CN113028942A - Intelligent patrol vehicle - Google Patents
Intelligent patrol vehicle Download PDFInfo
- Publication number
- CN113028942A CN113028942A CN202110151983.9A CN202110151983A CN113028942A CN 113028942 A CN113028942 A CN 113028942A CN 202110151983 A CN202110151983 A CN 202110151983A CN 113028942 A CN113028942 A CN 113028942A
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- vehicle body
- production
- acquisition module
- data
- intelligent patrol
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 61
- 238000001514 detection method Methods 0.000 claims abstract description 37
- 238000007689 inspection Methods 0.000 claims description 35
- 230000002950 deficient Effects 0.000 claims description 17
- 238000012360 testing method Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 4
- 238000013481 data capture Methods 0.000 claims description 3
- 239000000047 product Substances 0.000 description 13
- 238000003908 quality control method Methods 0.000 description 13
- 238000005070 sampling Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 239000002305 electric material Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000006855 networking Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013479 data entry Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012261 overproduction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The invention provides an intelligent patrol vehicle which comprises a vehicle body, wherein a workbench is arranged on the upper portion of the vehicle body, and the vehicle body is further provided with a data acquisition module which is used for connecting detection equipment and production equipment, acquiring production data of the production equipment and transmitting the production data to the detection equipment. The invention connects the detection equipment with the production equipment, realizes paperless recording of quality data, uploads the quality data to the system and realizes real-time checking of the quality data.
Description
Technical Field
The invention relates to the technical field of textile manufacturing, in particular to an intelligent inspection vehicle.
Background
At present, the textile manufacturing industry generally needs to carry out the processes of material preparation, weaving, sizing, packaging and the like, each process is relatively independent, the connection among the processes is carried out manually or manually by means of conventional mechanical semi-automatic handling, namely, workers operate conventional mechanical tools such as a plate car, a hydraulic car, a forklift and the like to drag and transport the raw materials to a weaving workshop, a woven semi-finished product is carried and transferred to a sewing machine or a sizing workshop, a packaging workshop and a finished product warehouse by manually operating the conventional mechanical tools, the existing production line gradually starts intelligent generation, networking control and real-time monitoring of various data of production are realized on key production equipment, the socks need to be subjected to quality control in the production of the socks, a manual inspection mode is usually adopted, and at present, a part of the socks are manually pushed to carry out inspection by using an inspection vehicle, for example, a multifunctional inspection vehicle with the Chinese patent publication number of 201820162403.X, the inspection vehicle comprises an inspection vehicle body, wherein one side of the inspection vehicle body is provided with a ladder and a maintenance warning board, the lower end of the other side of the inspection vehicle body is provided with an anti-collision wheel, the side edge of the inspection vehicle body is provided with a wiring board, the wiring board is connected with a power supply spool, one end of the power supply spool extends into the inspection vehicle body, the upper end of the inspection vehicle body is provided with a temporary operating platform, the temporary operating platform is movably connected with a flip cover through a hinge, a white cloth sheet and a fitting box are arranged below the flip cover, a turning layer, an electric material layer, a water heating layer and a bottom layer are sequentially arranged in the inspection vehicle body from top to bottom, the turning layer is provided with a turning plate, a handheld maintenance tool is placed on the turning plate, the electric material layer is provided with a lamp tube and a socket panel, the water heating layer is provided with a water boiler, a water feeding tube and, the inspection vehicle body is provided with two doors, and the work order is hung on the inner sides of the two doors. The workshop production quality is mostly paper depending on manual inspection and product quality judgment, and the quality data feedback and communication are delayed, so that the processing is delayed, the production equipment cannot be debugged or shut down in time even if the production equipment is found to be out of order, the defective rate is high, and the production cost is increased.
Disclosure of Invention
The invention solves the problem of quality data feedback and communication lag caused by paper record of the prior inspection vehicle, and provides an intelligent inspection vehicle.
In order to realize the purpose, the following technical scheme is provided:
the utility model provides an intelligence inspection vehicle, includes the automobile body, automobile body upper portion is equipped with the workstation, the automobile body still is equipped with the data acquisition module, the data acquisition module is used for connecting check out test set and production facility to acquire production data of production facility, transmit production data to check out test set again.
The data acquisition module acquires a process order of production equipment and a size related to quality inspection in real time to the detection equipment, then the product of sampling inspection is manually measured, the measured data is recorded into the detection equipment, the detection data is judged by the detection equipment, manual judgment is avoided, quality control is more accurate, paperless recording quality data is realized, the detection equipment uploads the quality data to a system, and real-time checking of the quality data is realized.
Preferably, the vehicle body is provided with a plurality of storage racks below the workbench: the device comprises an equipment rack, a sample rack and a defective rack, wherein universal wheels with locks are arranged at the bottom of the vehicle body, the equipment rack is used for storing detection equipment, the sample rack is provided with a plurality of drawers, the drawers are used for storing samples, the defective rack is provided with a defective frame, and the defective frame is used for storing defective.
Preferably, the data acquisition module comprises an automatic data acquisition module, the automatic data acquisition module comprises a production data capture unit arranged on the production equipment and a production data receiving unit arranged on the vehicle body, and the production data receiving unit is in wired connection or wireless connection with the detection equipment.
Preferably, the automatic data acquisition module is further provided with a signal distance receiving unit, and the signal distance receiving unit is used for detecting the distance between the production equipment and the vehicle body. The signal distance receiving unit is arranged to automatically eliminate the signals of the devices in the non-detection area, so that the receiving disorder of the technical list is avoided.
Preferably, the data acquisition module further comprises a code scanning sensing module, and the code scanning gun is used for acquiring relevant process and quality information of the production equipment. The code scanning gun is used for acquiring data for detection, the detection scene is clean, and mobile quality control is realized.
Preferably, the vehicle body is provided with a handle. The handle is arranged to facilitate the operation and control of the inspection vehicle by a quality inspector.
Preferably, a file frame is arranged on one side of the vehicle body and used for storing the file folder. The file frame is made by the panel beating book, and about 2 file of width 40mm are held in the space.
Preferably, a code scanning gun, an electronic scale, a tension meter and a storage battery are further stored in the equipment rack. Sweep sign indicating number rifle, electronic scale and tensiometer and be the common instrument that the quality control detected, the battery supplies power for the consumer of inspection car as portable power source.
Preferably, a technical billboard is arranged at the rear of the vehicle body, and the technical billboard is connected to the vehicle body in a sliding manner and is provided with a bolt for locking. The art billboard is slightly larger than a piece of A4 paper and is iron. The craft billboard can be lifted and locked by the bolt when lifted to the top.
Preferably, a yard scanning gun support is arranged on one side of the vehicle body and used for placing a yard scanning gun. According to sweep a yard rifle the user characteristic be intermittent type, it is more troublesome to put back the equipment rack at every turn, sets up to sweep a yard rifle support and is used for placing and sweeps a yard rifle, both can avoid putting in disorder to lead to sweeping yard rifle accident and fall the damage, can make things convenient for quality inspector's operation again.
Preferably, the drawer is provided with a handle and a safety lock. Because the sample socks are few and precious, the sample socks need to be protected by arranging a safety lock.
Preferably, an expansion plate and a support rod are coupled to one side of the vehicle body by a hinge. The expansion board is used for expanding the use area of the operation platform, and is convenient for a quality inspector to measure the socks. The support rod requires manual operation for supporting the expansion board.
Preferably, scales are arranged on one side of the workbench, the expansion plate is connected with the scales in a continuous mode, the scales are used for measuring the length of the socks, the phenomenon that the socks are carried in addition is avoided, space is saved, and operation is convenient.
The invention has the beneficial effects that: the automatic data acquisition module acquires a process order of production equipment and a size related to quality inspection in real time to the detection equipment, products of sampling inspection are measured manually, the products of sampling inspection are measured manually, data obtained by measurement are recorded into the detection equipment, the detection data are judged by the detection equipment, manual judgment is avoided, quality control is accurate, paperless recording quality data is achieved, the detection equipment uploads the quality data to a system, and real-time checking of the quality data is achieved.
Drawings
FIG. 1 is a main body structure view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a rear view of the present invention;
wherein: 1. the automatic stacking and sorting machine comprises a vehicle body 2, a workbench 3, an equipment rack 4, a sample rack 5, a defective rack 6, universal wheels 7, a handle 8, a drawer 9, a handle 10, a safety lock 11, a defective frame 12, a stacking gun bracket 13, a file frame 14, an expansion plate 15, scales 16, detection equipment 17, a support rod 18, a craft billboard 19 and a bolt.
Detailed Description
Example 1:
the embodiment provides an intelligent patrol vehicle, refer to fig. 1 and 2, and include vehicle body 1, and vehicle body 1 upper portion is equipped with workstation 2, and vehicle body 1 is located the workstation and has three-layer storing frame, and from the top down is equipment rack 3, sample frame 4 and substandard product frame 5 in proper order, and vehicle body 1 bottom is equipped with universal wheel 6 with the lock, and equipment rack 3 is used for depositing check out test set 16, and check out test set 16 is the quality control computer, and the quality control computer includes portable computer or panel computer. The sample rack 4 is provided with 3 layers of drawers 8, the drawers 8 are used for storing sample socks, the defective rack 5 is provided with a defective frame 11, the defective frame 11 is used for storing defective socks, the vehicle body 1 is further provided with a data acquisition module, and the data acquisition module is used for connecting the detection device 16 with the production device, acquiring production data of the production device and transmitting the production data to the detection device 16. The data acquisition module is an automatic data acquisition module and comprises a production data capture unit arranged on production equipment and a production data receiving unit arranged on the vehicle body 1, and the production data receiving unit is in wired connection or wireless connection with the detection equipment 16. The automatic acquisition module is also provided with a signal distance receiving unit which is used for detecting the distance between the production equipment and the vehicle body 1. The vehicle body 1 is provided with a handle 7. The handle is arranged to facilitate the operation and control of the inspection vehicle by a quality inspector. One side of the vehicle body 1 is provided with a file frame 13 for storing folders. A code scanning gun, an electronic scale, a tension meter and a storage battery are also stored in the equipment frame 3.
The automatic data acquisition module acquires a process order of production equipment and a size related to quality inspection in real time to the detection equipment, products of sampling inspection are measured manually, the products of sampling inspection are measured manually, data obtained by measurement are recorded into the detection equipment, the detection data are judged by the detection equipment, manual judgment is avoided, quality control is accurate, paperless recording quality data is achieved, the detection equipment uploads the quality data to a system, and real-time checking of the quality data is achieved. The signal distance receiving unit is arranged to automatically eliminate the signals of the devices in the non-detection area, so that the receiving disorder of the technical list is avoided. Sweep sign indicating number rifle, electronic scale and tensiometer and be the common instrument that the quality control detected, the battery supplies power for the consumer of inspection car as portable power source. Because the sample socks are few and precious, the sample socks need to be protected by arranging a safety lock.
The working process of the invention is as follows:
the quality control personnel will inspect the car and push away near the product that needs to be examined by rounds, the signal distance receiving unit detects that there is production facility to be in the detection area this moment, the automatic production data that obtains production facility of module automatic acquisition of data, again with production data transmission to check out test set, production data includes the process order and examines relevant size to the quality, measure the product of random inspection this moment, data entry to check out test set that will measure the gained, judge by check out test set to the test data again, check out test set uploads the quality data to the system, make the system can look over the quality data in real time. The invention has the advantages that: the automatic data acquisition module acquires a process order of production equipment and a size related to quality inspection in real time to the detection equipment, products of sampling inspection are measured manually, the products of sampling inspection are measured manually, data obtained by measurement are recorded into the detection equipment, the detection data are judged by the detection equipment, manual judgment is avoided, quality control is accurate, paperless recording quality data is achieved, the detection equipment uploads the quality data to a system, and real-time checking of the quality data is achieved.
Example 2:
this embodiment is with data acquisition module replacement for sweeping a yard response module on embodiment 1's basis, sweep yard response module utilization and sweep the relevant technology that a yard rifle acquireed production facility, quality information, production facility is equipped with the only identification code that corresponds, production facility's real-time production data networking, check out test set has the authority of looking over production facility's real-time production data, sweep a yard rifle and acquire corresponding production facility identity information through scanning the identification code, check out test set acquires the real-time production data that corresponds production facility identity information, be used for carrying out quality control to the product. The code scanning gun is used for acquiring data to detect, so that the detection scene is clean, and the mobile quality control is realized.
Example 3:
in this embodiment, a related auxiliary mechanism is added to embodiment 1 or embodiment 2, and an expansion plate and a support rod 17 are connected to one side of the vehicle body by a hinge. The support rod 17 needs to be manually operated for supporting the extension board. One side of the workbench 2 is provided with scales, the expansion plate 14 is continuously connected with the scales 15, the scales are used for measuring the length of the socks, the additional carrying of a ruler is avoided, the space is saved, and the operation is convenient. Referring to fig. 3, a craft signboard 18 is arranged at the rear of the vehicle body 1, and the craft signboard 18 is slidably connected to the vehicle body 1 and is provided with a latch 19 for locking. The art billboard is slightly larger than a piece of A4 paper and is iron. The craft billboard can be lifted and locked by the bolt when lifted to the top. A yard scanning gun support 12 is arranged on one side of the vehicle body 1 and used for placing a yard scanning gun.
Compare in embodiment 1 and embodiment 2, this embodiment is intermittent type according to the service features of sweeping a yard rifle, and it is more troublesome to put back the equipment rack at every turn, sets up and sweeps a yard rifle support and is used for placing and sweeps a yard rifle, both can avoid putting in disorder and lead to sweeping yard rifle accident and fall the damage, can make things convenient for quality inspector's operation again. The expansion board is used for expanding the use area of the operation platform, and is convenient for a quality inspector to measure the socks.
It should be understood that the examples are for illustrative purposes only and are not intended to limit the scope of the present invention; after reading the teaching of the present invention, the skilled in the art can make various changes or modifications to the invention, and these equivalents also fall within the scope of the claims appended to the present application.
Claims (10)
1. The utility model provides an intelligence inspection vehicle, characterized by, includes automobile body (1), automobile body (1) upper portion is equipped with workstation (2), automobile body (1) still is equipped with data acquisition module, data acquisition module is used for connecting check out test set (16) and production facility to obtain production facility's production data, transmit production data to check out test set (16) again.
2. The intelligent patrol vehicle according to claim 1, wherein the vehicle body (1) is provided with a plurality of storage racks under a workbench: the device comprises an equipment rack (3), a sample rack (4) and a defective rack (5), wherein universal wheels (6) with locks are arranged at the bottom of the vehicle body (1), the equipment rack (3) is used for storing detection equipment (16), the sample rack (4) is provided with a plurality of drawers (8), the drawers (8) are used for storing samples, the defective rack (5) is provided with a defective frame (11), and the defective frame (11) is used for storing defective.
3. The intelligent patrol vehicle according to claim 1, wherein the data acquisition module comprises an automatic data acquisition module, the automatic data acquisition module comprises a production data capture unit arranged on a production device and a production data receiving unit arranged on the vehicle body (1), and the production data receiving unit is connected with the detection device (16) in a wired or wireless manner.
4. The intelligent patrol vehicle according to claim 2, wherein the automatic data acquisition module is further provided with a signal distance receiving unit, and the signal distance receiving unit is used for detecting the distance between production equipment and the vehicle body (1).
5. The intelligent patrol vehicle according to claim 1, wherein the data acquisition module further comprises a code scanning sensing module, and the code scanning gun is used for acquiring relevant process and quality information of production equipment.
6. The intelligent patrol vehicle as claimed in claim 1, wherein a file frame (13) is arranged on one side of the vehicle body (1) and used for storing folders.
7. The intelligent patrol vehicle according to claim 1, wherein a technical signboard (18) is arranged behind the vehicle body (1), and the technical signboard (18) is slidably connected to the vehicle body (1) and provided with a bolt (19) for locking.
8. The intelligent patrol vehicle according to claim 6, wherein a code scanning gun support (12) is arranged on one side of the vehicle body (1) and used for placing a code scanning gun.
9. An intelligent patrol vehicle according to claim 1, wherein said drawer (8) is provided with a handle (9) and a safety lock (10).
10. The intelligent patrol vehicle according to claim 1, wherein an expansion plate (14) and a support rod (17) are connected to one side of the vehicle body (1) through hinges, scales are arranged on one side of the workbench (2), and the expansion plate (14) is continuously connected with scales (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110151983.9A CN113028942A (en) | 2021-02-03 | 2021-02-03 | Intelligent patrol vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110151983.9A CN113028942A (en) | 2021-02-03 | 2021-02-03 | Intelligent patrol vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113028942A true CN113028942A (en) | 2021-06-25 |
Family
ID=76460206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110151983.9A Pending CN113028942A (en) | 2021-02-03 | 2021-02-03 | Intelligent patrol vehicle |
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| Country | Link |
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| CN (1) | CN113028942A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102983633A (en) * | 2012-12-25 | 2013-03-20 | 北京四方继保自动化股份有限公司 | State monitoring equipment and monitoring method for relay protection device based on RFID |
| CN107958326A (en) * | 2017-11-20 | 2018-04-24 | 浙江中烟工业有限责任公司 | A kind of plant process method for inspecting based on planar bar code technology |
| CN109993245A (en) * | 2019-03-22 | 2019-07-09 | 国网浙江省电力有限公司信息通信分公司 | A kind of power equipment identification terminal based on RFID |
| CN110648063A (en) * | 2019-09-23 | 2020-01-03 | 西安众筹梦康电子科技有限公司 | Intelligent image acquisition control system |
| CN110992509A (en) * | 2019-12-16 | 2020-04-10 | 三只松鼠股份有限公司 | Equipment monitoring system and method for production workshop |
| CN111331560A (en) * | 2020-02-13 | 2020-06-26 | 江苏宜润智能装备产业创新研究院有限公司 | Portable digital detection workstation |
-
2021
- 2021-02-03 CN CN202110151983.9A patent/CN113028942A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102983633A (en) * | 2012-12-25 | 2013-03-20 | 北京四方继保自动化股份有限公司 | State monitoring equipment and monitoring method for relay protection device based on RFID |
| CN107958326A (en) * | 2017-11-20 | 2018-04-24 | 浙江中烟工业有限责任公司 | A kind of plant process method for inspecting based on planar bar code technology |
| CN109993245A (en) * | 2019-03-22 | 2019-07-09 | 国网浙江省电力有限公司信息通信分公司 | A kind of power equipment identification terminal based on RFID |
| CN110648063A (en) * | 2019-09-23 | 2020-01-03 | 西安众筹梦康电子科技有限公司 | Intelligent image acquisition control system |
| CN110992509A (en) * | 2019-12-16 | 2020-04-10 | 三只松鼠股份有限公司 | Equipment monitoring system and method for production workshop |
| CN111331560A (en) * | 2020-02-13 | 2020-06-26 | 江苏宜润智能装备产业创新研究院有限公司 | Portable digital detection workstation |
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Application publication date: 20210625 |
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