CN210692556U - A high and low temperature resistant long-life solar photovoltaic backplane - Google Patents
A high and low temperature resistant long-life solar photovoltaic backplane Download PDFInfo
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Abstract
本实用新型公开了一种耐高低温长寿命太阳能光伏背板,属于太阳能光伏背板技术领域,包括改性PET基材,所述改性PET基材表面粘接有散热膜,所述改性PET基材表面固定连接有散热片且散热片有多个,所述散热片顶端固定连接有散热硅橡胶,所述改性PET基材底部可拆卸连接有金属板,所述金属板表面粘接有防水层,所述防水层包括疏水膜a、透气膜和疏水膜b。散热硅橡胶、散热片和散热膜相互配合进行散热,可避免温度过高造成太阳能电池损坏;防水层中的疏水膜可阻拦水汽,避免水汽进入太阳能电池内锈蚀元器件。
The utility model discloses a high-low temperature resistant and long-life solar photovoltaic backplane, which belongs to the technical field of solar photovoltaic backplanes. The surface of the PET base material is fixedly connected with a heat sink and there are multiple heat sinks, the top of the heat sink is fixedly connected with heat-dissipating silicone rubber, the bottom of the modified PET base material is detachably connected with a metal plate, and the surface of the metal plate is bonded There is a waterproof layer, and the waterproof layer includes a hydrophobic membrane a, a breathable membrane and a hydrophobic membrane b. The heat dissipation silicone rubber, the heat sink and the heat dissipation film cooperate with each other to dissipate heat, which can avoid the damage of the solar cell caused by the high temperature; the hydrophobic film in the waterproof layer can block the water vapor and prevent the water vapor from entering the solar cell and rusting the components.
Description
技术领域technical field
本实用新型涉及太阳能光伏背板技术领域,尤其涉及一种耐高低温长寿命太阳能光伏背板。The utility model relates to the technical field of solar photovoltaic backplanes, in particular to a high and low temperature resistant and long-life solar photovoltaic backplane.
背景技术Background technique
太阳能背板位于太阳能电池板的背面,对电池片起保护和支撑作用,具有可靠的绝缘性、阻水性、耐老化性。初期太阳能背板具有三层结构(PVDF/PET/PVDF),外层保护层PVDF具有良好的抗环境侵蚀能力,中间层为PET聚脂薄膜具有良好的绝缘性能,内层PVDF和EVA具有良好的粘接性能。后为了降低成本,考虑环保,出现了一些不含氟的背板结构,如APE结构背板。The solar back sheet is located on the back of the solar panel, which protects and supports the cells, and has reliable insulation, water resistance and aging resistance. The initial solar back sheet has a three-layer structure (PVDF/PET/PVDF), the outer protective layer PVDF has good environmental erosion resistance, the middle layer is PET polyester film with good insulation properties, and the inner layer PVDF and EVA have good resistance. adhesive properties. Later, in order to reduce costs and consider environmental protection, some fluorine-free backplane structures appeared, such as APE structure backplanes.
专利号CN 109849445 A的公布了一种太阳能背板,耐候粘结层和/或所述耐候层中添加有着色物质(染料、颜料或填料等),通过着色物质使背板呈现出所需的各种颜色,如黄色、红色等,满足不同颜色外观需求;通过耐候粘结层保证背板与光伏组件封装用的EVA等良好的粘结力,满足背板对于耐腐蚀及绝缘性能的需求;而耐候层良好的阻隔及耐紫外性能,提高了光伏组件耐气候老化性能。Patent No. CN 109849445 A discloses a solar back sheet, the weather-resistant adhesive layer and/or the weather-resistant layer is added with coloring substances (dyes, pigments or fillers, etc.) Various colors, such as yellow, red, etc., meet the appearance requirements of different colors; the weather-resistant adhesive layer ensures good adhesion between the back sheet and the EVA used for photovoltaic module packaging, and meets the back sheet's requirements for corrosion resistance and insulation performance; The weather-resistant layer has good barrier and UV resistance, which improves the weathering resistance of photovoltaic modules.
现有技术的太阳能光伏背板有以下缺点:1、太阳能光伏背板粘接在太阳能电池后,太阳能电池吸收太阳光转化过程中释放热量,背板散热慢温度高易使太阳能电池内部结构损坏;2、空气从背板进入太阳能电池内部,空气中水分造成太阳能内部零件锈蚀,为此,我们提出一种耐高低温长寿命太阳能光伏背板。The solar photovoltaic backplane of the prior art has the following disadvantages: 1. After the solar photovoltaic backplane is adhered to the solar cell, the solar cell absorbs the sunlight and releases heat during the conversion process, and the backplane dissipates heat slowly and the temperature is high and the internal structure of the solar cell is easily damaged; 2. The air enters the solar cell from the backplane, and the moisture in the air causes the internal parts of the solar energy to rust. For this reason, we propose a high-low temperature and long-life solar photovoltaic backplane.
实用新型内容Utility model content
本实用新型提供一种耐高低温长寿命太阳能光伏背板,散热硅橡胶、散热片和散热膜相互配合进行散热,可避免温度过高造成太阳能电池损坏;防水层中的疏水膜可阻拦水汽,避免水汽进入太阳能电池内锈蚀元器件。The utility model provides a solar photovoltaic backplane with high and low temperature resistance and long life. The heat-dissipating silicone rubber, the heat-dissipating fin and the heat-dissipating film cooperate with each other to dissipate heat, which can avoid the damage of the solar cell caused by the high temperature; the hydrophobic film in the waterproof layer can block water vapor, Avoid water vapor entering the solar cell and rusting components.
本实用新型提供的具体技术方案如下:The concrete technical scheme that the utility model provides is as follows:
本实用新型提供的一种耐高低温长寿命太阳能光伏背板,包括改性PET基材,所述改性PET基材表面粘接有散热膜,所述改性PET基材表面固定连接有散热片且散热片有多个,所述散热片顶端固定连接有散热硅橡胶,所述改性PET基材底部可拆卸连接有金属板,所述金属板表面粘接有防水层,所述防水层包括疏水膜a、透气膜和疏水膜b。The utility model provides a solar photovoltaic backplane with high and low temperature resistance and long life, comprising a modified PET base material, the surface of the modified PET base material is bonded with a heat dissipation film, and the surface of the modified PET base material is fixedly connected with a heat dissipation film The top of the heat sink is fixedly connected with heat-dissipating silicone rubber, the bottom of the modified PET base material is detachably connected with a metal plate, the surface of the metal plate is bonded with a waterproof layer, and the waterproof layer Including hydrophobic membrane a, breathable membrane and hydrophobic membrane b.
可选的,所述金属板表面开设有凹槽且凹槽有多个。Optionally, the surface of the metal plate is provided with grooves and there are multiple grooves.
可选的,所述金属板表面粘接有疏水膜a,所述疏水膜a外表面粘接有透气膜。Optionally, a hydrophobic film a is adhered to the surface of the metal plate, and a breathable film is adhered to the outer surface of the hydrophobic film a.
可选的,所述透气膜外粘接有疏水膜b。Optionally, a hydrophobic film b is adhered to the outside of the breathable film.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
本实用新型实施例提供一种耐高低温长寿命太阳能光伏背板:The embodiment of the present utility model provides a solar photovoltaic backplane with high and low temperature resistance and long life:
1、散热硅橡胶、散热片和散热膜相互配合进行散热,可避免温度过高造成太阳能电池损坏;散热硅橡胶与太阳能电池板接触,吸收太阳能电池吸收阳光转化过程中产生的热量,散热硅橡胶吸收热量后向下传递给散热片,散热片与散热膜接触,散热片上热量大部分与空气接触后传递给空气进行散热,少部分传递给散热膜经由散热膜进行散热,散热硅橡胶、散热片和散热膜相互配合可快速对太阳能电池板进行散热。1. The heat dissipation silicone rubber, heat sink and heat dissipation film cooperate with each other to dissipate heat, which can avoid the damage of solar cells caused by excessive temperature; After absorbing heat, it is transferred down to the heat sink, the heat sink is in contact with the heat dissipation film, most of the heat on the heat sink is in contact with the air and then transferred to the air for heat dissipation, and a small part is transferred to the heat dissipation film for heat dissipation through the heat dissipation film, heat dissipation silicone rubber, heat sink It cooperates with the heat dissipation film to quickly dissipate heat from the solar panel.
2、防水层中的疏水膜可阻拦水汽,避免水汽进入太阳能电池内锈蚀元器件,防水层由疏水膜a、透气膜和疏水膜b构成,携带水分的空气与防水层接触,空气通过疏水膜和透气膜向光伏背板内前进,水分在疏水膜b表面形成一个很大的接触角而成水滴状,经由金属板上凹槽向下导出,可避免水分进入光伏背板内与太阳能电池板接触造成锈蚀等不利影响,延长使用寿命。2. The hydrophobic film in the waterproof layer can block water vapor and prevent the water vapor from entering the solar cell and rusting the components. The waterproof layer is composed of a hydrophobic film a, a breathable film and a hydrophobic film b. The air carrying moisture contacts the waterproof layer, and the air passes through the hydrophobic film. And the breathable film advances into the photovoltaic backplane, and the water forms a large contact angle on the surface of the hydrophobic film b to form a water droplet, which is directed downward through the grooves on the metal plate, which can prevent moisture from entering the photovoltaic backplane and the solar panel. Contact causes rust and other adverse effects, prolonging the service life.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本实用新型实施例的一种耐高低温长寿命太阳能光伏背板的整体结构示意图;1 is a schematic diagram of the overall structure of a solar photovoltaic backplane with high and low temperature resistance and long life according to an embodiment of the present utility model;
图2为本实用新型实施例的一种耐高低温长寿命太阳能光伏背板的防水层的结构示意图。FIG. 2 is a schematic structural diagram of a waterproof layer of a solar photovoltaic backplane with high and low temperature resistance and long life according to an embodiment of the present invention.
图中:1、散热硅橡胶;2、散热片;3、散热膜;4、改性PET基材;5、金属板;6、防水层;7、凹槽;8、疏水膜a;9、透气膜;10、疏水膜b。In the figure: 1. Heat-dissipating silicone rubber; 2. Heat sink; 3. Heat-dissipating film; 4. Modified PET substrate; 5. Metal plate; 6. Waterproof layer; 7. Groove; 8. Hydrophobic film a; 9. Breathable membrane; 10. Hydrophobic membrane b.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面将结合图1~图2对本实用新型实施例的一种耐高低温长寿命太阳能光伏背板进行详细的说明。A solar photovoltaic backplane with high and low temperature resistance and long life according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 2 .
参考图1和图2所示,本实用新型实施例提供的一种耐高低温长寿命太阳能光伏背板,包括改性PET基材4,所述改性PET基材4表面粘接有散热膜3,所述改性PET基材4表面固定连接有散热片2且散热片2有多个,所述散热片2顶端固定连接有散热硅橡胶1,所述改性PET基材4底部可拆卸连接有金属板5,所述金属板5表面粘接有防水层6,所述防水层6包括疏水膜a8、透气膜9和疏水膜b10。Referring to FIG. 1 and FIG. 2 , a solar photovoltaic backplane with high and low temperature resistance and long life provided by the embodiment of the present invention includes a modified
示例的,散热膜3是用纳米碳材料做的散热膜,纳米碳的散热功率在1000-6000,加工过程很简单,成本不高,改性PET基材4材质为改性PET材料,改性PET基材4起支撑作用,能耐高低温且机械性能稳定、电绝缘性优良、耐摩擦性和尺寸稳定性都比较好,散热片2可吸收热量后通过空气散热。For example, the
参考图2所示,所述金属板5表面开设有凹槽7且凹槽7有多个。Referring to FIG. 2 , grooves 7 are formed on the surface of the
示例的,金属板5表面开设的凹槽7间衔接,可引导防水层6上水分流动。Illustratively, the connection between the grooves 7 formed on the surface of the
参考图2所示,所述金属板5表面粘接有疏水膜a8,所述疏水膜a8外表面粘接有透气膜9。Referring to FIG. 2 , a hydrophobic film a8 is adhered to the surface of the
示例的,水在疏水膜a8的表面时会形成一个很大的接触角而成水滴状。Illustratively, water will form a large contact angle on the surface of the hydrophobic film a8 to form a water droplet.
参考图2所示,所述透气膜9外粘接有疏水膜b10。Referring to FIG. 2 , a hydrophobic film b10 is adhered to the outside of the
示例的,空气可经过透气膜9进行空气交换,疏水膜b10可避免水分经过。Exemplarily, air can be exchanged through the
使用时,把光伏背板安装在太阳能电池板的背面,安装后太阳能电池吸收太阳光转化为电能,转化过程中电子元件工作产生大量热量,热量从太阳能电池板向光伏背板传递,紧贴太阳能电池板的散热硅橡胶1吸收热量传递给散热片2,散热片2上部分热量持续向下传递给散热膜3进行散热,大部分热量在散热片2与空气接触过程中传递给空气进行散热,可快速散热,空气中含有水分经过防水层6时,经防水层6内疏水膜b10和疏水膜a8作用凝聚成团沿凹槽7下移流出,疏水膜b10和疏水膜a8型号都为MC52104,可避免水分侵蚀。When in use, install the photovoltaic backplane on the back of the solar panel. After installation, the solar cell absorbs sunlight and converts it into electrical energy. During the conversion process, the electronic components work to generate a lot of heat, and the heat is transferred from the solar panel to the photovoltaic backplane, which is close to the solar energy. The heat
需要说明的是,本实用新型为一种耐高低温长寿命太阳能光伏背板,包括1、散热硅橡胶;2、散热片;3、散热膜;4、改性PET基材;5、金属板;6、防水层;7、凹槽;8、疏水膜a;9、透气膜;10、疏水膜b,部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。It should be noted that the utility model is a solar photovoltaic backplane with high and low temperature resistance and long life, including 1. heat-dissipating silicone rubber; 2. heat-dissipating fins; 3. heat-dissipating film; 4. modified PET base material; 5.
显然,本领域的技术人员可以对本实用新型实施例进行各种改动和变型而不脱离本实用新型实施例的精神和范围。这样,倘若本实用新型实施例的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if these modifications and variations of the embodiments of the present utility model fall within the scope of the claims of the present utility model and their equivalents, the present utility model is also intended to include these modifications and variations.
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| CN112815401A (en) * | 2021-01-12 | 2021-05-18 | 上海宝派餐饮管理有限公司 | Solar auxiliary air-conditioning refrigeration equipment |
| CN112815401B (en) * | 2021-01-12 | 2022-10-14 | 四川丹甫环境科技有限公司 | Solar auxiliary air-conditioning refrigeration equipment |
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