CN113033884A - Plate-shaped building material processing technology based on Internet platform - Google Patents

Plate-shaped building material processing technology based on Internet platform Download PDF

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Publication number
CN113033884A
CN113033884A CN202110273922.XA CN202110273922A CN113033884A CN 113033884 A CN113033884 A CN 113033884A CN 202110273922 A CN202110273922 A CN 202110273922A CN 113033884 A CN113033884 A CN 113033884A
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China
Prior art keywords
plate
building material
shaped building
processing technology
slice
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Pending
Application number
CN202110273922.XA
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Chinese (zh)
Inventor
郑远东
吕剑瑜
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Fujian Julun Machinery Co ltd
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Fujian Julun Machinery Co ltd
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Priority to CN202110273922.XA priority Critical patent/CN113033884A/en
Publication of CN113033884A publication Critical patent/CN113033884A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • G06Q10/043Optimisation of two dimensional placement, e.g. cutting of clothes or wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/005Devices for the automatic drive or the program control of the machines
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Abstract

A processing technology of a plate-shaped building material based on an Internet platform comprises the following steps: importing a customer order; collecting the information of the plate surface image of the plate-shaped building material to be processed; separating the outline of the plate surface image from the background, extracting the maximum edge outline of the plate-shaped building material to calculate the minimum circumscribed rectangle, and digitally storing; obtaining various sizes of required slices according to a customer order; dividing the minimum circumscribed rectangle into a plurality of quadrant small areas, and processing the plate surface image in each quadrant small area to extract an effective maximum usable area; controlling each slicing action by using the acquired information of the board images until all slices required by the customers are obtained, and obtaining a final virtual planning and typesetting result; and generating a cutting scheme and a cutting knife path. Compared with the traditional building material processing technology, the method has the advantages that the efficiency is improved, the material consumption is reduced, and the development trend of industrial modernization intellectualization is met.

Description

Plate-shaped building material processing technology based on Internet platform
Technical Field
The invention relates to the field of plate processing, in particular to a processing technology of a plate-shaped building material based on an internet platform.
Background
The plate-like building material is a building material such as glass, slate, wood, precast slab, etc., which is substantially in the form of a flat plate, and the surface thereof is not required to be sufficiently smooth, but is at least substantially flat.
The traditional selling channel of the prior plate-shaped building materials is mainly considered by buyers in the building material market, or the plate-shaped building material images are presented for the buyers to read in a common shooting way through an e-commerce selling channel, and the traditional selling mode cannot accurately correspond to the outline and the line images of the plate-shaped building materials, and then the materials and the typesetting information are processed.
In addition, the existing processing procedures of the plate-shaped building materials are mostly operated manually, unified data management is not available, and the efficiency is low.
Disclosure of Invention
The invention provides a processing technology of a plate-shaped building material based on an internet platform, which mainly aims to overcome the defects that the processing efficiency of the existing plate-shaped building material is low, and a finished product cannot accurately correspond to the requirements of customers.
In order to solve the technical problems, the invention adopts the following technical scheme:
a processing technology of a plate-shaped building material based on an Internet platform comprises the following steps:
1) importing a customer order;
2) collecting the information of the plate surface image of the plate-shaped building material to be processed;
3) separating the outline of the plate surface image from the background, extracting the maximum edge outline of the plate-shaped building material to calculate the minimum circumscribed rectangle, and digitally storing the minimum circumscribed rectangle, wherein the maximum edge outline is the range of the outline which can be cut;
4) obtaining each size of the required slice according to the customer order;
5) dividing the minimum circumscribed rectangle into a plurality of quadrant small areas according to the area of the minimum circumscribed rectangle, and processing the plate surface image in each quadrant small area to extract an effective maximum usable area;
6) controlling each slicing action by using the acquired information of the board images until all slices required by the customers are obtained, and obtaining a final virtual planning and typesetting result;
7) automatically generating a slice number, calculating the processing amount and the outturn rate of the plate-shaped building material, and finally generating a cutting scheme and a cutting tool path.
Preferably, step 4 is: automatically obtaining each size of the required slices according to the customer order, and performing initial virtual automatic typesetting within the outline range according to the size of each slice; step 6 is as follows: and rotating and displacing each slice in the maximum usable area through space geometric transformation by utilizing the acquired information of the board images until the board images corresponding to the slice positions meet the requirements of customers, and obtaining a final virtual planning and typesetting result.
Preferably, step 4 is: manually acquiring required slices of various sizes according to the customer order; step 6 is as follows: and adding each slice in the maximum usable area by utilizing the acquired information of the board surface image until the slice cannot be added in the maximum usable area, and obtaining a final virtual planning and typesetting result.
Preferably, steps 3 and 5 are implemented using an OpenCV open source library.
Preferably, in step 5, the shape of the quadrant small area includes at least one of a rectangle, a trapezoid, a triangle and a polygon.
Preferably, the information on the panel image includes an outline size, a panel texture, and a color of the panel building material.
Compared with the prior art, the invention has the beneficial effects that:
the invention utilizes the internet platform to digitize the plate-shaped building material information with the real object and then carry out virtual typesetting, compared with the traditional building material processing technology, the efficiency is obviously improved, the material consumption is obviously reduced, and the invention conforms to the development trend of industrial modernization intellectualization.
Drawings
FIG. 1 is a schematic view of the process of the present invention.
Fig. 2 is a control block diagram of the present invention.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
Example one
A processing technology of a plate-shaped building material based on an Internet platform comprises the following steps:
1) leading in a customer order to a control system;
2) refer to fig. 1. After a to-be-processed plate-shaped building material 1 (such as marble, granite, quartz stone, ceramic and the like) is placed on a machine main body, information of a plate surface image of the to-be-processed plate-shaped building material 1 is acquired through a camera such as a matrix camera; the information of the plate surface image comprises the contour dimension, the plate surface texture, the color and the like of the plate-shaped building material;
3) refer to fig. 1. Separating the outline of the plate surface image from the background by utilizing OpenCV open source library development application software, extracting the maximum edge outline 2 of the plate-shaped building material to calculate the minimum circumscribed rectangle, and digitally storing the minimum circumscribed rectangle, wherein the maximum edge outline 2 is a cuttable outline range;
4) automatically obtaining each size of the required slices according to the customer order, and performing initial virtual automatic typesetting within the outline range according to the size of each slice;
5) refer to fig. 1. Dividing the minimum circumscribed rectangle into a plurality of quadrant small areas 3 according to the area of the minimum circumscribed rectangle by utilizing OpenCV open source library development and application software, and processing a board image in each quadrant small area 3 to extract an effective maximum usable area; therefore, the size identification, the board surface texture and color acquisition, the product board numbering and the like of the irregular plate-shaped building material board are quickly realized, and the information digitization of the plate-shaped building material is further realized; the shape of the quadrant small area 3 comprises at least one of rectangle, trapezoid, trilateral and polygon; then, the similar ERP software management function can be used for accurately storing, various attributes, attribute associated reports and instrument panels are defined for the unique finished board number, and the unique finished board number can be exported to be a common office software available format (such as doc, exl, pdf and the like), so that follow-up management can be carried out in the whole business process according to the number;
6) rotating and displacing each slice in the maximum usable area through space geometric transformation by utilizing the acquired information of the board images until the board images corresponding to the slice positions meet the requirements of customers, and obtaining a final virtual planning and typesetting result;
7) automatically generating a slice number, calculating the processing amount and the outturn rate of the plate-shaped building material, and finally generating a cutting scheme and a cutting tool path.
Example two
A processing technology of a plate-shaped building material based on an Internet platform comprises the following steps:
1) leading in a customer order to a control system;
2) refer to fig. 1. After a to-be-processed plate-shaped building material 1 (marble, granite, quartz stone, ceramic and the like) is placed on a machine main body, information of a plate surface image of the to-be-processed plate-shaped building material 1 is acquired through a camera such as a matrix camera; the information of the plate surface image comprises the contour dimension, the plate surface texture, the color and the like of the plate-shaped building material;
3) refer to fig. 1. Separating the outline of the plate surface image from the background by utilizing OpenCV open source library development application software, extracting the maximum edge outline 2 of the plate-shaped building material to calculate the minimum circumscribed rectangle, and digitally storing the minimum circumscribed rectangle, wherein the maximum edge outline 2 is a cuttable outline range;
4) manually acquiring required slices of various sizes according to the customer order;
5) refer to fig. 1. Dividing the minimum circumscribed rectangle into a plurality of quadrant small areas 3 according to the area of the minimum circumscribed rectangle by utilizing OpenCV open source library development and application software, and processing a board image in each quadrant small area 3 to extract an effective maximum usable area; therefore, the size identification, the board surface texture and color acquisition, the product board numbering and the like of the irregular plate-shaped building material board are quickly realized, and the information digitization of the plate-shaped building material is further realized; the shape of the quadrant small area 3 comprises at least one of rectangle, trapezoid, trilateral and polygon; then, the similar ERP software management function can be used for accurately storing, various attributes, attribute associated reports and instrument panels are defined for the unique finished board number, and the unique finished board number can be exported to be a common office software available format (such as doc, exl, pdf and the like), so that follow-up management can be carried out in the whole business process according to the number;
6) adding each slice in the maximum usable area by using the acquired information of the board surface image until the slice cannot be added in the maximum usable area, and obtaining a final virtual planning and typesetting result;
7) automatically generating a slice number, calculating the processing amount and the outturn rate of the plate-shaped building material, and finally generating a cutting scheme and a cutting tool path.
Refer to fig. 2. A slabby building materials intelligence cutting machine for realizing this slabby building materials processing technology includes:
the machine body 4 of the multi-shaft transmission mechanism specifically comprises a rack/gear driven XY shaft assembly 41, a hydraulic cylinder driven or lead screw driven lifting Z shaft assembly 42, an electric push rod/hydraulic cylinder driven rotating C shaft assembly 43 and a cutter head assembly 44;
a worktable surface 5 which can be positioned and turned over by rotating at any angle of 360 degrees;
a hydraulic station for providing hydraulic cylinder power;
a vacuum adsorption carrying mechanism 6, an automatic labeling mechanism 7, a matrix camera and an auxiliary piece 8 which are attached to the machine main body;
the control system 9 includes a decision-making layer industrial controller 91, an execution layer controller 92, various underlying IO units 93, and the like.
The software Stone CAM is arranged in the hardware of the control system, the software is developed based on Microsoft Visual Studio and operates in a Windows operating system (part of functional modules can operate in MacOS, Linux and Android systems), the operating interface of the software is similar to the graphical interactive operation of the Windows operating system, and a Microsoft SQL Server database management system is applied.
The above examples are merely illustrative for clarity and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (6)

1. A processing technology of a plate-shaped building material based on an Internet platform is characterized by comprising the following steps:
1) importing a customer order;
2) collecting the information of the plate surface image of the plate-shaped building material to be processed;
3) separating the outline of the plate surface image from the background, extracting the maximum edge outline of the plate-shaped building material to calculate the minimum circumscribed rectangle, and digitally storing the minimum circumscribed rectangle, wherein the maximum edge outline is the range of the outline which can be cut;
4) obtaining each size of the required slice according to the customer order;
5) dividing the minimum circumscribed rectangle into a plurality of quadrant small areas according to the area of the minimum circumscribed rectangle, and processing the plate surface image in each quadrant small area to extract an effective maximum usable area;
6) controlling each slicing action by using the acquired information of the board images until all slices required by the customers are obtained, and obtaining a final virtual planning and typesetting result;
7) automatically generating a slice number, calculating the processing amount and the outturn rate of the plate-shaped building material, and finally generating a cutting scheme and a cutting tool path.
2. The processing technology of the plate-shaped building material based on the internet platform as claimed in claim 1, wherein the processing technology comprises the following steps: step 4 is as follows: automatically obtaining each size of the required slices according to the customer order, and performing initial virtual automatic typesetting within the outline range according to the size of each slice; step 6 is as follows: and rotating and displacing each slice in the maximum usable area through space geometric transformation by utilizing the acquired information of the board images until the board images corresponding to the slice positions meet the requirements of customers, and obtaining a final virtual planning and typesetting result.
3. The processing technology of the plate-shaped building material based on the internet platform as claimed in claim 1, wherein the processing technology comprises the following steps: step 4 is as follows: manually acquiring required slices of various sizes according to the customer order; step 6 is as follows: and adding each slice in the maximum usable area by utilizing the acquired information of the board surface image until the slice cannot be added in the maximum usable area, and obtaining a final virtual planning and typesetting result.
4. The processing technology of the plate-shaped building material based on the internet platform as claimed in claim 1, wherein the processing technology comprises the following steps: steps 3 and 5 are implemented using an OpenCV open source library.
5. The processing technology of the plate-shaped building material based on the internet platform as claimed in claim 1, wherein the processing technology comprises the following steps: in step 5, the shape of the quadrant small area includes at least one of a rectangle, a trapezoid, a trilateral and a polygon.
6. The processing technology of the plate-shaped building material based on the internet platform as claimed in claim 1, wherein the processing technology comprises the following steps: the information of the plate surface image comprises the contour size, the plate surface texture and the color of the plate-shaped building material.
CN202110273922.XA 2021-03-15 2021-03-15 Plate-shaped building material processing technology based on Internet platform Pending CN113033884A (en)

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Application publication date: 20210625