CN212977657U - Automatic production line for electrical cabinet - Google Patents
Automatic production line for electrical cabinet Download PDFInfo
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- CN212977657U CN212977657U CN202021887131.3U CN202021887131U CN212977657U CN 212977657 U CN212977657 U CN 212977657U CN 202021887131 U CN202021887131 U CN 202021887131U CN 212977657 U CN212977657 U CN 212977657U
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Abstract
The utility model discloses an automatic production line of regulator cubicle, including panel material storage frame, the right-hand fixed longmen truss manipulator that is provided with of panel material storage frame, the fixed laser cutting machine that is provided with in longmen truss manipulator rear, the fixed clout that is provided with in longmen truss manipulator below retrieves platform and first belt conveyor line, it is right-hand that first belt conveyor line is located clout recovery platform, the right-hand fixed sloping platform that is provided with of first belt conveyor line. This regulator cubicle automation line can realize the mechanical component of raw materials input function, laser cutting function, the function of bending, welding function and the function of polishing through the setting, has realized that this production line uses stable transportation as the basis, has the automated production's of cutting, bending, welding and polishing a line ability concurrently, need make optimization on a large scale through semi-automatic semi-manual work production to current panel beating processing, has realized the operation that links up between each technology of panel beating, has improved the production efficiency of panel beating processing greatly.
Description
Technical Field
The utility model relates to a panel beating technical field specifically is an electrical cabinet automation line.
Background
The sheet metal is a processing technology, the sheet metal has no more complete definition so far, and according to a definition on a special journal in foreign countries, the sheet metal can be defined as: the sheet metal is a comprehensive cold processing technology for sheet metal, comprising shearing, punching, cutting, compounding, folding, riveting, splicing, forming (such as automobile bodies) and the like, and is characterized in that the thickness of the same part is consistent.
At present, the processing technology in the metal plate field generally includes processes such as cutting, bending, welding, polishing, painting, and is semi-automatic and semi-manual, each process segmentation operation, manual operation often requires that personnel's professional skill is higher (for example welding and bending), and intensity of labour is big, harm the health even, therefore the cost of labor is high, and product quality is unstable, current regulator cubicle production line is mostly semi-automatic and semi-manual production, can't realize full-automatic production, can't realize product production's continuity, can't guarantee product quality's stability, for this reason, we provide a regulator cubicle automation line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a regulator cubicle automation line to the current regulator cubicle production line of proposing is mostly semi-automatic semi-manual production in solving above-mentioned background art, can't realize full-automatic production, can't realize the continuity of product production, can't guarantee product quality's stable problem.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an regulator cubicle automation line, includes panel material storage frame, the right-hand fixed longmen truss manipulator that is provided with of panel material storage frame, the fixed laser cutting machine that is provided with in longmen truss manipulator rear, fixed clout recovery platform and the first belt transfer chain of being provided with in longmen truss manipulator below, first belt transfer chain is located clout recovery platform right-hand, the right-hand fixed sloping platform that is provided with of first belt transfer chain, the right-hand fixed robot ground rail subassembly that is provided with of sloping platform, the fixed centering platform that is provided with in sloping platform rear, the fixed bender equipment that is provided with in centering platform rear, the fixed turn-over face platform that is provided with in robot ground rail subassembly rear.
Preferably, the right-hand fixed of robot ground rail subassembly is provided with six welding robot, the right-hand fixed machine that sets up of six welding robot shifts, the right-hand fixed second belt transfer chain that is provided with of robot ground rail subassembly, the right-hand fixed robot that is provided with of second belt transfer chain removes the ground rail, the activity of robot removal ground rail upper end is provided with transfer robot, the right-hand fixed equipment of polishing that is provided with of robot removal ground rail.
Preferably, a track is fixedly arranged below the plate storage frame, a vertical chopping machine is fixedly mounted at the right end of the plate storage frame, a feeding table is movably arranged at the upper end of the track, the gantry truss manipulator comprises a plurality of supporting legs of gantry structures, an X shaft assembly is fixedly mounted at the upper ends of the supporting legs, a Y shaft assembly is movably arranged at the upper ends of the X shaft assemblies, a Z shaft assembly is movably arranged at the left end of the Y shaft assembly, and a clamp assembly is fixedly mounted at the lower end of the Z shaft assembly.
Preferably, the lower end of the robot positioner rotates to be provided with a rotating base, vertical rotating shaft assemblies are fixedly arranged at the front end and the rear end of the robot positioner, and tool fixtures are arranged on the inner walls of the front end and the rear end of each vertical rotating shaft assembly in a rotating mode.
Preferably, the guide rail is fixedly arranged below the excess material recovery platform, the movable material storage platform is arranged at the upper end of the guide rail, and the inner walls of the front end and the rear end of the excess material recovery platform are movably provided with drawing mechanisms.
Preferably, the robot ground rail subassembly lower extreme fixed mounting has the chassis, the fixed rack that is provided with in robot ground rail subassembly upper end, the fixed slide rail that is provided with of both ends inner wall about the robot ground rail subassembly, robot ground rail subassembly upper end activity is provided with the robot of bending, the base upper end fixed mounting of the robot of bending has gear reducer, gear reducer upper end fixed mounting has the motor, the structure that gear reducer and motor become the structure looks adaptation with rack and slide rail.
Compared with the prior art, the beneficial effects of the utility model are that:
1. according to the automatic production line of the electrical cabinet, by arranging the mechanical assembly capable of realizing the raw material input function, the laser cutting function, the bending function, the welding function and the polishing function, the production line is based on stable transportation, and has the automatic production capacity of one line of cutting, bending, welding and polishing, the large-scale optimization of the existing sheet metal machining needs to be carried out through semi-automatic and semi-manual production, the continuous operation among all the processes of the sheet metal is realized, and the production efficiency of the sheet metal machining is greatly improved;
2. according to the automatic production line of the electrical cabinet, the effect of orderly feeding and avoiding material overlapping is achieved by arranging the feeding table, the accurate feeding work is facilitated, the effect of placing materials into a laser cutting machine through a mechanical arm is achieved by arranging the gantry truss mechanical arm, the materials are stably grabbed and moved, the leftover materials generated by laser cutting are recycled by arranging the leftover material recycling platform, waste materials are collected and processed conveniently, the temporary storage effect of the leftover materials in the movable material storage table is achieved by arranging the drawing mechanism, when the number reaches the upper limit, the leftover materials are sent out through the guide rail, recycling personnel are reminded by alarming, and the working efficiency of the personnel is improved;
3. the automatic production line of the electrical cabinet is beneficial to realizing the front-back connection of the process by arranging the robot ground rail component, greatly enhances the stability of materials in transportation, realizes the effect that the robot can move left and right on the ground rail component by matching the chassis, the slide rail, the gear reducer, the motor and the bending robot, is convenient for the bending robot to take the materials from the inclined table, is beneficial to realizing multidirectional bending work of the materials by arranging the centering table, the bending machine equipment and the turn-over table, is beneficial to welding and polishing the materials by arranging the carrying robot and the robot moving ground rail, realizes the mutual noninterference between two sets of combinations by arranging two sets of robot positioner and two sets of six-axis welding robots in a one-to-one group, effectively compensates the phenomenon of overlong welding period, avoids the stagnation of the production line, and enables the whole production line to run more smoothly, the production line has high automation level, realizes continuous feeding and perfect connection among all processes, can continuously output products during production, greatly improves the production efficiency and has certain popularization value.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the plate storage rack of the present invention;
FIG. 3 is a schematic structural view of the gantry truss manipulator of the present invention;
FIG. 4 is a schematic structural view of the robot positioner of the present invention;
FIG. 5 is a schematic structural view of the excess material recycling platform of the present invention;
fig. 6 is a schematic view of the structure of the robot mobile ground machine of the present invention.
In the figure: 1. a plate storage rack; 2. a gantry truss manipulator; 3. a laser cutting machine; 4. a residue recovery platform; 5. a first belt conveyor line; 6. a sloping table; 7. a robotic ground rail assembly; 8. centering the platform; 9. bending machine equipment; 10. a turn-over table; 11. a six-axis welding robot; 12. a robot positioner; 13. a second belt conveyor line; 14. the robot moves the ground rail; 15. a transfer robot; 16. polishing equipment; 17. a track; 18. a vertical chopper; 19. a feeding table; 20. supporting legs; 21. an X-axis assembly; 22. a Y-axis assembly; 23. a Z-axis assembly; 24. a clamp assembly; 25. rotating the base; 26. a tooling fixture; 27. a vertical rotation axis assembly; 28. a guide rail; 29. moving the material storage table; 30. a drawing mechanism; 31. a chassis; 32. a rack; 33. a slide rail; 34. a gear reducer; 35. a motor; 36. and (4) a bending robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides an regulator cubicle automation line, including panel material storage frame 1, the right-hand fixed longmen truss manipulator 2 that is provided with of panel material storage frame 1, the fixed laser cutting machine 3 that is provided with in longmen truss manipulator 2 rear, the fixed clout recovery platform 4 and the first belt conveyor line 5 that is provided with in longmen truss manipulator 2 below, first belt conveyor line 5 is located clout recovery platform 4 right-hand, the right-hand fixed sloping platform 6 that is provided with of first belt conveyor line 5, the right-hand fixed robot ground rail subassembly 7 that is provided with of sloping platform 6, the 6 rear of sloping platform is fixed to be provided with centering platform 8, the fixed bender equipment 9 that is provided with in centering platform 8 rear, the fixed turn-over face platform 10 that is provided with in.
Further, the right-hand fixed six welding robot 11 that is provided with of robot ground rail subassembly 7, the right-hand fixed robot positioner 12 that sets up of six welding robot 11, the right-hand fixed second belt transfer chain 13 that is provided with of robot ground rail subassembly 7, the right-hand fixed robot that is provided with of second belt transfer chain 13 removes ground rail 14, the activity of 14 upper ends of robot removal ground rail is provided with transfer robot 15, the right-hand fixed grinding device 16 that is provided with of robot removal ground rail 14, the effect of 15 stable transport of transfer robot has been realized, do benefit to the stable welding and the polishing of material.
Further, the fixed track 17 that is provided with in panel material storage frame 1 below, panel material storage frame 1 right-hand member fixed mounting has perpendicular machine of chopping 18, the activity of track 17 upper end is provided with pay-off platform 19, longmen truss manipulator 2 includes a plurality of gantry structure's supporting leg 20, supporting leg 20 upper end fixed mounting has X axle subassembly 21, X axle subassembly 21 upper end activity be provided with Y axle subassembly 22, Y axle subassembly 22 left end activity is provided with Z axle subassembly 23, Z axle subassembly 23 lower extreme fixed mounting has anchor clamps subassembly 24, the effect of the diversified removal of material has been realized, it is convenient to remove.
Furthermore, the lower end of the robot positioner 12 is rotatably provided with a rotating base 25, the front end and the rear end of the robot positioner 12 are fixedly provided with vertical rotating shaft assemblies 27, and the inner walls of the front end and the rear end of each vertical rotating shaft assembly 27 are rotatably provided with tooling fixtures 26, so that the effect that the robot positioner 12 is easy to clamp materials is achieved, and the stability of material clamping is improved.
Further, the guide rail 28 is fixedly arranged below the excess material recovery platform 4, the movable material storage table 29 is arranged at the upper end of the guide rail 28, the drawing mechanisms 30 are movably arranged on the inner walls of the front end and the rear end of the excess material recovery platform 4, the collection effect on leftover materials is achieved, and the working personnel can clean the leftover materials regularly.
Further, the lower end of the robot ground rail assembly 7 is fixedly provided with an underframe 31, the upper end of the robot ground rail assembly 7 is fixedly provided with a rack 32, the inner walls of the left end and the right end of the robot ground rail assembly 7 are fixedly provided with slide rails 33, the upper end of the robot ground rail assembly 7 is movably provided with a bending robot 36, the upper end of a base of the bending robot 36 is fixedly provided with a gear reducer 34, the upper end of the gear reducer 34 is fixedly provided with a motor 35, the structure formed by the gear reducer 34 and the motor 35 is matched with the structure formed by the rack 32 and the slide rails 33, the effect of stable motion of the bending robot 36 is realized, and the stability during bending is improved.
The working principle is as follows: when the automatic plate cutting machine is used, raw materials are input to a plate storage rack 1, a gantry truss mechanical arm 2 and a laser cutting machine 3 are started to perform laser cutting on plates, leftover materials are collected through a surplus material recovery platform 4, the plates after laser cutting are conveyed to an inclined table 6 through a first belt conveying line 5, a bending robot 36 is started to cooperate with a robot ground rail assembly 7, a centering table 8 and a turnover table 10 to perform bending work on the plates on the inclined table 6, the bent plates are conveyed to the area where a carrying robot 15 is located through a second belt conveying line 13, the welding work on the plates is performed by using a robot movable ground rail 14, the carrying robot 15, two six-axis welding robots 11 and two sets of robot position changing machines 12 in a matched mode, and after the welding is completed, the plates are carried to two sets of grinding equipment 16 through the carrying robot 15 to perform grinding work, so that the cutting, bending and cutting of the plates can be completed, Welding, the work of polishing, the middle no artifical participation that realizes automated production.
It should be finally noted that the above only serves to illustrate the technical solution of the present invention, and not to limit the scope of the present invention, and that simple modifications or equivalent replacements performed by those skilled in the art to the technical solution of the present invention do not depart from the spirit and scope of the technical solution of the present invention.
Claims (6)
1. The utility model provides an regulator cubicle automation line, includes panel material storage frame, its characterized in that: the left-right fixed portal truss manipulator that is provided with of panel material storage frame, the fixed laser cutting machine that is provided with in portal truss manipulator rear, fixed clout recovery platform and the first belt transfer chain of being provided with in portal truss manipulator below, first belt transfer chain is located clout recovery platform right-hand, the right-hand fixed sloping platform that is provided with of first belt transfer chain, the right-hand fixed robot ground rail subassembly that is provided with of sloping platform, the fixed centering platform that is provided with in sloping platform rear, the fixed bender equipment that is provided with in centering platform rear, the fixed turn-over platform that is provided with in robot ground rail subassembly rear.
2. The automatic production line for electrical cabinets according to claim 1, characterized in that: the right-hand fixed six welding robot that is provided with of robot ground rail subassembly, the right-hand fixed machine that shifts that sets up of six welding robot, the right-hand fixed second belt transfer chain that is provided with of robot ground rail subassembly, the right-hand fixed robot that is provided with of second belt transfer chain removes the ground rail, the robot removes the activity of ground rail upper end and is provided with transfer robot, the right-hand fixed equipment of polishing that is provided with of robot removal ground rail.
3. The automatic production line for electrical cabinets according to claim 1, characterized in that: the plate storage rack is characterized in that a track is fixedly arranged below the plate storage rack, a vertical chopping machine is fixedly mounted at the right end of the plate storage rack, a feeding table is movably arranged at the upper end of the track, the gantry truss manipulator comprises a plurality of supporting legs of gantry structures, an X shaft assembly is fixedly mounted at the upper ends of the supporting legs, a Y shaft assembly is movably arranged at the upper end of the X shaft assembly, a Z shaft assembly is movably arranged at the left end of the Y shaft assembly, and a clamp assembly is fixedly mounted at the lower end of the Z shaft assembly.
4. The automatic production line for electrical cabinets according to claim 2, characterized in that: the lower end of the robot positioner rotates to be provided with a rotating base, vertical rotating shaft assemblies are fixedly arranged at the front end and the rear end of the robot positioner, and tool clamps are arranged on the inner walls of the front end and the rear end of each vertical rotating shaft assembly in a rotating mode.
5. The automatic production line for electrical cabinets according to claim 1, characterized in that: the guide rail is fixedly arranged below the excess material recovery platform, the movable material storage platform is arranged at the upper end of the guide rail, and drawing mechanisms are movably arranged on the inner walls of the front end and the rear end of the excess material recovery platform.
6. The automatic production line for electrical cabinets according to claim 1, characterized in that: the robot ground rail assembly comprises a robot ground rail assembly and is characterized in that a bottom frame is fixedly mounted at the lower end of the robot ground rail assembly, a rack is fixedly arranged at the upper end of the robot ground rail assembly, slide rails are fixedly arranged on the inner walls of the left end and the right end of the robot ground rail assembly, a bending robot is movably arranged at the upper end of the robot ground rail assembly, a gear reducer is fixedly mounted at the upper end of a base of the bending robot, a motor is fixedly mounted at the upper end of the gear reducer, and the structure formed by the gear reducer and the motor is matched with the structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021887131.3U CN212977657U (en) | 2020-09-02 | 2020-09-02 | Automatic production line for electrical cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021887131.3U CN212977657U (en) | 2020-09-02 | 2020-09-02 | Automatic production line for electrical cabinet |
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| Publication Number | Publication Date |
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| CN212977657U true CN212977657U (en) | 2021-04-16 |
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| CN202021887131.3U Active CN212977657U (en) | 2020-09-02 | 2020-09-02 | Automatic production line for electrical cabinet |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113021963A (en) * | 2021-04-25 | 2021-06-25 | 北京新远建邦科技有限公司 | A semi-automatic production line for producing compound incubation recess board |
| CN113909918A (en) * | 2021-11-25 | 2022-01-11 | 河北华洋精工机械制造有限公司 | Production line for steel bar truss floor bearing plate |
| CN115194560A (en) * | 2022-08-04 | 2022-10-18 | 厦门航天思尔特机器人系统股份公司 | Automatic production line for base of box-type substation |
| CN115229517A (en) * | 2022-08-26 | 2022-10-25 | 武义鸿运机电设备有限公司 | Automatic robot carrying, polishing, laser cutting and welding production line |
-
2020
- 2020-09-02 CN CN202021887131.3U patent/CN212977657U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113021963A (en) * | 2021-04-25 | 2021-06-25 | 北京新远建邦科技有限公司 | A semi-automatic production line for producing compound incubation recess board |
| CN113021963B (en) * | 2021-04-25 | 2023-09-29 | 北京新远建邦科技有限公司 | Semi-automatic production line for producing composite heat-insulation groove plates |
| CN113909918A (en) * | 2021-11-25 | 2022-01-11 | 河北华洋精工机械制造有限公司 | Production line for steel bar truss floor bearing plate |
| CN113909918B (en) * | 2021-11-25 | 2022-08-30 | 河北华洋精工机械制造有限公司 | Production line for steel bar truss floor bearing plate |
| CN115194560A (en) * | 2022-08-04 | 2022-10-18 | 厦门航天思尔特机器人系统股份公司 | Automatic production line for base of box-type substation |
| CN115194560B (en) * | 2022-08-04 | 2023-06-30 | 厦门航天思尔特机器人系统股份公司 | Automatic production line for base of box-type transformer substation |
| CN115229517A (en) * | 2022-08-26 | 2022-10-25 | 武义鸿运机电设备有限公司 | Automatic robot carrying, polishing, laser cutting and welding production line |
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