CN110341055B - Stone 3P processing method and processing system - Google Patents
Stone 3P processing method and processing system Download PDFInfo
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- CN110341055B CN110341055B CN201910561843.1A CN201910561843A CN110341055B CN 110341055 B CN110341055 B CN 110341055B CN 201910561843 A CN201910561843 A CN 201910561843A CN 110341055 B CN110341055 B CN 110341055B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
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- Mining & Mineral Resources (AREA)
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Abstract
The invention discloses a stone 3P processing method and a system, wherein the method comprises the steps of scanning large stone plates, wherein each large stone plate is provided with an independent serial number so as to obtain a large stone digital plate with the corresponding serial number; selecting at least one digital large plate according to the stone installation engineering drawing, and performing virtual typesetting on the large stone plate according to requirements to obtain installation effect drawings corresponding to different typesetting schemes; and selecting an installation effect diagram, and then automatically cutting the large stone plate according to a cutting scheme corresponding to the selected installation effect diagram. The invention overcomes the difficulty of selling in the traditional operation mode, and the client can not browse all large boards; the results can not be predicted accurately in engineering application, the efficiency can not be brought into full play, materials can not be utilized to the utmost extent, the quality can not be ensured effectively, and the pipe can not be managed effectively on site.
Description
Technical Field
The invention relates to the technical field of stone processing, in particular to a stone 3P processing method and a processing system.
Background
The large stone plates as the secondary processing raw materials of the stone have the physical characteristics of heavy weight, large size, brittleness, hardness and frangibility, and dozens of large plates are vertically stacked during storage, so that only the outermost plate surface of each bundle of large plates can be generally seen. The traditional stone processing method is basically that large stone plates with corresponding colors and patterns are selected on a stock site according to the requirements of stone decoration engineering, the large stone plates are matched for the stone engineering with high requirements, manual operation cutting is carried out on the large stone plates after the stone engineering with high requirements is completed, the engineering plates are placed on the ground for tiling and typesetting after the cutting is completed, adjustment is carried out, and the installation effect can be known after the typesetting is completed. Therefore, once the installation effect is not ideal, the installation effect needs to be reworked, which not only wastes time and labor, but also wastes a large amount of materials, and the production cost is seriously increased. The traditional stone production mode has the problems that the sales are difficult, and a customer cannot browse all large plates; the invention provides a stone 3P processing method and a processing system in order to solve the problems that the result in engineering application cannot be accurately predicted, the efficiency cannot be fully exerted, the material cannot be utilized to the utmost extent, the quality cannot be effectively ensured, the site cannot be effectively managed and the like.
Disclosure of Invention
The embodiment of the invention provides a stone 3P processing method and a processing system.
In order to achieve the purpose, the technical scheme of the invention is as follows:
in a first aspect, an embodiment of the present invention provides a stone 3P processing method, including
Scanning large stone plates, wherein each large stone plate is provided with a unique serial number so as to obtain a digital large plate with a corresponding serial number to replace a real large stone plate for virtual application;
coding each engineering plate of the stone installation engineering drawing to obtain a code list of the stone installation engineering drawing;
at least one digital large plate is selected according to the stone installation engineering drawing, and the selected digital large plate is typeset according to the code sheet to obtain different cutting schemes and installation effect drawings corresponding to the selected digital large plate;
and selecting the installation effect drawing, and then cutting the large stone plate with the corresponding number according to the cutting scheme corresponding to the selected installation effect drawing.
In a second aspect, an embodiment of the present invention provides a stone 3P processing system, including:
the stone large plate scanner is used for scanning the stone large plates, and each stone large plate is provided with an independent serial number so as to obtain a digital large plate with a corresponding serial number to replace a real stone large plate for virtual application;
the typesetting module is used for importing a stone installation engineering drawing, and each engineering plate of the stone installation engineering drawing is coded to generate a code sheet of the stone installation engineering drawing; the typesetting module is also used for importing the digital large boards, and the typesetting module is used for automatically typesetting the selected digital large boards according to the code sheet and the highest outturn rate, and also used for carrying out individual grain-matching typesetting on the stone installation engineering drawing by a manual or automatic method to obtain an installation effect drawing of the stone installation engineering drawing, so as to realize the layout and the viewing;
and the cutting machine is used for importing the cutting scheme generated by the typesetting module and cutting the large stone plate with the corresponding number according to the cutting scheme.
Compared with the prior art, the invention has the advantages and innovation points that:
1. system innovation: virtualizing a large stone plate by creating a large digital plate; carrying out engineering planning by using a computer and a software technology; the virtual large plate cutting scheme is matched with a real large plate through the intelligent bridge cutting machine, the design intention is accurately executed, and the cutting operation is completed.
2. Big board scanner of stone material obtains the big board of digit, the big board of digit still contains usable area DXF figure, ID, big board attribute data of stone material except that the big board of digit, geometry and size: the area, the fastening size, the thickness, the glossiness, the bending and compression strength, the water absorption, the flatness and the like are selected to be embedded into the image file according to needs so as to replace a real stone large plate for virtual application;
3. the typesetting module virtually cuts and virtually installs, dynamically links and updates the cutting scheme during adjustment, is simple to operate, can be browsed immediately after typesetting, and can ensure the correct planning effect by multiple means.
4. The intelligent cutting machine can identify the ID label of the large board and import a matched cutting scheme; according to the images shot in the cutting site and the digital large plate images, the transformation of the coordinate system of the stone large plate cutting scheme and the coordinate system of the machine tool is completed, and the cutting operation can be carried out without adjusting the large plate on the machine; automatically moving the board when cutting the T-shaped cutter path according to the planned cutting scheme; virtual simulation cutting verification of the cutting scheme of the intelligent bridge cutting machine; the machine motion animation display is synchronized with the machine motion.
Drawings
Fig. 1 is a flowchart of a stone processing method according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a digital large-panel classification archive;
FIG. 3 is a schematic diagram of code sheet generation;
FIG. 4 is a diagram of automatic typesetting with the highest outturn rate;
FIG. 5 is a diagram illustrating a personalized text-to-text typesetting;
FIG. 6 is a comparison graph of virtual typesetting and actual installation effects;
FIG. 7 is a first functional schematic diagram of the intelligent cutting machine;
fig. 8 is a functional schematic diagram of the intelligent cutting machine.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and detailed description.
Example (b):
referring to fig. 1, the stone 3P processing method provided in this embodiment includes the following steps:
101. scanning the large stone plate, wherein each large stone plate is provided with a unique number to obtain the digital large stone plate with the corresponding number, and the digital large stone plate comprises a large stone plate image, a geometric shape and a size and also comprises a DXF image, an ID and large stone plate attribute data of an available area: the area, the fastening size, the thickness, the glossiness, the bending and compression strength, the water absorption, the flatness and the like are selected to be embedded into the image file according to needs so as to replace a real stone large plate for virtual application;
specifically, when the large stone boards are on the conveyor line of the scanner, an ID label is attached to each large stone board before entering the large stone board scanner, so as to number each large stone board as the "identification number" of each large stone board. After the ID label is attached, the scanner scans each large stone plate, so that the digital large plate uniquely corresponding to the ID label is obtained. After the digital large plate is obtained according to the production plan, the stone large plate image (the digital large plate) can be classified and filed according to the difference of color and texture. When a large stone plate is needed, a worker does not need to go to the stock to check on the spot, and only needs to call and check in the digital large plate storage document, as shown in fig. 2.
102. Coding each engineering plate of the stone installation engineering drawing to obtain a code list of the stone installation engineering drawing;
specifically, the worker draws a stone installation engineering drawing in advance with drawing software according to the customer installation site, codes each engineering board, and imports the engineering drawing into a typesetting module, as shown in fig. 3.
103. At least one digital large plate is selected according to the stone installation engineering drawing, and the selected digital large plate is typeset according to the code sheet to obtain a cutting scheme corresponding to the selected digital large plate;
specifically, the highest outturn ratio is optimized and typeset: and importing the engineering drawing into a typesetting module to obtain an engineering code sheet. A certain number of digital large boards are led in, the cutting range of each large board is set, the system can optimize the cutting scheme of each large board according to the highest outturn rate according to the code sheet, an installation effect graph can be previewed, and an engineering board can be directly adjusted in the installation effect graph to change the installation effect. As shown in fig. 4.
And (4) personalized pattern matching typesetting: the engineering drawing is led into a typesetting module, a certain number of digital large boards are led in, and the large board images are directly dragged into the engineering drawing to typeset the engineering drawing, so that the layout and the viewing are realized. As shown in fig. 5.
104. And selecting the installation effect drawing, and then cutting the large stone plate with the corresponding number according to the cutting scheme corresponding to the selected installation effect drawing.
Therefore, the stone processing method provided by the embodiment can realize the customized design of stone engineering, fully show the unique aesthetic feeling of natural stone, overcome the defects of the traditional operation mode, improve the outturn rate, pre-arrange and preview, and control the visual effect of the engineering by a designer, as shown in fig. 6.
Correspondingly, this embodiment still provides a stone material 3P system of processing, and this system mainly includes:
big board scanner of stone material (Pictures), be used for big board scanning of stone material, obtain the big board of digit, the big board of digit still contains usable region DXF figure, ID, big board attribute data of stone material except containing big board image of stone material, geometry and size: the area, the fastening size, the thickness, the glossiness, the bending and compression strength, the water absorption, the flatness and the like are selected to be embedded into the image file according to needs so as to replace a real stone large plate for virtual application; specifically, when the large stone boards are on the conveyor line of the scanner, an ID label is attached to each large stone board before entering the large stone board scanner, so as to number each large stone board as the "identification number" of each large stone board. After a large number of images of the large stone panel are obtained, the digital large panel can be classified and stored according to different colors and textures. When a certain stone slab is needed, a worker does not need to go to the stock to check on the spot, and only needs to call and check in the image storage document of the stone slab.
The typesetting module (Plan) is mainly installed at the computer terminal, can import the stone installation engineering drawing and generates a code sheet of the stone installation engineering drawing; the typesetting module can also import a digital large board; the selected digital large board can be automatically typeset according to the code sheet and the highest outturn rate, and the engineering drawing can be subjected to individual grain-to-grain typesetting by a manual or automatic method to obtain the installation effect drawing of the engineering, so that the layout and the browse are realized. The installation effect graph can be stored as a high-definition image, so that the installation effect graph can be printed out to be convenient for a client to select, and after the client determines the installation effect graph, the corresponding cutting scheme can be sent to the cutting machine.
A cutting machine (Process) for importing or receiving the cutting scheme generated by the typesetting device and cutting the large stone plate with the corresponding number according to the received cutting scheme
Therefore, the stone 3P processing system provided by the embodiment can realize the customized design of stone engineering by adopting the modes of scanning (Pictures) -planning (Plan) -intelligent cutting (Process), and overcomes the defects of the traditional operation mode while fully showing the unique aesthetic feeling of natural stone. The pre-arrangement preview is realized, so that the obtained result is obtained, a designer controls the visual effect of the engineering, and the intelligent processing of the stone is realized.
As a preferred aspect of the 3P stone processing system provided in this embodiment, the cutting machine includes a code reader, a controller, a labeling mechanism, a suction cup, a cutting mechanism, and an AI tool setting device (system). The code reader is used for reading the ID label of the large plate to be cut and identifying the number of the large plate of the stone to be cut; after the number corresponding to the stone slab is identified, the controller calls the cutting scheme corresponding to the number according to the number identified by the code reader, and performs corresponding simulation cutting verification. The cutting machine is provided with an AI tool setting device (system) for obtaining the image of the large stone plate to be cut in real time and matching the image with the large plate image of the selected large stone plate cutting scheme to complete the transformation of the coordinate system of the large stone plate cutting scheme and the coordinate system of the machine tool, and the labeling and cutting actions can be carried out without adjusting the large plate on the machine. As shown in particular in fig. 7; before the cutting mechanism cuts the stone, the labeling mechanism sticks the corresponding engineering plate label on the corresponding position of the large stone plate to be cut. After the label is attached, the cutting mechanism cuts the large stone plate (of course, the cutting mechanism may also directly cut the large stone plate, that is, the cutting mechanism is not limited by the label, but the label attaching action must be performed before the cutting action). The suction cup is used for receiving a control command sent by the controller, removing stone plates which obstruct cutting when the cutting machine performs T-shaped cutting path cutting, and moving engineering plates. As shown in particular in fig. 8. Because each engineering plate is pasted with the coding label which is the same as the engineering plate code on the stone installation engineering drawing, the quick installation can be realized.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention accordingly, and not to limit the protection scope of the present invention accordingly. All equivalent changes or modifications made in accordance with the spirit of the present disclosure are intended to be covered by the scope of the present disclosure.
Claims (1)
1. A stone 3P processing method is characterized by comprising the following steps:
scanning large stone plates, wherein each large stone plate is provided with a unique serial number so as to obtain a digital large stone plate with the corresponding serial number to replace a real large stone plate for virtual application;
coding each engineering plate of the stone installation engineering drawing to obtain a code list of the stone installation engineering drawing;
at least one digital large plate is selected according to the stone installation engineering drawing, and the images of the selected digital large plate are typeset according to the code sheet to obtain different cutting schemes and installation effect drawings corresponding to the selected digital large plate;
selecting an installation effect diagram, and then cutting the large stone plate with the corresponding number according to a cutting scheme corresponding to the selected installation effect diagram;
the cutting of the large stone slab according to the cutting scheme corresponding to the selected installation effect diagram comprises the following steps:
carrying out simulation cutting verification according to the selected cutting scheme, and cutting after attaching the label of the engineering plate on the large stone plate;
after finishing the planned digital large board, classifying and archiving the obtained digital large board according to the difference of colors and textures;
the method comprises the following steps of selecting at least one digital large plate according to a stone installation engineering drawing, and typesetting the selected digital large plate according to a code sheet to obtain different cutting schemes and installation effect drawings corresponding to the selected digital large plate, wherein the cutting schemes comprise:
and (3) automatic optimization typesetting with the highest outturn rate: selecting a proper number of digital large plates according to a stone installation engineering drawing, setting the cutting range of each digital large plate, automatically obtaining the cutting scheme of each digital large plate according to the maximum outturn rate according to a code sheet, previewing an installation effect drawing, adjusting the engineering plates in the installation effect drawing, and changing the installation effect;
and (4) personalized pattern matching typesetting: selecting a proper number of digital large plates according to the stone installation engineering drawing, and carrying out individual grain-to-grain typesetting on the stone installation engineering drawing by a manual or automatic method to obtain an installation effect drawing of the stone installation engineering drawing so as to realize arrangement and viewing;
the digital large plate comprises a stone large plate image, a geometric shape and a size, an available region DXF graph, a serial number ID and stone large plate attribute data, and is selectively embedded into an image file according to the requirement;
the attribute data of the stone slab comprises area, fastening size, thickness, glossiness, flexural strength, compressive strength, water absorption and flatness.
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| CN110696203A (en) * | 2019-11-26 | 2020-01-17 | 东莞市特艺达建材有限公司 | Stone cutting method capable of fully utilizing stone materials |
| CN115723471A (en) * | 2022-11-18 | 2023-03-03 | 华侨大学 | Intelligent stone inlaying processing method and system |
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| KR20190056829A (en) * | 2017-11-17 | 2019-05-27 | 조아란 | Stone cutting system using waterjet |
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| DE4019300A1 (en) * | 1990-06-16 | 1991-12-19 | Poellmann Konstruktion Entwick | Sawing stone slabs using scanner spaced from saw blade - scans marked out contour to be sawn and supplies control for sawing equipment |
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