盖。In order to achieve the above purpose, the present invention provides the following technical solutions: a mixing device for cyclic production of concrete, comprising a support frame, a mixing drum and a water storage tank, the four corners of the bottom end of the mixing drum are longitudinally connected with outriggers, and four The bottom ends of the outriggers are respectively connected with the four corners of the middle area of the top of the support frame, the top of the mixing drum is provided with a water inlet pipe, the middle of the support frame is provided with a discharge hole penetrating up and down, and the bottom end of the mixing drum is connected A discharge hopper is installed. The bottom end of the discharge hopper passes through the discharge hole and extends to the outside of the bottom end of the support frame. The outer wall of the discharge hopper is fixedly connected with the inner wall of the discharge hole. A funnel is arranged inside the mixing drum. The outer circumferential wall is fixedly connected with the lower side area of the inner circumferential wall of the mixing drum, the bottom end of the funnel is communicated with the top end of the discharge hopper through a communication pipe, a chamber is formed between the funnel and the mixing drum, and a first motor is installed in the chamber, and a first motor is installed in the chamber. The top output shaft of a motor passes through the side wall of the funnel and extends into the mixing drum. The middle area of the mixing drum is longitudinally provided with a mixing shaft. The upper end of the mixing shaft is rotatably connected with a fixing frame. The fixing frame is connected to the inner wall of the mixing drum. The sides are fixedly connected, the upper area of the stirring shaft is provided with a plurality of groups of stirring rods, and the middle area of the stirring shaft is provided with a first gear, the top output shaft of the first motor is mounted with a second gear, and the first gear is connected with the second gear. The gears are connected by a third gear, the bottom end of the third gear is rotatably connected with a support shaft, and the bottom end of the support shaft is connected with the top end of the funnel, the lower area of the stirring shaft is provided with a spiral stirring blade, and the spiral stirring blade penetrates through The communication pipe is connected with the discharge hopper, the bottom end of the discharge hopper is connected with a discharge valve, and the upper side of the outer wall of the mixing drum is connected with a grinding device, and the grinding device includes a grinding cylinder and a grinding motor. The lower side is communicated with the outer upper side of the mixing drum through a conveying pipe, a first bracket is arranged on the left side of the top end of the support frame, a second bracket is connected to the top end of the first bracket, and the grinding motor is installed at the top end of the second bracket , the top output shaft of the grinding motor passes through the bottom side wall of the grinding cylinder and extends into the interior of the grinding cylinder, the outside of the top output shaft of the grinding motor is provided with a plurality of groups of first grinding tips, and the inner circumference of the grinding cylinder is provided with Multiple sets of second grinding tips, multiple sets of first grinding tips and multiple sets of second grinding tips are staggered, a gate is arranged on the conveying pipe, a filter box is installed on the right side of the bottom end of the support frame, and the filter box is The left side of the top of the hopper is communicated with the lower side of the right end of the discharge hopper through a water outlet pipe, and a drain valve is connected and installed on the water outlet pipe. There is a first suction pipe, the bottom end of the first suction pipe is installed with a first suction pump, the first suction pump is located on the lower side of the first filter screen, and the bottom end of the water storage tank is connected with the support frame. The top right side of the top end is connected, and the top end of the first liquid suction pipe passes through the top side wall of the filter box and bypasses the water storage tank to communicate with the top end of the water storage tank. The left end of the pump is fixedly installed with a second suction pipe, and the top end of the second suction pipe passes through the top side wall of the water storage tank and through the top side wall of the mixing drum to communicate with the interior of the mixing drum, The output end of the second liquid suction pipe is equipped with a multi-pipe liquid spray nozzle, and the multi-pipe liquid spray nozzle is located inside the mixing drum. The bottom end of the second liquid suction pipe is installed with a second liquid suction pump. The second liquid suction pump Located on the lower side area of the second filter screen, the top of the filter box and the top of the water storage tank are both provided with a reclaiming port, and a reclaiming cover is installed on the reclaiming port.
优选的,所述固定架包括套管和四个连接杆,所述套管通过滚珠轴承安装安装在所述搅拌轴的外部上侧,并且四个所述连接杆的一端与套管圆周外壁的左前侧、左后侧、右前侧和右后侧固定连接,四个连接杆的另一端分别与所述搅拌筒的圆周内壁的左前侧、左后侧、右前侧和右后侧固定连接。Preferably, the fixing frame includes a sleeve and four connecting rods, the sleeve is mounted on the outer upper side of the stirring shaft through a ball bearing, and one end of the four connecting rods is connected to the outer circumferential wall of the sleeve. The left front side, the left rear side, the right front side and the right rear side are fixedly connected, and the other ends of the four connecting rods are respectively fixedly connected with the left front side, the left rear side, the right front side and the right rear side of the inner circumferential wall of the mixing drum.
优选的,所述连接管的底端开设有闸板滑动的滑槽,并且闸板的底端中部安装有丝杠,丝杠的外部螺装有螺纹管,螺纹管的外部通过滚珠轴承安装有轴承座,并且轴承座的侧壁与所述搅拌筒的外壁固定连接,所述闸板的底端前侧和后侧均设置有滑柱,滑柱的外部滑动套设有滑套,滑套与搅拌筒的侧壁固定连接。Preferably, the bottom end of the connecting pipe is provided with a sliding slot for the gate plate to slide, and a lead screw is installed in the middle of the bottom end of the gate plate. A bearing seat, and the side wall of the bearing seat is fixedly connected with the outer wall of the mixing drum, the front and rear sides of the bottom end of the gate are provided with sliding columns, and the outer sliding sleeve of the sliding column is provided with a sliding sleeve, and the sliding sleeve It is fixedly connected with the side wall of the mixing drum.
优选的,所述第一支架的顶端安装有第二电机,并且第二电机的顶部输出轴同心安装有带动齿轮,所述螺纹管的外部上侧固定套装有齿圈,并且带动齿轮与齿圈啮合,所述第一支架的右侧开设有适合所述丝杠穿过的通孔。Preferably, a second motor is installed on the top of the first bracket, and a driving gear is concentrically installed on the top output shaft of the second motor, a ring gear is fixedly sleeved on the outer upper side of the threaded pipe, and the driving gear and the ring gear Engagement, the right side of the first bracket is provided with a through hole suitable for the lead screw to pass through.
优选的,所述第一齿轮、第二齿轮和第三齿轮的外部设置有防护罩,并且防护罩的一端与所述搅拌筒的内壁固定连接,防护罩的底端开设有与第一电机顶部输出轴、支撑轴和搅拌轴转动穿过的固定通孔。Preferably, a protective cover is provided on the outside of the first gear, the second gear and the third gear, and one end of the protective cover is fixedly connected to the inner wall of the mixing drum, and the bottom end of the protective cover is provided with a top of the first motor. The fixed through hole through which the output shaft, the support shaft and the stirring shaft rotate.
优选的,所述第一电机的顶部输出轴通过机械密封与所述漏斗的侧壁转动连接。Preferably, the top output shaft of the first motor is rotatably connected to the side wall of the funnel through a mechanical seal.
优选的,所述过滤箱的底端设置有支撑板,并且支撑板的底端设置有肋板,肋板的安装端与所述支撑架固定连接。Preferably, the bottom end of the filter box is provided with a support plate, and the bottom end of the support plate is provided with a rib plate, and the installation end of the rib plate is fixedly connected with the support frame.
优选的,所述储水箱和过滤箱的侧壁上均设置有观察孔,并且观察孔上均密封安装有透明观察板。Preferably, observation holes are provided on the side walls of the water storage tank and the filter box, and transparent observation plates are sealed and installed on the observation holes.
优选的,所述研磨筒的顶端和搅拌筒的顶端分别连通安装有第一进料斗和第二进料斗。Preferably, a first feeding hopper and a second feeding hopper are installed in communication with the top of the grinding drum and the top of the mixing drum, respectively.
优选的,所述第一支架的顶端与所述研磨筒的底端纵向连接有支撑柱。Preferably, a support column is longitudinally connected to the top end of the first bracket and the bottom end of the grinding cylinder.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种混凝土循环生产用搅拌装置,具备以下有益效果:Compared with the prior art, the present invention provides a mixing device for cyclic production of concrete, which has the following beneficial effects:
1、该混凝土循环生产用搅拌装置,通过第一电机的转动,带动第一齿轮转动,在第三齿轮的作用下,可以带动第二齿轮转动,从而可以使搅拌轴在固定架的作用下转动,对混凝土原料进行搅拌,通过进水管可以连接水源,便于向搅拌筒内部蓄水,通过漏斗,便于将混合后的混凝土向下流动,通过转动的搅拌轴带动螺栓搅拌叶,便于将混合后的混凝土向下输送,方便排出,通过排料阀便于控制混凝土的排出时间和用量。1. The mixing device for concrete recycling production drives the first gear to rotate through the rotation of the first motor, and under the action of the third gear, it can drive the second gear to rotate, so that the mixing shaft can be rotated under the action of the fixed frame , to mix the concrete raw materials, the water supply can be connected to the water source through the water inlet pipe, which is convenient for storing water inside the mixing drum, and the funnel is used to facilitate the downward flow of the mixed concrete. Concrete is transported downward for easy discharge, and the discharge time and amount of concrete can be easily controlled through the discharge valve.
2、该混凝土循环生产用搅拌装置,通过研磨筒可以放置散落或者结块固定的混凝土原料,通过研磨电机的转动,带动多组第一研磨尖转动,使散落或者结块固定的混凝土原料在多组第一研磨尖和多组第二研磨尖之间碾碎便于再次循环使用。2. The mixing device for concrete recycling production can place scattered or agglomerated and fixed concrete raw materials through the grinding drum, and through the rotation of the grinding motor, it drives multiple groups of first grinding tips to rotate, so that the scattered or agglomerated fixed concrete raw materials are in many places. Grinding between sets of first grinding tips and multiple sets of second grinding tips facilitates recycling.
3、该混凝土循环生产用搅拌装置,通过出水管和排水阀的配合,可以将搅拌筒内部清洗使用的水或者平时残留的水输送至过滤箱内部,通过第一过滤网的过滤,将水中含有的颗粒杂质进行过滤,过滤后的液体进入过滤箱的底部,可以通过第一抽液泵进行抽取并放置在储水箱中进行储存,以待使用,同时通过第二过滤网的过滤,可以对液体进行二次过滤,通过取料口可以将过滤截留后的混凝土原料再次取出使用,提高混凝土原料的利用率,减少资源浪费,提高实用性。3. The mixing device for concrete recycling production, through the cooperation of the water outlet pipe and the drain valve, can transport the water used for cleaning inside the mixing drum or the water that is usually left to the inside of the filter box. The particulate impurities are filtered, and the filtered liquid enters the bottom of the filter box, which can be extracted by the first pump and placed in the water storage tank for storage for use. At the same time, the second filter screen can filter the liquid The secondary filtration is carried out, and the concrete raw materials retained by the filtration can be taken out and used again through the reclaiming port, so as to improve the utilization rate of the concrete raw materials, reduce the waste of resources, and improve the practicability.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明过滤箱、第一过滤网、第一抽液泵和第一抽液管等连接的局部结构示意图;Fig. 2 is the partial structure schematic diagram of the connection of the filter box, the first filter screen, the first suction pump and the first suction pipe of the present invention;
图3为本发明图1中A处的局部放大结构示意图;Fig. 3 is the partial enlarged structural schematic diagram of the place A in Fig. 1 of the present invention;
图4为本发明搅拌筒、研磨筒、滑杆和滑套等连接的左视结构示意图;Fig. 4 is the left side structural schematic diagram of the connection of the mixing drum, the grinding drum, the sliding rod and the sliding sleeve of the present invention;
图5为本发明图1中B处的局部放大结构示意图;Fig. 5 is the partial enlarged structural schematic diagram of B in Fig. 1 of the present invention;
图6为本发明套管和连接杆连接的俯视结构示意图。FIG. 6 is a schematic top view of the structure of the connection between the sleeve and the connecting rod according to the present invention.
图中:1、支撑架;2、搅拌筒;3、储水箱;4、支腿;5、进水管;6、排料斗;7、漏斗;8、连通管;9、第一电机;10、搅拌轴;11、搅拌杆;12、第一齿轮;13、第二齿轮;14、第三齿轮;15、支撑轴;16、螺旋搅拌叶;17、排料阀;18、研磨筒;19、研磨电机;20、第一支架;21、第二支架;22、研磨电机;23、第一研磨尖;24、第二研磨尖;25、闸板;26、过滤箱;27、出水管;28、排水阀;29、第一过滤网;30、第一抽液管;31、第一抽液泵;32、第二过滤网;33、第二抽液管;34、多管喷液嘴;35、第二抽液泵;36、取料盖;37、套管;38、连接杆;39、丝杠;40、螺纹管;41、轴承座;42、滑柱;43、滑套;44、第二电机;45、齿圈;46、带动齿轮;47、防护罩;48、机械密封;49、支撑板;50、肋板;51、透明观察板;52、第一进料斗;53、第二进料斗;54、支撑柱。In the figure: 1. Support frame; 2. Mixing drum; 3. Water storage tank; 4. Outrigger; 5. Water inlet pipe; 6. Discharge hopper; 7. Funnel; 8. Connecting pipe; 9. First motor; 10. Stirring shaft; 11, stirring rod; 12, first gear; 13, second gear; 14, third gear; 15, support shaft; 16, spiral stirring blade; 17, discharge valve; 18, grinding cylinder; 19, Grinding motor; 20, the first bracket; 21, the second bracket; 22, the grinding motor; 23, the first grinding tip; 24, the second grinding tip; 25, the gate; 26, the filter box; 27, the water outlet pipe; 28 , drain valve; 29, the first filter; 30, the first suction pipe; 31, the first suction pump; 32, the second filter; 33, the second suction pipe; 34, the multi-pipe spray nozzle; 35. Second pump; 36. Reclaiming cover; 37. Casing; 38. Connecting rod; 39. Screw; 40. Threaded pipe; 41. Bearing seat; 42. Sliding column; 43. Sliding sleeve; 44 , second motor; 45, ring gear; 46, driving gear; 47, protective cover; 48, mechanical seal; 49, support plate; 50, rib plate; 51, transparent observation plate; 52, first feed hopper; 53 , the second feeding hopper; 54, the support column.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例Example
请参阅图1-6,一种混凝土循环生产用搅拌装置,包括支撑架1、搅拌筒2和储水箱3,所述搅拌筒2的底端四角位置均纵向连接有支腿4,并且四个支腿4的底端分别与所述支撑架1顶端中部区域的四角位置连接,搅拌筒2的顶端设置有进水管5,所述支撑架1的中部设置有上下贯穿的出料孔,并且搅拌筒2的底端连通安装有排料斗6,排料斗6的底端穿过出料孔并伸出至支撑架1的底端外界,排料斗6的外壁与出料孔的内壁固定连接,所述搅拌筒2内部设置有漏斗7,漏斗7的圆周外壁与搅拌筒2的圆周内壁下侧区域固定连接,所述漏斗7的底端通过连通管8与排料斗6的顶端连通,漏斗7与搅拌筒2之间形成腔室,并且腔室内安装有第一电机9,第一电机9的顶部输出轴穿过漏斗7的侧壁并向搅拌筒2内部延伸,所述搅拌筒2的中部区域纵向设置有搅拌轴10,搅拌轴10的上端转动连接有固定架,固定架与搅拌筒2的内壁上侧固定连接,搅拌轴10的上侧区域设置有多组搅拌杆11,并且搅拌轴10的中部区域设置有第一齿轮12,所述第一电机9的顶部输出轴安装有第二齿轮13,第一齿轮12与第二齿轮13通过第三齿轮14传动连接,第三齿轮14的底端转动连接有支撑轴15,并且支撑轴15的底端与所述漏斗7的顶端连接,搅拌轴10的下侧区域设置有螺旋搅拌叶16,螺旋搅拌叶16贯穿连通管8与排料斗6,所述排料斗6的底端连通安装有排料阀17,通过第一电机9的转动,带动第一齿轮12转动,在第三齿轮14的作用下,可以带动第二齿轮13转动,从而可以使搅拌轴10在固定架的作用下转动,对混凝土原料进行搅拌,通过进水管5可以连接水源,便于向搅拌筒2内部蓄水,通过漏斗7,便于将混合后的混凝土向下流动,通过转动的搅拌轴10带动螺栓搅拌叶,便于将混合后的混凝土向下输送,方便排出,通过排料阀17便于控制混凝土的排出时间和用量,所述搅拌筒2的外壁上侧连通安装有研磨装置,并且研磨装置包括研磨筒18和研磨电机19,所述研磨筒18的外部下侧与搅拌筒2的外部上侧通过输送管连通,所述支撑架1的顶端左侧设置有第一支架20,第一支架20的顶端连接有第二支架21,第二支架21的顶端安装有所述研磨电机19,研磨电机19的顶部输出轴穿过研磨筒18的底侧壁并伸入至研磨筒18内部,研磨电机19的顶部输出轴的外部设置有多组第一研磨尖23,所述研磨筒18的圆周内部上设置有多组第二研磨尖24,多组第一研磨尖23与多组第二研磨尖24交错设置,所述输送管上设置有闸板25,通过研磨筒18可以放置散落或者结块固定的混凝土原料,通过研磨电机19的转动,带动多组第一研磨尖23转动,使散落或者结块固定的混凝土原料在多组第一研磨尖23和多组第二研磨尖24之间碾碎便于再次循环使用,所述支撑架1的底端右侧安装有过滤箱26,并且过滤箱26的顶端左侧与所述排料斗6的右端下侧通过出水管27连通,出水管27上连通安装有排水阀28,过滤箱26的内部上侧横向设置有第一过滤网29,并且第一过滤网29的中部固定安装有第一抽液管30,第一抽液管30的底端安装有第一抽液泵31,第一抽液泵31位于第一过滤网29的下侧,所述储水箱3的底端与所述支撑架1的顶端右侧连接,并且第一抽液管30的顶端穿过过滤箱26的顶侧壁绕过储水箱3与储水箱3的顶端连通,储水箱3内部上侧横向设置有第二过滤网32,并且第二过滤网32的左端固定安装有第二抽液管33,第二抽液管33的顶端穿过储水箱3的顶侧壁并穿过搅拌筒2的顶侧壁与搅拌筒2内部连通,第二抽液管33的输出端安装有多管喷液嘴34,并且多管喷液嘴34位于搅拌筒2内部,所述第二抽液管33的底端安装有第二抽液泵35,第二抽液泵35位于第二过滤网32的下侧区域,所述过滤箱26的顶端和储水箱3的顶端均设置有取料口,取料口上安装有取料盖36,通过出水管27和排水阀28的配合,可以将搅拌筒2内部清洗使用的水或者平时残留的水输送至过滤箱26内部,通过第一过滤网29的过滤,将水中含有的颗粒杂质进行过滤,过滤后的液体进入过滤箱26的底部,可以通过第一抽液泵31进行抽取并放置在储水箱3中进行储存,以待使用,同时通过第二过滤网32的过滤,可以对液体进行二次过滤,通过取料口可以将过滤截留后的混凝土原料再次取出使用,提高混凝土原料的利用率,减少资源浪费,提高实用性。Please refer to Figures 1-6, a mixing device for concrete recycling production, including a support frame 1, a mixing
还需要进一步说明的是,所述固定架包括套管37和四个连接杆38,所述套管37通过滚珠轴承安装安装在所述搅拌轴10的外部上侧,并且四个所述连接杆38的一端与套管37圆周外壁的左前侧、左后侧、右前侧和右后侧固定连接,四个连接杆38的另一端分别与所述搅拌筒2的圆周内壁的左前侧、左后侧、右前侧和右后侧固定连接,通过连接杆38之间的空隙,便于向搅拌筒2内部加入混凝土原料,通过滚珠轴承与套管37的作用,便于对搅拌轴10进行旋转支撑,提高搅拌轴10的使用稳定性,所述连接管的底端开设有闸板25滑动的滑槽,并且闸板25的底端中部安装有丝杠39,丝杠39的外部螺装有螺纹管40,螺纹管40的外部通过滚珠轴承安装有轴承座41,并且轴承座41的侧壁与所述搅拌筒2的外壁固定连接,可以通过转动螺纹管40,使丝杠39在螺纹管40内部旋进旋出,便于对闸板25的启闭和位置固定,螺纹配合使用,可靠性较高,所述闸板25的底端前侧和后侧均设置有滑柱42,滑柱42的外部滑动套设有滑套43,滑套43与搅拌筒2的侧壁固定连接,通过滑柱42与滑套43之间的滑动配合,保证闸板25上下动作调节过程中的稳定性,所述第一支架20的顶端安装有第二电机44,并且第二电机44的顶部输出轴同心安装有带动齿轮46,所述螺纹管40的外部上侧固定套装有齿圈45,并且带动齿轮46与齿圈45啮合,所述第一支架20的右侧开设有适合所述丝杠39穿过的通孔,通过第二电机44的正反转转动,在带动齿轮46与齿圈45之间的啮合下,可以电动控制螺纹管40的正反转转动,从而可以可以控制闸板25的开启和关闭,减少人工,同时提高闸板25的开启和关闭效率,所述第一齿轮12、第二齿轮13和第三齿轮14的外部设置有防护罩47,并且防护罩47的一端与所述搅拌筒2的内壁固定连接,防护罩47的底端开设有与第一电机9顶部输出轴、支撑轴15和搅拌轴10转动穿过的固定通孔,防止混凝土原料和水等进入第一齿轮12、第二齿轮13和第三齿轮14之间而造成其啮合不畅,提高第一齿轮12、第二齿轮13和第三齿轮14啮合的使用可靠性,所述第一电机9的顶部输出轴通过机械密封48与所述漏斗7的侧壁转动连接,防止混凝土原料和水等进入腔室对第一电机9造成影响,提高对第一电机9的保护,所述过滤箱26的底端设置有支撑板49,并且支撑板49的底端设置有肋板50,肋板50的安装端与所述支撑架1固定连接,提高对过滤箱26的稳定支撑能力,所述储水箱3和过滤箱26的侧壁上均设置有观察孔,并且观察孔上均密封安装有透明观察板51,便于使用者观察过滤箱26和水箱内部的水位情况,及时提醒使用者进行调整,所述研磨筒18的顶端和搅拌筒2的顶端分别连通安装有第一进料斗52和第二进料斗53,增大研磨筒18和搅拌筒2的进口面积,方便向研磨筒18和搅拌筒2内部加入物料,所述第一支架20的顶端与所述研磨筒18的底端纵向连接有支撑柱54,提高研磨筒18的稳定支撑能力。It should be further explained that the fixing frame includes a
综上所述,该混凝土循环生产用搅拌装置,在使用时,选用型号分别为Y132S1-2、Y100L-2和Y40M1-2的第一电机9、研磨电机19和第二电机44,其中第一电机9、研磨电机19和第二电机44均为市面上购买,本专利只是对其进行使用,未对其功能和结构进行改进,其本身自带控制开关,并且控制开关的位置可以根据实际便于使用者使用的位置进行安装,其电路接法和正反转电路对于本领域技术人员来说是公知并非常成熟的技术,本专利不再过多的赘述,通过通过第二进料斗53将混凝土原料和水等物质放入至搅拌筒2内部,通过将第一电机9开启,带动第一齿轮12转动,在第三齿轮14的作用下,带动第二齿轮13转动,从而可以带动搅拌轴10转动,对混凝土原料和水等物质进行搅拌混合,搅拌混合过程中,通过第一进料斗52向研磨筒18内部加入混凝土废料进行研磨打碎,通过第二电机44的转动,带动闸板25向下移动开启输料管,将研磨后的物料输送至搅拌筒2中进行搅拌,搅拌完成后,打开排料阀17,在螺旋搅拌叶16的转动下,将混合好的混凝土向外排出使用,待搅拌筒2清洗时,关闭排料阀17,通过进水管5向搅拌筒2内部加水清洗,清洗后的废水自出料管向过滤箱26内部排入,经过第一过滤网29进行过滤,过滤后的水经过第一抽液泵31进行抽取并输送至储水箱3内部以待使用,待储水箱3内部水位较高时,可以开启第二抽液泵35,将储水箱3中的水自多管喷液嘴34向搅拌箱内部送水,可以用于清洗搅拌筒2,也可以混合混凝土使用,通过多管喷液嘴34的设置,使水喷洒更为均匀,清洗更全面,与混凝土更好的充分接触,通过取料口可以将过滤截留后的混凝土原料再次取出放入至搅拌筒2内部使用,提高循环利用率。To sum up, the mixing device for concrete recycling production, when in use, selects the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Application publication date: 20200731 |
