Disclosure of Invention
The invention aims to solve the defects that the heat on an inverter cannot be rapidly led out due to low heat conduction speed of a heat conduction silica gel sheet in the prior art, so that the inverter is damaged, and provides a heat conduction silica gel sheet for a solar inverter and a preparation method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a heat conduction silica gel piece for solar inverter, includes the heat conduction silica gel base plate, the outside of heat conduction silica gel base plate is connected with the mount, one side of heat conduction silica gel base plate is connected with a plurality of arch, every all be connected with a plurality of heat conduction post on the arch, every the heat conduction post is kept away from bellied one side all is connected with the heating panel, the mounting hole has all been seted up to the both sides of heating panel, the heating panel is kept away from one side of heat conduction post is connected with the dispersion medium.
Preferably, the fixing frame comprises a fixing frame, the fixing frame is connected with the heat-conducting silica gel substrate, and a groove is formed in one side, away from the heat-conducting silica gel substrate, of the fixing frame.
Preferably, an anti-slip layer is connected to one side of the heat-conducting silica gel substrate away from the protrusions.
Preferably, the heat-conducting silica gel substrate is provided with connecting frames between the protrusions, each connecting frame is provided with a plurality of spheres, and one side of each sphere is connected with the heat dissipation plate.
Preferably, the dispersion film is a release film.
The invention also provides a preparation method of the heat-conducting silica gel sheet for the solar inverter, which comprises the following steps:
s1: introducing the silica gel raw material into a stirrer for stirring at 900-1500r/min for 30-40min at 70-90deg.C, adding regulator for stirring at 35-40deg.C for 30-60min;
s2: placing the stirred solution into a cleaned mold for sealing, controlling the temperature to be 25-30 ℃, and cooling to obtain a heat-conducting silica gel substrate containing a solvent;
s3: drying the heat-conducting silica gel substrate containing the solvent to obtain a heat-conducting silica gel substrate;
s4: mounting the heat conduction column and the heat dissipation plate on the protrusion on the heat conduction silicon substrate;
s5: and bonding a release film on the heat dissipation plate to obtain the heat conduction silica gel sheet.
Preferably, the silica gel raw material is a mixture of silicone oil, a coupling agent and a platinum catalyst.
Preferably, the regulator is a mixture of a cross-linking agent, a flame retardant, a weight reducing agent and a reinforcing agent.
Preferably, the preparation steps of the release film include:
(1) Adding silicone oil into a container, stirring uniformly, adding resin, vinyl triethoxysilane and a catalyst, heating to 40-60 ℃, and stirring for 30-35min to obtain a release liquid;
(2) And coating release liquid on the surface of the substrate, and baking and curing to obtain the release film for the heat-conducting silica gel sheet.
The heat-conducting silica gel sheet for the solar inverter and the preparation method thereof have the beneficial effects that:
the heat on the inverter is guided by the heat-conducting silica gel substrate, the heat on the heat-conducting silica gel substrate is guided into the heat-radiating plate from the heat-conducting column, the heat on the heat-radiating plate is absorbed by the radiator arranged on the heat-radiating plate after being dispersed by the dispersing film, the heat on the inverter can be effectively guided out, the inverter is prevented from being damaged due to high temperature, and the heat-conducting speed of the heat-conducting silica gel sheet is high.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1
Referring to fig. 1-5, a heat conduction silica gel piece for solar inverter, including heat conduction silica gel base plate 1, the outside of heat conduction silica gel base plate 1 is connected with the mount, the mount includes fixed frame 2, fixed frame 2 connects heat conduction silica gel base plate 1, recess 3 has been seted up to one side that heat conduction silica gel base plate 1 was kept away from to fixed frame 2, one side that heat conduction silica gel base plate 1 kept away from protruding 5 is connected with skid resistant course 4, all be connected with a plurality of heat conduction post 6 on every arch 5, one side that protruding 5 was kept away from to every heat conduction post 6 all is connected with heating panel 7, mounting hole 9 has all been seted up to the both sides of heating panel 7, one side that heat panel 7 kept away from heat conduction post 6 is connected with dispersion membrane 8, dispersion membrane 8 is from the type membrane, all be connected with link 10 between protruding 5 on the heat conduction silica gel base plate 1, all be connected with a plurality of spheroids 11 on every link 10, one side of each spheroid 11 all is connected with heating panel 7, the heat on the inverter is guided by silica gel base plate 1, heat on the heat conduction silica gel base plate 1 leads in from post 6 heating panel, all be connected with the heating panel after the heat dissipation membrane 8 is connected with the heat dissipation plate 11 on the heat conduction silica gel base plate 1, heat dissipation plate is fast heat dissipation plate is broken, heat dissipation membrane is connected with the heat dissipation plate is high-efficient heat dissipation silicon, the heat dissipation plate is broken simultaneously on the heat dissipation silicon is avoided on the heat conduction inverter, and the heat dissipation plate is connected.
The invention also provides a preparation method of the heat-conducting silica gel sheet for the solar inverter, which comprises the following steps:
s1: introducing the mixture of the silicone oil, the coupling agent and the platinum catalyst into a stirrer for stirring at the stirring speed of 900r/min for 30min at the stirring temperature of 70 ℃, and then adding the mixture of the cross-linking agent, the flame retardant, the weight reducing agent and the reinforcing agent for stirring at the stirring temperature of 35 ℃ for 30min;
s2: placing the stirred solution into a cleaned mold for sealing, controlling the temperature to be 25 ℃, and cooling to obtain a heat-conducting silica gel substrate containing a solvent;
s3: drying the heat-conducting silica gel substrate containing the solvent to obtain a heat-conducting silica gel substrate;
s4: mounting the heat conduction column and the heat dissipation plate on the protrusion on the heat conduction silicon substrate;
s5: and bonding a release film on the heat dissipation plate to obtain the heat conduction silica gel sheet.
The preparation method of the release film comprises the following steps:
(1) Adding silicone oil into a container, uniformly stirring, adding resin, vinyl triethoxysilane and a catalyst, heating to 40 ℃, and stirring for 30min to obtain a release liquid;
(2) And coating release liquid on the surface of the substrate, and baking and curing to obtain the release film for the heat-conducting silica gel sheet.
Example 2
Referring to fig. 1 to 5, as another preferred embodiment of the present invention, the present invention is different from embodiment 1 in that the present invention also provides a method for preparing a thermally conductive silicone sheet for a solar inverter, comprising the steps of:
s1: introducing the mixture of the silicone oil, the coupling agent and the platinum catalyst into a stirrer for stirring at the stirring speed of 1000r/min for 33min and the stirring temperature of 75 ℃, and then adding the mixture of the cross-linking agent, the flame retardant, the weight reducing agent and the reinforcing agent for stirring at the stirring temperature of 36 ℃ for 38min;
s2: placing the stirred solution into a cleaned mold for sealing, controlling the temperature to be 26 ℃, and cooling to obtain a heat-conducting silica gel substrate containing a solvent;
s3: drying the heat-conducting silica gel substrate containing the solvent to obtain a heat-conducting silica gel substrate;
s4: mounting the heat conduction column and the heat dissipation plate on the protrusion on the heat conduction silicon substrate;
s5: and bonding a release film on the heat dissipation plate to obtain the heat conduction silica gel sheet.
The preparation method of the release film comprises the following steps:
(1) Adding silicone oil into a container, uniformly stirring, adding resin, vinyl triethoxysilane and a catalyst, heating to 45 ℃, and stirring for 31min to obtain a release liquid;
(2) And coating release liquid on the surface of the substrate, and baking and curing to obtain the release film for the heat-conducting silica gel sheet.
Example 3
Referring to fig. 1 to 5, as another preferred embodiment of the present invention, the present invention is different from embodiment 1 in that the present invention also provides a method for preparing a thermally conductive silicone sheet for a solar inverter, comprising the steps of:
s1: introducing the mixture of the silicone oil, the coupling agent and the platinum catalyst into a stirrer for stirring at the stirring speed of 1200r/min for 36min and the stirring temperature of 80 ℃, and then adding the mixture of the cross-linking agent, the flame retardant, the weight reducing agent and the reinforcing agent for stirring at the stirring temperature of 37 ℃ for 45min;
s2: placing the stirred solution into a cleaned mold for sealing, controlling the temperature to be 27 ℃, and cooling to obtain a heat-conducting silica gel substrate containing a solvent;
s3: drying the heat-conducting silica gel substrate containing the solvent to obtain a heat-conducting silica gel substrate;
s4: mounting the heat conduction column and the heat dissipation plate on the protrusion on the heat conduction silicon substrate;
s5: and bonding a release film on the heat dissipation plate to obtain the heat conduction silica gel sheet.
The preparation method of the release film comprises the following steps:
(1) Adding silicone oil into a container, uniformly stirring, adding resin, vinyl triethoxysilane and a catalyst, heating to 50 ℃, and stirring for 32min to obtain a release liquid;
(2) And coating release liquid on the surface of the substrate, and baking and curing to obtain the release film for the heat-conducting silica gel sheet.
Example 4
Referring to fig. 1 to 5, as another preferred embodiment of the present invention, the present invention is different from embodiment 1 in that the present invention also provides a method for preparing a thermally conductive silicone sheet for a solar inverter, comprising the steps of:
s1: introducing the mixture of the silicone oil, the coupling agent and the platinum catalyst into a stirrer for stirring at the stirring speed of 1300r/min for 38min at the stirring temperature of 85 ℃, and then adding the mixture of the cross-linking agent, the flame retardant, the weight reducing agent and the reinforcing agent for stirring at the stirring temperature of 38 ℃ for 48min;
s2: placing the stirred solution into a cleaned mold for sealing, controlling the temperature to be 28 ℃, and cooling to obtain a heat-conducting silica gel substrate containing a solvent;
s3: drying the heat-conducting silica gel substrate containing the solvent to obtain a heat-conducting silica gel substrate;
s4: mounting the heat conduction column and the heat dissipation plate on the protrusion on the heat conduction silicon substrate;
s5: and bonding a release film on the heat dissipation plate to obtain the heat conduction silica gel sheet.
The preparation method of the release film comprises the following steps:
(1) Adding silicone oil into a container, uniformly stirring, adding resin, vinyl triethoxysilane and a catalyst, heating to 55 ℃, and stirring for 34min to obtain a release liquid;
(2) And coating release liquid on the surface of the substrate, and baking and curing to obtain the release film for the heat-conducting silica gel sheet.
Example 5
Referring to fig. 1 to 5, as another preferred embodiment of the present invention, the present invention is different from embodiment 1 in that the present invention also provides a method for preparing a thermally conductive silicone sheet for a solar inverter, comprising the steps of:
s1: introducing the mixture of the silicone oil, the coupling agent and the platinum catalyst into a stirrer for stirring at a stirring speed of 1500r/min for 40min and at a stirring temperature of 90 ℃, and then adding the mixture of the cross-linking agent, the flame retardant, the weight reducing agent and the reinforcing agent for stirring at a stirring temperature of 40 ℃ for 60min;
s2: placing the stirred solution into a cleaned mold for sealing, controlling the temperature to be 30 ℃, and cooling to obtain a heat-conducting silica gel substrate containing a solvent;
s3: drying the heat-conducting silica gel substrate containing the solvent to obtain a heat-conducting silica gel substrate;
s4: mounting the heat conduction column and the heat dissipation plate on the protrusion on the heat conduction silicon substrate;
s5: and bonding a release film on the heat dissipation plate to obtain the heat conduction silica gel sheet.
The preparation method of the release film comprises the following steps:
(1) Adding silicone oil into a container, uniformly stirring, adding resin, vinyl triethoxysilane and a catalyst, heating to 60 ℃, and stirring for 35min to obtain a release liquid;
(2) And coating release liquid on the surface of the substrate, and baking and curing to obtain the release film for the heat-conducting silica gel sheet.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.