CN113021963A - A semi-automatic production line for producing compound incubation recess board - Google Patents
A semi-automatic production line for producing compound incubation recess board Download PDFInfo
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- CN113021963A CN113021963A CN202110448756.2A CN202110448756A CN113021963A CN 113021963 A CN113021963 A CN 113021963A CN 202110448756 A CN202110448756 A CN 202110448756A CN 113021963 A CN113021963 A CN 113021963A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
Abstract
The invention provides a semi-automatic production line for producing a composite heat-insulation groove plate, relates to the technical field of automatic production lines, and solves the technical problems that an existing production line is high in manufacturing cost and inconvenient to move. This production line includes pretreatment production line and aftertreatment production line, pretreatment production line includes first bottom plate, first bottom plate is divided into including raw and other materials material loading district and equipment station district, the aftertreatment production line includes the second bottom plate, the second bottom plate is divided into including the station district that punches and product off-line district, be equipped with first transfer chain on lieing in the first bottom plate on equipment station district, be equipped with the second transfer chain on lieing in the second bottom plate of the station district that punches and product off-line district, when first bottom plate and second bottom plate dock mutually, first transfer chain and second transfer chain can form the butt joint. The invention has simple structure, low cost and high production efficiency; meanwhile, the assembly, disassembly and transportation are convenient, and the rapid transition production can be realized.
Description
Technical Field
The invention relates to the technical field of automatic production lines, in particular to a semi-automatic production line for producing a composite heat-insulating groove plate.
Background
In the prior art, when the composite heat-insulating groove plate is produced, the assembly mode of the composite heat-insulating groove plate is mainly completed by adopting a mode of manually lifting by personnel and moving materials by a forklift. However, the volume and the weight of raw materials used for producing the composite heat-insulation groove plate are large, the labor intensity of personnel is high, and the production efficiency is low; meanwhile, the occupied production area is large, and the requirement of large-scale production cannot be met. The prior art also has the compound incubation recess board production line of full automation or degree of automation is higher, and although this degree of automation higher production line can make production efficiency higher, its cost is higher relatively, only suits to use in the large-scale factory building, has inconvenient removal scheduling problem moreover. Because the market competition of building raw materials is very violent, the sensitivity to the price is very high, and meanwhile, the period of a building project is generally short. Therefore, a production line which is low in manufacturing cost, has certain production efficiency and can be conveniently disassembled, assembled and moved is needed to realize the production of the composite groove plate.
Disclosure of Invention
The invention aims to provide a semi-automatic production line for producing a composite heat-insulating groove plate, and aims to solve the technical problems that the production line for producing the composite heat-insulating groove plate in the prior art is high in manufacturing cost and inconvenient to move. The technical effects that can be produced by the preferred technical scheme in the technical schemes provided by the invention are described in detail in the following.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides a semi-automatic production line for producing a composite heat-insulation groove plate, which comprises a pre-treatment production line and a post-treatment production line, wherein the pre-treatment production line comprises a first bottom plate, the first bottom plate is divided into a raw material feeding area and an assembling station area, the post-treatment production line comprises a second bottom plate, the second bottom plate is divided into a punching station area and a product unloading area, a first conveying line is arranged on the first bottom plate positioned on the assembling station area, a second conveying line is arranged on the second bottom plate positioned on the punching station area and the product unloading area, and when the first bottom plate and the second bottom plate are in butt joint, the first conveying line and the second conveying line can be in butt joint.
According to a preferred embodiment, the pretreatment line further comprises a first gantry frame positioned on the first bottom plate, and the first gantry frame is arranged across the raw material feeding area and the assembly station area.
According to a preferred embodiment, a loading gantry mechanical gripper is mounted on top of the first gantry frame, the loading gantry mechanical gripper being movable between the raw material loading area and the assembly station area.
According to a preferred embodiment, the first conveyor line is arranged in the assembly station area near the edge of the first bottom plate, and a first driving device for driving the first conveyor line to convey is arranged below the first conveyor line.
According to a preferred embodiment, the second conveyor line extends from the edge of the second bottom plate of the punching station area to the product unloading area, and a second driving device and a third driving device are respectively arranged below the second conveyor lines of the punching station area and the product unloading area.
According to a preferred embodiment, the first driving device, the second driving device and the third driving device all comprise driving motors, the driving motors are fixed to the lower portion of the first conveying line or the lower portion of the second conveying line through motor frames, a main shaft of each driving motor is connected with a driving gear, a first driven gear is arranged on each motor frame, each first conveying line or each second conveying line comprises a plurality of conveying rollers, a second driven gear is arranged at one end of each conveying roller, and each driving motor is connected with the driving gear, the first driven gear and the second driven gear through rack meshing so as to drive the conveying rollers to transmit.
According to a preferred embodiment, a hole-punching machine and a hole-punching dust-collecting device are provided in the region of the punching station, which hole-punching machine and hole-punching dust-collecting device are fastened to the second base plate.
According to a preferred embodiment, the punch is a double-headed punch.
According to a preferred embodiment, a second gantry frame is arranged at a position which is located in the product offline area and crosses the second conveyor line, and a second gantry mechanical gripper is arranged on the second gantry frame.
According to a preferred embodiment, a fixing standard for fixing the pre-treatment line and the post-treatment line is arranged at the bottom of the first bottom plate and the second bottom plate.
Based on the technical scheme, the semi-automatic production line for producing the composite heat-insulation groove plate at least has the following technical effects:
the semi-automatic production line for producing the composite heat-insulation groove plate comprises a pretreatment production line and a post-treatment production line, wherein the pretreatment production line comprises a first bottom plate, and the first bottom plate is divided into a raw material feeding area and an assembly station area; the post-processing production line comprises a second bottom plate, the second bottom plate is divided into a punching station area and a product unloading area, a first conveying line is arranged on a first bottom plate on the assembling station area, a second conveying line is arranged on the second bottom plate on the punching station area and the product unloading area, and when the first bottom plate and the second bottom plate are in butt joint, the first conveying line and the second conveying line can form butt joint. Therefore, the semi-automatic production line adopts a pre-treatment production line comprising a raw material feeding area and an assembling station area and a post-treatment production line comprising a punching station area and a product unloading area, the pre-treatment production line and the post-treatment production line are respectively installed and transported as a whole through the first bottom plate and the second bottom plate, and the pre-treatment production line and the post-treatment production line can be freely butted, installed and disassembled, so that the production line for the composite heat-insulation groove plate has the advantages of simple structure, low manufacturing cost and relatively high production efficiency; meanwhile, the assembly, disassembly and transportation are convenient, and the rapid transition production can be realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of a semi-automatic production line for producing composite insulated fluted plates according to the present invention;
FIG. 2 is a front view of a semi-automatic production line for producing composite insulated groove board of the present invention;
FIG. 3 is a perspective view of another perspective of the semi-automatic production line for producing composite insulated groove panels of the present invention:
fig. 4 is an enlarged view at a in fig. 3.
In the figure: 1-pretreatment production line; 2-post-treatment production line; 11-a first base plate; 12-a first gantry frame; 13-feeding gantry mechanical gripper; 14-fixing the standard component; 21-a second bottom plate; 22-a punch; 23-a punching dust suction device; 24-a second gantry frame; 25-a second gantry mechanical gripper; 111-raw material feeding zone; 112-assembly station area; 113-a first conveyor line; 114-a first drive; 115-a drive motor; 116-a drive gear; 117 — a first driven gear; 119-a motor frame; 120-a rack; 211-a punching station area; 212-product take-off area; 213-a second transfer line; 214-a second drive; 215-third driving means.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise specified, "a plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood as appropriate to those of ordinary skill in the art.
The technical scheme of the invention is explained in detail in the following with the accompanying drawings of the specification.
The invention provides a semi-automatic production line for producing a composite heat-insulation groove plate, which comprises a pretreatment production line 1 and a post-treatment production line 2. The pretreatment line 1 includes a first base plate 11, and the first base plate 11 is divided to include a raw material loading area 111 and an assembly station area 112. The raw material loading area 111 is used for placing raw materials, and the raw materials comprise high boards, low boards and EPS boards. The assembly station area 112 is used for performing assembly work on the raw material.
The post-processing line 2 includes a second base plate 21, and the second base plate 21 is divided to include a punching station area 211 and a product take-off area 212. The punching station area 211 is used to perform a punching operation on the assembled product. The product take-off area 212 is used for post-processing and product take-off operations of the perforated product.
The first conveying line 113 is provided on the first base plate 11 located on the assembly station area 112, the second conveying line 213 is provided on the second base plate 21 located on the punching station area 211 and the product drop line area 212, and the first conveying line 113 and the second conveying line 213 can be butted when the first base plate 11 and the second base plate 21 are butted. Therefore, products assembled on the pretreatment production line can be directly conveyed to the second conveying line through the first conveying line for subsequent operation, and manual carrying is avoided. In addition, the pre-treatment production line and the post-treatment production line are respectively installed and transported as a whole through the first bottom plate and the second bottom plate, and the pre-treatment production line and the post-treatment production line can be freely butted, installed and disassembled, so that the production line for the composite heat-preservation groove plate is simple in structure, low in manufacturing cost and high in production efficiency; meanwhile, the assembly, disassembly and transportation are convenient, and the rapid transition production can be realized.
Further preferably, the pretreatment line 1 further includes a first gantry 12 located on the first bottom plate 11, and the first gantry 12 is disposed across the raw material feeding area 111 and the assembly station area 112. Preferably, the first gantry frame 12 is fixed to the first base plate 11 so as to be integrated with the first base plate 11. Preferably, a loading gantry mechanical gripper 13 is installed on the top of the first gantry frame 12, and the loading gantry mechanical gripper 13 can move between the raw material loading area 111 and the assembly station area 112. Therefore, the feeding gantry mechanical gripper 13 grabs and lifts the raw materials in the raw material feeding area to the first conveying line 113 in the assembly station area 112, and then an operator sprays glue to the raw materials in the assembly station area and assembles the high plate, the bottom plate and the EPS plate. Preferably, the feeding gantry mechanical gripper can adopt an existing gripper structure.
Preferably, the first conveyor line 113 is disposed near an edge of the first base plate 11 in the assembly station area 112, and a first driving device 114 for driving the conveyance of the first conveyor line 113 is disposed below the first conveyor line 113. The first driving device 114 is used for driving the transfer of the first transfer line 113 so as to automatically transfer the products, which have been assembled in the assembly station area, to the punching station area. The second conveying line 213 extends from the edge of the second base plate 21 of the punching station area 211 to the product unloading area 212, and a second driving device 214 and a third driving device 215 are respectively disposed below the second conveying line 213 of the punching station area 211 and the product unloading area 212. The second driving device 214 and the third driving device 215 are respectively used for driving the transmission of the second conveying line so as to automatically convey the products with the finished holes to or from the product offline area.
Preferably, as shown in fig. 4, each of the first driving device 114, the second driving device 214 and the third driving device 215 includes a driving motor 115, the driving motor 115 is fixed below the first conveying line 113 or the second conveying line 213 by a motor frame 119, and a driving gear 116 is connected to a main shaft of the driving motor 115, so that when the driving motor 115 operates, the driving gear 116 can be driven to rotate by the driving motor 115. A first driven gear 117 is provided on the motor frame 119. Preferably, the first driven gear 117 is disposed above the driving gear 116 and on both sides of the driving gear 116. The first conveying line 113 or the second conveying line 213 includes a plurality of conveying rollers, a second driven gear is provided at one end of the conveying rollers, and the driving motor 115 is engaged with the driving gear 116, the first driven gear 117 and the second driven gear through the rack 120 to drive the conveying rollers to transmit. Therefore, when the driving motor 115 is started, the driving gear 116 can be driven to rotate, and then the rack 120 is driven to rotate, so that the conveying roller is driven to convey the first conveying line and the second conveying line.
Preferably, a punch 22 and a punch dust suction device 23 fixed to the second base plate 21 are provided in the punch station area 211. The punch 22 and the punch dust suction device 23 can be manipulated by the operator to fix the punching position. Preferably, the punch is a double-headed punch. The punching dust collection device is used for sucking away powder generated in the punching process in time. After punching, the operator can start the second driving device to automatically convey the product to the product offline area, and the subsequent operation can be completed in the product offline area: for example, the bolt is fastened, and the like, to complete the assembly operation of the composite heat-insulating groove plate product.
Preferably, a second gantry frame 24 is provided at a position located at the product drop-off area 212 and crossing the second transfer line 213, and a second gantry mechanical gripper 25 is provided on the second gantry frame 24. And grabbing and moving the finished product assembled on the second conveying line through a second gantry mechanical gripper 25 to finish off-line of the finished product.
Preferably, the fixing standards 14 for fixing the pretreatment line 1 and the post-treatment line 2 are provided at the bottom of the first base plate 11 and the second base plate 21. Preferably, the fastening standard 14 is a standard that allows the first floor 11 or the second floor 21 to be fastened to a truck dedicated to the transport of containers, which is a prior art construction. The aim of quick transition production is achieved by taking the pretreatment production line and the post-treatment production line as an integral movable container structure.
The semi-automatic production line has the advantages of simple structure and low manufacturing cost, can be conveniently disassembled, assembled and transported by the concept of moving the container, can quickly realize transition production, and has higher automatic production efficiency.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (10)
1. The semi-automatic production line for producing the composite heat-insulation groove plate is characterized by comprising a pretreatment production line (1) and a post-treatment production line (2), wherein the pretreatment production line (1) comprises a first base plate (11), the first base plate (11) is divided into a raw material feeding area (111) and an assembly station area (112), the post-treatment production line (2) comprises a second base plate (21), the second base plate (21) is divided into a punching station area (211) and a product unloading area (212), a first conveying line (113) is arranged on the first base plate (11) on the assembly station area (112), a second conveying line (213) is arranged on the second base plate (21) on the punching station area (211) and the product unloading area (212), and when the first base plate (11) and the second base plate (21) are butted, the first transfer line (113) and the second transfer line (213) can form a butt joint.
2. Semi-automatic production line for producing composite heat-insulating grooved slabs according to claim 1, characterized in that said preliminary treatment line (1) further comprises a first portal frame (12) located on said first floor (11), said first portal frame (12) being arranged astride of said raw material loading area (111) and assembly station area (112).
3. Semi-automatic production line for the production of composite heat-insulating groove plates, according to claim 2, characterized in that a loading gantry mechanical gripper (13) is mounted on top of the first gantry frame (12), said loading gantry mechanical gripper (13) being movable between the raw material loading area (111) and the assembly station area (112).
4. Semi-automatic production line for producing composite heat-insulating groove plates according to claim 1, characterised in that the first conveyor line (113) is arranged in the assembly station area (112) close to the edge of the first floor plate (11), below the first conveyor line (113) there being a first drive means (114) for driving the transport of the first conveyor line (113).
5. The semi-automatic production line for producing composite heat-insulating groove plates as claimed in claim 1, wherein the second conveying line (213) extends from an edge of the second bottom plate (21) of the punching station area (211) to the product drop-off area (212), and a second driving device (214) and a third driving device (215) are provided below the second conveying line (213) of the punching station area (211) and the product drop-off area (212), respectively.
6. A semi-automatic production line for producing composite insulating groove panels as claimed in claim 4 or 5, characterized in that the first drive device (114), the second drive device (214) and the third drive device (215) each comprise a drive motor (115), the driving motor (115) is fixed below the first conveying line (113) or the second conveying line (213) through a motor frame (119), a driving gear (116) is connected to a main shaft of the driving motor (115), a first driven gear (117) is arranged on the motor frame (119), the first conveying line (113) or the second conveying line (213) comprises a plurality of conveying rollers, and a second driven gear is arranged at one end of the conveying roller, and the driving motor (115) is meshed and connected with the driving gear (116), the first driven gear (117) and the second driven gear through a rack (120) to drive the conveying roller to transmit.
7. Semi-automatic production line for producing composite insulating grooved boards, according to claim 1, characterized in that inside the punching station area (211) there are provided a punch (22) and a punch suction device (23) fixed to the second bottom board (21).
8. The semi-automatic production line for producing composite insulating grooved boards of claim 7 wherein the punch (22) is a double-headed punch.
9. Semi-automatic production line for producing composite heat-insulating groove plates according to claim 1, characterized in that a second portal frame (24) is provided at a position located at the product drop-off area (212) and across the second conveyor line (213), and a second portal mechanical gripper (25) is provided on the second portal frame (24).
10. Semi-automatic production line for producing composite heat-insulating groove plates, according to claim 1, characterized in that fixing standards (14) for fixing the pre-treatment line (1) and the post-treatment line (2) are provided at the bottom of the first bottom plate (11) and the second bottom plate (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110448756.2A CN113021963B (en) | 2021-04-25 | 2021-04-25 | Semi-automatic production line for producing composite heat-insulation groove plates |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110448756.2A CN113021963B (en) | 2021-04-25 | 2021-04-25 | Semi-automatic production line for producing composite heat-insulation groove plates |
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| CN113021963A true CN113021963A (en) | 2021-06-25 |
| CN113021963B CN113021963B (en) | 2023-09-29 |
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| CN202110448756.2A Active CN113021963B (en) | 2021-04-25 | 2021-04-25 | Semi-automatic production line for producing composite heat-insulation groove plates |
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| EP1382441A1 (en) * | 2002-07-12 | 2004-01-21 | ABB Service S.r.l. | A process for the automated assembling of composite glasses and an automated apparatus therefor |
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| CN210132570U (en) * | 2019-05-06 | 2020-03-10 | 河北航博建筑材料有限公司 | Automatic production device for conveying and punching composite insulation boards |
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| CN111453374A (en) * | 2020-04-09 | 2020-07-28 | 精一机械（中山）有限公司 | Automatic composite wire |
| CN111941097A (en) * | 2020-09-18 | 2020-11-17 | 山东七星绿色建筑科技有限公司 | MPR fire prevention heat preservation template deburring cutting production line |
| CN212977657U (en) * | 2020-09-02 | 2021-04-16 | 赣州中科拓又达智能装备科技有限公司 | Automatic production line for electrical cabinet |
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2021
- 2021-04-25 CN CN202110448756.2A patent/CN113021963B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1382441A1 (en) * | 2002-07-12 | 2004-01-21 | ABB Service S.r.l. | A process for the automated assembling of composite glasses and an automated apparatus therefor |
| CN105064519A (en) * | 2015-09-07 | 2015-11-18 | 山东莱州金声隆节能建材科技有限公司 | Production line and method for heat preservation and structure integrating board |
| CN108082880A (en) * | 2018-01-22 | 2018-05-29 | 山东昶兴智能科技有限公司 | A kind of multi-plywood automatic production line |
| CN210132570U (en) * | 2019-05-06 | 2020-03-10 | 河北航博建筑材料有限公司 | Automatic production device for conveying and punching composite insulation boards |
| CN111360531A (en) * | 2020-01-20 | 2020-07-03 | 北京新远建邦科技有限公司 | Modular energy-saving heat-insulating wall material assembling production line and assembling method |
| CN111453374A (en) * | 2020-04-09 | 2020-07-28 | 精一机械（中山）有限公司 | Automatic composite wire |
| CN212977657U (en) * | 2020-09-02 | 2021-04-16 | 赣州中科拓又达智能装备科技有限公司 | Automatic production line for electrical cabinet |
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| CN113021963B (en) | 2023-09-29 |
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