CN212170871U - Intelligent environment-friendly dust-free device of concrete mixing plant - Google Patents
Intelligent environment-friendly dust-free device of concrete mixing plant Download PDFInfo
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- CN212170871U CN212170871U CN202020374018.9U CN202020374018U CN212170871U CN 212170871 U CN212170871 U CN 212170871U CN 202020374018 U CN202020374018 U CN 202020374018U CN 212170871 U CN212170871 U CN 212170871U
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- 238000002156 mixing Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000005192 partition Methods 0.000 claims abstract description 12
- 230000007613 environmental effect Effects 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims 1
- 238000002955 isolation Methods 0.000 abstract description 6
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000011086 high cleaning Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
本实用新型公开了一种混凝土搅拌站的智能化环保无尘装置,包括基座,基座上表面的一端固定连接有多个料塔,且基座内部靠近料塔的下侧贯穿连接有送料设备,基座上表面的中间部位固定连接有电机,且基座的内部固定连接有支撑柱,基座上表面靠近电机的一侧固定连接有进风箱,电机的输出端与支撑柱固定连接,基座内部在内壁和支撑柱之间等距固定连接有多个隔板,本实用新型涉及混凝土搅拌站环保设备技术领域。该混凝土搅拌站的智能化环保无尘装置,在基座中设置有三个隔离仓,可以自动对料塔的过滤器进行更换、清洗和干燥,并且装置的结构简单合理,同时扩展性较高,可以根据需要在基座的内部安装不同的监控设备和控制设备。
The utility model discloses an intelligent environment-friendly and dust-free device for a concrete mixing plant, which comprises a base, one end of the upper surface of the base is fixedly connected with a plurality of material towers, and the inside of the base close to the lower side of the material tower is penetratingly connected with feeding materials Equipment, the middle part of the upper surface of the base is fixedly connected with a motor, and the inner part of the base is fixedly connected with a support column, the side of the upper surface of the base close to the motor is fixedly connected with an air inlet box, and the output end of the motor is fixedly connected with the support column, A plurality of partitions are fixedly connected at equal distances between the inner wall and the support column inside the base, and the utility model relates to the technical field of environmental protection equipment for a concrete mixing station. The intelligent environmental protection and dust-free device of the concrete batching plant is equipped with three isolation bins in the base, which can automatically replace, clean and dry the filter of the material tower. The structure of the device is simple and reasonable, and the expansibility is high. Different monitoring and control devices can be installed inside the base as required.
Description
技术领域technical field
本实用新型涉及混凝土搅拌站环保设备技术领域,具体为一种混凝土搅拌站的智能化环保无尘装置。The utility model relates to the technical field of environmental protection equipment for a concrete mixing station, in particular to an intelligent environmental protection and dust-free device for a concrete mixing station.
背景技术Background technique
混凝土搅拌站主要由搅拌主机、物料称量系统、物料输送系统、物料贮存系统和控制系统等5大系统和其他附属设施组成,混凝土搅拌站是用来集中搅拌混凝土的联合装置,又称混凝土预制场,由于它的机械化、自动化程度较高,所以生产率也很高,并能保证混凝土的质量和节省水泥,混凝土搅拌站在工作时,需要通过滤网或者布袋等过滤装置将搅拌站中送料装置进行连接。Concrete batching plant is mainly composed of five systems and other auxiliary facilities, including mixing host, material weighing system, material conveying system, material storage system and control system. Due to its high degree of mechanization and automation, the production rate is also high, and it can ensure the quality of concrete and save cement. When the concrete mixing station is working, it needs to pass the filter device such as a filter screen or a cloth bag. to connect.
中国专利公开了一种混凝土搅拌站除尘系统(公开号:CN206578984U),该专利包括除尘器,还包括收尘管道和与收尘室,除尘器设置在收尘室顶部,收尘室通过收尘管道与水泥仓顶部连通,收尘室设置在地面上,收尘室侧壁上开设有通风口,通风口处设置有风机,收尘室内位于风机外部设置有密布过滤孔的隔尘网罩,通风口外设置有密封滑门,收尘室侧壁上设置用于驱动滑门滑动的滑移装置。The Chinese patent discloses a dust removal system for a concrete mixing station (publication number: CN206578984U). The patent includes a dust collector, a dust collection pipeline and a dust collection chamber. The dust collector is arranged on the top of the dust collection chamber. The pipeline is connected with the top of the cement silo, the dust collection chamber is set on the ground, the side wall of the dust collection chamber is provided with a ventilation port, and the ventilation port is provided with a fan. A sealed sliding door is arranged outside the air vent, and a sliding device for driving the sliding door to slide is arranged on the side wall of the dust collecting chamber.
现有的混凝土搅拌站中用于料塔的除尘过滤装置在长时间使用时,会堆积大量的粉尘或者其余杂质,并且在对其进行清理时,需要较多的设备和工序将其与料塔进行分离,导致工作强度大,并且机械化和智能化程度低。The dust removal and filtering device used for the material tower in the existing concrete mixing plant will accumulate a large amount of dust or other impurities when it is used for a long time, and when cleaning it, more equipment and processes are required to separate it from the material tower. Separation results in high work intensity and low degree of mechanization and intelligence.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种混凝土搅拌站的智能化环保无尘装置,解决了现有的混凝土搅拌站中用于料塔的除尘过滤装置在长时间使用时,会堆积大量的粉尘或者其余杂质,并且在对其进行清理时,需要较多的设备和工序将其与料塔进行分离的问题。In view of the deficiencies of the prior art, the utility model provides an intelligent and environmentally friendly dust-free device for a concrete batching plant, which solves the problem that the dust removal and filtering device used for the material tower in the existing concrete batching plant will accumulate when used for a long time. A large amount of dust or other impurities, and when cleaning it, more equipment and processes are required to separate it from the material tower.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种混凝土搅拌站的智能化环保无尘装置,包括基座,所述基座上表面的一端固定连接有多个料塔,且基座内部靠近料塔的下侧贯穿连接有送料设备,所述基座上表面的中间部位固定连接有电机,且基座的内部固定连接有支撑柱,所述基座上表面靠近电机的一侧固定连接有进风箱,所述电机的输出端与支撑柱固定连接,所述基座内部在内壁和支撑柱之间等距固定连接有多个隔板,所述隔板、基座内壁和支撑柱之间依次分隔形成有工作仓、清洗仓和干燥仓,且支撑柱侧面固定连接有多组连接管,所述连接管的一端固定连接有过滤器。In order to achieve the above purpose, the utility model is realized by the following technical solutions: an intelligent environmental protection and dust-free device for a concrete mixing plant, comprising a base, one end of the upper surface of the base is fixedly connected with a plurality of material towers, and the base is A feeding device is connected through the inside of the base close to the lower side of the material tower, a motor is fixedly connected to the middle part of the upper surface of the base, and a support column is fixedly connected to the inside of the base, and the upper surface of the base is close to the side of the motor The air inlet box is fixedly connected, the output end of the motor is fixedly connected with the support column, the interior of the base is fixedly connected with a plurality of partitions at equal distances between the inner wall and the support column, the partitions, the inner wall of the base and the support A working bin, a cleaning bin and a drying bin are formed in sequence between the columns, and a plurality of groups of connecting pipes are fixedly connected to the sides of the supporting columns, and one end of the connecting pipes is fixedly connected with a filter.
优选的,所述过滤器包括固定环,所述固定环与连接管固定连接,且固定环的上表面固定连接有多个第一气缸,所述第一气缸的顶端之间固定连接有连接环,所述连接环的内壁粘附连接有滤袋。Preferably, the filter includes a fixing ring, the fixing ring is fixedly connected with the connecting pipe, a plurality of first cylinders are fixedly connected to the upper surface of the fixing ring, and the top ends of the first cylinders are fixedly connected with connecting rings , the inner wall of the connecting ring is adhered and connected with a filter bag.
优选的,所述隔板包括与基座上、下内壁固定连接的第一固定板和第二固定板,所述第一固定板与第二固定板处于同一竖直方向。Preferably, the partition plate comprises a first fixing plate and a second fixing plate fixedly connected with the upper and lower inner walls of the base, and the first fixing plate and the second fixing plate are in the same vertical direction.
优选的,所述第一固定板内部的顶端固定连接有第二气缸,所述第二气缸的底端固定连接有活动板,所述活动板的下表面与第二固定板的上表面紧密贴合。Preferably, a second air cylinder is fixedly connected to the top end of the first fixed plate, a movable plate is fixedly connected to the bottom end of the second air cylinder, and the lower surface of the movable plate is in close contact with the upper surface of the second fixed plate combine.
优选的,所述基座下表面靠近清洗仓的下侧固定连接有第一滤盒,所述第一滤盒与清洗仓连通,所述清洗仓内部的顶端固定连接有多个高压喷头。Preferably, a first filter box is fixedly connected to the lower surface of the base close to the lower side of the cleaning bin, the first filter box is communicated with the cleaning bin, and a plurality of high-pressure spray heads are fixedly connected to the top of the interior of the cleaning bin.
优选的,所述进风箱内部的顶端固定连接有滤板,且进风箱内部靠近滤板的下侧固定连接有风机,所述干燥仓内部的顶端固定连接有电加热器,所述风机的出风口与电加热器的进风口连通。Preferably, a filter plate is fixedly connected to the top of the inside of the air inlet box, a fan is fixedly connected to the lower side of the inside of the air inlet box near the filter plate, an electric heater is fixedly connected to the top of the inside of the drying chamber, and the outlet of the fan is fixedly connected. The tuyere is communicated with the air inlet of the electric heater.
优选的,所述基座下表面靠近干燥仓的下侧固定连接有第二滤盒,所述第二滤盒与干燥仓连通。Preferably, a second filter box is fixedly connected to the lower surface of the base close to the lower side of the drying chamber, and the second filter box is in communication with the drying chamber.
有益效果beneficial effect
本实用新型提供了一种混凝土搅拌站的智能化环保无尘装置。与现有的技术相比具备以下有益效果:The utility model provides an intelligent environment-friendly and dust-free device of a concrete mixing station. Compared with the existing technology, it has the following beneficial effects:
(1)、该混凝土搅拌站的智能化环保无尘装置,通过基座内部在内壁和支撑柱之间等距固定连接有多个隔板,隔板、基座内壁和支撑柱之间依次分隔形成有工作仓、清洗仓和干燥仓,隔板包括与基座上、下内壁固定连接的第一固定板和第二固定板,第一固定板内部的顶端固定连接有第二气缸,第二气缸的底端固定连接有活动板,活动板的下表面与第二固定板的上表面紧密贴合,基座下表面靠近清洗仓的下侧固定连接有第一滤盒,第一滤盒与清洗仓连通,清洗仓内部的顶端固定连接有多个高压喷头,干燥仓内部的顶端固定连接有电加热器,本装置在基座中设置有三个隔离仓,可以自动对料塔的过滤器进行更换、清洗和干燥,并且装置的结构简单合理,同时扩展性较高,可以根据需要在基座的内部安装不同的监控设备和控制设备,从而可以提高搅拌站的智能化和机械化,并且基座内部的隔离仓对过滤器的清理效率高,并且全程自动,可以降低工作人员的劳动强度。(1) The intelligent environmental protection and dust-free device of the concrete batching plant is fixedly connected with a plurality of partitions at equal distances between the inner wall of the base and the support column, and the partitions, the inner wall of the base and the support column are separated in turn. A working bin, a cleaning bin and a drying bin are formed. The partition includes a first fixing plate and a second fixing plate that are fixedly connected with the upper and lower inner walls of the base. The bottom end of the cylinder is fixedly connected with a movable plate, the lower surface of the movable plate is closely attached to the upper surface of the second fixed plate, the lower surface of the base is fixedly connected to the lower side of the cleaning bin, and a first filter box is fixedly connected. The cleaning chamber is connected, the top of the cleaning chamber is fixedly connected with a plurality of high-pressure nozzles, and the top of the drying chamber is fixedly connected with an electric heater. The device is provided with three isolation chambers in the base, which can automatically clean the filter of the material tower. Replacement, cleaning and drying, and the structure of the device is simple and reasonable, and at the same time, it has high expansibility. Different monitoring equipment and control equipment can be installed inside the base according to needs, so that the intelligence and mechanization of the mixing station can be improved, and the base The internal isolation bin has high cleaning efficiency for the filter, and the whole process is automatic, which can reduce the labor intensity of the staff.
(2)、该混凝土搅拌站的智能化环保无尘装置,通过支撑柱侧面固定连接有多组连接管,连接管的一端固定连接有过滤器,过滤器包括固定环,固定环与连接管固定连接,且固定环的上表面固定连接有多个第一气缸,第一气缸的顶端之间固定连接有连接环,连接环的内壁粘附连接有滤袋,本装置中的滤袋具有较好的调节功能,在长度较长时,可以与料塔的出料口紧密贴合,在长度较短时,可以方便进行转移,从而方便装置对内部的滤袋进行清理和维护。(2) The intelligent environmental protection and dust-free device of the concrete batching plant is fixedly connected with multiple sets of connecting pipes through the side of the support column. One end of the connecting pipes is fixedly connected with a filter. The filter includes a fixing ring, and the fixing ring is fixed with the connecting pipe. A plurality of first cylinders are fixedly connected to the upper surface of the fixing ring, a connecting ring is fixedly connected between the top ends of the first cylinders, and a filter bag is adhered to the inner wall of the connecting ring. When the length is long, it can be closely fitted with the discharge port of the material tower, and when the length is short, it can be easily transferred, so as to facilitate the device to clean and maintain the internal filter bag.
附图说明Description of drawings
图1为本实用新型的外观图;Fig. 1 is the appearance drawing of the utility model;
图2为本实用新型中基座的俯剖视图;Fig. 2 is the top sectional view of the base in the utility model;
图3为本实用新型中过滤器的侧视图;Fig. 3 is the side view of the filter in the utility model;
图4为本实用新型中清洗仓的剖视图;Fig. 4 is the sectional view of the cleaning bin in the utility model;
图5为本实用新型中干燥仓的剖视。FIG. 5 is a cross-sectional view of the drying chamber in the utility model.
图中:1、基座;2、料塔;3、送料设备;4、电机;5、进风箱;6、支撑柱;7、隔板;8、工作仓;9、清洗仓;10、干燥仓;11、连接管;12、过滤器;13、第一滤盒;14、高压喷头;15、第二滤盒;16、电加热器;121、固定环;122、第一气缸;123、连接环;124、滤袋;71、第一固定板;72、第二固定板;73、第二气缸;74、活动板;51、滤板;52、风机。In the figure: 1. Base; 2. Material tower; 3. Feeding equipment; 4. Motor; 5. Air inlet box; 6. Support column; 7. Clapboard; 8. Working bin; 9. Cleaning bin; 10. Drying Warehouse; 11, connecting pipe; 12, filter; 13, first filter box; 14, high pressure nozzle; 15, second filter box; 16, electric heater; 121, fixing ring; 122, first cylinder; 123, connecting ring; 124, filter bag; 71, first fixed plate; 72, second fixed plate; 73, second cylinder; 74, movable plate; 51, filter plate; 52, fan.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-5,本实用新型提供一种技术方案:一种混凝土搅拌站的智能化环保无尘装置,包括基座1,基座1上表面的一端固定连接有多个料塔2,且基座1内部靠近料塔2的下侧贯穿连接有送料设备3,送料设备3为密封状,基座1上表面的中间部位固定连接有电机4,电机4为40W-90型电机,且电机4设置有锁紧结构和减速结构,且基座1的内部固定连接有支撑柱6,基座1上表面靠近电机4的一侧固定连接有进风箱5,电机4的输出端与支撑柱6固定连接,基座1内部在内壁和支撑柱6之间等距固定连接有多个隔板7,隔板7包括与基座1上、下内壁固定连接的第一固定板71和第二固定板72,第一固定板71与第二固定板72处于同一竖直方向,第一固定板71内部的顶端固定连接有第二气缸73,第二气缸73的底端固定连接有活动板74,活动板74的下表面与第二固定板72的上表面紧密贴合,隔板7、基座1内壁和支撑柱6之间依次分隔形成有工作仓8、清洗仓9和干燥仓10,基座1下表面靠近清洗仓9的下侧固定连接有第一滤盒13,第一滤盒13与清洗仓9连通,清洗仓9内部的顶端固定连接有多个高压喷头14,高压喷头14与外部的高压供水装置通过法兰连通,进风箱5内部的顶端固定连接有滤板51,且进风箱5内部靠近滤板51的下侧固定连接有风机52,干燥仓10内部的顶端固定连接有电加热器16,风机52的出风口与电加热器16的进风口连通,基座1下表面靠近干燥仓10的下侧固定连接有第二滤盒15,第二滤盒15与干燥仓10连通,本装置中在基座1中设置有三个隔离仓,可以自动对料塔2的过滤器12进行更换、清洗和干燥,并且装置的结构简单合理,同时扩展性较高,可以根据需要在基座1的内部安装不同的监控设备和控制设备,从而可以提高搅拌站的智能化和机械化,并且基座1内部的隔离仓对过滤器12的清理效率高,并且全程自动,可以降低工作人员的劳动强度,且支撑柱6侧面固定连接有多组连接管11,连接管11的一端固定连接有过滤器12,过滤器12的顶部套设在料塔2出料口的外侧,且过滤器12的底端与送料设备3的进料口贴合,过滤器12包括固定环121,固定环121与连接管11固定连接,且固定环121的上表面固定连接有多个第一气缸122,第一气缸122的顶端之间固定连接有连接环123,连接环123的内壁粘附连接有滤袋124,本装置中的滤袋124具有较好的调节功能,在长度较长时,可以与料塔2的出料口紧密贴合,在长度较短时,可以方便进行转移,从而方便装置对内部的滤袋进行清理和维护,同时本说明书中未作详细描述的内容均属于本领域技术人员公知的现有技术。1-5, the present utility model provides a technical solution: an intelligent environmental protection and dust-free device for a concrete batching plant, comprising a
工作时,料塔2内部的混凝土原料经过过滤器12除尘后掉落到送料设备3中,并且通过送料设备3将原料运送至下一加工设备中,在长时间使用后,启动料塔2底端过滤器12的第一气缸122,将连接环123与料塔2的出料口进行分离,随后启动所有隔板7中的第二气缸73,第二气缸73带动活动板74上升到第一固定板71中,随后启动电机4,电机4通过连接管11带动过滤器12从活动板74和第二固定板72并且移动至相邻的隔离仓中,在新的过滤器12移动到料塔2的下侧后,再次启动其内部的第一气缸122,第一气缸122将连接环123重新套设到料塔2出料口的外侧,在清洗仓9内部,启动外部的高压供水装置,即可通过高压喷头14对过滤器12进行冲刷清洗,并且冲洗用水会从第一滤盒13排放流出,在干燥仓10内部,可以启动风机52和电加热器16对过滤器12进行干燥和风干。During operation, the concrete raw materials inside the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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