CN113028837A - Kiln plate device for daily porcelain sleeve products - Google Patents
Kiln plate device for daily porcelain sleeve products Download PDFInfo
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- CN113028837A CN113028837A CN202110263781.3A CN202110263781A CN113028837A CN 113028837 A CN113028837 A CN 113028837A CN 202110263781 A CN202110263781 A CN 202110263781A CN 113028837 A CN113028837 A CN 113028837A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D7/00—Forming, maintaining, or circulating atmospheres in heating chambers
- F27D7/02—Supplying steam, vapour, gases, or liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/008—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases cleaning gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/08—Screw feeders; Screw dischargers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
The invention discloses a kiln plate device for household porcelain sleeve products, which relates to the technical field of ceramic processing and comprises a concave base plate, wherein clamping plates are fixedly connected to two sides of the base plate, a cover plate is fixedly connected to the upper side of the base plate, a hollow groove is formed between the base plate and the cover plate, a plurality of communicating columns are fixedly connected to the interior of the hollow groove, the upper ends and the lower ends of the communicating columns are respectively communicated with the base plate and the cover plate, and a plurality of vertical plates which are parallel to each other are fixedly connected to one side, close to openings of the communicating columns, of the upper surface of the cover plate. The kiln plate is provided with the hollow groove, the communication column is arranged between the base plate and the cover plate for supporting, and two ends of the communication column are communicated with the outside.
Description
Technical Field
The invention relates to the technical field of ceramic processing, in particular to a kiln plate device for daily porcelain sets.
Background
The ceramic material is an inorganic non-metallic material prepared by forming and high-temperature sintering natural or synthetic compounds. Has the advantages of high melting point, high hardness, high wear resistance, oxidation resistance and the like. The common ceramics are also called traditional ceramics, the main raw materials of the common ceramics are clay, quartz and feldspar, the common ceramics are generally divided into daily ceramics and industrial ceramics, the daily ceramics are generally drinking ceramics, namely ceramic products such as plates, bowls, cups, dishes and the like, and when the daily ceramics are fired, a kiln plate is needed to support the products.
Through speed reduction, the Chinese patent discloses a bracket (publication number: CN111735312A) for firing ceramic products, which comprises a firing plate, wherein the firing plate is provided with two support parts which are oppositely arranged in parallel up and down, the periphery of the firing plate is provided with at least three support parts at intervals, and the support parts are provided with adjusting grooves; the number of the upright columns is consistent with that of the supporting parts, the upright columns are correspondingly inserted into the adjusting grooves to slide in the adjusting grooves, a plurality of protrusions which extend forwards and are sequentially arranged from top to bottom are arranged on one side surface of at least one upright column, and a slot is formed between every two adjacent protrusions; the sintering plate is also provided with an insert which is arranged at the position of the adjusting groove and faces the convex surface so as to be inserted into the slot from top to bottom.
When the existing ceramic supporting member supports ceramic, the supporting area of the ceramic supporting member and the ceramic is large, so that the bottom of a product is not sufficiently fired, and the supporting member causes large temperature difference on the surface of the product, so that the firing quality of the product is poor.
Disclosure of Invention
In order to overcome the technical problems that when the existing ceramic supporting member supports ceramic, the supporting area of the ceramic supporting member is large, so that the firing of the bottom of a product is insufficient, and the supporting member causes large temperature difference of the surface of the product, so that the firing quality of the product is poor, the invention aims to provide a kiln plate device for daily porcelain bushing products, which mainly solves the following problems:
1. how to reduce the contact area between the support member and the product and reduce the temperature difference of the surface of the product;
2. how to improve the spraying quality and efficiency of the alumina powder on the surface of the supporting member and reduce the waste during spraying.
The purpose of the invention can be realized by the following technical scheme:
a kiln plate device for household porcelain sleeve products comprises a concave base plate, wherein clamping plates are fixedly connected to two sides of the base plate, a cover plate is fixedly connected to the upper side of the base plate, a hollow groove is formed between the base plate and the cover plate, a plurality of communicating columns are fixedly connected to the inside of the hollow groove, the upper end and the lower end of each communicating column are respectively communicated with the base plate and the cover plate, and a plurality of vertical plates which are parallel to each other are fixedly connected to one side, close to openings of the communicating columns, of the upper surface of the cover plate;
the processing method of the kiln plate comprises the following steps:
the method comprises the following steps: processing a substrate into a concave shape, processing a plurality of first holes in the substrate, processing stepped shapes on two sides of the substrate to form a clamping plate, and processing a plurality of second holes in the cover plate;
step two: embedding the bottom ends of the communication columns into the first holes, processing the cover plate to the upper side of the substrate, and embedding the top ends of the communication columns into the second holes in the cover plate;
step three: processing each communicating column to be in a hollow state of communicating end to obtain a product A;
step four: installing a product A into a plate frame in a spray coating device, conveying the plate frame into a polishing box through a slide rail, starting a second air cylinder, descending a polishing block to the top of a communication column in the product A, polishing an opening of the communication column, lifting and resetting the polishing block after polishing is finished, starting each high-pressure water spray nozzle, and washing the product A;
step five: and then, moving the product A into a heating box, drying the product A, then moving the product A into a spraying box, starting a high-pressure material spraying nozzle, spraying alumina powder onto the product A, starting a second output motor while the high-pressure material spraying nozzle works, driving the product A to rotate through a second synchronous belt by the second output motor, obtaining a product B after spraying is finished, and finally starting powder recovery equipment to recover powder inside the spraying box.
As a further scheme of the invention: the cross section of the vertical plate is in any one shape of a triangle, a circular truncated cone, a trapezoid and a rectangle.
As a further scheme of the invention: the spraying device comprises a slide rail, a grinding box and a spraying box, wherein the grinding box and the spraying box are erected outside the slide rail;
the polishing device comprises a polishing box, a plurality of high-pressure water nozzles, a plurality of water inlet pipes, a plurality of high-pressure water nozzles, a plurality of water outlet pipes and a plurality of water outlet pipes, wherein the polishing frame is arranged on the upper surface of the polishing box, the two sides of the interior of the polishing box are fixedly connected with the dispersing pipes, one sides of the two groups of dispersing pipes are fixedly connected with the water;
the bottom fixedly connected with a plurality of air inlet case of spraying case one side, and the opposite side fixedly connected with powder recovery plant of spraying case, and the last fixed surface of spraying case is connected with and scribbles the workbin, the track cleaner, a plurality of are all installed to the both sides of spraying incasement portion the equal fixedly connected with second fan in inside of air inlet case, the equal fixedly connected with blast pipe in gas outlet of second fan, a plurality of the end of giving vent to anger of blast pipe all extends to the bottom of spraying incasement portion.
As a further scheme of the invention: the polishing frame comprises a plurality of second air cylinders fixedly connected with two sides inside the polishing box, the output ends of the plurality of second air cylinders all extend to the outer side of the polishing box and are fixedly connected with the equipment box, one end inside the equipment box is fixedly connected with a first output motor, one side inside the equipment box, which is close to the first output motor, is fixedly connected with a plurality of connecting frames, the lower surface of the equipment box is fixedly connected with an assembly box, the bottom ends of the plurality of connecting frames are fixedly connected with a connecting plate, the lower surface of the connecting plate is rotatably connected with a plurality of rotating rods, the output end of the first output motor is connected with each rotating rod through a first synchronous belt transmission, the plurality of rotating rods all extend to the lower side of the assembly box and are all screwed with polishing blocks, the assembly box and the plurality of rotating rods all extend to the inside of the polishing box, and a plurality of reinforcing plates are fixed inside the assembly box, a plurality of the dwang all is connected with a plurality of layers of gusset plate rotation.
As a further scheme of the invention: the rack comprises a driving base, a second output motor is fixedly connected to the lower surface of the driving base, a hollow assembling plate is fixedly connected to one side of the upper surface of the driving base, a fixed assembling plate is fixedly connected to the other side of the upper surface of the driving base, supporting structures are mounted on one sides of the hollow assembling plate and the fixed assembling plate, rotating frames are rotatably connected to the other sides of the hollow assembling plate and the fixed assembling plate, one end of each rotating frame is fixedly connected with a connecting shaft and extends into the hollow assembling plate, and the output end of the second output motor is in transmission connection with the connecting shaft through a second synchronous belt;
two sets of the side both ends of rotating turret all have the carriage through reset spring sliding connection, the gag lever post of the equal fixedly connected with T type of upper surface of carriage, the outside sliding connection of gag lever post has the anchor frame, all through locking bolted connection between anchor frame and the carriage, each gag lever post and the locking bolt between carriage and the anchor frame all are located inside outside one side.
As a further scheme of the invention: scribble the upper surface fixedly connected with a plurality of feed inlet of workbin, and scribble the incasement portion and be provided with the feed bin, the both sides of feed bin all incline to the middle part, scribble the incasement portion and be close to the downside fixedly connected with a plurality of communicating pipe of feed bin, a plurality of the lower surface of communicating pipe all extends to the inside of spraying case and a plurality of fixedly connected with high pressure material spraying nozzle, and a plurality of the top of communicating pipe all communicates with the feed bin.
As a further scheme of the invention: the powder recovery equipment comprises a side box fixedly connected with a spraying box, wherein a recovery bin is arranged in the side box, one side of the recovery bin is provided with a vent communicated with the spraying box, a filter basket communicated with the vent is fixedly connected in the recovery bin, one side of the side box is fixedly connected with a plurality of first fans communicated with the filter basket, the lower surface of the filter basket is communicated with the recovery bin, the side surface of the recovery bin is close to the lower side of the filter basket, a connecting block is fixedly connected, the upper surface of the connecting block is in an inclined state, one side of the side box is fixedly connected with a first air cylinder, one end of the first air cylinder extends to the inside of the connecting block, and a partition plate is screwed in the first air;
the inside downside that is close to the recovery storehouse of side incasement has seted up the conveyer trough, the internally mounted of conveyer trough has spiral feeder, retrieves storehouse and conveyer trough intercommunication, and retrieves the both sides of storehouse bottom and all incline towards the conveyer trough.
As a further scheme of the invention: the track cleaner all includes first seal box, the internally mounted of first seal box has third output motor, the outside transmission of third output motor is connected with the slide bar, the one end of slide bar extends to the outside and the spiro union of first seal box has the second seal box, the inside fixedly connected with third cylinder of second seal box, the output of third cylinder extends to the outside and the fixedly connected with cleaning roller of second seal box.
As a further scheme of the invention: the using method of the spraying device comprises the following steps:
s1: installing a clamping plate into the plate frame, when the clamping plate is installed, sliding the sliding frames on the two sides of the rotating frame outwards through stretching corresponding reset springs, embedding the two sides of the kiln plate between the sliding frames on the two sides and the reinforcing frame, then sliding the reinforcing frame along a limiting rod through a locking bolt, clamping the clamping plate, conveying the plate frame into a polishing box through a sliding rail, starting a second air cylinder, driving an equipment box and an assembling box to descend through the second air cylinder, descending a polishing block to the top of a communication column in a cover plate, starting a first output motor, driving each rotating rod and each polishing block to rotate through a first synchronous belt by the first output motor, polishing an opening of the communication column, lifting and resetting the polishing block after polishing is completed, starting each high-pressure water spray nozzle, and washing a product;
s2: moving the product into a heating box, drying the product, moving the product into a spraying box, starting a high-pressure material spraying nozzle, spraying alumina powder on the product, starting a second output motor while the high-pressure material spraying nozzle works, driving the product to rotate by the second output motor through a second synchronous belt, and then conveying the product out of the spraying box;
s3: seal the opening of spraying case both sides, start each second fan, the powder that the second fan passes through the blast pipe with spraying incasement portion bottom blows, start first fan simultaneously, first fan discharges after straining the basket with the air of spraying incasement portion, powder is left over in the recovery storehouse through straining the basket filtration in the air, first fan starts to close after 5 min, start first cylinder, first cylinder is retrieved the baffle to the connecting block in, retrieve the inside intercommunication in storehouse, inside the screw feeder that the powder falls into the conveyer trough, start screw feeder, discharge the powder from the side case.
The invention has the beneficial effects that:
the kiln plate is provided with the hollow groove, the communication column is arranged between the base plate and the cover plate for supporting, and two ends of the communication column are communicated with the outside;
on the other hand, the customized slide rail and the customized plate frame can drive the product to move among all processing parts in the spraying device, so that the processing efficiency can be improved, the mechanization and the automation during processing can be improved, the opening of the communication column on the cover plate can be polished through a polishing box in the spraying device, the communication column and the product are prevented from being damaged, and the alumina powder can be sprayed on the product through the spraying box;
compared with the prior art, be provided with powder recovery plant, second fan and the blast pipe that is located the bottom in the spraying case, through second fan and blast pipe, can prevent that the powder from piling up in spraying incasement portion to can blow it off to the air, through powder recovery plant, can retrieve the air that contains the powder, and filter the powder, still be provided with screw feeder in the powder recovery plant simultaneously, can retrieve the powder of collecting and recycle.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the construction of a kiln plate according to the invention;
FIG. 2 is a schematic view of the overall structure of the spray coating device of the present invention;
FIG. 3 is a cross-sectional view of the grinding box of the present invention;
FIG. 4 is a partial cross-sectional view of the pallet of the present invention;
FIG. 5 is a cross-sectional view of the spray booth of the present invention;
FIG. 6 is an enlarged view of a portion A of FIG. 4 in accordance with the present invention;
fig. 7 is a partial enlarged view of portion B of fig. 5 in accordance with the present invention.
In the figure: 1. a substrate; 2. a cover plate; 3. a communication column; 4. a vertical plate; 5. clamping a plate; 6. a hollow groove; 7. a slide rail; 8. grinding a box; 9. a spraying box; 10. a paint tank; 11. a heating box; 12. a polishing frame; 13. a plate frame; 14. a dispersion pipe; 15. a water inlet pipe; 16. a high pressure water jet; 17. a side box; 18. a first fan; 19. a filter basket; 20. a first cylinder; 21. connecting blocks; 22. a partition plate; 23. a conveying trough; 24. a screw feeder; 25. an air inlet box; 26. a second fan; 27. an air supply pipe; 28. a track cleaner; 121. a second cylinder; 122. an equipment box; 123. a first output motor; 124. a connecting frame; 125. a connecting plate; 126. assembling a box; 127. rotating the rod; 128. grinding blocks; 129. a first synchronization belt; 131. a drive base; 132. a second output motor; 133. a hollow assembly plate; 134. fixing the assembling plate; 135. a rotating frame; 136. a connecting shaft; 137. a second synchronous belt; 138. a carriage; 139. a reinforcing frame; 1310. a limiting rod; 101. a feed inlet; 102. a high-pressure material spraying nozzle; 103. a communicating pipe; 281. a first seal box; 282. a third output motor; 283. a slide bar; 284. a second sealed box; 285. a third cylinder; 286. and cleaning the roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, a kiln plate device for household porcelain sleeve type kiln plates comprises a concave base plate 1, wherein clamping plates 5 are fixedly connected to both sides of the base plate 1, a cover plate 2 is fixedly connected to the upper side of the base plate 1, a hollow groove 6 is formed between the base plate 1 and the cover plate 2, a plurality of communicating columns 3 are fixedly connected to the inside of the hollow groove 6, the upper ends and the lower ends of the communicating columns 3 are respectively communicated with the base plate 1 and the cover plate 2, and a plurality of vertical plates 4 which are parallel to each other are fixedly connected to one side, close to openings of the communicating columns 3, of the upper surface of the cover plate 2;
through two sets of cardboards 5, can make things convenient for the staff to assemble the kiln board, simultaneously through hollow groove and intercommunication post, make things convenient for the hot-air to circulate, improve the mobility of air for a progress, the intercommunicating pore can be opened to the side of hollow groove.
The processing method of the kiln plate comprises the following steps:
the method comprises the following steps: processing a substrate 1 into a concave shape, processing a plurality of holes I in the substrate 1, processing step shapes on two sides of the substrate 1 to form a clamping plate 5, and processing a plurality of holes II in a cover plate 2;
step two: embedding the bottom ends of the communication columns 3 into the first holes, simultaneously processing the cover plate 2 to the upper side of the substrate 1, and embedding the top ends of the communication columns 3 into the second holes in the cover plate 2;
step three: processing each communication column 3 to be in a hollow state of end-to-end communication to obtain a product A;
step four: installing a product A into the interior of a plate frame 13 in the spray coating device, conveying the plate frame 13 into a polishing box 8 through a slide rail 7, starting a second air cylinder 121, descending a polishing block 128 to the top of a communication column 3 in the product A, polishing an opening of the communication column 3, lifting the polishing block 128 to reset after polishing is completed, starting each high-pressure water spray nozzle 16, and flushing the product A;
step five: and then, moving the product A into the heating box 11, drying the product A, then moving the product A into the spraying box 9, starting the high-pressure material spraying nozzle 102, spraying alumina powder onto the product A, starting the second output motor 132 while the high-pressure material spraying nozzle 102 works, driving the product A to rotate through a second synchronous belt 137 by the second output motor 132, obtaining a product B after spraying, and finally starting powder recovery equipment to recover the powder inside the spraying box 9.
The cross section of the vertical plate 4 is triangular, so that the contact area between the vertical plate 4 and the substrate 1 can be reduced.
The spraying device comprises a slide rail 7, a grinding box 8 and a spraying box 9 which are erected outside the slide rail 7, wherein a plate frame 13 is installed on the upper side of the slide rail 7, and a heating box 11 is fixedly connected between the grinding box 8 and the spraying box 9;
a heating member and a blowing member are installed inside the heating box 11, and are used for drying the surface of the kiln plate;
a polishing frame 12 is arranged on the upper surface of the polishing box 8, dispersing pipes 14 are fixedly connected to two sides of the interior of the polishing box 8, water inlet pipes 15 are fixedly connected to one sides of the two groups of dispersing pipes 14, a plurality of high-pressure water spray nozzles 16 are fixedly connected to the other sides of the two groups of dispersing pipes 14, and the angles of the high-pressure water spray nozzles 16 on the side surface of the same dispersing pipe 14 are different;
the bottom fixedly connected with a plurality of air inlet box 25 of spraying case 9 one side, and the opposite side fixedly connected with powder recovery plant of spraying case 9, and the last fixed surface of spraying case 9 is connected with and scribbles workbin 10, track cleaner 28 is all installed to the inside both sides of spraying case 9, the equal fixedly connected with second fan 26 in inside of a plurality of air inlet box 25, the equal fixedly connected with blast pipe 27 in gas outlet of second fan 26, the end of giving vent to anger of a plurality of blast pipe 27 all extends to the inside bottom of spraying case 9.
The grinding frame 12 comprises a plurality of second air cylinders 121 fixedly connected with two sides inside the grinding box 8, output ends of the plurality of second air cylinders 121 all extend to the outer side of the grinding box 8 and are fixedly connected with an equipment box 122, one end inside the equipment box 122 is fixedly connected with a first output motor 123, one side inside the equipment box 122 close to the first output motor 123 is fixedly connected with a plurality of connecting frames 124, the lower surface of the equipment box 122 is fixedly connected with an assembly box 126, the bottom ends of the plurality of connecting frames 124 are fixedly connected with a connecting plate 125, the lower surface of the connecting plate 125 is rotatably connected with a plurality of rotating rods 127, the output end of the first output motor 123 is in transmission connection with each rotating rod 127 through a first synchronous belt 129, the plurality of rotating rods 127 all extend to the lower side of the assembly box 126 and are all screwed with grinding blocks 128, the assembly box 126 and the plurality of rotating rods 127 all extend to the inside of the grinding box 8, a plurality of layers of reinforcing plates are fixed inside the assembling box 126, and a plurality of rotating rods 127 are rotatably connected with the plurality of layers of reinforcing plates.
The plate frame 13 comprises a driving base 131, a second output motor 132 is fixedly connected to the lower surface of the driving base 131, a hollow assembling plate 133 is fixedly connected to one side of the upper surface of the driving base 131, a fixed assembling plate 134 is fixedly connected to the other side of the upper surface of the driving base 131, supporting structures are respectively installed on one sides of the hollow assembling plate 133 and the fixed assembling plate 134, rotating frames 135 are rotatably connected to the other sides of the hollow assembling plate 133 and the fixed assembling plate 134, a connecting shaft 136 is fixedly connected to one end of each rotating frame 135 and extends into the hollow assembling plate 133, and the output end of the second output motor 132 is in transmission connection with the connecting shaft 136 through a second synchronous belt 137;
the two ends of the side surfaces of the two groups of rotating frames 135 are both connected with sliding frames 138 through reset springs in a sliding mode, the upper surfaces of the sliding frames 138 are both fixedly connected with T-shaped limiting rods 1310, the outer sides of the limiting rods 1310 are connected with reinforcing frames 139 in a sliding mode, the reinforcing frames 139 are connected with the sliding frames 138 through locking bolts, and the limiting rods 1310 and the locking bolts between the sliding frames 138 and the reinforcing frames 139 are located on the inner side and the outer side.
Scribble fixed surface of paint box 10 and be connected with a plurality of feed inlet 101, and scribble the inside feed bin that is provided with of paint box 10, the both sides of feed bin all incline to the middle part, scribble the inside downside fixedly connected with a plurality of communicating pipe 103 that is close to the feed bin of paint box 10, the lower surface of a plurality of communicating pipe 103 all extends to the inside of spraying case 9 and a plurality of high pressure of fixedly connected with spouts material mouth 102, and the top of a plurality of communicating pipe 103 all communicates with the feed bin.
The powder recovery equipment comprises a side box 17 fixedly connected with a spraying box 9, a recovery bin is arranged in the side box 17, one side of the recovery bin is provided with a vent communicated with the spraying box 9, a filter basket 19 communicated with the vent is fixedly connected in the recovery bin, one side of the side box 17 is fixedly connected with a plurality of first fans 18 communicated with the filter basket 19, the lower surface of the filter basket 19 is communicated with the recovery bin, a connecting block 21 is fixedly connected to the side surface of the recovery bin, close to the lower side of the filter basket 19, the upper surface of the connecting block 21 is in an inclined state, a first air cylinder 20 is fixedly connected to one side of the side box 17, one end of the first air cylinder 20 extends to the inside of the connecting block 21, and a partition plate 22 is;
conveying groove 23 has been seted up to the inside downside that is close to the recovery storehouse of side case 17, and the internally mounted of conveying groove 23 has screw feeder 24, retrieves storehouse and conveying groove 23 intercommunication, and the both sides of retrieving the storehouse bottom all incline towards conveying groove 23.
The rail cleaners 28 each include a first sealing box 281, a third output motor 282 is mounted inside the first sealing box 281, a sliding rod 283 is connected to the outside of the third output motor 282 in a transmission manner, one end of the sliding rod 283 extends to the outside of the first sealing box 281 and is screwed with a second sealing box 284, a third air cylinder 285 is fixedly connected inside the second sealing box 284, and an output end of the third air cylinder 285 extends to the outside of the second sealing box 284 and is fixedly connected with a cleaning roller 286.
The working principle of the invention is as follows:
the chucking plate 5 is installed inside the plate frame 13, and at the time of installation, the sliding frames 138 at both sides of the rotating frame 135 are slid to the outside by stretching the corresponding return springs, both sides of the kiln plate are inserted between the sliding frames 138 at both sides and the reinforcing frame 139, and then the reinforcing frame 139 is slid along the stopper bars 1310 by the locking bolts, the chucking plate 5 is clamped, the plate frame 13 is conveyed into the grinding box 8 by the slide rails 7, the second cylinder 121 is started, the second cylinder 121 drives the equipment box 122 and the assembly box 126 to descend, the polishing block 128 descends to the top of the communication column 3 in the cover plate 2, the first output motor 123 is started, the first output motor 123 drives each rotating rod 127 and the polishing block 128 to rotate through the first synchronous belt 129, polishing the opening of the communicating column 3, lifting the polishing block 128 to reset after polishing is finished, starting each high-pressure water spray nozzle 16, and washing the kiln plate;
moving the kiln plate into the heating box 11, drying the kiln plate, moving the kiln plate into the spraying box 9, starting the high-pressure material spraying nozzle 102, spraying alumina powder onto the kiln plate, starting the second output motor 132 while the high-pressure material spraying nozzle 102 works, driving the kiln plate to rotate by the second output motor 132 through a second synchronous belt 137, and then transporting the kiln plate out of the spraying box 9;
the openings at the two sides of the spraying box 9 are sealed, the second fans 26 are started, the second fans 26 blow powder at the bottom end inside the spraying box 9 through the air supply pipes 27, the first fans 18 are started simultaneously, the air inside the spraying box 9 is filtered by the first fans 18 and then discharged, the powder in the air is filtered by the filter baskets 19 and left in the recycling bin, the first fans 18 are started for 5 min and then closed, the first cylinders 20 are started, the partition plates 22 are recycled into the connecting blocks 21 by the first cylinders 20, the recycling bin is communicated with the inside, the powder falls into the spiral feeders 24 in the conveying grooves 23, the spiral feeders 24 are started, and the powder is discharged from the side boxes 17.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (8)
1. The kiln plate device for the household porcelain sleeve products comprises a concave base plate (1), wherein clamping plates (5) are fixedly connected to two sides of the base plate (1), and the kiln plate device is characterized in that a cover plate (2) is fixedly connected to the upper side of the base plate (1), a hollow groove (6) is formed between the base plate (1) and the cover plate (2), a plurality of communication columns (3) are fixedly connected to the inside of the hollow groove (6), the upper ends and the lower ends of the communication columns (3) are respectively communicated with the base plate (1) and the cover plate (2), and a plurality of vertical plates (4) which are parallel to each other are fixedly connected to one side, close to an opening of the communication column (3), of the upper surface of the cover plate (2);
the processing method of the kiln plate comprises the following steps:
the method comprises the following steps: processing a substrate (1) into a concave shape, processing a plurality of first holes in the substrate (1), processing stepped shapes on two sides of the substrate (1) to form a clamping plate (5), and processing a plurality of second holes in a cover plate (2);
step two: embedding the bottom ends of the communication columns (3) into the first holes, processing the cover plate (2) to the upper side of the substrate (1), and embedding the top ends of the communication columns (3) into the second holes in the cover plate (2);
step three: processing each communicating column (3) to be in a hollow state of end-to-end communication to obtain a product A;
step four: installing a product A into the interior of a plate frame (13) in the spray coating device, conveying the plate frame (13) into a polishing box (8) through a sliding rail (7), starting a second air cylinder (121), descending a polishing block (128) to the top of a communication column (3) in the product A, polishing an opening of the communication column (3), lifting the polishing block (128) to reset after polishing is completed, starting each high-pressure water spray nozzle (16), and flushing the product A;
step five: and then, the product A is moved into a heating box (11), the product A is dried, then the product A is moved into a spraying box (9), a high-pressure spraying nozzle (102) is started, alumina powder is sprayed on the product A, a second output motor (132) is started while the high-pressure spraying nozzle (102) works, the second output motor (132) drives the product A to rotate through a second synchronous belt (137), a product B is obtained after spraying is finished, finally, powder recovery equipment is started, and powder inside the spraying box (9) is recovered.
2. The kiln plate device for household porcelain sets as claimed in claim 1, wherein the cross section of the vertical plate (4) is any one of triangular, circular truncated cone, trapezoidal and rectangular.
3. The kiln plate device for the household porcelain sleeve products is characterized by comprising a slide rail (7), a grinding box (8) and a spraying box (9) which are erected outside the slide rail (7), wherein a plate frame (13) is installed on the upper side of the slide rail (7), and a heating box (11) is fixedly connected between the grinding box (8) and the spraying box (9);
the polishing device is characterized in that a polishing frame (12) is mounted on the upper surface of the polishing box (8), dispersion pipes (14) are fixedly connected to two sides of the interior of the polishing box (8), a water inlet pipe (15) is fixedly connected to one side of each of two groups of dispersion pipes (14), a plurality of high-pressure water spray heads (16) are fixedly connected to the other side of each of two groups of dispersion pipes (14), and angles of the plurality of high-pressure water spray heads (16) on the side of the same dispersion pipe (14) are different;
the bottom fixedly connected with a plurality of air inlet box (25) of spraying case (9) one side, and the opposite side fixedly connected with powder recovery plant of spraying case (9), and the last fixed surface of spraying case (9) is connected with and scribbles workbin (10), track cleaner (28), a plurality of are all installed to the inside both sides of spraying case (9) the equal fixedly connected with second fan (26) in inside of air inlet box (25), the equal fixedly connected with blast pipe (27) in gas outlet of second fan (26), a plurality of the end of giving vent to anger of blast pipe (27) all extends to the inside bottom of spraying case (9).
4. The kiln plate device for household porcelain sleeve products as claimed in claim 3, wherein the grinding rack (12) comprises a plurality of second air cylinders (121) fixedly connected with two sides inside the grinding box (8), the output ends of the plurality of second air cylinders (121) extend to the outer side of the grinding box (8) and are fixedly connected with an equipment box (122), one end inside the equipment box (122) is fixedly connected with a first output motor (123), one side inside the equipment box (122) close to the first output motor (123) is fixedly connected with a plurality of connecting frames (124), the lower surface of the equipment box (122) is fixedly connected with an assembly box (126), the bottom ends of the plurality of connecting frames (124) are fixedly connected with a connecting plate (125), the lower surface of the connecting plate (125) is rotatably connected with a plurality of rotating rods (127), be connected through first hold-in range (129) transmission between the output of first output motor (123) and each dwang (127), a plurality of dwang (127) all extend to the downside of assembly box (126) and all the spiro union have sanding block (128), assembly box (126) and a plurality of dwang (127) all extend to the inside of sanding case (8), a plurality of layers of gusset plate, a plurality of are fixed to the inside of assembly box (126) dwang (127) all rotates with a plurality of layers of gusset plate to be connected.
5. The kiln plate device for household porcelain sets as claimed in claim 3, the plate frame (13) comprises a driving base (131), the lower surface of the driving base (131) is fixedly connected with a second output motor (132), and one side of the upper surface of the driving base (131) is fixedly connected with a hollow assembling plate (133), the other side of the upper surface of the driving base (131) is fixedly connected with a fixed assembling plate (134), one side of the hollow assembling plate (133) and one side of the fixed assembling plate (134) are both provided with a supporting structure, and the other sides of the hollow assembling plate (133) and the fixed assembling plate (134) are both rotatably connected with rotating frames (135), one end of one group of the rotating frames (135) is fixedly connected with a connecting shaft (136) and extends to the inside of the hollow assembling plate (133), the output end of the second output motor (132) is in transmission connection with a connecting shaft (136) through a second synchronous belt (137);
two sets of the side both ends of rotating turret (135) all have carriage (138) through reset spring sliding connection, the equal fixedly connected with gag lever post (1310) of T type of upper surface of carriage (138), the outside sliding connection of gag lever post (1310) has reinforcing frame (139), all through locking bolted connection between reinforcing frame (139) and carriage (138), each gag lever post (1310) and the locking bolt between carriage (138) and reinforcing frame (139) all are located inside outside one side.
6. The kiln plate device for the household porcelain sleeve products according to claim 3, wherein the upper surface of the paint box (10) is fixedly connected with a plurality of feed inlets (101), the paint box (10) is internally provided with a storage bin, the two sides of the storage bin incline towards the middle part, the paint box (10) is internally provided with a plurality of communicating pipes (103) which are fixedly connected with the lower side of the storage bin, the lower surface of each communicating pipe (103) extends to the inside of the spraying box (9), the high-pressure spraying nozzles (102) are fixedly connected with the inside of the spraying box (9), and the top of each communicating pipe (103) is communicated with the storage bin.
7. The kiln plate device for household porcelain sets as claimed in claim 3, the powder recovery device comprises a side box (17) fixedly connected with a spraying box (9), a recovery bin is arranged in the side box (17), one side of the recovery bin is provided with a vent communicated with the spraying box (9), a filter basket (19) communicated with the ventilation opening is fixedly connected inside the recovery bin, one side of the side box (17) is fixedly connected with a plurality of first fans (18) communicated with the filter basket (19), the lower surface of the filter basket (19) is communicated with a recovery bin, the side surface of the recovery bin close to the lower side of the filter basket (19) is fixedly connected with a connecting block (21), the upper surface of the connecting block (21) is in an inclined state, one side of the side box (17) is fixedly connected with a first air cylinder (20), one end of the first cylinder (20) extends to the inside of the connecting block (21) and is in threaded connection with a partition plate (22);
conveying groove (23) have been seted up to the inside downside that is close to the recovery storehouse of side case (17), the internally mounted of conveying groove (23) has screw feeder (24), retrieves storehouse and conveying groove (23) intercommunication, and retrieves the both sides of storehouse bottom and all incline towards conveying groove (23).
8. The kiln plate device for household porcelain sleeve products as claimed in claim 3, wherein the rail cleaners (28) each comprise a first sealing box (281), a third output motor (282) is installed inside the first sealing box (281), a sliding rod (283) is in transmission connection with the outer side of the third output motor (282), one end of the sliding rod (283) extends to the outer side of the first sealing box (281) and is in threaded connection with a second sealing box (284), a third air cylinder (285) is fixedly connected inside the second sealing box (284), and an output end of the third air cylinder (285) extends to the outer side of the second sealing box (284) and is fixedly connected with a cleaning roller (286).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110263781.3A CN113028837A (en) | 2021-03-11 | 2021-03-11 | Kiln plate device for daily porcelain sleeve products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110263781.3A CN113028837A (en) | 2021-03-11 | 2021-03-11 | Kiln plate device for daily porcelain sleeve products |
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| CN113028837A true CN113028837A (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110263781.3A Pending CN113028837A (en) | 2021-03-11 | 2021-03-11 | Kiln plate device for daily porcelain sleeve products |
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