CN113003144B - Control system of adhesive tape machine - Google Patents

Control system of adhesive tape machine Download PDF

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Publication number
CN113003144B
CN113003144B CN202110218420.7A CN202110218420A CN113003144B CN 113003144 B CN113003144 B CN 113003144B CN 202110218420 A CN202110218420 A CN 202110218420A CN 113003144 B CN113003144 B CN 113003144B
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China
Prior art keywords
telephone
singlechip
hook
explosion
password
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CN202110218420.7A
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Chinese (zh)
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CN113003144A (en
Inventor
李晓龙
刘伟
张富强
郝俊信
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Shenhua Shendong Coal Group Co Ltd
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Shenhua Shendong Coal Group Co Ltd
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Priority to CN202110218420.7A priority Critical patent/CN113003144B/en
Publication of CN113003144A publication Critical patent/CN113003144A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/32Belts or like endless load-carriers made of rubber or plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The application provides a control system of a tape dispenser, which comprises a computer centralized control loop and a telephone centralized control loop which are connected in parallel; the telephone centralized control loop comprises a working face explosion-proof telephone, an adhesive tape head explosion-proof telephone and a telephone control module; after the explosion-proof telephone of the working face is dialed, dialing signals are sent to the explosion-proof telephone of the tape head and the telephone control module at the same time; the telephone control module is automatically connected after the ringing times of the explosion-proof telephone of the tape head reach the set times; the working face explosion-proof telephone sends an operation instruction code to the telephone control module after the telephone control module is connected; and the telephone control module generates a control instruction to a machine head controller of the tape dispenser according to the operation instruction code. The scheme in the application can solve the problem that the dependence of the control system of the tape machine on a computer network in the prior art can reduce the requirement of manual labor.

Description

Control system of adhesive tape machine
Technical Field
The application belongs to the field of transportation of a tape machine, and particularly relates to a control system of the tape machine.
Background
With the development of the automatic coal mining technology, the coal mine adhesive tape transportation industry has entered a new development stage, but the adhesive tape machine transportation system widely used in the current coal mine industry has some problems in practical application.
At present, the coal mine adhesive tape machine in China mainly adopts two modes of manual control and centralized control by a computer, and the two control modes have advantages and disadvantages respectively: the manual control is strong in reliability, the fault can be handled in time, but when more belts exist, each belt needs to be attended, the labor is consumed, and the development requirement is not met; the centralized control of the computer can save manpower, but has strong dependence on the network, once the network is unstable or the conditions such as virus infection of the system occur, the problem that the belt cannot be controlled is solved, and the unavoidable short plates exist.
Disclosure of Invention
The application aims at providing a tape machine control system to solve the technical problems that labor is consumed in the prior art and the dependence on a network is strong.
For this reason, some embodiments of the present application provide a tape dispenser control system, including a computer centralized control loop and a telephone centralized control loop connected in parallel; wherein:
the telephone centralized control loop comprises a working face explosion-proof telephone, an adhesive tape head explosion-proof telephone and a telephone control module; after the explosion-proof telephone of the working face is dialed, dialing signals are sent to the explosion-proof telephone of the tape head and the telephone control module at the same time; the telephone control module is automatically connected after the ringing times of the explosion-proof telephone of the tape head reach the set times; the working face explosion-proof telephone sends an operation instruction code to the telephone control module after the telephone control module is connected; and the telephone control module generates a control instruction to a machine head controller of the tape dispenser according to the operation instruction code.
In some embodiments of the present application, the tape dispenser control system further includes a telephone firewall in the telephone centralized control loop:
the telephone firewall is arranged between the working face explosion-proof telephone and the telephone control module; and the telephone firewall receives the dialing signal and forwards the dialing signal to the telephone control module if the calling number is determined to be the number in the white list according to the dialing signal.
According to the control system of the adhesive tape machine, when the phone firewall determines that the calling number does not belong to the number in the white list according to the dialing signal, the dialing signal is intercepted.
The tape dispenser control system according to some embodiments of the present application, the telephone centralized control loop further includes a telephone switch and a junction box, wherein:
the telephone exchanger and the junction box send the dialing signals of the explosion-proof telephone on the working face to the telephone firewall and the explosion-proof telephone on the adhesive tape head after shunting.
The tape machine control system comprises a telephone control module, a ring detection circuit, an automatic off-hook and off-hook circuit and a decoding circuit, wherein the ring detection circuit, the automatic off-hook and off-hook circuit and the off-hook and off-hook circuit are connected with the single chip microcomputer; wherein:
the ringing detection circuit receives a dialing signal transmitted by a telephone line interface, rings and transmits a ringing signal to the singlechip;
the singlechip determines ringing times according to the ringing signals, and controls the automatic off-hook and off-hook circuit to execute off-hook operation when the ringing times are greater than preset times;
the decoding circuit receives the operation code instruction transmitted by the telephone line interface after the automatic off-hook and on-hook circuit is off-hook, analyzes the operation code instruction to obtain an operation code, and sends the operation code to the singlechip.
In some embodiments of the present application, the tape dispenser control system, the phone control module further includes a data recording unit connected to the single chip microcomputer:
the singlechip extracts a password and an instruction code in the operation code and sends the password to the data recording unit;
the data recording unit receives the password sent by the singlechip and then compares the password with the standard password, and if the comparison is successful, a password valid signal is sent to the singlechip;
and the singlechip receives the password effective signal and then generates a control instruction to a machine head controller of the tape machine according to the instruction code.
According to the control system of the tape machine, when the comparison between the password and the standard password fails, the data recording unit sends a password invalidation signal to the singlechip;
and the singlechip controls the automatic off-hook and on-hook circuit to execute the on-hook action after receiving the password invalid signal.
The tape dispenser control system in some embodiments of the present application, the phone control module further includes a voice prompt module connected to the single chip microcomputer:
the voice prompt module stores an audio prompt signal, and the audio prompt signal is used for sending out a prompt for inputting a password;
the singlechip sends a voice playing instruction to the voice prompt module after the automatic off-hook and on-hook circuit is off-hook, and the voice prompt module sends the audio prompt signal to the working face explosion-proof telephone through the telephone line interface.
The tape dispenser control system described in some embodiments of the present application, the phone control module further includes:
the first relay is connected with the singlechip;
the second relay is connected with the singlechip;
and the singlechip controls the first relay to be attracted when the control instruction indicates start, and controls the second relay to be attracted when the control instruction indicates stop.
In the tape machine control system described in some embodiments of the present application, a head controller of the tape machine is configured with a start button and a stop button; the output end of the first relay is connected with the starting key, and the output end of the second relay is connected with the closing key.
Compared with the prior art, the technical scheme provided by the application has at least the following beneficial effects: by the method of connecting the original computer centralized control loop of the adhesive tape machine with the telephone centralized control loop in parallel, when the computer centralized control loop cannot work normally, the telephone centralized control loop is used for sending a control instruction to the machine head controller of the adhesive tape machine. And be provided with the telephone control module in the telephone centralized control return circuit in this application, telephone control module can be when the explosion-proof telephone of sealing-tape machine is unmanned to answer the time automatic switch-on to can receive the operation instruction code that comes from the explosion-proof telephone of working face after automatic switch-on, thereby operate the aircraft nose controller according to the operation instruction code, so the explosion-proof telephone of sealing-tape aircraft nose does not necessarily have to answer the time artificially, can release certain labour. Therefore, the scheme in the application can solve the problem that the dependence of the tape machine control system on a computer network in the prior art can reduce the requirement of manual labor.
Drawings
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
FIG. 1 is a schematic diagram of a control system of a tape dispenser according to one embodiment of the present application;
FIG. 2 is a block diagram illustrating a configuration of a telephony control module in accordance with one embodiment of the present application;
fig. 3 is a circuit diagram of a ringing detection circuit according to one embodiment of the present application;
FIG. 4 is a circuit diagram of an automatic on-hook and off-hook circuit according to one embodiment of the present application;
FIG. 5 is a circuit diagram of a decoding circuit according to one embodiment of the present application;
FIG. 6 is a circuit diagram of a data recording unit according to one embodiment of the present application;
FIG. 7 is a circuit diagram of a voice prompt module according to one embodiment of the present application;
FIG. 8 is a circuit diagram of a single-chip microcomputer according to an embodiment of the present application;
FIG. 9 is a circuit diagram of a handpiece controller according to one embodiment of the present application;
fig. 10 is a flowchart of a telephone control tape machine according to an embodiment of the present application.
Detailed Description
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present application, and are not intended to indicate or imply that the apparatus or component referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between the two components. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.
In some embodiments, a tape dispenser control system is provided, as shown in fig. 1, comprising a computer centralized control loop and a telephone centralized control loop connected in parallel. The computer centralized control loop comprises a centralized control computer 1, a server, a base station 2 and a centralized control box 3. When the adhesive tape machine is to be started, the centralized control computer 1 is operated to send instruction data, the instruction data is sent to the centralized control box 3 through the server and the base station 2, then the centralized control box 3 converts the data instruction into a communication protocol (485, 232, CAN and the like) readable by the machine head controller 4, so that the machine head controller 4 acts on the corresponding relay to enable the machine head motor starter 5 to remotely control and start the suction contactor to drive the machine head motor, and the belt is started.
In the application, the telephone centralized control loop connected in parallel comprises a working face explosion-proof telephone 6, an adhesive tape head explosion-proof telephone 9 and a telephone control module 11; after the explosion-proof telephone 6 on the working face is dialed, dialing signals are sent to the explosion-proof telephone 9 on the tape head and the telephone control module 11 at the same time; the telephone control module 11 automatically turns on after the ringing times of the explosion-proof telephone 9 of the tape head reach the set times; the working face explosion-proof telephone 9 sends an operation instruction code to the telephone control module 11 after the telephone control module 11 is connected; the telephone control module 11 generates a control instruction to the machine head controller 4 of the tape machine according to the operation instruction code. The head controller 4 acts on the corresponding relay to enable the head motor starter 5 to remotely control the starting and engaging contactor to drive the head motor so as to start the belt.
The scheme is that the original computer centralized control loop of the adhesive tape machine is connected with the telephone centralized control loop in parallel, and when the computer centralized control loop cannot work normally, the telephone centralized control loop is used for sending a control instruction to the machine head controller 4 of the adhesive tape machine. In addition, the telephone centralized control loop in the application is provided with the telephone control module 11, the telephone control module 11 can be automatically switched on when the explosion-proof telephone 9 of the adhesive tape machine is in unmanned answering, and can receive the operation instruction code from the explosion-proof telephone 6 of the working face after the automatic switching on, so that the machine head controller 4 is operated according to the operation instruction code, the explosion-proof telephone 9 of the adhesive tape machine head does not necessarily need to be manually answered in real time, and a certain labor force can be released. Therefore, the scheme in the application can solve the problem that the dependence of the tape machine control system on a computer network in the prior art can reduce the requirement of manual labor. Moreover, existing telephonic communication systems have been deployed at major work sites in mines, including work surfaces and tape heads, so the present design does not require extensive wiring modifications and is low cost.
As shown in the figure, preferably, the telephone centralized control loop may further include a telephone firewall 10, where the telephone firewall 10 is disposed between the working face explosion-proof telephone 6 and the telephone control module 11; the phone firewall 10 receives the dialing signal, and forwards the dialing signal to the phone control module 11 if the calling number is determined to be the number in the white list according to the dialing signal. Further, if the phone firewall 10 determines that the incoming call number does not belong to the number in the white list according to the dialing signal, the dialing signal is intercepted. By arranging the incoming call firewall, malicious operation of an external telephone can be effectively blocked, and the safety of personnel and equipment is ensured.
In the above scheme, the telephone centralized control loop may further include a telephone switch 7 and a junction box 8, where the telephone switch 7 and the junction box 8 send the dialing signal of the working face explosion-proof telephone 6 after splitting to the telephone firewall 11 and the adhesive tape head explosion-proof telephone 9. Therefore, more working face explosion-proof phones and the machine head controllers of the underground adhesive tape machine can be connected through the arrangement of the telephone exchange and the junction box, unmanned answering of the underground explosion-proof phones at multiple positions can be realized, and the scheme of the adhesive tape machine can be automatically controlled.
In some embodiments, as shown in fig. 2, the phone control module 11 includes a single-chip microcomputer 110, and a ringing detection circuit 111, an automatic off-hook circuit 112 and a decoding circuit 113 connected to the single-chip microcomputer 110; wherein: the ringing detection circuit 111 receives the dialing signal transmitted by the telephone line interface, rings and sends a ringing signal to the singlechip 110; the singlechip 110 determines the ringing frequency according to the ringing signal, and controls the automatic off-hook and on-hook circuit 112 to execute off-hook operation when the ringing frequency is greater than a preset frequency; the decoding circuit 113 receives the operation code instruction transmitted by the telephone line interface after the automatic off-hook circuit 112 is off-hook, and analyzes the operation code instruction to obtain an operation code, and the decoding circuit 113 sends the operation code to the singlechip 110. The ringing times are larger than the preset times, so that the explosion-proof telephone of the tape head is always received without people, and once the explosion-proof telephone of the tape head is received, the ringing is finished, and the scheme of automatically controlling the head controller without people can be executed.
In some aspects, the phone control module 11 may further include a data recording unit 114 connected to the singlechip 110, where the singlechip 110 extracts a password and an instruction code in the operation code and sends the password to the data recording unit 114; the data recording unit 114 receives the password sent by the singlechip 110 and then compares the password with the standard password, and if the comparison is successful, sends a password valid signal to the singlechip 110; the singlechip 110 receives the password valid signal and generates a control instruction to the machine head controller 4 of the tape machine according to the instruction code. The data recording unit 114 sends a password invalid signal to the singlechip 110 when the comparison of the password and the standard password fails; the singlechip 110 receives the password invalid signal and then controls the automatic on-off/on-hook circuit to execute on-hook actions. In the scheme, the information such as the operation password is stored through the built-in data recording function, so that the safety requirement is met, and malicious control is prevented.
In the above solution, the phone control module 11 may further include a voice prompt module 115 connected to the single-chip microcomputer 110, where the voice prompt module 115 stores an audio prompt signal, and the audio prompt signal is used for sending a prompt for inputting a password; the singlechip 110 sends a voice playing instruction to the voice prompt module 115 after the automatic off-hook and on-hook circuit 112 is off-hook, and the voice prompt module 115 sends the audio prompt signal to the working face explosion-proof telephone 6 through the telephone line interface. Through having designed voice prompt facility, also can make operating personnel normal use when the sight is influenced in the pit, improved the convenience of system.
Preferably, the phone control module 11 further includes a first relay 116 connected to the single-chip microcomputer 110; a second relay 117 connected to the single chip microcomputer 110; the singlechip 110 controls the first relay 116 to be attracted when the control instruction indicates start, and controls the second relay 117 to be attracted when the control instruction indicates stop. The machine head controller 4 of the tape machine is provided with a start button and a stop button; the output end of the first relay 116 is connected with the start button, and the output end of the second relay 117 is connected with the stop button. In this scheme, just being equivalent to the button of having pressed the 4 of aircraft nose controller when the relay gets the electric action, the benefit of this kind of wiring mode is equivalent to the manual work and opens or stop the belt, does not influence original sealing-tape machine all protect function, can not bring the potential safety hazard.
The operation principle of each circuit is described in detail below.
(1) Ringing detection circuitry:
the ringing detection circuit is designed as shown in fig. 3, and the working principle is as follows: the telephone line is supplied with a dc voltage of about-48V by the telephone exchange before future ringing of the telephone line. When a telephone line is called, the telephone exchange sends out an ringing signal. The power supply voltage is +48V (forward potential) and 24V and 25HZ alternating current are overlapped, so that the power supply voltage becomes 72V alternating current 25HZ oscillating signal. This will ringing. When the circuit detects ringing signals, the circuit takes three ringing rings as the reference, namely, no person is off-hook after three ringing rings, and the singlechip controls the automatic simulation of off-hook. As shown, when the telephone line is not being driven, the telephone line provides a voltage of-48V, the optocoupler is not conducting, and pin 4 remains high. When the telephone is put in, the telephone line provides +72 AC voltage, the C1 capacitor is used for blocking, the R2 resistor is used for limiting current, the photoelectric coupler is conducted, and the photoelectric coupler pin 4 is changed into low level. The telephone rings are sent with a period of 5 seconds, i.e. 1 second, and 4 seconds are broken. So after the singlechip records 3 times of low level through the P3.4I/O port (the times can be controlled by the singlechip program), the singlechip controls the automatic off-hook.
(2) Automatic off-hook and on-hook circuit
According to the relevant standard, provision is made for: the off-hook DC resistance of any telephone should be less than or equal to 300 omega, and the off-hook DC resistance of an electronic telephone with an R key should be less than or equal to 350 omega. In the on-hook state, the leakage current is less than or equal to 5 mu A. When the user goes off-hook, the telephone is connected to a load of about 200Ω through the cradle, causing a current of about 30mA to flow through the entire telephone line loop. After detecting the current, the exchanger stops ringing current transmission, and changes the line voltage into direct current of more than ten volts, thus completing connection. Fig. 4 is a schematic diagram of an automatic on-hook and off-hook circuit. The principle is as follows: the singlechip receives 3 times of low level signals from the optocoupler pin 4 and returns a low level signal to the P2.2I/O port. When receiving the low level signal, the off-hook indicator lamp D1 is turned on, and PNP is turned on due to the characteristics of the PNP triode. The relay will be attracted from pin 5 to pin 6. The telephone line 1 then forms a loop through resistor R3, the transformer, the relay and telephone line 2, the resistor R3 and the transformer forming a resistor of about 300 Ω, whereupon the telephone goes off-hook.
(3) Decoding circuit
This embodiment is described using a DTMF decoding circuit as an example, and is implemented using MT8870 and peripheral circuits shown in fig. 5. Working principle: MT8870 is a DTMF signal reception processing dedicated chip, and its function is to decode the received DTMF signal into a 4-bit binary code, which is directly output by Q0-Q3. After automatic off-hook, the dual-audio signal enters the-IN pin of MT8870 via an audio-specific transformer. The double-audio signal is firstly filtered by a dial tone filter in the MT8870, then is sent to the double-audio filter by a pre-amplifier, the double-audio signal is separated according to high-frequency and low-frequency signals, is sent to a decoding circuit by the high-frequency and low-frequency filters and an amplitude detector, and finally outputs corresponding codes from a data output end of the MT 8870. To obtain valid data, stD of MT8870 receives INT1 of AT89C 52. When the StD level is from low to high, the effective dialing key value code is received through the IO interface after being detected by the AT89C 52. By testing, the number keys are pressed at the other end, and can be decoded.
(4) Data recording circuit
The data recording circuit is used for recording the operation password and preventing potential safety hazards caused by malicious control equipment. Before a person dials a telephone to control the starting of the tape machine, the operator needs to input an operation password, the password is only mastered in the hand of the driver of the tape machine, the DTMF circuit is in a working standby state at any time after the driver dials the telephone, the driver is prompted to input the password by voice, and at the moment, the driver presses a telephone key to input the password. As shown in fig. 6, the data recording circuit including the AT24C02 chip is shown, the DTMF decoding portion decodes the driver input digits and transmits the decoded digits to the single-chip microcomputer, the single-chip microcomputer receives the digits and then communicates with the AT24C02 chip through the P2.0 and P2.1 interfaces and the I2C 02 chip to read the preset password in the AT24C02 chip and compare the password with the code decoded by DTMF, if the password is consistent, the next operation can be performed, otherwise, the single-chip microcomputer increases the potential of the P2.2I/O port to be high (automatic on-hook), the EEPROM capable of being powered off and memorized is selected, and the A0, A1 and A2 on the 24C02 are address coding pins.
(5) Voice prompt module
For a telephone remote operation tape machine, under the condition of limited sight, voice prompt is particularly important, as shown in fig. 7, the scheme selects a JQ8900 type voice module which can perform I/O port operation and serial communication control, a built-in virtual U disk of the module can directly store audio files through a computer, a built-in small-power amplifier module of the module can directly drive a loudspeaker to omit a peripheral power amplifier circuit, and a singlechip is used for communicating through a P3.0 serial communication port and a P3.1 serial communication port and controlling a voice fragment played by the module during operation.
(6) Singlechip microcomputer
Fig. 8 shows a single-chip microcomputer circuit, the working principle of which is as follows: and P3.4 is connected with the fourth pin of the optocoupler, and when the singlechip receives the low level and accumulates for 3 times, the singlechip controls P2.2 to output a low level signal to the base electrode of the off-hook relay control triode. The relay is attracted and taken off the machine. P1.0-P1.3 are connected with QO-Q3 pin of MT8870 to receive 4-bit binary code. Then P3.0 and P3.1 are connected with the communication pin of JQ8900 so as to control the JQ8900 module to play corresponding voice prompt when in serial communication with 89C 52. P2.0 and P2.1 are connected with the AT24C 02I 2C communication pin to read and store the password. The clock pulse of the SPI interface is provided by P1.7 of 89C52 to the SCLK pin of ISD 4004. P2.0-P2.3 are connected with QO-Q3 pins of MT8870 to receive 4-bit binary codes. P2.3 and P2.4 are connected with control triodes of two output relays, and the relays can be attracted at low level.
(7) Machine head controller
Taking the controller shown in fig. 9 as an example, the user needs to press the button 4 on the keyboard (the normal belt can be started when the belt is protected), and press the button 8 to stop. A relay control key circuit as in fig. 9 is available according to the 4*4 matrix keyboard principle. The additional telephone centralized control loop in this scheme comprises the following components: (a) a BOX-128 type telephone call firewall module; (b) a tape dispenser telephony control module; (c) Telephone line several meters (from head phone to controller); (d) intrinsic safety junction box one. The installation method comprises the following steps: an intrinsic safety junction BOX is added at the incoming line of the machine head explosion-proof telephone set, a telephone line is connected in parallel and is led into a machine head controller, the incoming line is connected with a BOX-128 type telephone incoming call firewall incoming line placed in a controller BOX, and outgoing lines of the firewall are connected to a telephone line interface of a telephone dialing control module. The lines (normally open contacts are used as keys) of the 4# key and the 8# key are found out from the operation key board flat cable inside the machine head controller and are respectively connected to two output relays of the telephone control module, and when the relays are electrified, the 4# key or the 8# key of the controller is pressed, which is equivalent to manually starting or stopping the belt. And finally, a 5VDC power supply is taken from the inside of the controller to supply power to the telephone dialing control module, so that the installation of a control circuit is completed.
Referring to the telephone control tape machine logic shown in fig. 10, when in use, the telephone number of the tape head is dialed, after 3 sounds are sounded, the voice prompt inputs a password, after the password is input correctly, the belt is started by pressing the key 1, the belt is stopped by pressing the key 2, and after the operation is finished, the machine is hung by pressing the key #. The application of the scheme makes up the defects of the current control method of the tape machine, and the built-in password of the telephone control module ensures that misoperation does not occur to a certain extent. The scheme can obtain economic benefit, and is specifically as follows: the reduction of the belt patrolling workers arranged every production shift for 2 people/day, and the annual labor cost saving of 2 x 20 = 40 ten thousand; the belt is stopped or the net is broken, the influence is calculated for 6 times in the whole month, 20 minutes can be saved each time, the tunneling time can be gained in the whole month for 2 hours, the total footage is about 20 meters, the annual effectiveness is 20 meters/meter 600 yuan/meter 12 months = 25.2 ten thousand yuan; in conclusion, only one tunneling team can create 65.2 ten thousand yuan, and the overall mine is 521.6 ten thousand yuan for 8 tunneling teams, so that the benefit is more objective if a mine main transportation system is also put into use.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and are not limiting thereof; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the corresponding technical solutions.

Claims (5)

1. The tape machine control system is characterized by comprising a computer centralized control loop and a telephone centralized control loop which are connected in parallel; wherein:
the computer centralized control loop comprises a centralized control computer, a server, a base station and a centralized control box; when the adhesive tape machine is started, the centralized control computer is operated to send instruction data, the instruction data is sent to the centralized control box through the server and the base station, the centralized control box converts the data instruction into a readable communication protocol of the machine head controller, so that the machine head controller acts on the corresponding relay to enable the machine head motor starter to remotely control the suction contactor to drive the machine head motor, and the belt is started;
the telephone centralized control loop comprises a working face explosion-proof telephone, an adhesive tape head explosion-proof telephone and a telephone control module; after the explosion-proof telephone of the working face is dialed, dialing signals are sent to the explosion-proof telephone of the tape head and the telephone control module at the same time; the telephone control module is automatically connected after the ringing times of the explosion-proof telephone of the tape head reach the set times; the working face explosion-proof telephone sends an operation instruction code to the telephone control module after the telephone control module is connected; the telephone control module generates a control instruction to a machine head controller of the tape machine according to the operation instruction code;
when the computer centralized control loop cannot work normally, the telephone centralized control loop is utilized to send a control instruction to a machine head controller of the tape machine;
the telephone control module comprises a singlechip, a ringing detection circuit, an automatic off-hook and off-hook circuit and a decoding circuit which are connected with the singlechip; wherein:
the ringing detection circuit receives a dialing signal transmitted by a telephone line interface, rings and transmits a ringing signal to the singlechip;
the singlechip determines ringing times according to the ringing signals, and controls the automatic off-hook and off-hook circuit to execute off-hook operation when the ringing times are greater than preset times;
the decoding circuit receives an operation code instruction transmitted by the telephone line interface after the automatic off-hook and on-hook circuit is off-hook, analyzes the operation code instruction to obtain an operation code, and sends the operation code to the singlechip;
the telephone control module also comprises a data recording unit connected with the singlechip:
the singlechip extracts a password and an instruction code in the operation code and sends the password to the data recording unit;
the data recording unit receives the password sent by the singlechip and then compares the password with a standard password, and if the password is successfully compared, a password valid signal is sent to the singlechip;
the singlechip receives the password effective signal and then generates a control instruction to a machine head controller of the tape machine according to the instruction code;
the data recording unit sends a password invalid signal to the singlechip when the comparison of the password and the standard password fails;
the singlechip receives the password invalid signal and then controls the automatic off-hook and on-hook circuit to execute the on-hook action;
the telephone control module further comprises:
the first relay is connected with the singlechip;
the second relay is connected with the singlechip;
the singlechip controls the first relay to be attracted when the control instruction indicates start, and controls the second relay to be attracted when the control instruction indicates stop;
the machine head controller of the tape machine is provided with a start button and a stop button; the output end of the first relay is connected with the starting key, and the output end of the second relay is connected with the closing key.
2. The tape dispenser control system of claim 1, wherein the telephone centralized control loop further comprises a telephone firewall:
the telephone firewall is arranged between the working face explosion-proof telephone and the telephone control module; and the telephone firewall receives the dialing signal and forwards the dialing signal to the telephone control module if the calling number is determined to be the number in the white list according to the dialing signal.
3. The tape dispenser control system of claim 2, wherein:
and the telephone firewall intercepts the dialing signal when determining that the incoming call number does not belong to the number in the white list according to the dialing signal.
4. The tape dispenser control system of claim 2, further comprising a telephone exchange and a junction box in the telephone centralized control loop, wherein:
the telephone exchanger and the junction box send the dialing signals of the explosion-proof telephone on the working face to the telephone firewall and the explosion-proof telephone on the adhesive tape head after shunting.
5. The tape dispenser control system of claim 3 or 4, wherein the telephony control module further comprises a voice prompt module coupled to the single chip microcomputer:
the voice prompt module stores an audio prompt signal, and the audio prompt signal is used for sending out a prompt for inputting a password;
the singlechip sends a voice playing instruction to the voice prompt module after the automatic off-hook and on-hook circuit is off-hook, and the voice prompt module sends the audio prompt signal to the working face explosion-proof telephone through the telephone line interface.
CN202110218420.7A 2021-02-26 2021-02-26 Control system of adhesive tape machine Active CN113003144B (en)

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