Main control frequency conversion integrated plate compressor rotating speed rapid adjusting device and implementation method thereof
Technical Field
The invention belongs to the technical field of rapid adjustment of the rotating speed of compressors, and particularly relates to a rapid adjusting device for the rotating speed of a master control frequency conversion integrated plate compressor and an implementation method thereof.
Background
At present, with the implementation of the new national standard energy efficiency standard of the domestic refrigerator, the inverter refrigerator is comprehensively popularized, the inverter refrigerator adopts the inverter compressor, the actual rotating speed range of the compressor is wider, and the operable rotating speed range of the inverter compressor in the industry is generally 1200 plus 4500 rpm.
When the variable frequency compressor is subjected to some conventional tests, such as a cold bench COP performance test and a noise test, the variable frequency compressor needs to be continuously adjusted to different rotating speeds, so that the related performances of the variable frequency compressor and the whole machine at different rotating speeds are tested, and a method for adjusting the rotating speed of the variable frequency compressor is needed during the test. According to the conventional master control/frequency conversion integrated board, the master control part is an MCU, the driving part is an MCU, optical coupling isolation is arranged between the master control and the driving, and meanwhile, master control software controls different frequency signals transmitted to the driving MCU through an optical coupler, so that the driving MCU is correspondingly informed to drive the frequency conversion compressor to operate to different rotating speeds.
Corresponding to this kind of conventional master control/frequency conversion intergral template, owing to there is the master control to give to driven opto-coupler department hardware circuit, when needs constantly adjust the frequency conversion compressor and move to different rotational speeds, general way adopts a signal generator, is connected to the master control through the pencil and gives driven opto-coupler hardware department, through the output frequency of quick adjustment signal generator like this, can give to drive MCU and inform that drive MCU drives the frequency conversion compressor and move few rotational speeds at most.
With the increasing cost requirement of the master control frequency conversion integrated board, the existing master control and drive part adopts a single-chip master control frequency conversion integrated board of one MCU, and for the single-chip master control frequency conversion integrated board, because the master control and the drive are the same chip, a hardware circuit part of an optical coupler between the master control and the drive for transmitting frequency signals is not available, so that a conventional method for adjusting different output frequencies by using a signal generator to control the frequency conversion compressor to operate to different rotating speeds cannot be adopted.
For the master control frequency conversion integrated board of the single chip, when the frequency conversion compressor is required to run to different fixed rotating speeds, the test programs with the fixed rotating speeds of various versions are generally continuously written, and when the rotating speeds are required to be tested, the corresponding test programs with the fixed rotating speeds are correspondingly written into the single chip.
The defects of the prior art are as follows:
because the rotating speed range of the variable frequency compressor of the refrigerator is wider, 1200 plus 4500 turns, when a refrigeration person needs to test the performance under a plurality of rotating speeds, the refrigeration person needs to continuously contact an electric control person to perform software programming updating to correspond to the fixed rotating speed, and the method has low efficiency and poor convenience;
some frequency conversion compressor capability test projects need the frequency conversion compressor supplier to test, and after the main control frequency conversion integrated board posted the supplier, the supplier generally did not have the ability of writing main control frequency conversion integrated board single-chip, so when needing to adjust frequency conversion compressor operation to different rotational speeds, this kind of mode was difficult to implement.
Disclosure of Invention
The invention aims to provide a device for quickly adjusting the rotating speed of a main control frequency conversion integrated plate compressor and an implementation method thereof.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a device for quickly adjusting the rotating speed of a main control variable frequency integrated plate compressor, which comprises a main control drive variable frequency integrated plate, and a variable resistance box, a power line and a variable frequency compressor which are connected with the main control drive variable frequency integrated plate.
Furthermore, the master control drive frequency conversion integrated board comprises a master control drive MCU, and the master control drive MCU is connected with a potentiometer interface, a power supply interface, a door switch interface, a temperature sensor interface and a frequency conversion compressor interface.
Furthermore, the adjustable range of the resistance value of the variable resistance box is at least 0-50K omega.
Furthermore, the variable resistance box is connected to a temperature sensor interface of the master control drive frequency conversion integrated board, the power line is connected to a power interface of the master control drive frequency conversion integrated board, and the variable frequency compressor is connected to a variable frequency compressor interface of the master control frequency conversion integrated board.
A realization method of a main control frequency conversion integrated plate compressor rotating speed rapid adjusting device comprises the following steps:
s01, installing and connecting the variable frequency compressor to a test bench;
s02, adjusting the resistance value of the variable resistance box to be initial to N0(K omega);
s03, connecting a power line connected with the main control drive frequency conversion integrated board with a power supply;
s04, adjusting the air suction and exhaust temperature of the test board, and recording the resistance N1, the input power and the refrigerating capacity after the power is stable;
s05, adjusting and updating the resistance value N2 of the variable resistance box to be N1+ N0;
s06, judging whether the resistance value N2 of the variable resistance box is adjusted to be larger than 33(K omega); if yes, continuing to step S07, otherwise, returning to step S04 to repeat the loop;
s07, adjusting the resistance value of the variable resistance box to 0(K omega), and controlling the frequency conversion compressor to stop;
and S08, cutting off the power supply of the power line, and ending the test.
Furthermore, the test bench is a compressor cold quantity test bench.
Further, the main control frequency conversion integrated board controls the rotating speed f of the frequency conversion compressor to operate at a corresponding rotating speed according to the detected resistance value N (K omega) of the variable resistance box, and the specific relation is as follows:
f (variable frequency compressor speed) ═ N/3+39) x 30; (N is not less than 3 hours)
f (rotating speed of the variable frequency compressor) is 0; (when N is 0, f is 0 corresponds to compressor shutdown).
Further, the value range of N is 3-33(K omega) when the resistance value of the variable resistance box is detected, and the initial value of N0 is 3.
The invention has the following beneficial effects:
according to the invention, the variable resistance box and the master control drive variable frequency integrated board are utilized to write in a compressor rotating speed rapid adjustment algorithm, so that the variable resistance box can be directly adjusted to different resistance values, and the variable frequency compressor can be rapidly driven to be directly switched to different rotating speeds.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a quick adjustment device according to the present invention;
fig. 2 is a schematic structural diagram of an implementation method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention is a device for rapidly adjusting the rotation speed of a main control frequency conversion integrated board compressor, which comprises a main control drive frequency conversion integrated board, and a variable resistance box, a power line and a frequency conversion compressor connected to the main control drive frequency conversion integrated board.
Preferably, the master control drive frequency conversion integrated board comprises a master control drive MCU, and the master control drive MCU is connected with a potentiometer interface, a power supply interface, a door switch interface, a temperature sensor interface and a frequency conversion compressor interface.
Preferably, the adjustable range of the resistance value of the variable resistance box is at least 0-50K omega.
Preferably, the variable resistance box is connected to a temperature sensor interface of the master control drive frequency conversion integrated board, a power line is connected to a power interface of the master control drive frequency conversion integrated board, and the variable frequency compressor is connected to a variable frequency compressor interface of the master control frequency conversion integrated board.
A realization method of a main control frequency conversion integrated plate compressor rotating speed rapid adjusting device comprises the following steps:
s01, installing and connecting the variable frequency compressor to a test bench;
s02, adjusting the resistance value of the variable resistance box to be initial to N0(K omega);
s03, connecting a power line connected with the main control drive frequency conversion integrated board with a power supply;
s04, adjusting the air suction and exhaust temperature of the test board, and recording the resistance N1, the input power and the refrigerating capacity after the power is stable;
s05, adjusting and updating the resistance value N2 of the variable resistance box to be N1+ N0;
s06, judging whether the resistance value N2 of the variable resistance box is adjusted to be larger than 33(K omega); if yes, continuing to step S07, otherwise, returning to step S04 to repeat the loop;
s07, adjusting the resistance value of the variable resistance box to 0(K omega), and controlling the frequency conversion compressor to stop;
and S08, cutting off the power supply of the power line, and ending the test.
Preferably, the test bench is a compressor cold test bench.
Preferably, the main control frequency conversion integrated board controls the rotating speed f of the frequency conversion compressor to operate at a corresponding rotating speed according to the detected resistance value N (K Ω) of the variable resistance box, and the specific relation is as follows:
f (variable frequency compressor speed) ═ N/3+39) x 30; (N is not less than 3 hours)
f (rotating speed of the variable frequency compressor) is 0; (when N is 0, f is 0 corresponds to compressor shutdown).
Preferably, the resistance value of the variable resistance box is detected to be in a range of 3-33(K Ω), and the initial value of N0 is 3.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.