Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a povidone hollow capsule and a production process thereof, overcomes the defects of the prior art, has good fluency and uniformity, can meet the requirement of '2020 edition of Chinese pharmacopoeia', can realize rapid disintegration in human body and accelerate the exertion of drug effect.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
the povidone hollow capsule comprises the following components in percentage by weight:
95% -99.0% of polyvidone;
0.5 to 5.0 percent of gel;
0.5 to 5.0 percent of coagulant aid;
the balance of water.
Preferably, the povidone is one of K12, K15, K17, K25 and K30.
Preferably, the gelling agent is one or a mixture of more of carrageenan, xanthan gum, gellan gum, locust bean, guar gum, arabic gum, konjac gum and pectin.
Preferably, the coagulant aid is one or a mixture of potassium chloride, calcium chloride, potassium citrate, calcium citrate and sodium acetate.
The invention also provides a production process of the povidone hollow capsule, which comprises the following steps:
s1, weighing 95-99 wt% of povidone, 0.5-5 wt% of gelling agent and 0.5-5 wt% of coagulant aid for later use;
s2, mixing the povidone, the gel and the coagulant aid in the S1, uniformly stirring, adding purified water with the temperature of more than 85-90 ℃, stirring until the purified water is completely dissolved, and then placing the mixture in a water bath with the temperature of 50-55 ℃ for stabilizing for 1-2 hours to form a glue solution;
s3, dipping the glue solution in the S2 for forming, and placing the glue solution in a drying oven for forming a glue blank, wherein the drying time is 60-90min, and the drying temperature is 25-35 ℃;
s4, taking the dried rubber blank in S3, demolding, cutting and sleeving to obtain the povidone hollow capsule.
Preferably, after step S4, the dissolution characteristics of the povidone hollow capsule are tested by the following test methods:
the povidone hollow capsule is filled with medicinal powder and then is respectively placed in four mediums of a PH1.2 hydrochloric acid solution, a PH4.5 acetic acid-sodium acetate buffer solution, purified water and a PH6.8 phosphate buffer solution, the initial disintegration and shell breaking time and the complete dissolution time are respectively detected, and the functional quality indexes can all accord with the 2020 edition of Chinese pharmacopoeia.
(III) advantageous effects
The embodiment of the invention provides a povidone hollow capsule and a production process thereof, and the povidone hollow capsule has the following beneficial effects:
1. the povidone hollow capsule provided by the invention has the core point that the disintegration time is accelerated, the raw material povidone is quickly disintegrated in a phosphate buffer solution with the pH of 6.8 or an artificial acid solution with the pH of 1.2, and the dissolution requirements of four media of the medicine for making the capsule for consistency evaluation in the 2020 version of Chinese pharmacopoeia can be completely met.
2. The povidone hollow capsule has good surface smoothness and less static electricity, has high loading rate when the capsule is filled with medicinal powder, does not stick the medicinal powder on the surface of the capsule, and is the preferred capsule of an inhalation capsule.
3. The povidone raw material is not from animals, so that the problem of giving up religious belief is avoided, and the povidone is not protein, so that the gelatin hollow capsule is not easy to have a cross-linking reaction with a medicament, and the capsule is not disintegrated.
4. In the invention, the povidone is a good film-forming material, but the povidone cannot be gelled, so a certain amount of gelling agent is required to be added for dipping and forming, and the coagulant aid can effectively improve the gelling effect of the gelling agent.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
Example 1
A preparation method of a povidone hollow capsule comprises the following steps:
s1, weighing 198 parts of povidone K12 according to the weight percentage; 1 part of gelling agent comprising carrageenan, xanthan gum and gellan gum (mixed according to the proportion of 1:1: 1); 1 part of coagulant aid comprising potassium chloride, calcium chloride and potassium citrate (mixed according to the proportion of 1:1: 1);
s2, mixing the povidone, the gel and the coagulant aid, uniformly stirring, adding 500 parts of purified water at 85 ℃, stirring until the purified water is completely dissolved, and then placing the mixture in a water bath at 50-55 ℃ for stabilization for 2 hours to form a glue solution;
s3, dipping the glue solution for forming, and drying in a drying oven at 30 ℃ for 60min to obtain a dry capsule cap body blank;
s4, taking the dried rubber blank, demolding, cutting and sleeving to obtain the povidone hollow capsule.
Example 2
A preparation method of a povidone hollow capsule comprises the following steps:
s1, weighing 196 parts by weight of povidone K15; 2 parts of gel, including locust bean, guar gum and Arabic gum (mixed according to the proportion of 1:1: 1); 2 parts of coagulant aid, including potassium chloride, calcium chloride and potassium citrate (mixed according to the proportion of 1:1: 1);
s2, mixing the povidone, the gel and the coagulant aid, uniformly stirring, adding 600 parts of purified water at 85 ℃, stirring until the purified water is completely dissolved, and then placing the mixture in a water bath at 50-55 ℃ for stabilization for 2 hours to form a glue solution;
s3, dipping the glue solution for forming, and drying in an oven at 30 ℃ for 70min to obtain a dry capsule cap body blank;
s4, taking the dried rubber blank, demolding, cutting and sleeving to obtain the povidone hollow capsule.
Example 3
A preparation method of a povidone hollow capsule comprises the following steps:
s1, weighing 194 parts of povidone K17 according to the weight percentage; 3 parts of gel, including Arabic gum, konjac glucomannan and pectin (mixed according to the proportion of 1:1: 1); 3 parts of coagulant aid, including calcium chloride, potassium citrate and calcium citrate (mixed according to the proportion of 1:1: 1);
s2, mixing the povidone, the gel and the coagulant aid, uniformly stirring, adding 700 parts of purified water at 85 ℃, stirring until the purified water is completely dissolved, and then placing the mixture in a water bath at 50-55 ℃ for stabilization for 2 hours to form a glue solution;
s3, dipping the glue solution for forming, and drying in a drying oven at 35 ℃ for 75min to obtain a dry capsule cap body blank;
s4, taking the dried rubber blank, demolding, cutting and sleeving to obtain the povidone hollow capsule.
Example 4
A preparation method of a povidone hollow capsule comprises the following steps:
s1, weighing 192 parts of povidone K15 according to the weight percentage; 4 parts of gel, including gellan gum, locust bean, guar gum and arabic gum (mixed according to the proportion of 1:1:1: 1); 4 parts of coagulant aid, including potassium citrate, calcium citrate and sodium acetate (mixed according to the proportion of 1:1: 1);
s2, mixing the povidone, the gel and the coagulant aid, uniformly stirring, adding 800 parts of purified water at 90 ℃, stirring until the purified water is completely dissolved, and then placing the mixture in a water bath at 50-55 ℃ for stabilization for 2 hours to form a glue solution;
s3, dipping the glue solution for forming, and drying in a drying oven at 35 ℃ for 80min to obtain a dry capsule cap body blank;
s4, taking the dried rubber blank, demolding, cutting and sleeving to obtain the povidone hollow capsule.
Example 5
A preparation method of a povidone hollow capsule comprises the following steps:
s1, weighing 190 parts of povidone K15 according to the weight percentage; 5 parts of gel, including guar gum, Arabic gum, konjac gum and pectin (mixed according to the proportion of 1:1:1: 1); 5 parts of coagulant aid, including potassium chloride, calcium chloride, potassium citrate and calcium citrate (mixed according to the proportion of 1:1:1: 1);
s2, mixing the povidone, the gel and the coagulant aid, uniformly stirring, adding 900 parts of purified water at 90 ℃, stirring until the purified water is completely dissolved, and then placing the mixture in a water bath at 50-55 ℃ for stabilization for 2 hours to form a glue solution;
s3, dipping the glue solution for forming, and drying in a drying oven at 35 ℃ for 85min to obtain a dry capsule cap body blank;
s4, taking the dried rubber blank, demolding, cutting and sleeving to obtain the povidone hollow capsule.
The dissolution characteristics of the povidone-hollow capsules prepared in examples 1 to 5 were tested, and the specific data are shown in table 1:
TABLE 1
As can be seen from table 1, the povidone hollow capsule provided by the invention has the core point that the disintegration time is shortened, the raw material povidone is quickly disintegrated in a phosphate buffer solution with a PH of 6.8 or an artificial acid solution with a PH of 1.2, and the dissolution requirements of four media of the medicine for making the capsule for consistency evaluation in the 2020 edition of the chinese pharmacopoeia can be completely met;
compared with the currently marketed hypromellose hollow capsules and pullulan hollow capsules added with gelling agents and coagulant aids, the disintegration is particularly slow when the dissolution test is carried out on the powder contained in the hypromellose hollow capsules and the pullulan hollow capsules, the shell breaking is started after 10 minutes in phosphate buffer solution with the pH of 6.8 or artificial acid solution with the pH of 1.2, the disintegration and the dissolution are started after 30 minutes, the dissolution time is long, and the dissolution standard within 30 minutes is not reached when the dissolution test required by pharmacopoeia is carried out.
According to the four stomach-soluble hollow capsules recorded in the 'Chinese pharmacopoeia' 2020 edition and the povidone hollow capsule provided by the invention, the smoothness test values are respectively detected by an instrument, the smaller the test value is, the better the smoothness is, and the specific data are shown in the table 2:
variety of capsule
|
Test 1
|
Test 2
|
Test 3
|
Mean value of
|
Povidone hollow capsule
|
22.1
|
23.5
|
21.8
|
22.47
|
Gelatin hollow capsule
|
52.3
|
55.7
|
59.4
|
55.8
|
Hydroxypropyl methyl hollow capsule
|
72.8
|
76.9
|
80.6
|
76.77
|
Hydroxypropyl methyl starch hollow capsule
|
90.5
|
91.6
|
95.2
|
92.43
|
Pullulan hollow capsule
|
65.1
|
66.9
|
70.8
|
67.6 |
TABLE 2
As can be seen from table 2, the analysis of the detection values of the five hollow capsules shows that the povidone detection value is the smallest, the povidone hollow capsule of the present invention has good surface smoothness and low static electricity, the loading rate of the capsule is high when the capsule is filled with medicinal powder, and the medicinal powder does not stick to the surface of the capsule, which is the preferred capsule for inhalation capsules.
Meanwhile, the povidone raw material is not from animals, so that the problem of giving up religion belief is avoided;
the povidone is not protein, and the gelatin hollow capsule is not easy to have cross-linking reaction with the medicine, so that the capsule is not disintegrated;
in the invention, the povidone is a good film-forming material, but the povidone cannot be gelled, so a certain amount of gelling agent is required to be added for dipping and forming, and the coagulant aid can effectively improve the gelling effect of the gelling agent.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.