CN113001192A - Integral forming production method of porous mousse ring for baking - Google Patents
Integral forming production method of porous mousse ring for baking Download PDFInfo
- Publication number
- CN113001192A CN113001192A CN202110244057.6A CN202110244057A CN113001192A CN 113001192 A CN113001192 A CN 113001192A CN 202110244057 A CN202110244057 A CN 202110244057A CN 113001192 A CN113001192 A CN 113001192A
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- Prior art keywords
- pipe
- baking
- chuck
- porous
- punching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention relates to an integrated forming production method of a porous mousse ring for baking, which mainly comprises the following steps: (1) cutting the pipe; (2) fixing the pipe; (3) tightly jacking the pipe; (4) punching; (5) sequentially and multiply shifting: the dividing head device and the connecting rod are used for automatically advancing the chuck and the pipe by an angle; (6) and (5) repeating the processing. (7) Molding: and after the punching processing is finished, contracting and expanding the chuck, taking down the processed pipe by using a clamp, putting the unprocessed pipe into the chuck, and repeating the process to finish the automatic production of the integrally-formed porous mousse ring for baking. The mousse ring manufactured by the method has no risk of storing dirt and dirt, and a user is safer and more sanitary; the strength of the integral forming relatively improves the service life of the product.
Description
Technical Field
The invention belongs to the technical field of production of baking appliances, and particularly relates to an integrally-formed production method of a porous mousse ring for baking.
Background
The existing product is formed by using a plate-shaped material sheet through blanking, edge rolling forming, welding, weld bead grinding, round straightening and polishing, the process has multiple flows, and the material is easy to deform due to welding, and pores are easy to generate at the weld bead position, so that dirt and scale are easy to store during subsequent baking and use. Therefore, the integral forming production method of the porous mousse ring for baking is developed, which can improve the defects of the prior art, further improve the production efficiency and improve the food safety guarantee of consumers.
Disclosure of Invention
The invention aims to provide an integrated forming production method of a porous mousse ring for baking, which uses a commonly used thin tubular material of baking appliances such as stainless steel, aluminum alloy, pure copper and the like to manufacture a circle shape with continuous porous shape, and improves the heat conductivity due to the porosity of the mousse ring during baking and heating so as to reduce the baking time and further improve the production efficiency. In addition, the method uses the seamless pipe, does not need the rolling forming and welding process, not only simplifies the production process, but also greatly improves the food safety in the processing process. In order to solve the technical problems, the invention adopts the technical scheme that: an integrated forming production method of a porous mousse ring for baking is characterized by mainly comprising the following steps:
(1) cutting the pipe:
sawing and blanking the pipe material on a sawing machine into pipe material with required length, removing burrs and then sequentially arranging the pipe material on an automatic feeding machine;
(2) fixing the pipe: the pipe is sent into an expansion chuck by using a clamp, the pipe is sleeved on a claw disc 6 of the dividing head device, and the claw disc is expanded to fix the pipe;
(3) and (3) jacking the pipe: the pipe in the expansion chuck is tightly jacked by a thimble;
(4) punching: the machine tool rotates the claw disc to a corresponding angle, and the pipe is punched with a hole matched with the punch through a punching die of the punching machine;
(5) sequentially and multiply shifting: the dividing head device and the connecting rod are used for automatically rotating the chuck and the pipe by an angle;
(6) and (4) repeatedly processing: and automatically repeating the steps in sequence until the processing of the hole groove on the circumference of the pipe is finished.
(7) Molding: and after the punching processing is finished, contracting and expanding the chuck, taking down the processed pipe by using a clamp, putting the unprocessed pipe into the chuck, and repeating the process to finish the automatic production of the integrally-formed porous mousse ring for baking.
Further, in the step (3), the pipe is stainless steel, aluminum alloy or copper alloy.
Further, in the step (3), die hole grooves are formed in the chuck at intervals.
Has the advantages that:
1. the physical harm of the welding to a production technician is reduced by removing the welding;
2. the risk of storing dirt is avoided, and the user is safer and more sanitary;
3. the integrally formed strength relatively prolongs the service life of the product;
4. the integrated forming process enables the product to be more accurate in shape, and size difference caused by welding deformation is avoided;
5. the baking is more uniform;
6. is heated more rapidly.
Drawings
FIG. 1 is a front view of a cut tube embodying the present invention.
FIG. 2 is a top view of a cut tube of the present invention.
Fig. 3 is a schematic view of an integrated production apparatus for a porous mousse ring according to the invention.
Fig. 4 is an expanded front view of a jaw plate of an indexing head apparatus embodying the present invention.
Fig. 5 is an expanded left side view of a jaw plate of an indexing head apparatus embodying the present invention.
Fig. 6 is a schematic diagram of a die row in accordance with the present invention.
Fig. 7 is a schematic view of the product forming process of the present invention.
Fig. 8 is a front view of an indexing head apparatus embodying the present invention.
Fig. 9 is a left side view of an indexing head apparatus embodying the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, common embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate orientations and positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
As shown in fig. 1-9: an integral forming production method of a porous mousse ring for baking,
1, a servo motor; 2, a transmission belt, 3, an oil hydraulic cylinder, 4 punches, 5 workpieces, 6 index head devices, 7 clamp centers, 8 connecting rods and 9 die hole grooves; and after the outer diameter of the product is expanded, the central line of the hole groove of the die and the central line of the adjacent hole form an included angle theta.
As shown in fig. 3, in which the front end of the clamp point 7 forms an angle of 30 ± 2 °, in this case 30 °;
the method mainly comprises the following steps:
(1) cutting the pipe:
sawing and blanking the pipe material on a sawing machine into pipe material with required length, removing burrs and then sequentially arranging the pipe material on an automatic feeding machine;
(2) fixing the pipe: the pipe is sent into an expansion chuck by using a clamp, the pipe is sleeved on a claw disc 6 of the dividing head device, and the claw disc is expanded to fix the pipe; the problem of unstable clamping caused by the tolerance of the raw materials can be avoided.
(3) And (3) jacking the pipe: the pipe in the expansion chuck is tightly jacked by a thimble;
the inner diameter of the material can be tightly attached to the clamp, and the problem of breakage of the punching pin is reduced.
(4) Punching: the machine tool rotates the claw disc to a corresponding angle, the angle can be adjusted according to the number of the dividing disc grooves, and the pipe is punched with a hole matched with the punch through a punching die of the punching machine; the purpose of punching multiple holes is achieved;
(5) sequentially and multiply shifting: the chuck and the pipe are automatically rotated by an angle by utilizing the dividing head device 6 and the connecting rod 8; the purpose of accurate positioning can be achieved by utilizing the high-precision positioning characteristic of the servo motor;
(6) and (4) repeatedly processing: the steps are automatically repeated in sequence until the hole groove processing on the circumference of the pipe is finished;
(7) molding: after the punching processing is finished, the expansion chuck is contracted to achieve the effect of quickly changing the die, the processed pipe is taken down by the clamp and is put into the unprocessed pipe, and the procedure is repeated in such a way, so that the automatic production of the integrally formed porous mousse ring for baking can be finished;
in the step (3), the pipe is one of stainless steel, aluminum alloy or copper alloy, and the chuck is provided with die hole grooves 9 at intervals.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any simple modification, change and equivalent changes of the above embodiments according to the principles of the present invention are still within the protection scope of the technical solution of the present invention.
Claims (3)
1. An integrated forming production method of a porous mousse ring for baking is characterized by mainly comprising the following steps:
(1) cutting the pipe:
sawing and blanking the pipe material on a sawing machine into pipe material with required length, removing burrs and then sequentially arranging the pipe material on an automatic feeding machine;
(2) fixing the pipe: the pipe is sent into an expansion chuck by using a clamp, the pipe is sleeved on a claw disc 6 of the dividing head device, and the claw disc is expanded to fix the pipe;
(3) and (3) jacking the pipe: the pipe in the expansion chuck is tightly jacked by a thimble;
(4) punching: the machine tool rotates the claw disc to a corresponding angle, and the pipe is punched with a hole matched with the punch through a punching die of the punching machine;
(5) sequentially and multiply shifting: the dividing head device (6) and the connecting rod (8) are used for automatically rotating the chuck and the pipe by an angle;
(6) and (4) repeatedly processing: the steps are automatically repeated in sequence until the hole groove processing on the circumference of the pipe is finished;
(7) molding: and after the punching processing is finished, contracting and expanding the chuck, taking down the processed pipe by using a clamp, putting the unprocessed pipe into the chuck, and repeating the process to finish the automatic production of the integrally-formed porous mousse ring for baking.
2. The integrally forming production method of the porous baking mousse ring according to the claim 1, wherein in the step (3), the tube is stainless steel, aluminum alloy or copper alloy.
3. The method for integrally forming a porous baking mousse ring according to claim 1, wherein in the step (3), the clamp head is provided with die hole grooves (9) at intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110244057.6A CN113001192A (en) | 2021-03-05 | 2021-03-05 | Integral forming production method of porous mousse ring for baking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110244057.6A CN113001192A (en) | 2021-03-05 | 2021-03-05 | Integral forming production method of porous mousse ring for baking |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113001192A true CN113001192A (en) | 2021-06-22 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110244057.6A Pending CN113001192A (en) | 2021-03-05 | 2021-03-05 | Integral forming production method of porous mousse ring for baking |
Country Status (1)
| Country | Link |
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| CN (1) | CN113001192A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248376A (en) * | 2011-06-28 | 2011-11-23 | 湖北三江航天江北机械工程有限公司 | Machining method of porous thin-wall protective tube with large length-diameter ratio |
| CN102615173A (en) * | 2012-03-29 | 2012-08-01 | 宁波市鄞州剑均机械科技有限公司 | Punching die for drainage holes of stainless steel tubes |
| CN202779381U (en) * | 2012-07-12 | 2013-03-13 | 黄冈市中洲安达热工设备有限公司 | Special device for punching multiple holes in steel pipe |
| US20130333537A1 (en) * | 2011-03-05 | 2013-12-19 | Modine Manufacturing Company | Method for producing slots in a tube wall and slotting tool |
| CN104128659A (en) * | 2014-07-17 | 2014-11-05 | 联塑科技发展(贵阳)有限公司 | Clamp for machining of air grooves in extruded pipe shaping sleeves |
| CN107570584A (en) * | 2017-10-24 | 2018-01-12 | 江门市力士达泵业制造有限公司 | A kind of rotary positioning structure for body punching apparatus |
| CN208527819U (en) * | 2018-07-05 | 2019-02-22 | 张家港市圣鼎源制管有限公司 | A kind of steel pipe puncher stabilizing equipment |
-
2021
- 2021-03-05 CN CN202110244057.6A patent/CN113001192A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130333537A1 (en) * | 2011-03-05 | 2013-12-19 | Modine Manufacturing Company | Method for producing slots in a tube wall and slotting tool |
| CN102248376A (en) * | 2011-06-28 | 2011-11-23 | 湖北三江航天江北机械工程有限公司 | Machining method of porous thin-wall protective tube with large length-diameter ratio |
| CN102615173A (en) * | 2012-03-29 | 2012-08-01 | 宁波市鄞州剑均机械科技有限公司 | Punching die for drainage holes of stainless steel tubes |
| CN202779381U (en) * | 2012-07-12 | 2013-03-13 | 黄冈市中洲安达热工设备有限公司 | Special device for punching multiple holes in steel pipe |
| CN104128659A (en) * | 2014-07-17 | 2014-11-05 | 联塑科技发展(贵阳)有限公司 | Clamp for machining of air grooves in extruded pipe shaping sleeves |
| CN107570584A (en) * | 2017-10-24 | 2018-01-12 | 江门市力士达泵业制造有限公司 | A kind of rotary positioning structure for body punching apparatus |
| CN208527819U (en) * | 2018-07-05 | 2019-02-22 | 张家港市圣鼎源制管有限公司 | A kind of steel pipe puncher stabilizing equipment |
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Application publication date: 20210622 |