CN113002087A - Kitchen oil-removing bubble cloth and production process thereof - Google Patents
Kitchen oil-removing bubble cloth and production process thereof Download PDFInfo
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- CN113002087A CN113002087A CN202110199391.4A CN202110199391A CN113002087A CN 113002087 A CN113002087 A CN 113002087A CN 202110199391 A CN202110199391 A CN 202110199391A CN 113002087 A CN113002087 A CN 113002087A
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Abstract
The invention relates to the technical field of deoiling bubble cloth and discloses kitchen deoiling bubble cloth which is woven by adopting warps and wefts, wherein the deoiling bubble cloth adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twists as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F; a production process of kitchen oil-removing bubble cloth comprises the following steps: s1, extracting raw materials; s2: weaving; s3: quilting; s4: processing and drying; s5: the bamboo fiber yarn has the functions of removing oil and oil, the concave-convex fabric is naturally formed after the knitting process of the bamboo fiber yarn and the nylon yarn and the natural crepe forming characteristic after water inlet, so that the surface of the bamboo fiber yarn and the nylon yarn has strong friction, residues stuck to a bowl and on the surface of a pot can be easily wiped off, the bamboo fiber yarn and the nylon yarn are environment-friendly, the process is simple, the steps are simple, and more steps in the production process can be mechanically produced.
Description
Technical Field
The invention belongs to the technical field of oil-removing bubble cloth, and particularly relates to oil-removing bubble cloth for kitchens and a production process thereof.
Background
The bubble cloth is a commonly-mentioned bubble yarn, which is generally a garment fabric made of chemical fiber (terylene) as a raw material through processing, and the processing process comprises a series of processes such as washing, high-temperature drying, disinfection and sterilization, so that the surface of the cloth has bubble-like textures, and the cloth is widely popular with people.
From a pot and a ladle to a sink cooking bench, the most common cleaning articles in a kitchen are rags, the most contact of the rags in the kitchen are oil stains and food residues, and after the common rags are used, more and more bacteria are added and unpleasant taste is emitted, so that the common rags are not environment-friendly, sanitary and harmful to human health.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides oil-removing bubble cloth for kitchens and a production process thereof.
In order to achieve the purpose, the invention provides the following technical scheme:
the kitchen oil-removing bubble cloth is woven by adopting warps and wefts, the oil-removing bubble cloth adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twisting as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F;
a production process of kitchen oil-removing bubble cloth comprises the following steps:
s1, extracting raw materials, namely sawing bamboo with the diameter of 2-8cm into bamboo sections with a certain length, placing the bamboo sections on a small rotary cutter without a clamping shaft for rotary cutting, basically rotatably removing the outer bamboo green and the outer bamboo joints on the outer surfaces of the bamboo sections, longitudinally cutting the bamboo sections with the outer bamboo green and the outer joints removed into 2-3 bamboo blocks, removing the tabasheer and the inner joints on the bamboo blocks, feeding the rest bamboo blocks into a forced-feeding drum type chipper for chipping, chipping the bamboo blocks into bamboo chips with the length of 15-25mm, the width of 15-20mm and the thickness of 2-3mm, keeping the water content of the bamboo chips between 30-50%, performing repeated rolling procedures, firstly performing squeezing by using a convex grain-shaped roller during rolling, then performing rolling and splitting by using a toothed roller, soaking the bamboo chips by using hot water after performing repeated squeezing and splitting rolling procedures, shaping bamboo chips, softening bamboo fibers between bamboo flesh and bamboo skins by matching with a degumming softener, removing grease of the bamboo fibers after softening, fishing out the bamboo fibers after the bamboo fibers do not contain oil, sending the bamboo fibers into a round roller with an internal stirrer, applying a mildew preventive to the bamboo fibers through the top end of the roller by a metering pump or a flow valve, applying the mildew preventive and continuously stirring by the stirrer at the same time, uniformly mixing the mildew preventive and the bamboo fibers, wherein the application amount of the mildew preventive is 2-6% of the mass of the oven-dried bamboo fibers, drying the bamboo fibers by a drying device, carding the fibers after drying, cutting the bamboo fibers into filaments by a primary filament forming machine, and twisting the bamboo filaments by a twisting machine;
s2: weaving, namely pushing the weft yarn introduced into the shed to the weaving opening by using a beating-up mechanism of a weaving machine, and lifting and heald the warp yarn and the weft yarn into a cloth blank in a 90-degree staggered mode through warping, longitudinally penetrating, reed inserting, weaving, loading, weft inserting, shuttling and weaving by matching a heddle device with a peach disc of the weaving machine;
s3: quilting, namely, after the cloth blanks obtained in the step S2 are overlapped, placing a layer of hot-melt cloth in the double-layer cloth blanks, and fixing the double-layer cloth blanks and the hot-melt cloth through a cloth sewing machine;
s4: processing and drying, namely wetting the fabric prepared in the step S3 by steam spraying or spraying, then performing warp-wise mechanical extrusion to increase the buckling wave height, and then performing loose drying to obtain a pre-shrunk fabric; adding a scouring and bleaching auxiliary agent into the scouring and bleaching machine for scouring and bleaching, washing the scoured and bleached cloth to obtain preshrinked scoured and bleached fabric, and then putting the scoured and bleached fabric into a drying room to dry the quilted cloth into the prior semi-finished product;
s5: and (4) cutting and forming, namely putting the semi-finished product obtained in the step S4 into an ultrasonic hot cutting machine, and cutting the semi-finished product raw material into blocks as required according to requirements and design, thereby obtaining the deoiling bubble cloth for kitchen.
Preferably, in S1, the convex grain-shaped rollers for pressing and the tooth-shaped rollers for rolling the strip are staggered at intervals, that is, a group of tooth-shaped rollers are connected behind a group of convex grain-shaped rollers, a group of convex grain-shaped rollers are connected behind the tooth-shaped rollers, and a group of tooth-shaped rollers are connected behind the convex grain-shaped rollers, so that a plurality of groups of convex grain-shaped rollers and tooth-shaped rollers are staggered, the convex grain-shaped rollers are provided with convex grains protruding outwards on the outer circumference of the roller, and the convex grains are protrusions in shapes of dimension, column, powder and the like.
Preferably, the drying device in S1 is an HHY160 electric heating constant temperature drying oven, the drying temperature is 50-55 ℃, and the drying time is 5-6 h.
Preferably, the cloth sewing machine in the step S3 is a 00303C-3 sewing machine, and the sewing machine fixes the double-layer cloth blank and the hot melt cloth according to the size of the bubble cloth to be produced.
Preferably, the filament dividing machine is an 18-5/8 double-helix grinding filament dividing machine, the textile machine is an 1603 type full-automatic textile machine, and the ultrasonic hot cutting machine is an OU5100 full-automatic digital ultrasonic hot cutting machine.
Preferably, the twisting machine is a JNDZ250 twisting and twisting spindle machine, and the rotating speed of the twisting machine is 1800 and 2000 r/min.
Compared with the prior art, the invention provides kitchen oil-removing bubble cloth and a production process thereof, and the kitchen oil-removing bubble cloth has the following beneficial effects:
1. according to the invention, the bamboo fiber yarns have the functions of removing oil and oil, the concave-convex fabric is naturally formed after the knitting process of the bamboo fiber yarns and the nylon yarns and the natural crepe is formed after water enters, so that the surface of the bamboo fiber yarns has strong friction force, residues on the surface of a pot can be easily wiped off after the bamboo fiber yarns and the nylon yarns are adhered to a bowl, and the bamboo fiber yarns are environment-friendly;
2. the method has the advantages of simple process, simple steps, high mechanization degree, low material requirement, low production cost and high economic benefit, and can realize mechanical production in more steps in the production process;
3. according to the invention, the bamboo fiber viscose cellosilk is prepared by adopting bamboo as a raw material, so that the safety and environmental protection of agricultural products can be improved, the resources are optimized and reasonably utilized, the bamboo cellosilk is a renewable resource and can be biodegraded in a natural environment, the requirement on synthetic fibers can be reduced by expanding the use of the bamboo fiber viscose cellosilk, the burden on the environment is reduced, and the bamboo fiber viscose cellosilk is more environment-friendly.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
referring to fig. 1, the kitchen oil-removing bubble cloth is woven by adopting warps and wefts, the oil-removing bubble cloth adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twisting as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F;
a production process of kitchen oil-removing bubble cloth comprises the following steps:
s1, extracting raw materials, namely sawing bamboo with the diameter of 6cm into bamboo sections with a certain length, placing the bamboo sections on a small rotary cutter without a clamping shaft for rotary cutting, basically removing the outer bamboo green and the outer bamboo joints on the outer surface of the bamboo sections, longitudinally cutting the bamboo sections with the outer bamboo green and the outer joints removed into 2-3 bamboo blocks, then removing tabasheer and inner joints on the bamboo blocks, sending the rest bamboo blocks into a forced-feeding drum-type chipper for chipping, cutting the bamboo blocks into bamboo chips with the length of 25mm, the width of 15mm and the thickness of 3mm, keeping the water content of the bamboo chips between 50%, then repeatedly rolling, firstly squeezing by using a convex grain-shaped rolling shaft during rolling, then rolling and splitting by using a tooth-shaped rolling shaft, when the bamboo chips are repeatedly pressed and split rolled, soaking the bamboo chips in hot water for degumming to shape the bamboo chips, and softening bamboo fibers between meat and bamboo skins by matching a softening agent, removing grease of the bamboo fibers after softening, fishing the bamboo fibers after the bamboo fibers do not contain oil, sending the bamboo fibers into a circular roller with a stirrer inside, applying a mildew preventive onto the bamboo fibers through the top end of the roller by a metering pump or a flow valve, applying the mildew preventive while continuously stirring by the stirrer to uniformly mix the mildew preventive and the bamboo fibers, wherein the application amount of the mildew preventive is 4% of the mass of the oven-dried bamboo fibers, drying the bamboo fibers by a drying device, carding the bamboo fibers after drying, cutting the bamboo fibers into filaments by a primary filament forming machine, and twisting the bamboo fibers by a twisting machine;
s2: weaving, namely pushing the weft yarn introduced into the shed to the weaving opening by using a beating-up mechanism of a weaving machine, and lifting and heald the warp yarn and the weft yarn into a cloth blank in a 90-degree staggered mode through warping, longitudinally penetrating, reed inserting, weaving, loading, weft inserting, shuttling and weaving by matching a heddle device with a peach disc of the weaving machine;
s3: quilting, namely, after the cloth blanks obtained in the step S2 are overlapped, placing a layer of hot-melt cloth in the double-layer cloth blanks, and fixing the double-layer cloth blanks and the hot-melt cloth through a cloth sewing machine;
s4: processing and drying, namely wetting the fabric prepared in the step S3 by steam spraying or spraying, then performing warp-wise mechanical extrusion to increase the buckling wave height, and then performing loose drying to obtain a pre-shrunk fabric; adding a scouring and bleaching auxiliary agent into the scouring and bleaching machine for scouring and bleaching, washing the scoured and bleached cloth to obtain preshrinked scoured and bleached fabric, and then putting the scoured and bleached fabric into a drying room to dry the quilted cloth into the prior semi-finished product;
s5: and (4) cutting and forming, namely putting the semi-finished product obtained in the step S4 into an ultrasonic hot cutting machine, and cutting the semi-finished product raw material into blocks as required according to requirements and design, thereby obtaining the deoiling bubble cloth for kitchen.
Wherein, the convex grain-shaped rolling shaft for squeezing and the tooth-shaped rolling shaft for rolling the strip in the rolling process in S1 are staggered in a spacing mode, namely, a group of tooth-shaped rolling shafts are connected behind a group of convex grain-shaped rolling shafts, a group of convex grain-shaped rolling shafts are connected behind the tooth-shaped rolling shafts, a group of tooth-shaped rolling shafts are connected behind the convex grain-shaped rolling shafts, so that a plurality of groups of convex grain-shaped rolling shafts and the tooth-shaped rolling shafts are staggered, the convex grain-shaped rolling shafts are provided with convex grains which are protruded outwards on the outer circle of the rolling wheels, the convex grains are protruded in a dimensional shape, a columnar shape, a powdery shape and the like, a drying device in S1 is an HHY160 electric heating constant temperature drying box, the drying temperature is 50 ℃, the drying time is 5h, a cloth sewing machine in S3 is a 00303C-3 sewing machine, the sewing machine fixes a double-layer cloth blank and hot-melt cloth according to the size of the bubble cloth, the textile machine is a 1603 type full-automatic textile machine, the ultrasonic hot cutting machine is an OU5100 full-automatic digital ultrasonic hot cutting machine, the twisting machine is a JNDZ250 twisted wire twisting and shaft beating machine, and the rotating speed of the twisting machine is 2000 r/min.
Example 1: the deoiling bubble cloth prepared by the method has the advantages that the product naturally becomes crape after water enters the product and has strong friction force, bamboo fiber viscose fiber yarns are prepared by adopting bamboo as a raw material, so that the safety and environmental protection of agricultural products can be improved, the resources are more optimized and reasonable to use, the bamboo fiber yarns are renewable resources and can be biodegraded in natural environment, the requirement on synthetic fibers can be reduced by expanding the use of the bamboo fiber viscose fiber yarns, the burden on the environment is reduced, the bamboo fiber yarns are more environment-friendly, the deoiling bubble cloth is distributed to friends for taking, and the bubble cloth processed by the step is visited back to the friends in half a month, the evaluation rate of the bubble cloth after being used by the friends is 94
Example 2:
referring to fig. 1, the kitchen oil-removing bubble cloth is woven by adopting warps and wefts, the oil-removing bubble cloth adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twisting as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F;
a production process of kitchen oil-removing bubble cloth comprises the following steps:
s1, extracting raw materials, namely sawing bamboo with the diameter of 4cm into bamboo sections with a certain length, placing the bamboo sections on a small rotary cutter without a clamping shaft for rotary cutting, basically removing the outer bamboo green and the outer bamboo joints on the outer surfaces of the bamboo sections, longitudinally cutting the bamboo sections with the outer bamboo green and the outer joints removed into 3 bamboo blocks, removing the tabasheer and the inner joints on the bamboo blocks, feeding the residual bamboo blocks into a forced feeding drum type chipping machine for chipping, chipping the bamboo blocks into bamboo chips with the length of 15mm, the width of 15mm and the thickness of 2mm, keeping the water content of the bamboo chips between 30%, performing repeated rolling procedures, firstly performing pressing by using a convex particle-shaped rolling shaft, then performing rolling and splitting by using a tooth-shaped rolling shaft, soaking the bamboo chips by hot water after the bamboo chips are subjected to repeated pressing and splitting processes, enabling the bamboo chips to be shaped, and softening bamboo fibers between bamboo flesh and bamboo skins by matching a softening agent, removing grease of the bamboo fibers after softening, fishing the bamboo fibers after the bamboo fibers do not contain oil, sending the bamboo fibers into a circular roller with a stirrer inside, applying a mildew preventive onto the bamboo fibers through the top end of the roller by a metering pump or a flow valve, applying the mildew preventive while continuously stirring by the stirrer to uniformly mix the mildew preventive and the bamboo fibers, wherein the application amount of the mildew preventive is 2-6% of the mass of the oven-dried bamboo fibers, drying the bamboo fibers by a drying device, carding the bamboo fibers after drying, cutting the bamboo fibers into filaments by a primary filament forming machine, and twisting the bamboo fibers by a twisting machine;
s2: weaving, namely pushing the weft yarn introduced into the shed to the weaving opening by using a beating-up mechanism of a weaving machine, and lifting and heald the warp yarn and the weft yarn into a cloth blank in a 90-degree staggered mode through warping, longitudinally penetrating, reed inserting, weaving, loading, weft inserting, shuttling and weaving by matching a heddle device with a peach disc of the weaving machine;
s3: quilting, namely, after the cloth blanks obtained in the step S2 are overlapped, placing a layer of hot-melt cloth in the double-layer cloth blanks, and fixing the double-layer cloth blanks and the hot-melt cloth through a cloth sewing machine;
s4: processing and drying, namely wetting the fabric prepared in the step S3 by steam spraying or spraying, then performing warp-wise mechanical extrusion to increase the buckling wave height, and then performing loose drying to obtain a pre-shrunk fabric; adding a scouring and bleaching auxiliary agent into the scouring and bleaching machine for scouring and bleaching, washing the scoured and bleached cloth to obtain preshrinked scoured and bleached fabric, and then putting the scoured and bleached fabric into a drying room to dry the quilted cloth into the prior semi-finished product;
s5: and (4) cutting and forming, namely putting the semi-finished product obtained in the step S4 into an ultrasonic hot cutting machine, and cutting the semi-finished product raw material into blocks as required according to requirements and design, thereby obtaining the deoiling bubble cloth for kitchen.
Wherein, the convex grain-shaped rolling shaft for squeezing and the tooth-shaped rolling shaft for rolling the strip in the rolling process in S1 are staggered in a spacing mode, namely, a group of tooth-shaped rolling shafts are connected behind a group of convex grain-shaped rolling shafts, a group of convex grain-shaped rolling shafts are connected behind the tooth-shaped rolling shafts, a group of tooth-shaped rolling shafts are connected behind the convex grain-shaped rolling shafts, so that a plurality of groups of convex grain-shaped rolling shafts and the tooth-shaped rolling shafts are staggered, the convex grain-shaped rolling shafts are provided with convex grains which are protruded outwards on the outer circle of the rolling wheels, the convex grains are protruded in a dimensional shape, a columnar shape, a powdery shape and the like, a drying device in S1 is an HHY160 electric heating constant temperature drying box, the drying temperature is 50 ℃, the drying time is 5h, a cloth sewing machine in S3 is a 00303C-3 sewing machine, the sewing machine fixes a double-layer cloth blank and hot-melt cloth according to the size of the bubble cloth, the textile machine is a 1603 type full-automatic textile machine, the ultrasonic hot cutting machine is an OU5100 full-automatic digital ultrasonic hot cutting machine, the twisting machine is a JNDZ250 twisted wire twisting and shaft beating machine, and the rotating speed of the twisting machine is 2000 r/min.
Example 2: the deoiling bubble cloth prepared by the method has the advantages that the product naturally becomes crape after water enters the product and has strong friction force, bamboo fiber viscose fiber yarns are prepared by adopting bamboo as a raw material, so that the safety and environmental protection of agricultural products can be improved, the resources are more optimized and reasonable to use, the bamboo fiber yarns are renewable resources and can be biodegraded in natural environment, the requirement on synthetic fibers can be reduced by expanding the use of the bamboo fiber viscose fiber yarns, the burden on the environment is reduced, the bamboo fiber yarns are more environment-friendly, the deoiling bubble cloth is distributed to friends for taking, and the bubble cloth processed by the step is visited back to the friends in half a month, the evaluation rate of the bubble cloth after being used by the friends is 2
Example 3:
referring to fig. 1, the kitchen oil-removing bubble cloth is woven by adopting warps and wefts, the oil-removing bubble cloth adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twisting as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F;
a production process of kitchen oil-removing bubble cloth comprises the following steps:
s1, extracting raw materials, namely sawing bamboo with the diameter of 4cm into bamboo sections with a certain length, placing the bamboo sections on a small rotary cutter without a clamping shaft for rotary cutting, basically removing the outer bamboo green and the outer bamboo joints on the outer surfaces of the bamboo sections, longitudinally cutting the bamboo sections with the outer bamboo green and the outer joints removed into 2 bamboo blocks, then removing the tabasheer and the inner joints on the bamboo blocks, feeding the rest bamboo blocks into a forced feeding drum type chipping machine for chipping, chipping the bamboo blocks into bamboo chips with the length of 15mm, the width of 15mm and the thickness of 2mm, keeping the water content of the bamboo chips between 50%, then repeatedly rolling, firstly squeezing by a convex grain-shaped rolling shaft, then rolling and splitting by a tooth-shaped rolling shaft, soaking the bamboo chips by hot water after the bamboo chips are repeatedly pressed and split into strips for degumming to shape the bamboo chips, and softening bamboo fibers between bamboo flesh and bamboo skins by matching a softening agent, removing grease of the bamboo fibers after softening, fishing the bamboo fibers after the bamboo fibers do not contain oil, sending the bamboo fibers into a circular roller with a stirrer inside, applying a mildew preventive onto the bamboo fibers through the top end of the roller by a metering pump or a flow valve, applying the mildew preventive while continuously stirring by the stirrer to uniformly mix the mildew preventive and the bamboo fibers, wherein the application amount of the mildew preventive is 6% of the mass of the oven-dried bamboo fibers, drying the bamboo fibers by a drying device, carding the bamboo fibers after drying, cutting the bamboo fibers into filaments by a primary filament forming machine, and twisting the bamboo fibers by a twisting machine;
s2: weaving, namely pushing the weft yarn introduced into the shed to the weaving opening by using a beating-up mechanism of a weaving machine, and lifting and heald the warp yarn and the weft yarn into a cloth blank in a 90-degree staggered mode through warping, longitudinally penetrating, reed inserting, weaving, loading, weft inserting, shuttling and weaving by matching a heddle device with a peach disc of the weaving machine;
s3: quilting, namely, after the cloth blanks obtained in the step S2 are overlapped, placing a layer of hot-melt cloth in the double-layer cloth blanks, and fixing the double-layer cloth blanks and the hot-melt cloth through a cloth sewing machine;
s4: processing and drying, namely wetting the fabric prepared in the step S3 by steam spraying or spraying, then performing warp-wise mechanical extrusion to increase the buckling wave height, and then performing loose drying to obtain a pre-shrunk fabric; adding a scouring and bleaching auxiliary agent into the scouring and bleaching machine for scouring and bleaching, washing the scoured and bleached cloth to obtain preshrinked scoured and bleached fabric, and then putting the scoured and bleached fabric into a drying room to dry the quilted cloth into the prior semi-finished product;
s5: and (4) cutting and forming, namely putting the semi-finished product obtained in the step S4 into an ultrasonic hot cutting machine, and cutting the semi-finished product raw material into blocks as required according to requirements and design, thereby obtaining the deoiling bubble cloth for kitchen.
Wherein, the convex grain-shaped rolling shaft for squeezing and the tooth-shaped rolling shaft for rolling the strip in the rolling process in S1 are staggered in a spacing mode, namely, a group of tooth-shaped rolling shafts are connected behind a group of convex grain-shaped rolling shafts, a group of convex grain-shaped rolling shafts are connected behind the tooth-shaped rolling shafts, a group of tooth-shaped rolling shafts are connected behind the convex grain-shaped rolling shafts, so that a plurality of groups of convex grain-shaped rolling shafts and the tooth-shaped rolling shafts are staggered, the convex grain-shaped rolling shafts are provided with convex grains which are protruded outwards on the outer circle of the rolling wheels, the convex grains are protruded in a dimensional shape, a columnar shape, a powdery shape and the like, a drying device in S1 is an HHY160 electric heating constant temperature drying box, the drying temperature is 50 ℃, the drying time is 6h, a cloth sewing machine in S3 is a 00303C-3 sewing machine, the sewing machine fixes a double-layer cloth blank and hot-melt cloth according to the size of the bubble cloth, the textile machine is a 1603 type full-automatic textile machine, the ultrasonic hot cutting machine is an OU5100 full-automatic digital ultrasonic hot cutting machine, the twisting machine is a JNDZ250 twisting and twisting shaft making machine, and the rotating speed of the twisting machine is 1800r/min
Example 3: the deoiling bubble cloth prepared by the method has the advantages that the product naturally becomes crape after water enters the product and has strong friction force, bamboo fiber viscose fiber yarns are prepared by adopting bamboo as a raw material, so that the safety and environmental protection of agricultural products can be improved, the resources are more optimized and reasonable to use, the bamboo fiber yarns are renewable resources and can be biodegraded in natural environment, the requirement on synthetic fibers can be reduced by expanding the use of the bamboo fiber viscose fiber yarns, the burden on the environment is reduced, the bamboo fiber yarns are more environment-friendly, the deoiling bubble cloth is distributed to friends for taking, and the bubble cloth processed by the step is visited back to the friends in half a month, the evaluation rate of the bubble cloth after being used by the friends is 98
Example 4:
referring to fig. 1, the kitchen oil-removing bubble cloth is woven by adopting warps and wefts, the oil-removing bubble cloth adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twisting as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F;
a production process of kitchen oil-removing bubble cloth comprises the following steps:
s1, extracting raw materials, namely sawing bamboo with the diameter of 5cm into bamboo sections with a certain length, placing the bamboo sections on a small rotary cutter without a clamping shaft for rotary cutting, basically removing the outer bamboo green and the outer bamboo joints on the outer surfaces of the bamboo sections, longitudinally cutting the bamboo sections with the outer bamboo green and the outer joints removed into 3 bamboo blocks, removing the tabasheer and the inner joints on the bamboo blocks, feeding the residual bamboo blocks into a forced feeding drum type chipping machine for chipping, chipping the bamboo blocks into bamboo chips with the length of 25mm, the width of 18mm and the thickness of 2mm, keeping the water content of the bamboo chips between 40 percent, then carrying out repeated rolling procedures, firstly carrying out pressing by a convex particle-shaped rolling shaft during rolling, then carrying out rolling and splitting by a tooth-shaped rolling shaft, soaking the bamboo chips with hot water after the bamboo chips are subjected to degumming and shaping, and softening bamboo fibers between bamboo flesh and bamboo skins by matching a softening agent, removing grease of the bamboo fibers after softening, fishing the bamboo fibers after the bamboo fibers do not contain oil, sending the bamboo fibers into a circular roller with a stirrer inside, applying a mildew preventive onto the bamboo fibers through the top end of the roller by a metering pump or a flow valve, applying the mildew preventive while continuously stirring by the stirrer to uniformly mix the mildew preventive and the bamboo fibers, wherein the application amount of the mildew preventive is 5% of the mass of the oven-dried bamboo fibers, drying the bamboo fibers by a drying device, carding the bamboo fibers after drying, cutting the bamboo fibers into filaments by a primary filament forming machine, and twisting the bamboo fibers by a twisting machine;
s2: weaving, namely pushing the weft yarn introduced into the shed to the weaving opening by using a beating-up mechanism of a weaving machine, and lifting and heald the warp yarn and the weft yarn into a cloth blank in a 90-degree staggered mode through warping, longitudinally penetrating, reed inserting, weaving, loading, weft inserting, shuttling and weaving by matching a heddle device with a peach disc of the weaving machine;
s3: quilting, namely, after the cloth blanks obtained in the step S2 are overlapped, placing a layer of hot-melt cloth in the double-layer cloth blanks, and fixing the double-layer cloth blanks and the hot-melt cloth through a cloth sewing machine;
s4: processing and drying, namely wetting the fabric prepared in the step S3 by steam spraying or spraying, then performing warp-wise mechanical extrusion to increase the buckling wave height, and then performing loose drying to obtain a pre-shrunk fabric; adding a scouring and bleaching auxiliary agent into the scouring and bleaching machine for scouring and bleaching, washing the scoured and bleached cloth to obtain preshrinked scoured and bleached fabric, and then putting the scoured and bleached fabric into a drying room to dry the quilted cloth into the prior semi-finished product;
s5: and (4) cutting and forming, namely putting the semi-finished product obtained in the step S4 into an ultrasonic hot cutting machine, and cutting the semi-finished product raw material into blocks as required according to requirements and design, thereby obtaining the deoiling bubble cloth for kitchen.
Wherein, the convex grain-shaped rolling shafts for squeezing and the tooth-shaped rolling shafts for rolling the strips in the rolling process in S1 are staggered in a spacing mode, namely, a group of tooth-shaped rolling shafts are connected behind a group of convex grain-shaped rolling shafts, a group of convex grain-shaped rolling shafts are connected behind the tooth-shaped rolling shafts, a group of tooth-shaped rolling shafts are connected behind the convex grain-shaped rolling shafts, so that a plurality of groups of convex grain-shaped rolling shafts and the tooth-shaped rolling shafts are staggered, the convex grain-shaped rolling shafts are provided with convex grains which are protruded outwards on the excircle of the rolling wheel, the convex grains are protrusions in a dimensional shape, a columnar shape, a powdery shape and the like, a drying device in S1 is an HHY160 electric heating constant temperature drying box, the drying temperature is 50-55 ℃, the drying time is 5-6h, a sewing machine in S3 is a 00303C-3 sewing machine, the sewing machine fixes double-layer cloth blanks and hot melt cloth according to the size of the bubble cloth to be produced, the textile machine is a 1603 type full-automatic textile machine, the ultrasonic hot cutting machine is an OU5100 full-automatic digital ultrasonic hot cutting machine, the twisting machine is a JNDZ250 twisted wire twisting and shaft beating machine, and the rotating speed of the twisting machine is 2000 r/min.
Example 4: the deoiling bubble cloth prepared by the method has the advantages that the product naturally becomes crape after water enters the product, the friction force is very strong, bamboo fiber viscose fiber yarns are prepared by using bamboo as a raw material, the safety and environmental protection of agricultural products can be improved, the resources are more optimized and reasonable in application, the bamboo fiber yarns are renewable resources and can be biodegraded in the natural environment, the requirement on synthetic fibers can be reduced due to the expanded use of the bamboo fiber viscose fiber yarns, the burden on the environment is reduced, the bamboo fiber yarns are more environment-friendly, the deoiling bubble cloth is distributed to friends for taking, the bubble cloth processed by the step is visited back to the friends in half a month, and the evaluation rate of the bubble cloth after the use of the friends is 96%.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The kitchen oil-removing bubble cloth is characterized in that: the de-oiling seersucker is woven by adopting warps and wefts, the de-oiling seersucker adopts a 1:1 plain weave process, the warps adopt nylon yarns as raw materials, the wefts adopt bamboo fiber rayon twisting as raw materials, the density of the warps is 30D/136F, and the density of the wefts is 300D/72F;
a production process of kitchen oil-removing bubble cloth comprises the following steps:
s1, extracting raw materials, namely sawing bamboo with the diameter of 2-8cm into bamboo sections with a certain length, placing the bamboo sections on a small rotary cutter without a clamping shaft for rotary cutting, basically rotatably removing the outer bamboo green and the outer bamboo joints on the outer surfaces of the bamboo sections, longitudinally cutting the bamboo sections with the outer bamboo green and the outer joints removed into 2-3 bamboo blocks, removing the tabasheer and the inner joints on the bamboo blocks, feeding the rest bamboo blocks into a forced-feeding drum type chipper for chipping, chipping the bamboo blocks into bamboo chips with the length of 15-25mm, the width of 15-20mm and the thickness of 2-3mm, keeping the water content of the bamboo chips between 30-50%, performing repeated rolling procedures, firstly performing squeezing by using a convex grain-shaped roller during rolling, then performing rolling and splitting by using a toothed roller, soaking the bamboo chips by using hot water after performing repeated squeezing and splitting rolling procedures, shaping bamboo chips, softening bamboo fibers between bamboo flesh and bamboo skins by matching with a degumming softener, removing grease of the bamboo fibers after softening, fishing out the bamboo fibers after the bamboo fibers do not contain oil, sending the bamboo fibers into a round roller with an internal stirrer, applying a mildew preventive to the bamboo fibers through the top end of the roller by a metering pump or a flow valve, applying the mildew preventive and continuously stirring by the stirrer at the same time, uniformly mixing the mildew preventive and the bamboo fibers, wherein the application amount of the mildew preventive is 2-6% of the mass of the oven-dried bamboo fibers, drying the bamboo fibers by a drying device, carding the fibers after drying, cutting the bamboo fibers into filaments by a primary filament forming machine, and twisting the bamboo filaments by a twisting machine;
s2: weaving, namely pushing the weft yarn introduced into the shed to the weaving opening by using a beating-up mechanism of a weaving machine, and lifting and heald the warp yarn and the weft yarn into a cloth blank in a 90-degree staggered mode through warping, longitudinally penetrating, reed inserting, weaving, loading, weft inserting, shuttling and weaving by matching a heddle device with a peach disc of the weaving machine;
s3: quilting, namely, after the cloth blanks obtained in the step S2 are overlapped, placing a layer of hot-melt cloth in the double-layer cloth blanks, and fixing the double-layer cloth blanks and the hot-melt cloth through a cloth sewing machine;
s4: processing and drying, namely wetting the fabric prepared in the step S3 by steam spraying or spraying, then performing warp-wise mechanical extrusion to increase the buckling wave height, and then performing loose drying to obtain a pre-shrunk fabric; adding a scouring and bleaching auxiliary agent into the scouring and bleaching machine for scouring and bleaching, washing the scoured and bleached cloth to obtain preshrinked scoured and bleached fabric, and then putting the scoured and bleached fabric into a drying room to dry the quilted cloth into the prior semi-finished product;
s5: and (4) cutting and forming, namely putting the semi-finished product obtained in the step S4 into an ultrasonic hot cutting machine, and cutting the semi-finished product raw material into blocks as required according to requirements and design, thereby obtaining the deoiling bubble cloth for kitchen.
2. The kitchen oil-removing bubble cloth and the production process thereof as claimed in claim 1, wherein: in S1, the convex grain-shaped rollers for pressing and the tooth-shaped rollers for rolling the strip are staggered at intervals, that is, a group of tooth-shaped rollers are connected behind a group of convex grain-shaped rollers, a group of convex grain-shaped rollers are connected behind the tooth-shaped rollers, and a group of tooth-shaped rollers are connected behind the convex grain-shaped rollers, so that a plurality of groups of convex grain-shaped rollers and tooth-shaped rollers are staggered, the convex grain-shaped rollers are provided with convex grains protruding outwards on the outer circle of the roller, and the convex grains are protrusions in shapes of dimension, column, powder and the like.
3. The kitchen oil-removing bubble cloth and the production process thereof as claimed in claim 1, wherein: in S1, the drying device is a HHY160 electric heating constant temperature drying oven, the drying temperature is 50-55 ℃, and the drying time is 5-6 h.
4. The kitchen oil-removing bubble cloth and the production process thereof as claimed in claim 1, wherein: the cloth sewing machine in the S3 is a 00303C-3 sewing machine, and the sewing machine fixes the double-layer cloth blank and the hot melt cloth according to the size of the bubble cloth to be produced.
5. The kitchen oil-removing bubble cloth and the production process thereof as claimed in claim 1, wherein: the yarn dividing machine is an 18-5/8 double-helix grinding yarn dividing machine, the textile machine is an 1603 type full-automatic textile machine, and the ultrasonic hot cutting machine is an OU5100 full-automatic digital ultrasonic hot cutting machine.
6. The kitchen oil-removing bubble cloth and the production process thereof as claimed in claim 1, wherein: the twisting machine is a JNDZ250 twisting and twisting shaft beating machine, and the rotating speed of the twisting machine is 1800-2000 r/min.
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|---|---|---|---|---|
| CN1491784A (en) * | 2001-08-10 | 2004-04-28 | 陈炳洪 | Method for producing bamboo fiber |
| CN106192159A (en) * | 2016-08-31 | 2016-12-07 | 湖州新溪五星丝绸有限公司 | A kind of plain weave easily tears the production technology of cloth |
| CN108221126A (en) * | 2018-04-04 | 2018-06-29 | 石狮市三益织造染整有限公司 | A kind of woven brocade washs interwoven fabric and its production technology |
| CN210749054U (en) * | 2019-06-25 | 2020-06-16 | 山东佰家悦清洁用品有限公司 | Bubble cloth for cleaning |
| CN111979762A (en) * | 2020-08-26 | 2020-11-24 | 常熟市亿盛日用品有限公司 | Preparation method of bamboo fiber antibacterial cleaning cloth |
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2021
- 2021-02-23 CN CN202110199391.4A patent/CN113002087A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1491784A (en) * | 2001-08-10 | 2004-04-28 | 陈炳洪 | Method for producing bamboo fiber |
| CN106192159A (en) * | 2016-08-31 | 2016-12-07 | 湖州新溪五星丝绸有限公司 | A kind of plain weave easily tears the production technology of cloth |
| CN108221126A (en) * | 2018-04-04 | 2018-06-29 | 石狮市三益织造染整有限公司 | A kind of woven brocade washs interwoven fabric and its production technology |
| CN210749054U (en) * | 2019-06-25 | 2020-06-16 | 山东佰家悦清洁用品有限公司 | Bubble cloth for cleaning |
| CN111979762A (en) * | 2020-08-26 | 2020-11-24 | 常熟市亿盛日用品有限公司 | Preparation method of bamboo fiber antibacterial cleaning cloth |
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Application publication date: 20210622 |